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Design Calculation of Packing Support Plate

This document provides design calculations for a circular packing support plate made of fiber reinforced plastic (FRP) with Atlac-382 resin. It includes specifications of the plate such as dimensions, load, and temperature requirements. Calculations are shown to determine the design allowables based on material properties and safety factors. The laminate design and thickness are also calculated. Finally, deflections of the plate are calculated at different radii when subjected to a uniform distributed load.

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57 views3 pages

Design Calculation of Packing Support Plate

This document provides design calculations for a circular packing support plate made of fiber reinforced plastic (FRP) with Atlac-382 resin. It includes specifications of the plate such as dimensions, load, and temperature requirements. Calculations are shown to determine the design allowables based on material properties and safety factors. The laminate design and thickness are also calculated. Finally, deflections of the plate are calculated at different radii when subjected to a uniform distributed load.

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vikeshkharva
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Ref : DI/508/09:10/DCP/577-T-16/R1 Date: 21/07/2010

DESIGN CALCULATIONS FOR : PACKING SUPPORT PLATE.


VENDOR : DOLF INDUSTRIES , VADODARA
CUSTOMER : GULBRANDSEN CHEMICALS PVT.LTD
P.O. NO. : P010/001285/10-11 DTD.23/06/2010
DESIGN CODE : BS-4994:1987 with amendment No.6295 dt.30.11.95
ROARK'S FORMULAS FOR STRESS & STRAIN (7TH EDITION)
MATERIAL OF CONSTRUCTION : FRP WITH WITH ATLAC -382.
METHOD OF CONSTRUCTION : HANDLAYUP

1 SPECIFICATIONS OF THE CIRCULAR PLATE:

1.1 INTERNAL DIAMETER OF PLATE Di= 1500 mm

1.2 LOAD ON PLATE W= 1000 KGS. (UDL)

2
1.3 AREA OF PLATE Ai= 1767145.868 mm

2
1.4 TOTAL PRESSURE= W / A q= 0.005551324 N/mm

0
1.5 DESIGN TEMPERATURE IN DEGREES C Tdesign= 80 C

0
1.6 HEAT DISTORTION TEMPERATURE OF RESIN THDT= 105 C

2 CALCULATION OF THE DESIGN ALLOWABLES: Clause ; 7.8.4

2 CALCULATION OF THE DESIGN ALLOWABLES:

2.1 Design Factor: Clause - 9.2.2

The various design factors are


k1= 1.5 Method of Fabrication - Hand Layup
K2 = 2 Chemical environment
k3= 1 Figure-1 for 105 Deg.C HDT of Resin
K4 = 1.1
k5= 1.5

K= 3 x k1 x k2 x k3 x k4 xk5 K= 14.85

2.2 Allowable unit Loading:


CSM WRM
2.21 UNIT STRENGTH in N/mm/Kgs/m2 of glass. = Ui 200 250

2.22 UNIT MODULUS in N/mm/Kgs/m2 of glass = Xgi 14000 16000

2.23 LOAD LIMITED UNIT LOAD = Ui / F.S 13.468 16.835


Ul = N/mm/Kg/m2 of glass

2.24 ALLOWABLE STRAIN e %


(Ɛ= 0.1 X eR) 0.004 0.004
eR = Elongation at break of the unreinforced resin 3 to 4 %
.
ƐL = Ulam / K x X lam 0.0010 0.0011

2.25 The design strain is to be taken as Ɛdesign 0.0010 0.0010


the minimum of above values. Ɛdesign = min(Ɛ,ƐL)

2.25 STRAIN LIMITED UNIT LOAD Us in N/mm/Kg/m2 13.46801347 15.392015


Us = Xgi X Ɛdesign

2.26 Uid = DESIGN UNIT LOAD . ( If strain limited load is 13.468 15.392
less than load limited load,take strain limited load as the
design load. Otherwise take the load limited load with
equal strain in both CSM and WRM in N/mm/Kg/sq mtr.

2.3 CONSIDERATION OF LAMINATE DESIGN : clause : 7.4

The glass content of 33 % is assumed/specified for CSM layers with


resin of density 1.1 gm/cc,
which gives tgi= 2.236 mm thickness per kg/sq. m glass for CSM

The laminate buildup is as follows. Layers A & B only are considered for the design calculations.
wi
A 300 gm/sq. m glass CSM layer 0.3 Kg/m2
B 450 gm/sq. m glass CSM layer 0.45 Kg/m2

3 DESIGN OF CIRCULAR PLATE:

Assumed laminate structure ni 3 48 0


For 300 For 450 For 610

LAMINATE THICKNESS:in mm tlam = 50.3180 (Thickness Considered for Design)


(Only structural layer except liner and outside coating)
=sum(ni,wi,tgi)

Unit modulus of Total Laminate :Xlam in N/mm 315000


Xlam = sum( xgi x wi x ni)

Unit load of Total Laminate : Qlam in N/mm 303.03


Qlam = sum(ni,wi,uid)

Elam = Xlam/ tlam in N/mm2 6260.1867


Kindly refer Table 11.2 ,case 10.a for simply supported with uniformly distributed pressure
( page 488 of Roark's formulas for Stress and Strain)

The constant " D" as per page 429

3 2
D= Elam x t / 12 x (1-v ) 72338029.57
POISSON'S RATIO v= 0.285

Diameter of plate Di 1500 mm


Radius of plate ri 750 mm
The maximum deflection is at the centre of plate ie r0 = 0 mm

r0 0 mm
Area of plate 1767145.9 mm2
Load on Plate 1000 Kgs
9810 N
2
UDL on plate q= 0.0055513 N/mm

The maximum deflection at the centre of the plate is


Yc = -q x ri4 x ( 5+v) / 64 x D x (1+v) -1.5604 mm

and Mmax = Mc = q x ri2x(3+v)/16 Mmax =Mc 641.11292 N-mm/mm

The general deflection equation is as under

2
y= yc + Mc x r / 2 x D x(1+v) + LTy

Where for this case LTy = (-q x r4/ D x G11)


For r0 =0 , G11 = 1/64

For different radius, deflection of the plate at various radius as under.

Radius of the plate in mm 150 300 450 600 750


in mm

The maximum deflection at each point -1.4834 -1.2597 -0.9112 -0.4743 0.0000

FOR DOLF INDUSTRIES,

D C PATIL

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