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RTR 160 4V Bsvi Parts Catalogue

This parts catalogue document provides information on parts for an Apache 1604V engine. It includes diagrams and part numbers for the cylinder head assembly, crankshaft assembly, and cylinder block and crankshaft assembly. The document contains technical specifications and part numbers for various engine components. It is intended to assist with identifying replacement parts for the Apache 1604V engine.

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86% found this document useful (7 votes)
55K views56 pages

RTR 160 4V Bsvi Parts Catalogue

This parts catalogue document provides information on parts for an Apache 1604V engine. It includes diagrams and part numbers for the cylinder head assembly, crankshaft assembly, and cylinder block and crankshaft assembly. The document contains technical specifications and part numbers for various engine components. It is intended to assist with identifying replacement parts for the Apache 1604V engine.

Uploaded by

forwardktm
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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APACHE 1604V BSIV & BSVI

PARTS CATALOGUE

DATE: 13 12 19
FIG.NO. 01 CYLINDER HEAD ASSEMBLY FIG.NO. 01

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
2A 3A 1 M1200510 HEX FLANGE BOLT M6x25 ZNG 6 6
2 N9011450 COVER CYLINDER HEAD 1 1
2A NF010100 COVER CYLINDER HEAD 1 BSVI
3 N9011520 PACKING SEAL, COVER CYLINDER 1 1
3A NF010090 PACKING SEAL, COVER CYLINDER 1 BSVI
4 N3012100 SPARK PLUG 1 1
5 N9010390 ROCKER ARM ASSY. EXHAUST 1 1
6 S1010240 SCREW TAPPET ADJUSTING 4 4
7 S1010250 NUT TAPPET ADJUSTING 4 4
8 N4200050 NEEDLE ROLLER BEARING 4 4
9 M1200470 HEX FLANGE BOLT M6x30 2 2
10 N9010370 ROCKER ARM ASSY. INTAKE 1 1
11 N9010850 BOLT, CYLINDER HEAD 4 4
12 M1010360 GASKET CYL HEAD NUT 1 1
13 M1200060 PUNCHED WASHER 8.5x18x2.3 3 3
14 N8011740 COTTER VALVE 8 8
15 N8011570 RETAINER VALVE SPRING 4 4
16 N4012000 SPRING VALVE 4 4
17 N8011540 VALVE SEAT SPRING 4 4
18 N3012050 VALVE STEM OIL SEAL 4 4
21A 19 N9011550 SHAFT ROCKER ARM 2 2
28B 28A
20 M1081090 UNION BOLT OIL PIPE 1 1
21 N9011820 CYLINDER HEAD COMP 2 1
21A N9011890 CYLINDER HEAD COMP FI 1
21B NF010080 CYLINDER HEAD COMP 2 1 BSVI
22 N9010330 VALVE EXHAUST 2 2
29 23 N9010320 VALVE INTAKE 2 2
21B
24 M1080370 WASHER CAMCHAIN TENSIONER 2 2
CYLINDER HEAD ASSEMBLY 25 M1080510 BOLT CAM CHAIN TENSIONER 1 1
26 N9011580 STOPPER CAMSHAFT 1 1
27 N8200090 CRR CSK HEAD SCREW M5x15 1 1
28 N9011480 CYLINDER HEAD ASSY. 1
28A N9011900 CYLINDER HEAD ASSY. 1
28B NF010030 CYLINDER HEAD ASSY. 1 BSVI
29 NF060140 OXYGEN SENSOR 1 BSVI
FIG.NO. 02 CRANKSHAFT ASSEMBLY FIG.NO. 02

3A NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 0332275 REC CSK HD SCR M6x16 6.8 2 2


2 N9042590 PIPE INTAKE 1
3 N9042210 PIPE INTAKE FI 1
3A NF040550 PIPE INTAKE FI 1 BSVI
4 N9011570 CAMCHAIN 1 1
5 N9010410 CAMSHAFT COMP. 1 1
5A NF010020 CAMSHAFT COMP. 1 BSVI
6 N9011590 GUIDE CAMCHAIN 1 1
7 N9011560 SPROCKET CAMSHAFT 1 1
8 N9011490 WASHER CAMSHAFT SPRKT 1 1
9 N9200480 HEX FL BOLT M8 1.25 LH 1 1
13A 10 N9011600 TENSIONER CAMCHAIN 1 1
11 G4041110 CLAMP PIPE INTAKE 1 1
12 N9041990 O-RING 3750 240 1 1
13 N9042380 BODY THROTTLE ASSY. 1
13A NF040160 BODY THROTTLE ASSY. 1 BSVI
14 N9042390 CAP INJECTOR 1
15 N9042410 HOLDER INJ. 1
16 N9060750 INJECTOR WITH O RING 1
17 N9060780 T- MAP SENSOR WITH ORING 1
18 M1201050 SCREW 1
19 N7060100 IDLE STEPPER UNIT WITH O RING 1
19A NF060090 IDLE STEPPER UNIT WITH O RING 1 BSVI
20 N9325640 SCREW THROTTLE BODY M5x12 1
19A 21 N9162380 THROTTLE POTENTIOMETER WITH O RING 2
22 N9325650 SCREW THROTTLE BODY M5x12 1
CRANKSHAFT ASSEMBLY 23 N9325630 BRKT THROTTLE HOLDER 1
FIG.NO. 03 CYLINDER BLOCK & CRANKSHAFT ASSY. FIG.NO. 03

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
1 N9011640 GASKET CYLINDER HEAD 1 1
2 S1200270 TUBULAR DOWEL 4 4
3 N9011630 CYLINDER COMP. 1 1 NEW
4 M7200720 HEX FL. BOLT M6x16 2 2
5 N9011310 ADJUSTER ASSY TENSIONER 1 1
28
6 N3011600 GASKET TENSIONER ADJUSTOR 1 1
7 M1200780 STUD BOLT CYL HEAD 4 4
8 M1200900 HEX FLANGE NUT M6 4 4
9 N9010720 GASKET CYLINDER HEAD 1 1
25A 25B 25C 10 N9020460 PISTON KIT - STD 1 1
10.1 NF020130 PISTON KIT - STD 1 BSVI
10A N9326230 PISTON KIT - I O/S 1 1
10B N9326240 PISTON KIT - II O/S 1 1
10.1 11 M7322020 RING SET PISTON - STD 1 1
12 G4020090 PISTON PIN 1 1
12A NF020040 PISTON PIN 1 BSVI
13 M1010440 CIRCLIP 17x1.0 PISTON PIN 2 2
12A 21A
14 M1200250 HEX NUT M16 7 LH 1 1
15 M1080630 WASHER PRIMARY DRIVE GEAR 1 1
16 M1080010 GEAR OILPUMP DRIVE 1 1
17 N9081390 GEAR PRIMARY DRIVE 1 1 1
18 M7200530 BALL BEARING 35x72x17 NORMAL 6207 2 2
19 N9081490 GEAR BALANCER SHAFT DRIVEN 1 1
20 N3080170 KEY 4x4x15 1 1
21 N9020440 CRANKSHAFT COMP. 1 1
21A N9020440 CRANKSHAFT COMP. 1 BSVI
22 M1200760 WOODRUFF KEY 1 1
26 26A 23 M1200770 HEX FLANGE NUT M12x1.25 1 1
24 R4060090 THERMAL SENSOR 1 1
25 N9181160 ENGINE ASSY. 160 ES 5 SP 1
25A NF180020 ENGINE ASSY. 160 ES 5 SP EFI 1
25B NF180200 ENGINE ASSY. 160 ES 5 SP 1 1 ABS
CYLINDER BLOCK & CRANKSHAFT ASSY. 25C NF180260 ENGINE ASSY. 160 ES 4V 1 BSVI
26 N9326200 CYLINDER BLOCK PISTON KIT 1 1
26A --- CYLINDER BLOCK PISTON KIT 1 BSVI
27 N9326250 KIT CONNECTING ROD 1 1
28 M7011130 DAMPER 3 3
FIG.NO.04 CRANKCASE RH & BALANCER SHAFT ASSY. FIG.NO.04

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9081400 GEAR, OIL PUMP DRIVEN 1 1


2 0064014 PIN CLUT SPG 1 1
3 M1200730 CIRCLIP 6.0x0.8SES P2107 TYPE E 1 1
4 0332228 HEX FL. BOLT M6x16 3 3
5 N9082160 OILPUMP ASSY. 1 1
6 N9325460 KIT CRANKCASE ASSY. RH 1 1 REF. KIT CONT.
7 M1200290 BALL BEARING 30x55x13 C3 6006 1 1
8 M7200260 NEEDLE ROLLER BEARING NB 15x23x12 1 1
9 M7080530 RETAINER COUNTER BEARING 1 1
10 0331748 CRPH SCR M6x16 6.8 ZNB 2 2
11 M1200770 HEX FLANGE NUT M12x1.25 1 1
12 N9200590 BALL BEARING 15x42x13 1 1
13 K080410 SHIM 15x27x0.5 OILED 1 1
14 N9081070 RETAINER SPRING 2 2
27 15 N9081480 GEAR BALANCER SHAFT DRIVEN 1 1 NEW
16 N9081500 RACE BALANCER GEAR DRIVEN 1 1
17 N9081080 SPRING BALANCER SHAFT 4 4
18 N9081160 PIN BALANCER SHAFT DRIVEN 2 2
19 M1200760 WOODRUFF KEY 1 1
20 N9020439 BALANCER SHAFT 1 1
21 M1200430 HEX FL. BOLT M6x55 1 1
22 N2081600 GASKET OIL GALLERY PLUG 1 1
23 M1200070 HEX FLANGE BOLT M10x12 1 1
24 M7200690 BEARING BUSH CAM GEAR SHIFT 27x25 1 1
25 M1200510 HEX FLANGE BOLT M6x25 ZNG 2 2
26 N9060820 STARTER MOTOR 1 1
27 N5080530 STOPPER SHIFT ARM 1 1

CRANKCASE RH & BALANCER SHAFT ASSY.


FIG.NO.05 CRANKCASE LH ASSEMBLY FIG.NO.05

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 M1200260 BALL BEARING 20x47x14 C3 6204 RS 1 1


2 K3200770 BALL BEARING 6201 RS1 C3 MTF9 1 1
3 420601000 BALL BEARING 15X42x13 C3 6302 1 1
4 N9325450 KIT CRANKCASE LH ASSY. 1 1 REF. KIT CONT.
5 M7200730 HEX FL. BOLT M6x55 5 5
6 M7200700 HEX FL. BOLT M6x40 4 4
7 M1200440 HEX FLANGE BOLT M6x75 4 4
8 M1200450 HEX FLANGE BOLT M6x95 1 1
9 M1080420 GASKET BREATHER PLUG 1 1
10 M1200080 HEX SCREW M12x1.25x10 8.8 1 1
11 M1080560 STRAINER COMP ENGINE OIL 1 1
20A 12 0331708 CRPH SCR M5x12 6.8 ZNB 2 2

20B 13 M1080610 O-RING 60.5x2.4 1 1


14 M1080570 CAP OIL STRAINER 1 1
15 M7200740 HEX FLANGE BOLT M6x20 3 3
16 S1011290 SEALING WASHER 1 1
17 S1200900 PLUG COMP OIL DRAIN (MAGNETIC) 1 1
18 N8081090 CONTACT GEAR SHIFT SWITCH COMP 1 1
19 M1200790 HEX SOC HD CAP SCR M6x16 P 8.8 1 1
20 N9060890 GEAR POSITION SENSOR 1 NEW
20A N9060680 GEAR POSITION SENSOR 1 NEW
20B NF060170 SWITCH GEAR POSITION 1 BSVI
34 21 M7200720 HEX FL. BOLT M6x16 4 4
22 M7200250 OILSEAL 20x40x6 1 1
29A 23 N9081880 RETAINER OILSEAL DRIVESHAFT 1 1 NEW
24 M7080920 SPROCKET ENGINE 13T 1 1 NEW
CRANKCASE LH ASSEMBLY 25 M7080870 LOCK PLATE SPROCKET 1 1
26 M1200940 HEX SCREW M5x10 2 2
FIG.NO.05 CRANKCASE LH ASSEMBLY FIG.NO.05

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

27 N9081660 GEAR IDLER 1 1


28 N9325780 O RING SPEED SENSOR 2 2
29 N9060700 SPEED SENSOR 1 1
29A N9030450 PLUG CRANKCASE 1 BSVI
30 N9115210 CHAIN ASSY 138 L O RING 1 1
31 S1200270 TUBULAR DOWEL 2 2
32 N9081670 SHAFT IDLER GEAR 1 1
33 N9325790 CABLE GUIDE 2 2
34 NF160570 CARD SET EARTH 1 BSVI

20A

20B

34

29A

CRANKCASE LH ASSEMBLY
FIG.NO.06 COVER CLUTCH ASSEMBLY FIG.NO.06

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N5200170 HEX FL BOLT M6x35 11 11


2 M7070330 BRKT CLUTCH CABLE 1 1
10A 3 N9081280 GAUGE OIL LEVEL 1 1
4 M1080400 O-RING 16.8x3.1 1 1 N.I
5 M7070350 ROD CLUTCH RELEASE COMP 1 1
6 M7200490 OILSEAL 12x18x4 1 1
7 M7200510 BEARING BUSH 12x15x10 2 2
25 8 M7200500 SPRING DOWEL 1 1
9 M7070380 SPRING CLUTCH CABLE RETURN 1 1
10 N9030410 COVER CLUTCH 1 1
10A N9030230 COVER CLUTCH 1 BSVI
11 N9030250 GASKET CLUTCH COVER 1 1
12 N2200550 OIL SEAL CRANKSHAFT RH 1 1
13 N9080670 RETAINER 1 1
14 0331748 CRPH SCR M6x16 6.8 ZNB 1 1
15 0074010 DOWEL PIN 2 2
16 M1200440 HEX FLANGE BOLT M6x75 1 1
17 M7200720 HEX FL. BOLT M6x16 2 2
18 M70809607D CAP OIL FILTER TITAN GREY 1 1
18A M7080960BD CAP OIL FILTER SEMI GLOSS BLACK 1 1
19 M1080600 O-RING 52.6x2.4 1 1
20 M1080620 SPRING OIL FILTER CAP 1 1
21 M1080540 FILTER COMP ENGINE OIL 1 1
22 M1080590 O-RING 13x1.9 1 1
23 8200130 PUNCHED WASHER 6.5x11x1.6 1 1
24 M1200790 HEX SOC HD CAP SCR M6x16 1 1
25 0333528 STUD BOLT 2 2
COVER CLUTCH ASSEMBLY
FIG.NO.07 CLUTCH ASSEMBLY FIG.NO.07

NO. OFF
REF PART DESCRIPTION APACHE1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 3060510 CLIP PRIMARY DRIVEN GEAR 1 1


2 N9070340 GEAR ASSY PRIMARY DRIVEN 1 1
3 N2070200 DISC PRESSURE CLUTCH 1 1
4 N9325530 PLATE CLUTCH DRIVE 1 (SET) 6 6
5 N9325520 PLATE CLUTCH DRIVEN 1 (SET) 5 5
6 N3070010 BASED CLUTCH PLATE 4 4
7 M7070290 CENTRE ASSY. CLUTCH 1 1
8 420404000 STEERING BALL 1 1
9 M7070150 PIN CLUTCH RELEASE 1 1
10 M7070240 WASHER CLUTCH HUB 1 1
11 M7070060 HUB CLUTCH 1 1
12 N1070010 SPRING CLUTCH 4 4
13 M7070110 SPRING WASHER CLUTCH SHAFT 1 1
14 M7070100 NUT CLUTCH SHAFT 1 1
15 N9070120 PLATE CLUTCH RELEASE 1 1
16 N2200500 HEX FLANGE BOLT M6x25 ZNG 4 4
17 M1200380 BALL BEARING 15x32x9 1 1
18 M7070120 ADAPTOR PIN CLUTCH RELEASE 1 1
19 N9081810 RETAINER 1 1

CLUTCH ASSEMBLY
FIG.NO.08 MAGNETO ASSEMBLY FIG.NO.08

NO. OFF
2A
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

26
1 M1200670 CRPH SCR M6x20 2 2
6A 6B
2 N9081170 COVER ENGINE SPROCKET - U129 1 1
2A N9082230 COVER ENGINE SPROCKET - U129 1 BSVI
3 M1200170 NEEDLE ROLLER BEARING NB 15x23x12 1 1
4 M1080480 GEAR ASSY STARTER CLUTCH ES 1 1
5 R1060110 ONEWAY CLUTCH 1 1
6 N9060950 MAGNETO ASSY. 1
6A N9060690 MAGNETO ASSY. 1
27 6B NF060080 MAGNETO ASSY. 1 ABS
6C NF060260 MAGNETO ASSY. 1 BSVI
7 M1200820 CRR PAN HEAD SCREW M6x25 3 3
8 P1200050 WAVE SPRING WASHER 6.5 3 3
9 M1200790 HEX SOC HD CAP SCR M6x16 3 3
10 N9080440 STOPPER STARTER GEAR 1 1
11 M1080460 GEAR STARTER IDLE FINISHED APACHE 1 1
12 M1080430 PIN MAGNETO COVER 1 1
13 M1080490 SPACER STARTER IDLE GEAR 1 1
14 N2081680 PLUG TDC 1 1
15 M1080420 GASKET BREATHER PLUG 1 1
16 N9030320 GASKET MAGNETO COVER 1 1
17 N9030330 COVER MAGNETO 1 1
18 M7200700 HEX FL. BOLT M6x40 9 9
19 N2081690 O-RING 22.7x3.1 1 1
20 M7080980 PLUG CRANKSHAFT HOLE 1 1
6C
21 0331708 CRPH SCR M5x12 6.8 ZNB 4 4
22 M1070100 CLAMP MAGNETO LEAD 1 1
23 N9081710 CLAMP MAGNETO LEAD 1 1
24 N9325220 ROTOR ASSEMBLY 1
MAGNETO ASSEMBLY 25 N9325210 STATOR ASSEMBLY 1
26 N9325760 ROTOR ASSY FI 1
27 N9325210 STATOR ASSY FI 1
FIG.NO.09 GEAR SHIFT ASSEMBLY FIG.NO.09

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 P200270 SCREW FOR LAMP MOUNTING 1 1


2 M1080740 RETAINER T/M OIL GUIDE 1 1
3 0332248 REC CSK HD SCR M6x20 1 1
4 M7081810 INDEX STAR 1 1
5 M1080830 BOLT CAM CHAIN TENSIONER 1 1
6 M6080090 STOPPER COMP GEAR SHIFT 1 1
7 M1200690 SHIM 6x14x1 OILED 1 1
8 M7081290 SPRING GEAR SHIFT CAM STOPPER 1 1
9 M7081820 PIN HOLDER COMP 1 1
10 N9081730 CAM GEARSHIFT 1 1
11 M7080590 FORK GEAR SHIFT NO.2 1 1
12 M7080520 SHAFT GEAR SHIFT FORK 2 2
13 M7080580 FORK GEAR SHIFT NO.1 1 1
14 M7080470 FORK GEAR SHIFT HIGH SPEED 1 1
15 M7080690 GUIDE T/M OIL 1 1
16 3040510 SPRING GEAR SHIFT PAWL RETURN 1 1
17 N9080760 SHAFT GEAR SHIFT COMP. 1 1 NEW
18 M7081840 SPRING GEAR SHIFT SHIFT RETURN 1 1
19 N2081720 OIL SEAL GEAR SHIFT SHAFT 1 1
20 R1080780 SHIM 12x26 x1 1 1
21 M1200870 CIRCLIP 12x1.0 1 1
22 420305700 HEX NUT M6 1 1
23 M7081370 STUD GEAR SHIFT 1 1
24 M7200550 HEX NUT M6 1 1
25 M7081400 LINK GEAR SHIFT ASSY 1 1

33 26 420462700 HEX SCREW M6X20 1 1


27 M7081640 LEVER ASSY. GEAR SHIFT 1 1
28 M7081740 RUBBER GEAR SHIFT LEVER 1 1
29 G5200280 PUNCHED WASHER 8.5x25x2 1 1
GEAR SHIFT ASSEMBLY 30 N9200230 SBHC SCREW M8x30 1 1
FIG.NO.09 GEAR SHIFT ASSEMBLY FIG.NO.09

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

31 M7081650 GEAR SHIFT LINKAGE ASSY. - RTR 1 1


32 R1080500 ROLLER GEARSHIFT CAM 3 3
33 N9082240 RETAINER BEARING 1 1

GEAR SHIFT ASSEMBLY


FIG.NO.10 KICK STARTER ASSEMBLY FIG.NO.10

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9081650 LEVER KICK STARTER 1 1


2 N2081440 BALL LEVER ASSY. KS 1 1
3 N2081430 SPRING KS LEVER 1 1
4 N2081450 PIN LEVER ASSY. KICK STARTER 1 1
5 N9081640 LEVER KICK STARTER ASSY. 1 1
6 M7081950 JOINT KICK STARTER 1 1
7 N3200240 CIRCLIP - TYPE E 1 1
8 0249550 OIL SEAL KICK STARTER 1 1
9 0335714 SHIM 16x30.5x0.5 1 1
10 M7080570 GEAR KICK STARTER DRIVE 1 1
11 M1080890 RATCHET KICK STARTER 1 1
12 M1080930 SPRING KICK STARTER 1 1
13 M1201190 HEX SCREW M6x30 2 2
14 M1080900 GUIDE HOLDER 1 1
15 N2081650 STOPPER KS 1 1
16 M7080740 SHAFT KICK STARTER 1 1
17 M1200700 SHIM 14x32x1 1 1
18 M1080940 SPRING KICK STARTER RETURN 1 1
19 N3080270 GUIDE KICK STARTER SPRING 1 1

KICK STARTER ASSEMBLY


FIG.NO.11 GEAR SET ASSEMBLY FIG.NO.11

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
1 M7200320 THRUST WASHER 1 1
2 M7080400 GEAR COMP KS IDLE APACHE 1 1
3 R1080800 GEAR COMP 1ST DRIVEN N 27 1 1
4 M7200420 SHIM 1 1
5 R1081130 GEAR 4TH DRIVEN - 6 LUGS 1 1
6 0330174 CIRCLIP 20x1.2 N 2ND DRIVE GR 2 2
7 M7080860 SHIM 1 1
8 M7080280 GEAR 3RD DRIVEN 1 1
9 M7080320 GEAR 5TH DRIVEN 1 1
10 M7081300 SHAFT COMP DRIVE 1 1
11 M7080890 GEAR 2nd DRIVEN 1 1
12 N5080060 STAR BUSH 1 1
13 M7200040 THRUST WASHER 1 1
14 M7200720 HEX FL. BOLT M6x16 1 1
15 N9081670 SHAFT IDLE 1 1
16 P080610 SHIM 11.2x18.5x0.5 OILED 2 2
17 N9081660 GEAR IDLER 1 1
18 N9081720 BRKT IDLER GEAR 1 1
19 R1081120 GEAR 4TH DRIVE - 6 LUGS 1 1
20 M7080339 GEAR 3RD DRIVE 1 1
21 M7080299 GEAR 5th DRIVE 1 1
22 M7080269 GEAR 2ND DRIVE 1 1
23 M7080370 GEAR COMP KS DRIVEN APACHE 1 1
24 M7200460 THRUST WASHER 1 1
24A M7200440 SHIM 1 1 BSVI
24A 25A
25 C8080260 BEARING KICK STARTER DRIVEN GEAR 1 1
26A
25A M7200470 SHIM 1 1 BSVI
26 M7200430 SHIM 1 1
26A M7200450 SHIM 1 1 BSVI
GEAR SET ASSEMBLY 27 NF080010 SHAFT COMP COUNTER 1 1
28 NF080020 SHAFT COMP. COUNTER ASSY. 1 1
FIG.NO.12 MUFFLER ASSEMBLY FIG.NO.12

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N5200180 HEX SOC HD CAP SCREW M8x30 2 2


2 N9053170 GASKET MUFFLER 1 1
3 N8200150 HEX BOLT M8x60 1 1
4 N3200210 PUNCHED WASHER 8.2x25.0x2 2 2
5 N8200100 HEX SCREW M6X12 2 2
6 0330408 WAVE SPRING WASHER M6 2 2
9A 7 0335608 PUNCHED WASHER 6.5x16.0x1.2 2 2
8 N9053570 GUARD EXHAUST REAR 1 1
9 N9053860 MUFFLER COMP 1
9A N9054180 MUFFLER COMP 1 1
10 M1200890 U NUT M8x1.2 1 1
11 K130190 STOPPER SEAT 1 1
11A NF120250 STOPPER SEAT 1 BSVI
12 N9053850 MUFFLER SUB ASSY. 1
13 N9054190 MUFFLER SUB ASSY 1 1
13A NF050220 MUFFLER SUB ASSY. 1 BSVI
14 N9060860 OXYGEN SENSOR 1
15 M7100650 HEX SOC CAP SCREW 1
16 G5200400 PUNCHED WASHER 8.5 x 20 x 2 1

16 13A
15

11A

MUFFLER ASSEMBLY
FIG.NO.13 CARBURETTOR ASSEMBLY - UCAL FIG.NO.13

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9042580 CARBURETTOR ASSY. 1


2 M1040530 SCREW DIAPHRAGM COVER 2
3 M1040190 COVER DIAPHRAGM 1
4 M1040200 SPRING DIAPHRAGM 1
5 M1040760 SCREW PLATE JET NEEDLE 2
6 M1040910 PLATE JET NEEDLE 1
51
7 M1040770 SPRING JET NEEDLE 1
8 M1040780 PACKING JET NEEDLE 1
9 M1040250 E- RING JET NEEDLE 1
10 --- RING JET NEEDLE 1
11 N9326150 JET NEEDLE (NEEDLE) 1
12 M1040220 DIAPHRAGM 1
13 N9321970 PISTON VALVE ASSY 1
14 M1040800 RING PISTON VALVE 1
15 M1040500 E-RING THROTTLE SHAFT 1
16 M1040510 PACKING THROTTLE SHAFT 1
17 M1040520 O RING THROTTLE SHAFT 2
18 --- AIR JET (PAJ 2) - 145 1
19 M1040430 O RING MCS 1
20 M1040420 WASHER MCS 1
21 M1040410 SPRING MCS 1
22 N9322940 MIXTURE CONTROL SCREW (MCS) 1
23 N9326320 NEEDLE JET (JET) 1
24 M1040810 O RING JET HOLDER 1
25 N9326130 JET HOLDER 1
26 N9323400 MAIN JET (107.6) 1
CARBURETTOR ASSEMBLY - UCAL 27 N9326140 PILOT JET 20 1
FIG.NO.13 CARBURETTOR ASSEMBLY - UCAL FIG.NO.13

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

28 M1040490 SPRING IDLING SCREW 1


29 M1040470 PACKING IDLING SCREW 1
30 M1040460 IDLING SCREW 1
31 N9322950 NEEDLE VALVE ASSEMBLY 1
32 M1040340 FLOAT ASSEMBLY 1
33 M1040280 SCREW VALVE SEAT 1
51 34 M1040290 PIN FLOAT 1
35 M1040820 SEAL BOWL 1
36 M1040340 FLOAT BODY ASSEMBLY 1
37 M1040440 SCREW DRAIN 1
38 M1040540 SCREW FLOAT CHAMBER 2
39 N9326310 HOSE DRAIN 1
40 M7321350 HOSE AIR VENT 1
41 N9326330 PLUNGER STARTER ASSY. 1
42 ----- SPRING STARTER 1
43 ----- O RING STARTER 1
44 ----- GUIDE HOLDER ASSEMBLY 1
45 ----- CAP STARTER 1
46 ----- SPRING THROTTLE SHAFT 1 NS
47 ----- BUSH THROTTLE SHAFT 1 "
48 ----- THROTTLE VALVE 1 "
49 ----- THROTTLE SHAFT 1 "
50 M1040900 SCREW THROTTLE VALVE 2
51 N2320550 CLIP DRAIN 1

CARBURETTOR ASSEMBLY - UCAL


FIG.NO. 14
1A 1B AIRCLEANER ASSEMBLY FIG.NO. 14

NO. OFF
19 14A REF PART DESCRIPTION
4A APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
1 N9042560 AIR CLEANER ASSY. 1
1A NF040060 AIR CLEANER ASSY. 1
1B NF040560 AIR CLEANER ASSY. EFI BSVI
20 2 N9042000 SEAL AIR CLEANER 2 2
2A NF040380 SEAL AIR CLEANER 2 BSVI
3 N9041910 FILTER HOLDER COMP. 1 1
2A 3A NF040370 FILTER HOLDER COMP. 1 BSVI
10A 4 N9041940 TOP COVER FILTER 1 1

3A 4A NF040360 TOP COVER FILTER 1 BSVI


5 N9325770 CASE COMP. AIRCLEANER 1 1
13A
2A 5A NF040350 CASE COMP. AIRCLEANER 1 BSVI
6 M1200660 CRPH SCR M5x16 4 4
7 G4040330 DRAIN PIPE 1 1
8 K140820 HOSE CLIP NP.054 3 3
9 N9042140 HOSE BREATHER PCV 1 1
10 N9042570 TUBE OUTLET 1
5A 10A NF040190 TUBE OUTLET 1 BSVI
11 S1200920 HOSE CLIP (TSDS-0423) 1 1
12 G4041100 CLAMP TUBE OUTLET 1 1
12A N8041590 CLAMP PIPE INTAKE 1 1 BSVI
13 N9042010 RESONATOR INTAKE 1 1
13A NF040490 INTAKE RESONATOR 1 BSVI
14 N9042420 TUBE INLET 1 1
14A NF040340 TUBE INLET 1 BSVI
15 0335608 PUNCHED WASHER 6.5x16.0x1.2 2 2
16 0332275 SCREW - CRPH M6x16 6.8 2 2
17 N9042370 SHROUND INLET 1 1
18 N9042520 SLEEVE AIR INLET 1 1
AIRCLEANER ASSEMBLY 19 ND040210 RETAINER CLIP COMP 1 1 BSVI
20 NF040660 RUBBER FLAP 1 BSVI
FIG.NO. 15 SEC AIR INJECTION VALVE ASSY. FIG.NO. 15

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
8A NO. NO. CARB. VER. FI VER.
9A

1 0335608 PUNCHED WASHER 6.5x16.0x1.2 ZNB 4


1A N8122610 CUP WASHER 2 BSVI
2 K140820 HOSE CLIP 2 2
3 M1200520 HEX FL BOLT M6x16 2 2
4 N2041670 CUSHION VALVE MOUNTING 2 2
5 N3160220 SPACER R.C.LAMP MOUNTING 2
6 M1200590 HEX SCREW M6x35 2 2 BSVI
7 N8040370 HOSE CLIP VACUUM 2 2
8 N9042020 SEC AIR INJECTION VALVE 1
8A NF040300 ELECT SAI VALVE 1 BSVI
11A 9 N9042030 HOSE SAI INLET 1
9A NF040210 HOSE SAI INLET 1 BSVI
10 N9042040 PIPE COMP SAI 1 1
11 N9042120 HOSE AIR OUTLET 1
11A NF040230 HOSE AIR OUTLET 1 BSVI
12 N9042130 HOSE AIR CUT VALVE 1 1
13 N9042150 O-RING AIR INJECTION 1 1
14 N9042160 HOSE CLIP 190 120 2 2
15 P1200050 WAVE SPRING WASHER 6.5 1 1
16 P1200060 HEX NUT M6 ZNG (TSDS-0304) 2 2
1A 17 R1040960 PIPE COMP SAI 1

SEC AIR INJECTION VALVE ASSY.


FIG.NO. 16 OIL COOLING ASSEMBLY FIG.NO. 16

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N2200500 HEX FLANGE BOLT M6x25 ZNG 2 2


2 R1140460 CUP WASHER M6 4 4
3 N9180610 OIL COOLER ASSY. 1 1
4 R2010830 GROMMET 2 2
5 N9180620 GUARD OIL COOLER 1 1
6 N9180600 PIPE COMP INLET 1 1
7 N8040340 O-RING AIR INJECTION 4 4
8 N9180640 PIPE COMP OUTLET 1 1
9 M1200520 HEX FL BOLT M6x16 4 4
10 M1200530 HEX FLANGE BOLT M6x20 2 2
10A M1200900 HEX FLANGE NUT M6 2 BSVI

10A

OIL COOLING ASSEBLY


FIG.NO. 17 FUEL TANK ASSEMBLY FIG.NO. 17

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 0335876 PUNCHED WASHER 6.5x24.0x1.6 ZNC 2 1


2 K122810 CUSHION COVER FRAME 2 2
3 K200540 HEX SCREW M6X38 8.8 2 2
4 N2140060 CUSHION FUEL TANK FRONT 2 2
5 N3140120 GASKET OIL LEVEL PLUG 1
6 N3140150 SPACER FUEL TANK REAR 2 2
7 N3140160 CUSHION FUEL TANK REAR UPPER 2 2
8 N3140170 CUSHION FUEL TANK REAR LOWER 2 2
9 N3200220 HEX FL BOLT M6x16 2
10 N3200340 CRR FL. PAN HD TAP SCREW ST4.2x13 2 2
11 N7201300 SNAP RIVET PLASTIC 3 3
12 N7202040 HEX SOCKET CAP SCREW M5 14 4 4
13 N91422700D FUEL TANK COMP. 1
14 N9141280 FUEL COCK ASSY. 1
15 N9141340 CAP FUEL TANK 1 1
16 S1200700 RETAINER CLIP COMP. PANEL 2 2
17 N9162200 FUEL SENDER ASSY 1
17A NF160400 FUEL SENDER ASSY 1 BSVI
18 N9180790 DEFLECTOR 1 1
19 N9200550 O-RING 5700 360 1 1
17A 20 R1200380 HEX FLANGE BOLT M5X14 1 1
21 P3200010 CRPH SCR M6x12 6.8 4 4
22 N7202230 HEX SOCKET CAP SCREW M5 8 3 3
23 N7202240 HEX SOCKET CAP SCREW M5 30 3 3
24 N9141359 INLET FUEL TANK COMP 1 1
FUEL TANK ASSEMBLY
FIG.NO. 17A CANISTER ASSEMBLY FIG.NO. 17A

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9229850 COVER CANISTER SYSTEM 1


2 N9141440 HOSE TANK TO CANISTER 1
3 N4200130 HOSE CLAMP 2
4 N8040370 HOSE CLIP VACCAM 2
5 R2040400 HOSE CLIP NP 54 2
6 N9142240 BOOT CANISTER 1
7 N3140520 DRAIN HOSE 1
8 N9141430 CANISTER COMP 1
9 N9142220 HOSE DRAIN CANISTER 1
10 N3140520 DRAIN HOSE 1
11 N9141650 HOSE AIR INLET 1
12 414147000 HOSE CLIP 1
13 N9141620 HOSE CARBURETTOR 1
14 P3200010 CRPH SCREW M6x12 2
15 N9141630 PURGE VALVE 1
16 R1040460 CLAMP BREATHER HOSE 2
17 N9141610 HOSE PURGE VALVE 1

CANISTER ASSEMBLY
FIG.NO. 17B FUEL TANK ASSEMBLY - FI FIG.NO.17B

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9141660 FUEL TANK COMP EFI 1 FI


2 N7201540 O-RING 7500 260 1 "
3 N7201530 O-RING 6500 260 1 "
3A NF140180 SEAL FPM 1 BSVI
4 N9141290 FUEL PUMP MODULE 1 "
4A NF140170 FUEL PUMP MODULE ASSY. 1 BSVI
5 N9228600 COVER FUEL FILTER EFI 1 "
6 N9142150 HOSE INJECTOR 1 "
7 R2040400 HOSE CLIP NP.054 2 "
8 N9142140 FUEL FILETER ASSY. 1 "
9 N7140240 BOOT FUEL FILTER MTG 2 "
10 N7201470 CABLE STRAP 2 "
11 NB140110 HOSE CLAMP 120 1 "
12 N9141370 HOSE FILTER OUTLET 1 "
13 N9141360 HOSE PUMP OUTLET 1 "
13A NF140190 HOSE INJECTOR 1 BSVI
3A 14 N8200060 HEX FLANGE BOLT M6x10 6 "
15 NF140160 FLANGE BOTTOM FUEL PUMP MTG 1 BSVI

4A

15 13A

FUEL TANK ASSEMBLY - EFI


FIG.NO.17C CANISTER ASSEMBLY - FI FIG.NO.17C

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N91423100D FUEL TANK COMP. 1 BSIV


2 N9141440 HOSE TANK TO CANISTER 1
3 414147000 HOSE CLIP 3
4 R2040400 HOSE CLIP NP 54 1
5 N3140520 DRAIN HOSE 1
6 N9142220 HOSE DRAIN CANISTER 1
7 N9141650 HOSE AIR INLET 1
8 N9142060 HOSE PURGE VALVE TO AIR BOX 1
9 R2040460 HOSE CLIP NP 54 1
10 N7060140 PURGE VALVE 1
10A N7060210 PURGE VALVE 1 BSVI
11 N9141450 HOSE PURGE VALVE 1
12 N9229850 COVER CANISTER SYSTEM 1
13 P3200010 CRPH SCREW M6x12 1
14 N9142050 BOOT CANISTER COMP. 1
15 N9141430 CANISTER COMP 1
16 N9141340 CAP ASSY. FUEL TANK 1

10A

CANISTER ASSEMBLY - FI
FIG.NO. 18 COVER FUEL TANK ASSEMBLY FIG.NO. 18

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9226110 COVER FUEL TANK INNER LH 1 1


2 N9226120 COVER FUEL TANK INNER R 1 1
3 N9226900 GRILL COVER FRAME LH 1 1
4 N9226910 GRILL COVER FRAME RH 1 1
5 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 15 15
6 --- COVER FUEL TANK TOP 1 1 REF. COLOUR
7 --- COVER FUEL TANK OUTER RH 1 1 "
8 --- COVER FUEL TANK OUTER LH 1 1 "
9 N7201300 SNAP RIVET PLASTIC 2 2
10 P3200010 CRPH SCREW M6x12 6.8 ZNK 4 4
11 K3200830 RETAINER CLIP COMP. PANEL 2 2
12 N9227820 CUSHION FRONT TOP 3 3
13 0331708 CRR PAN HD SCREW M5x12 2 2
14 N9221040 LOGO COVER COVER FUEL TOP 1 1
15 7130020 NUT SEAT TAIL COVER CENTRE 2 2

COVER FUEL TANK ASSEMBLY


FIG. NO. 19
9A 29 FRAME ASSEMBLY FIG.NO. 19

32 31
7A NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N8200040 HEX FLANGE BOLT M8X25 1 1 BSVI


2 N9127670 CABLE GUIDE 1 1
3 N9123750 COVER BRACKET CRASHGUARD 1 1
4 N9127980 FRAME COMP. 1 1
5 0332275 CRR PAN HEAD SCREW M6x16 3 3
6 0335608 PUNCHED WASHER 6.5x16x1.2 3 3
7 N9125310 BATTERY HOLDER 1
7A N9128750 BATTERY HOLDER 1 BSVI
8 K200700 CRR PAN HEAD SCREW M6x25 1 1
13A 30
9 N9128770 BRKT REGULATOR COMP. 1 1
9A NF120740 BRKT REGULATOR COMP. 1 BSVI
10 420476700 HEX SCREW M6x30 2 2
11 N3120410 PLUG TUBE UPPER 2 2
12 G5200380 HEX SCREW M8x20 1 1
13 N9127360 BRKT SEC AIR INJECTION 1
13A NF120310 BRKT SEC AIR INJECTION 1 BSVI
14 N5200330 HEX FL. BOLT M8x100 2 2
15 M1200120 HEX FLANGE BOLT M8X120 2 2
16 N9200250 HEX SOC SCREW M6x20 1 1
17 0335528 PUNCHED WASHER 10.5x18x1.6 1 1
18 N8200050 BOLT CENTER STAND 1 1
19 N3121540 SPACER CENTER STAND 1 1
20 G5200490 PUNCHED WASHER 8.5x16x1.2 1 1
21A 21 N9127420 BRKT CRASH GUARD MTG 2 2
21A NF120940 BRKT CRASH GUARD MTG 2 BSVI
22 0334548 HEX NUT M8 1 1
25A 23 M7200070 HEX BOLT M8x55 4 4
24A 24 N9127380 BRKT ENGINE MTG COMP LH 1 1
24A N9128840 BRKT ENGINE MTG COMP LH 1 BSVI
25 N9127390 BRKT ENGINE MTG COMP RH 1 1
FRAME ASSEMBLY 25A N9128850 BRKT ENGINE MTG COMP RH 1 BSVI
FIG. NO. 19 FRAME ASSEMBLY FIG.NO. 19

9A 29
NO. OFF
32 31 REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
7A NO. NO. CARB. VER. FI VER.

26 M1200890 U NIT M8x8 4 4


27 N9101470 CUP BOTTOM 2 2
28 N9127640 BRKT SEAT LOCK 1 1
29 NF120480 BRKT ROLL OVER SENSOR MTG 1 BSVI
30 NF120470 BRKT BOX MTG 1 BSVI
31 NF120980 BRKT AIR FILTER MTG 1 BSVI
32 R1220360 CUSHION COVER FRAME 1 BSVI

13A 30

21A

25A
24A

FRAME ASSEMBLY
FIG.NO. 20 RIDER FOOTREST ASSEMBLY LH & RH FIG.NO. 20
1A
NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9223080 COVER FRAME BOTTOM RH (APACHE REF) 1 1


1A NF220150 BRKT COVER FRAME MTG RH 1 BSVI
2 N9127770 COVER MASTER CYCLINDER 1 1 DISC
3 N9160900 SWITCH ASSY STOP LAMP 1 1
4 N8111110 SPRING STOP LAMP SWITCH 1 1
5 N9125980 RIDER FOOTREST DISC R(APACHE REF) 1
6 0330318 WAVE SPRING WASHER M8 ZNB 2 2
7 420955700 HEX SCREW M8X40 8.8 ZNB 2 2
8 K200320 SCREW SELF TAPPING 4.2x16 ZNK 2 2
9 P3200010 CRPH SCR M6x12 6.8 ZNK 4 4
10 N9200300 O RING BRAKE PEDAL 1 1
11 S1200700 RETAINER CLIP COMP. PANEL 1 1
12 N2200470 HEX SOC HD CAP SCR M6x20 P 12.9 1 1
13 N9124020 TORSION SPRING FOOTPEG 2 2
14 N9124050 SLEEVE RIDER FOOTREST 2 2
22A 15 N9200310 CLEVIS PIN B8X42 2 2
16 N9123930 RIDER FOOT PEG RH 1 1
17 420510700 HEX SCREW M5x16 4 4
18 N9123920 RIDER FOOTPEG ASSY. RH RTR 1 1
19 0330048 SPLIT PIN 2.0x20 2 2
20 N9112010 BRAKE PEDAL ASSY. 1 1
21 N9112000 SLEEVE PEDAL ASSY. 1 1
22 N9223070 COVER FRAME BOT LH (APACHE REF) 1 1
22A NF220140 BRKT COVER FRAME MTG LH 1 BSVI
23 N9125920 RIDER FOOTREST L (APACHE REF) 1 1
24 N9124000 STUD RIDER FOOTREST 2 2
RIDER FOOTREST ASSEMBLY LH & RH 25 N9123930 RIDER FOOTPEG ASSY LH RTR 1 1
26 N9125990 PIN GEAR SHIFT LEVER 1 1
27 N9124030 RIDER FOOTPEG LH 1 1
FIG.NO. 20A RIDER FOOTREST ASSEMBLY RH - DRUM FIG.NO. 20A

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9128480 RIDER FOOTREST RH DRUM 1 1


2 N9114440 ROD REAR BRAKE 1 1
3 N2110600 PIN REAR BRAKE CONNECTOR 1 1
4 P1200140 PUNCHED WASHER A5.5 ZNG (TSDS-0003) 1 1
5 330048 SPLIT PIN 2.0x20 ZNB 1 1
6 420305700 HEX NUT M6 1 1
7 N5200400 HEX SCREW M6X25 4.6 ZNK 1 1
8 P3200010 CRPH SCR M6x12 6.8 ZNK 2 2
9 K200320 SCREW SELF TAPPING 4.2x16 ZNK 1 1
10 N9111980 SHAFT COMP BRAKE PEDAL 1 1
11 N2110700 BRAKE RETURN SPRING 1 1
12 420001700 PUNCHED WASHER A6.6 ZNB 1 1
13 N3110360 SPRING REAR BRAKE ROD ADJUSTER 1 1
14 S1111930 PIN REAR BRAKE ROD LEVER 1 1
15 0334278 NUT RR BRK ROD ADJ 1 1

RIDER FOOTREST ASSEMBLY RH - DRUM


FIG.NO. 21 PILLION FOOTREST ASSEMBLY LH & RH FIG.NO. 21

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N3200180 HEX SOC HD CAP SCR M8x35 ZNG 8.8 4 4


2 0330318 WAVE SPRING WASHER M8 ZNB 4 4
3 N9225890 PILLION FOOTREST RH 1 1
4 N9125590 SPACER 1 1
5 N9125580 CUSHION EXHAUST MTG 1 1
6 N9127810 GUIDE PILLION FOOT PEG LH 2 2
7 420464700 HEX SCREW M6X16 8.8 2 2
8 N9127800 PILLION FOOTPEG ASSY. RH 1 1
9 N3200220 HEX FL BOLT M6x16 ZNG 2 2
10 N9227150 SAREE GUARD COMP 1 1
11 M1200890 U NUT M8x1.2 1 1
12 0335608 PUNCHED WASHER 6.5x16.0x1.2 2 2
13 0339204 BALL LEVER ASSY. KICK STARTER 7/3 2 2
14 N9225880 PILLION FOOTREST LH 1 1
15 N9121790 PIN PILLION FOOTREST NEW 2 2
15A NF200010 CLEVIS PIN 2 2 BSVI
16 3030515 SPRING PILLION FFOTREST 2 2
17 0330048 SPLIT PIN 2.0x20 ZNB 2 2
18 N9127790 PILLION FOOTPEG ASSY. LH 1 1
15A
19 M7110280 HEX FLANGED BOLT M8x30 1 1
20 N9325510 PILLION FOOTPEG ASSY. RH KIT 1 1
21 N9325500 PILLION FOOTPEG ASSY. LH KIT 1 1
22 0335928L PUNCHED WASHER 6.5x18.0x1.6 ZNB 2 2
23 N9124890 CUSHION EXHAUST MTG 1 1

PILLION FOOTREST ASSEMBLY LH & RH


FIG.NO. 22 CENTER STAND & PROP STAND ASSY. FIG.NO. 22

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 0334038 HEX NUT M10 8 1 1


2 N3121540 SPACER CENTER STAND 1 1
3 N9127220 CENTER STAND COMP 1 1
4 N8200050 BOLT CENTER STAND 1 1
5 N9127430 BRKT PROP STAND COMP 1 1
6 0335628 PUNCHED WASHER 10.5x24x2.3 2 2
7 R1200160 HEX BOLT M10X1.25X40 2 2
8 K200690 HEX NUT M10 8 1 1
9 N9127200 PROP STAND COMP 1 1

10 N9200210 SPL HEX BOLT M10 X 30 1 1

11 0330328 WAVE SPRING WASHER M10 1 1


12 N3120860 SPRING CENTER STAND 1 1
13 N5121610 SPRING PROP STAND 1 1

CENTER STAND & PROP STAND ASSY.


FIG.NO. 23 SEAT ASSEMBLY FIG.NO. 23

2A NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1A
1 N9130340 SEAT ASSY 1 1
1A NF130070 SEAT ASSY 1 BSVI
2 N9130370 COVER COMP SEAT 1 1
2A NF130080 COVER COMP SEAT 1 BSVI
3 N9130360 SEAT FOAM 1 1
4 N9130350 SEAT BASE 1 1
5 N9130120 CUSHION SEAT ASSEMBLY 2 2
6 N9130330 CUSHION SEAT REAR 2 2
7 N8130240 CUSHION SEAT BASE 4 4
8 K210800 O RING 1 1
9 420476700 HEX FLANGE BOLT M6x25 ZNG 2 2
10 N9152130 SEAT LATCH ASSY RR 1 1
11 N9170370 CABLE SEAT LOCK REAR 2 2

SEAT ASSEMBLY
FIG.NO. 24 HANDLE BAR & CABLE ASSY. FIG.NO. 24
4A
8A NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

3A
1 N9150720 LEVER ASSY. 1 1
2 N9115100 MASTER CYL ASSY FR 1 1
3 N9162870 SWITCH ASSY R 2 1 1
3A NF160350 SWITCH ASSY LH 1 BSVI

9A 4 N9221450 MIRROR ASSLY LH - RTR 1 1


4A NF223050 MIRROR ASSY LH 1 BSVI
5 N5200180 HEX SOC HD CAP SCREW M8x30 1 1
6 N9151960 HANDLE HOLDER UPPER 1 1
7 N9151950 HANDLE BAR 1 1 1
8 N9221460 MIRROR ASSLY RH -RTR 1 1
8A NF223060 MIRROR ASSY RH 1 BSVI
9 N9162400 SWITCH ASSY L 1 1
9A NF160550 SWITCH ASSY L 1 BSVI
10 N3150380 SPECIAL BOLT M5 1 1
11 --- SPRING WASHER 1 1
12 N5150140 HEX BOLT M6x1x33 1 1
25A 12A N2200500 HEX FL. BOLT M6x1x25 1 BSVI
13 N91505203C LEVER CLUTCH 1 1
13A NF150210 CLUTCH LEVER 1 BSVI
29A
14 415021000 HX LOCK NUT M5 1 1
12A 15 N3200180 HEX SOC HD CAP SCR M8x35 2 2
30A
16 N9152290 DAMPER HANDLE BAR 2 2
31
17 N9221070 GRIP LH -RTR 1 1
18 N9200410 HEX SOC HD CAP SCREW M8x45 2 2
19 NF100030 UPPER BRKT MC 1 1
20 P1200050 WAVE SPRING WASHER 6.5 2 2
13A
21 420518700 REC PAN HD SCREW M6X20 2 2
HANDLE BAR & CABLE ASSY. 22 N9162390 STEERING+IGNITION LOCK 1 1
FIG.NO. 24 HANDLE BAR & CABLE ASSY. FIG.NO. 24
4A
8A
NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

3A
23 N9151920 KEY BLANK 1 1
24 N9221170 GRIP COMP THROTTLE -RTR 1 1
25 N91504403C LEVER ASSY CLUTCH-RTR 1 1
25A NF150160 LEVER ASSY. CLUTCH ES 1 BSVI
9A 26 N9170340 CABLE THROTTLE ASSY. 1
27 N9170350 CABLE THROTTLE ASSY. 1
28 N9070280 CABLE ASSY CLUTCH 1 1
29 N9150450 HOLDER LH 1 1
29A NF150220 HOLDER COMP LEVER CLUTCH 1 BSVI
30 N9160910 CLUTCH SWITCH ES 1 1
30A NF160370 CLUTCH SWITCH 1 BSVI
31 NF150260 CLAMP LEVER BRKT 1 BSVI

25A

29A
12A
30A
31

13A

HANDLE BAR & CABLE ASSY.


FIG.NO. 25 FRONT WHEEL ASSEMBLY - DISC FIG.NO. 25

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9114330 WHEEL ASSY. FRONT DISC TUBELESS 1 1


1A NF110400 WHEEL ASSY. FRONT DISC TUBELESS 1 SBT
2 N9112860 ALLOY WHEEL 17 275 6 DISC FRONT 1 1
2A N9113640 ALLOY WHEEL 17 x1.85 DSIC 1 1 SBT
3 N3091280 AXLE DIA 15 X 250 1 1
4 M7110100 SPACER COMP. LH 1 1
5 0335538 PUNCHED WASHER 15.5x26x2.3 2 2
6 0334158 M 12 X 1.25 U - NUT 1 1
7 N9220840 TAPE SET ALLOY WHEEL 2 2
7A N9216580 TAPE SET ALLOY WHEEL 2 2 SBT
8 N3200010 BALL BEARING 15x42x13 C3 6302Z 2 2
9 M7110160 SPACER COMP. 1 1
10 N9111890 DISC PLATE FRONT - RTR 1 1
11 M7110090 SCREW SPECIAL M8 6 6
12 N9113680 TYRE TUBELESS 17 90.00 FRONT 1 1
13 N9112880 VALVE TUBELESS TYRE 1 1
14 N4110300 SPACER COMP. 1 1
14A M7110160 SPACER COMP. 1 1 SBT
15 M1200530 HEX FLANGE BOLT M6x20 3 3
16 N9113120 TONER RING - RTR ABS 1 1
17 N9113380 GUARD TONER RING FRONT RTR ABS 1 1 SBT

FRONT WHEEL ASSEMBLY


FIG.NO. 26 REAR WHEEL ASSEMBLY - DRUM FIG.NO. 26

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
1 K200410 M 14 X 1.5 U - NUT 1 1
2 M7200020 WASHER 14.5x32x3.2 2 2
3 N9092450 CHAIN ADJUSTOR COMP 2 2
4 M71107505D SPACER REAR AXLE RH 1 1
5 N9092460 CLAMP CHAIN ADJUSTER 1 1
6 N3090240 SCREW M8x45 CHAIN ADJUSTER 1 1
7 0330318 WAVE SPRING WASHER M8 2 2
8 0335578 PUNCHED WASHER 6.5x13x1 1 1
9 420305700 HEX NUT M6x1 1 1
10 0331248 HEX BOLT M6X1.0X33 4.8 ZNB 1 1
11 N9112770 ALLOY WHEEL 17 2.15 6 DRUM REAR 4 4
12 0178030 O RING BRAKE CAM-BR 2 2
13 1339120 PUNCHED WASHER 14.5x22x1.6 1 1
14 11124505D PANEL COMP REAR BRAKE 1 1
15 N2110130 CAM BRAKE 1 1
16 1112620 SET BRAKE SHOE ASSY DIA 130 1 1
17 N9115230 WHEEL ASSY REAR TUBELESS 1 1
18 1339510 BALL BEARING 15x42x13 C3 6302Z 1 1
19 1182200 SPACER COMP 1 1
20 1339520 BALL BEARING 15x35x11 1 1
21 N7110410 DUST SEAL 1 1 1
22 1181150 ABSORBER RR WHEEL HUB SHOCK 1 1
23 S1200630 HEX BOLT M10X1.25X35 8.8 ZNB 1 1
24 N91140202P DRUM RR SPROCKET MC 1 1
25 N9113990 SHAFT RR SPROCKET DRUM 2 2
26 1339120 BALL BEARING 25x52x15 RS1C3 6205 2 2
27 N9114160 DUST SEAL Ø32 X Ø52 X 7 2 2
28 NF110010 SPROCKET RR WHEEL 44 60 86 YES 1 1
REAR WHEEL ASSEMBLY - DRUM 29 K200570 U NUT 10 X 1.25 F LANGED 1 1
30 N9110700 REAR AXLE 15x290 1 1
31 N9113690 TYRE TUBELESS 17 110.00 REAR 1 1
32 N9112880 VALVE TUBELESS TYRE 1 1
33 M7110770 LEVER CAM BRAKE 1 1
FIG.NO. 26A REAR WHEEL ASSEMBLY - DISC FIG.NO. 26A

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 0335708 PUNCHED WASHER 15.5x26x2.3 ZNB 2 2


2 K200570 U NUT 10 X 1.25 F LANGED 1 1
3 M7200020 WASHER 14.5x32x3.2 2 2
4 N9092450 CHAIN ADJUSTOR COMP 2 2
5 N9110700 REAR AXLE 15x290 1 1
6 N9112190 SPACER AXLE FRONT 1 1
7 N9115080 WHEEL ASSY. DISC TUBELESS REAR 1 1
8 N9111340 DISC PLATE 200MM REAR 1 1
9 M7110090 SCREW SPECIAL M8 3 3
10 NF110010 SPROCKET RR WHEEL 43 60 82 1 1
11 K200570 U NUT 10 X 1.25 FLANGED 4 4
12 N9114160 DUST SEAL Ø32 X Ø52 X 7 2 2
13 1339120 BALL BEARING 25x52x15 RS1C3 6205 1 1
14 N91152202P DRUM RR SPROCKET MC 1 1
15 S1200630 HEX BOLT M10X1.25X35 8.8 ZNB 4 4
16 N9113990 SHAFT RR SPROCKET DRUM 1 1
17 1181150 ABSORBER RR WHEEL HUB SHOCK 1 1
18 1339510 BALL BEARING 15x42x13 C3 6302Z 1 1
19 1182200 SPACER COMP 1 1
20 1339520 BALL BEARING 15x35x11 1 1
21 N9220840 TAPESET ALLOY WHEEL 2 2
22 N9114140 SPACER AXLE REAR LH 1 1
23 N9114080 ALLOY WHEEL 17 300 5 DISC REAR 1 1
24 N9114040 TYRE TUBELESS 17 110 REAR 1 1
25 N9092460 CLAMP CHAIN ADJUSTER 2 2
26 0330318 WAVE SPRING WASHER M8 2 2
27 N3090240 SCREW M8x45 2 2
REAR WHEEL ASSEMBLY 28 N9112880 VALVE TUBELESS TYRE 1 1
FIG.NO. 27 SPEEDOMETER ASSEMBLY FIG.NO. 27

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9162740 DIGITAL SPEEDOMETER ASSY. 1


2 N9162480 DIGITAL SPEEDOMETER ASSY. FI 1
3 N9227530 HOUSING SPEEDOMETER REAR 1 1
4 N9226290 LICENCE PLATE BRKT FRONT COMP 1 1
5 N9220760 GROMMET 3 3
6 0335605 PUNCHED WASHER 6.5x16x1.2 3 3
7 420305700 HEX NUT M6 8 ZNB 3 3
8 M1200660 CRPH SCR M5x16 ZNG 2 2
9 N7202030 HEX FL NUT M6 100 2 2

SPEEDOMETER ASSEMBLY
FIG.NO. 28 HEADLAMP ASSEMBLY FIG.NO. 28

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9221760 HEADLAMP ASSY. 1


1A N9225720 HEADLAMP ASSY 1
2 --- HOUSING HEADLAMP FR 1 1 refer color
3 --- HOUSING HEADLAMP FRONT LH 1 1 refer color
4 --- HOUSING HEADLAMP FRONT RH 1 1 refer color
5 M7160190 BULB HEADLAMP 12V 35/35 1
5A N3163510 BULB HEADLAMP 12V 60/55 1
6 K6321070 CABLE CLAMP PLASTIC 1 1
7 N3220340 CRR FLANGED PAN HD TAP SCREW ST4.2x13
12 12
8 N9220760 GROMMET 2 2
9 0335605 PUNCHED WASHER 6.5x16x1.2 2 2
10 N9162550 POSITION LAMP ASSY LH 1
11 N9162560 POSITION LAMP ASSY RH 1
12 0258570 CLAMP REAR FENDER 1 1
13 N9163060 POSITION LAMP ASSY RH 1
14 N9163050 POSITION LAMP ASSY LH 1

HEADLAMP ASSEMBLY
FIG.NO. 28A HEADLAMP ASSEMBLY FIG.NO. 28A

5 NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB.VER. FI VER.
1 4 BSVI
2 2 --- HOUSING HEADLAMP FRONT R
1 1 REF. COLOR
7 2 N3200340 CRR FL. PAN HD TAP SCREW 4.2x13 12
3
9 3 0331708 CRR PAN HEAD SCREW M5x12 2
6
4 NF223170 HOUSING SPEEDOMETER REAR 1 BSVI
17 5 NF160600 DIGITAL SPEEDOMETER ASSY 1 BSVI
23 18 6 N5200440 CRR PAN HEAD SCREW M6x20 2
20 10
22 6 7 NF223190 BRKT HSG HEADLAMP (Stay) 1 BSVI
8 0330328 WAVE SPRING WASHER M10 2
21
9 P1200060 HEX NUT M10x1.25 7
10 M1200660 CRR FL. PAN HD TAP SCREW M5x16 4
11 NF223230 TURN SIGNAL LAMP FR ASSY R 1 BSVI
10
12 N3200220 HEX FL BOLT M6x1.25x16 2
16 13 NF225860 BRKT HEAD LAMP BOTTOM COMP. 1 BSVI
24
8 14 --- HOUSING HEADLAMP FRONT L 1 REF. COLOR

19 25 11 15 --- HOUSING HEADLAMP FR (Bezel) 1 REF. COLOR


13 16 N9220760 GROMMET 5
12
17 0335608 PUNCHED WASHER 6.5x16x1.2 7
18 N3120130 GROMMET HEAD LAMP 4
19 NF225070 BRKT LICENCE PLATE COMP FRONT 1 BSVI
14 20 K3200830 RETAINER CLIP 4
15 21 NF220230 HEADLAMP ASSY LED 1 BSVI
27 22 0334038 HEX NUT M10x1.25 1
23 NF223220 TURN SIGNAL LAMP FR ASSY L 1 BSVI
26 24 P1200140 PUNCHED WASHER A5.5 2
25 0331718 CRR PAN HEAD SCREW M5x16 2
26 NF226010 HOUSING HEADLAMP REAR 1 BSVI
27 NF223240 POSITION LAMP FR ASSY. 1 BSVI

HEADLAMP ASSEMBLY
FIG.NO. 29 HEADLAMP HOUSING REAR & FRONT TSL ASSY. FIG.NO. 29

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9227810 BRKT HSG HEADLAMP 1 1


2 M1200820 CRPH SCR M6x25 5.8 2 2
3 N9225740 TURN SIGNAL LAMP ASSY. FRONT LH 1 1
4 N9162650 BULB TSL 2 2
5 N9325610 LENS COMP 2 2
6 N9225750 TURN SIGNAL LAMP ASSY FRONT RH 1 1
7 P1200040 CRPH SCR M6x16 6.8 2 2
8 N9227570 HEAD LAMP STAY BRKT 1 1
9 N3200220 HEX FL BOLT M6x16 ZNG 2 2
10 0335928 PUNCHED WASHER 6.5x18.0x1.6 ZNB 6 6
11 N9220760 GROMMET 4 4
12 420305700 HEX NUT M6 8 ZNB 4 4

HEADLAMP HOUSING REAR & FRONT TSL ASSY.


FIG.NO. 30 PANEL LH, RH ASSEMBLY FIG.NO. 30

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 P3200010 CRPH SCR M6x12 6.8 ZNK 2 2


2 N9229780 BRKT FENDER SUB ASSY COMP RR 1 1 REF COLOUR
3 M1200480 HEX SOC HD CAP SCREW M8x25 3 3
4 N92296298D PILLION HANDLE 1 1 TIT. GREY
5 --- TAIL COVER CENTER REAR 1 1 REF COLOUR
6 S1200700 RETAINER CLIP COMP. PANEL 11 11
7 0332275 SCREW - CRPH M6x16 6.8 ZNK 9 9
8 420462700 HEX SCREW M6X20 8.8 ZNB 6 6
9 --- TAIL COVER LH 1 1 "
10 --- TAIL COVER RH 1 1 "
11 0335928L PUNCHED WASHER 6.5x20.0x1.6 6 6
12 N3120130 GROMMET HL 4 4
13 N3200340 CRR FLANGED PAN HD TAP SCREW ST4.2x13 22 22
14 N5200440 HEX SCREW M6X20 4.6 ZNG 2 2
15 N7201300 SNAP RIVET PLASTIC 4 4
16 420464700 HEX SCREW M6X16 8.8 ZNB 2 2
17 N9226829 COVER FRAME FRONT RH 1 1
17A NF228710 COVER FRAME ASSY RH 1 1 BSVI
17A 18 N9226930 GRILL COVER FRAME RH 1 1
19 --- COVER FRAME RH + TAPE SET 1 1 REF COLOUR
20 N9229350 BODY FRONT FENDER REAR 1 1
21 N9226819 COVER FRAME FRONT LH 1 1
21A 21A NF228690 COVER FRAME INNER LH 1 1 BSVI
22 --- COVER FRAME LH + TAP SET 1 1 REF COLOUR
23 N9229310 TAIL COVER BOTTOM 1 1 "
24 N9226920 GRILL COVER FRAME LH 1 1

PANEL LH, RH ASSEMBLY


FIG.NO. 31 FRONT FENDER ASSEMBLY FIG.NO. 31

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 --- FRONT FENDER TOP 1 1 REF COLOUR


2 --- FRONT FENDER RH 1 1 REF COLOUR
3 0332275 SCREW - CRPH M6x16 6.8 ZNK 4 4
4 R1200260 CUP WASHER 2 2
5 K200320 SCREW SELF TAPPING 4.2x16 ZNK TSDS0209 10 10
6 --- FRONT FENDER LH 1 1 REF COLOUR
7 M7101020 SPACER FRONT FENDER 4 4
8 M7100370 BRACE FENDER 1 1
9 330318 WAVE SPRING WASHER M8 4 4
10 420454700 HEX SCREW M8X20 8.8 4 4
11 --- ENGINE GUARD LH 1 1 REF COLOUR
12 N9227540 BRKT ENGINE GUARD MTG LH 2 2
13 N3120130 GROMMET HEADLAMP 3 3
14 N5200440 HEX SCREW M6X20 4.6 2 2
17A
15 N5200480 PUNCHED WASHER 6.5x20x1.6 3 3
16 --- ENGINE GUARD RH 1 1 REF COLOUR
17 N9225929 ENGINE GUARD CENTER 1 1
17A NF225410 ENGINE GUARD CENTER 1 BSVI
18 N9223280 CRASHGUARD COMP (APACHE REFRESH) 1 1
19 N9229420 MUFFLER GUARD CENTER 1 1

FRONT FENDER ASSEMBLY


FIG.NO. 32 REAR FENDER & TSL REAR ASSEMBLY FIG.NO. 32

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9225760 TURN SIGNAL LAMP ASSY. RR LH 1 1


2 0330328 WAVE SPRING WASHER M10 ZNG 2 2
3 0334038 HEX NUT M10 8 ZNB 2 2
4 N9162650 BULB 2 2
5 N9325610 LENS TSL ASSY. 2 2
6 N9225770 TURN SIGNAL LAMP ASSY. RR RH 1 1
7 K200700 CRPH SCR M6x25 8.8 ZNBH 2 2
8 N3220910 BRKT LICENCE PLATE REAR 1 1
9 N9220490 NUMBER PLATE ILLUMINATOR 1 1
10 5227360 BULB 12V 3.4W 1 1
11 420302700 HEX NUT M5 3 3
12 N9227200 REFLEX REFLECTOR 2 2
13 N9229340 FENDER REAR 1 1
14 0335936 PUNCHED WASHER 6.5x13x1 2 2
15 N9151970 SEAT LOCK ASSY. 1 1
16 0334146 NUT LICENSE PLATE BRACKET 2 2
17 K3200840 RETAINER CLIP NUT M6 2 2
18 N9229360 BRKT FENDER REAR 1 1
19 420464700 HEX SCREW M6x16 2 2
20 P1200060 HEX NUT M6 2 2
21 N4221270 RUBBER TOOL BOX 1 1
22 N9127640 BRKT SEAT LOCK 1 1
23 M7160120 REFLEX REFLECTOR 1 1
24 N9162990 CORD SET LAMP LIC PLATE 1 1
25 P1200140 PUNCHED WASHER A5.5 1 1

REAR FENDER & TSL REAR ASSEMBLY


FIG.NO. 33 FRONT FORK ASSEMBLY - DISC FIG.NO. 33

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
KIT PART NO.
1 N9101780 FORK ASSY FRONT 1 1
2 N9325690 SPINDLE TAPPER 2 2 NF320420
3 N9101870 SNAP RING 2 2
39 4 N9101820 OIL SEAL FRONT FORK - SHOWA 2 2 NF320370
4A NF320360 OIL SEAL FRONT FORK - GIL 2 2
5 N9325700 WASHER DU BUSH 2 2
6 N9101810 OUTER TUBE COMP. RH 1 1 NF320380
7 G7200070 COPPER WASHER 10x16x1 2 2 NF320420
8 N9200250 HEX SOC HD CAP SCREW M10x25 2 2
9 N9101790 INNER TUBE ASSY. 2 2 NF320390
10 N9101930 SPRING FRONT FORK - SHOWA 2 2
10A NF320350 SPRING FRONT FORK - GIL 2 2
11 N9101860 DAPMER PISTON FRONT FORK 2 2 NF320420
12 N9325720 REBOUND SPRING 2 2
13 N9325680 RING DAMPER PISTON 2 2 NF320420
14 410058700 LOCK NUT STEERING 1 1
15 N9101740 CAP NUT 2 2 NF320390
16 N9101840 WASHER FRONT FORK 2 2
17 N9101750 O RING - SHOWA 2 2 NF320390
17A NF320440 O RING - GIL 2 2
18 N9101830 DUST SEAL FRONT FORK - SHOWA 2 2 NF320370
18A NF320410 DUST SEAL FRONT FORK - GIL 2 2
19 N9101800 OUTER TUBE COMP. LH 1 1 NF320370
20 410043700 SPECIAL WASHER 1 1
21 N9101520 ARRESTOR STEERING STEM TOP 1 1
22 N9101530 LOCK WASHER ARRESTO STEERING 1 1
23 K3100800 ARRESTER STEERING STEM 1 1
FRONT FORK ASSEMBLY - DISC 24 N9101480 DUST SEAL UPPER 1 1
25 N9101600 CONE TOP 1 1
FIG.NO. 33 FRONT FORK ASSEMBLY - DISC FIG.NO. 33

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

26 K3200450 STEERING BALL 36 36


27 N9101300 CONE BOTTOM 1 1
28 N9101580 DUST SEAL STEERING LOWER 1 1

39 29 N9101880 LOWER BRKT COMP 1 1


30 N9114450 CLAMP BRAKE HOSE 1 1
31 N9101940 COVER FORK TUBE RH 1 1
32 M1200520 HEX FL BOLT M6x16 2 2
33 N9101760 LEG ASSY FRONT LH 1 1
34 N9101770 LEG ASSY FRONT RH 1 1
35 N9101690 CAP LOCK NUT 2 2
36 R1200160 HEX FL BOLT M10X1.25X40 2 2
37 N9114740 CLAMP HOSE FRONT 1 1
38 N9101540 DU BUSH 2 2
39 N9101950 COVER FORK TUBE LH 1 1
40 S1101250 HEX BOLT M8x35 2 2 SBT
41 N9113270 BRKT SENSOR FRONT - RTR ABS 1 1 SBT
42 N9113370 SHIM SPEED SENSOR 1 1 SBT
43 8200120 CRR PAN HEAD SCREW M5x12 1 1 SBT
44 N9113110 WHEEL SPEED SENSOR 1 1 SBT
45 NF320370 OUTER TUBE LH KIT 1 1 REF. KIT CONT.
46 NF320380 OUTER TUBE RH KIT 1 1 "
47 NF320390 INNER TUBE FR FORK KIT 1 1 "
48 NF320420 DAMPER PISTON FRONT FORK KIT 1 1 "

FRONT FORK ASSEMBLY - DISC


FIG.NO. 34 REAR LAMP ASSEMBLY FIG.NO. 34

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N5200440 HEX SCREW M6x20 1 1


2 M1200900 HEX FLANGE NUT M6 2 2
3 N5120820 CUP WASHER 1 1
4 N8220180 GROMMET TAIL COVER 1 1
5 N9229320 BRACKET TAIL LAMP 1 1
6 S1200700 RETAINER CLIP COMP. PANEL 2 2
7 N9225730 TAIL LAMP ASSY. 1 1
8 0332275 CRR PAN HEAD SCREW M6x16 3 3

REAR LAMP ASSEMBLY


FIG.NO. 35 WIRING HARNESS & BATTERY ASSY. FIG.NO. 35
11A
NO. OFF
1A
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
3A
13A 13B 13C 1 N9151910 LOCK SET 1 1
2 M1200510 HEX FLANGE BOLT M6x25 3 1
3 N9060770 IGNITION COIL 1 1
3A NF060370 IGNITION COIL ASSY. 1 BSVI
4 R1060200 SEAL HIGH TENSION 1 1
5 N3060150 SUPPRESSSOR CAP 1 1
29A 30A
6 N9060870 GROMMET SPARK PLUG 1 1
39
7 N3060410 SEAL SPARK PLUG 1 1

17A
8 N9160900 SWITCH ASSY STOP LAMP 2 2
9 N8111110 SPRING STOP LAMP SWITCH 1 1
10 N9162420 CORD SET EARTH 1 1
11 N9060880 TCI UNIT 1
11A NF060070 TCI UNIT 1 1 SBT
12 N9160380 ELECTRONIC FLASHER UNIT 1 1
13 N9162180 WIRING HARNESS 1
13A N9162930 WIRING HARNESS EFI200 1
13B NF160250 WIRING HARNESS 1 1 SBT
30A 13C NF160380 WIRING HARNESS 1 BSVI
14 N3160340 CLAMP WIRING HARNESS BIG SIZE 1 1
15 N9142110 GUIDE HOSE COMP 1 1
41
38 16 N3160310 CLAMP HANDLE SWITCH HARNESS 1 1
17 N9163000 REGULATOR DC 1
17A N9060610 REGULATOR CUM RECTIFIER 1 1 SBT
18 M1200530 HEX FL BOLT M6x20 1 1
19 N9162500 BOOT STARTER RELAY 1
20 N9162470 STARTER RELAY 1

37A 20A NF160730 STARTER RELAY 1 BSVI


21 N9160850 HORN LH 1 1
WIRING HARNESS & BATTERY ASSY. 22 N9160840 HORN RH 1 1
23 420454700 HEX SCREW M8X20 8.8 2 2
FIG.NO. 35 WIRING HARNESS & BATTERY ASSY. FIG.NO. 35
11A

1A NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
3A NO. NO. CARB. VER. FI VER.

13A 13B 13C


24 G5200400 PUNCHED WASHER 8.5 x 20 x 2 2 2
25 N9162710 BATTERY CHARGED 90 1 1
26 N9122690 CLAMP BATTERY 9 AH 1 1
27 N9125310 BATTERY HOLDER 1 1
28 M1200520 HEX FLANGE BOLT M6x16 1 1
29A 30A 29 N9060980 ECU UNIT 1
39 29A NF060160 ECU UNIT 1 BSVI
30 N9162410 REGULATOR DC 1
17A
30A NF160520 REGULATOR DC 1 BSVI
31 M7200240 CRR PAN HEAD SCREW M6 X20 1
32 N7160620 CABLE STRAP 1
33 S1125320 CLAMP OIL HOSE No.2 1
34 N9162750 FUSE HOLDER 1
35 N9162960 CONTROL UNIT 1 1
36 K6160300 BAND BATTERY WEGO 1
37 N9161260 RELAY PASS BY ASSY 1
37A NF160590 CONTROL RELAY 1 BSVI
30A
38 NF160510 PROTECTION CIRCUIT PUMP 1 BSVI
39 N9163110 BOOT ECU 1 BSVI
41 40 P7160070 STRAP 2 BSVI
38 41 N9128760 CLAMP BATTERY 1 BSVI

37A

WIRING HARNESS & BATTERY ASSY.


FIG.NO. 36 SWINGARM ASSEMBLY FIG.NO. 36

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9092620 WHEEL HUGGER CUM CHAIN COVER 1 1


2 N9092830 WHEEL HUGGER 1 1
3 N9051860 CUP WASHER 12 12
4 S1200700 RETAINER CLIP NUT M6 4 4
5 P200270 SCREW 4 4
6 N9092390 SWINGARM COMP. (WITH BUSH) 1 1 DISC
7 N9092700 LEG HUGGER RH 1 1
21 8 N9092690 LEG HUGGER LH 1 1
9 G2200170 HEX BOLT M12x1.75x55 2 2
10 0335608 PUNCHED WASHER 6.5x16.0x1.2 1 1
11 N9092440 BUFFER CHAIN 1 1
12 0332275 SCREW - CRPH M6x16 6.8 1 1
13 G2200470 HEX NUT M12x1.75 1 1
14 N5111210 AXLE 12*275 1 1
15 N9092780 SHOCK ABSORBER ASSY. 1 1
16 N9092430 BUSH SWINGARM 2 2
17 N5200340 HEX SCREW M6X16 8.8 2 2
18 0335538 PUNCHED WASHER 12.5x22x2.3 1 1
23 24 25 19 0334158 NUT REAR SWING ARM PIVOT 1 1
26 20 N9092830 WHEEL HUGGER 1 1 DRUM
22
21 N9092490 SWINGARM SUB ASSY. 1 1 "
22 M7090970 TORQUE LINK COMP REAR 1 1 "
23 0330048 SPLIT PIN 2.0x20 ZNB 1 1 "
27 0334218 HEX NUT M8 SESP1301 ZNB
24 1 1 "
28 25 0330318 WAVE SPRING WASHER M8 ZNB 1 1 "
26 N3090700 BOLT REAR TORQUE LINK REAR 1 1 "
SWINGARM ASSEMBLY 27 0336018 PUNCHED WASHER 8.5x20x2 ZNB 1 1 "
28 3207018 SPRING 1 1 "
FIG.NO. 37 DISC BRAKE ASSEMBLY - FRONT FIG.NO. 37

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
REF. KIT. No.
1 --- BOOTS ASSEMBLY 1 1 N9322840
2 --- SNAP RING 1 1 "
3 --- S CUP 1 1 "
4 --- PISTON 1 1 "
5 --- P CUP 1 1 "
6 --- SPRING 1 1 "
7 --- HAND LEVER BOLT 1 1 N9321500
8 --- SCREW RESERVOIR CAP 2 2 N9321530
9 --- RESERVOIR CAP 1 1 "
10 N9322010 DIAPHRAGM 1 1 N9322840
11 --- PROTECTOR 1 1 "
12 --- HOLDER 1 1 N9321510
13 --- HOLDER BOLT 2 2 "
14 N9115100 MASTER CYL ASSY FR 1 1
15 --- LEVER RH 1 1 N9322020
16 --- FLANGE NUT 1 1
17 --- SWITCH ASSY 1 1 N9321520
18 --- SCREW & WASHER 1 1 "
41 19 --- SUB HARNESS 1 1 "
20 --- HOSE COMP BRAKE 1 1 N9322030
21 N9111330 GASKET 4 4 N9321540
22 N9111320 BANJO BOLT 2 2 "
43 23 --- PLATE DIAPHRAGM 1 1
42 24 --- PLUG PIN 2 2
25 --- BLEEDER 1 1 N9321600
26 --- CAP BLEEDER 1 1 N9321600
27 --- BODY CALIPER COMP. 1 1
DISC BRAKE ASSEMBLY - FRONT 28 --- BOOT B 1 1 N9321550
FIG.NO. 37 DISC BRAKE ASSEMBLY - FRONT FIG.NO. 37

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

29 N9111930 CALIPER ASSY. 1 1


30 --- PIN BOLT A 1 1 N9321550
31 --- SPRING PAD 1 1 "
32 --- PIN HANGER 2 2 "
33 --- INNER HEX NUT 1 1 N9321570
34 --- PAD COMP INNER 1 1 N9111300
35 --- PAD COMP OUTER 1 1 "
36 U2200010 HEX FLANGE BOLT M8x27 2 2
37 --- SPRING WASHER 1 1 N9321570
38 --- PIN BOLT B 1 1 N9321550
39 --- PISTON CALIPER 2 2 "
40 --- BUSH BOOT PIN 1 1 "
41 --- BRACKET COMP FRONT 1 1 N9321570
42 --- DUST SEAL 1 2 2 N9321550
43 --- DUST SEAL 2 2 2 "

41

43
42

DISC BRAKE ASSEMBLY - FRONT


FIG.NO. 38 MASTER CYLINDER ASSY. RR DISC BRAKE FIG.NO. 38

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
REF. KIT. No.
1 M7110330 BANJO BOLT 2 2
2 N9114460 HOSE DISC BRAKE RR 1 1
3 0332275 CRR PAN HEAD SCREW 1 1
4 N9112070 MASTER CYLINDER ASSY. RR DISC BR. 1 1
5 --- CAP OIL TANK 1 1 N9322270
6 --- PLATE DIAPHRAGM 1 1 "
7 --- DIAPHRAGM 1 1 "
8 --- OIL TANK 1 1 "
9 --- HOSE OIL 1 1 N9322260
10 --- CIRCLIP 1 1 "
11 --- INSERT (LOOSE FITTING) 1 1 "
12 --- BUCKLE HOSE 2 2 "
13 --- O RING 1 1 "
14 --- M/C BODY REAR 1 1 "
15 --- CUP PRIMARY 1 1 "
16 --- PISTON M/C REAR 1 1 "
17 --- CUP SECONDARY 1 1 "
18 --- STOP PLATE 1 1 "
19 --- CIRCLIP 1 1 "
20 --- BOOT COMP. 1 1 "
21 --- BUSH ROD 1 1 "
22 --- NUT ROD 2 2 "
23 --- JOINT ROD 1 1 "
24 --- COTTER PIN 1 1 "
25 --- PIN 1 1 "
26 N9114650 SPRING BRAKE RETURN 1 1
27 N9111840 SHAFT COMP. BRAKE PEDAL 1 1
28 0330318 SPRING WASHER 2 2
MASTER CYLINDER ASSY. RR DISC BRAKE 29 420955700 HEX SCREW M8x40 2 2
30 N9111330 GASKET 4 4
FIG.NO. 39 CALIPER DISC BRAKE REAR ASSY. FIG.NO. 39

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.
REF. KIT. No.
1 N9112060 CALIPER DISC BRAKE REAR ASSY. 1 1
2 --- PIN BOLT B 1 1 N9322220
3 --- PISTON CALIPER 1 1
4 N9113410 COVER DISC REAR 1 1
5 --- PAD COMP INNER 1 1 N9322240
6 --- PAD SPRING 1 1
7 --- PLUG 1 1
8 --- PIN HANGER 1 1 N9322190
9 --- PLUG PIN 1 1 "
10 --- BOOT B 1 1 "
11 --- BLEEDER 1 1 N9322250
12 --- CAP BLEEDER 1 1 "
13 --- BODY CALIPER REAR 1 1 N9322190
14 --- PAD COMP OUTER 1 1 N9322240
15 --- SEAL PISTON 1 1
16 --- DUST SEAL 1 1
17 --- BUSH BOOT PIN 1 1 N9322190
18 --- PIN BOLT A 1 1 N9322220
19 --- PAD SPRING RR DISC BRAKE 1 1 "
20 --- BRKT COMP REAR 1 1 "

CALIPER DISC BRAKE REAR ASSY.


FIG.NO. 40 ABS SYSTEM ASSEMBLY FIG.NO. 40

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9111330 WASHER BANJO 6 6 ABS


2 M7110330 BANJO BOLT 2 2 ABS
3 N9115340 BUNDY TUBE ASSY. MC FRONT 1 1 ABS
4 N9115350 BUNDY TUBE ASSY. CAL FRONT 1 1 ABS
5 N9125730 CABLE CLAMP FRONT 3 3 ABS
6 N9125790 RETAINER CLIP 1 1 ABS
7 NF110450 BANJO BOLT 2 2 ABS
8 N9326300 HECU WET 1 1 ABS
9 N5200350 HEX FL BOLT M5X20 3 3 ABS
10 N3160220 SPACER 3 3 ABS
11 M1200890 U NUT M8x1.25 2 2 ABS
12 N9115320 BRKT HECU HOLDER 1 1 ABS
13 N9125690 CUSHION 2 2 ABS
14 N9051860 CUP WASHER 2 2 ABS
15 N9125720 GUIDE BRAKE HOSE 1 1 ABS

ABS SYSTEM ASSEMBLY


FIG.NO. 41 TOOL KIT ASSEMBLY FIG.NO. 41

NO. OFF
REF PART DESCRIPTION APACHE 1604V FR/RR DISC REMARKS
NO. NO. CARB. VER. FI VER.

1 N9212270 TOOL KIT SET 1 1

2 --- TOOL BAG 1 1

3 --- GRIP DRIVER 1 1

4 --- BIT (+) 1 1

5 --- DOUBLE ENDED OPEN JAW SPANNER 12x16 1 1

6 N9326350 APACHE 4V PARTS CATALOGUE 1 1

TOOL KIT ASSEMBLY

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