Electromagnetic
Flowmeter
User’s Manual
(Version 06)
CONTENT
ELECTROMAGNETIC FLOWMETER CONTENTS
I. Introduction........................................................................................................1
1.1. Magnetic Flowmeter Introduction.......................................................... 1
1.2. Features:.................................................................................................. 1
1.3. Technical Data:....................................................................................... 2
1.4. Overall Dimension:................................................................................. 3
II. Installation Note............................................................................................... 5
2.1 Choose the Installation Place................................................................... 5
2.2. Installation Requirements....................................................................... 5
2.3 Instrument Wiring.................................................................................... 8
2.4 Sensor Grounding.....................................................................................8
ELECTROMAGNETIC FLOWMETER CONVERTER
CONTENTS
1 The Product Function Introduction....................................................................9
1.1 Basic Function..........................................................................................9
1.2 Especial Function........................................................................... 10
1.3 Normal Operation Conditions................................................................10
1.4 Converter Type.......................................................................................10
1.5 Converter Dimension............................................................................. 10
2. Converter Technical Performance.................................................................. 11
2.1 Simulated Current Output...................................................................... 11
2.2 Digital Frequency Output.......................................................................11
2.3 Digital Pulse Output...............................................................................11
2.4 Alarm Output..........................................................................................11
2.5 Digital Communication Port and Protocol............................................ 11
2.6 Electric Isolate........................................................................................11
3. Operation Converter........................................................................................12
3.1 Key and Display..................................................................................... 12
3.2 Wiring.....................................................................................................13
3.3 Characteristic and Connection of Cable................................................ 15
4. Setting Parameters...........................................................................................23
4.1 Parameters and Setting...........................................................................23
4.2 Function Keys for Setting Parameters................................................... 25
4.3 Details Parameters..................................................................................31
5. Infrared Telecontrol Function Keys................................................................38
6. Alarm Information.......................................................................................... 39
7. Trouble Shooting.............................................................................................39
Appendix One ON/OFF Switch Diagram.......................................................... 41
Appendix Two: HART Function Explanation................................................... 42
Appendix Three: Flow Coefficient Modification Records................................ 43
Appendix Four: Lightning Protection Notes...................................................... 44
Appendix Five..................................................................................................... 45
Electromagnetic Flowmeter
I. Introduction
1.1. Magnetic Flow Meter Introduction
Electromagnetic flow meter is designed to measure the volume flow of
conductive liquids in closed pipelines with extremely high accuracy and
reliability. It is suitable for measuring the flow of liquids, pastes, and slurries in
water, waste water, chemical, fertilizer, dairy, food, beverage, pharmaceutical,
medical, petrochemical, iron, steel, paper, mining, and agricultural industries
etc. The structure of the instrument has integral type and remote type.
1.2. Features:
● There are no moving parts in measuring tube, so it is convenient for
maintenance. No flow-blocking parts, so it has quite low pressure loss.
● The lowest conductivity of the tested liquid is ≥20μs/cm, with various lining
materials, it can be used to measure the flow of various acids, alkalis, salt
solutions, slurry, mineral pulp and paper pulp etc.
● The performance of the instrument is not affected by the properties of the
material such as corrosiveness, viscosity, pressure, density, acidity, and
alkalinity. The induction voltage signal of sensor has a linear relationship with
the average flow rate, which ensure high accuracy.
● With Low-frequency rectangular wave excitation, it is not affected by the
power frequency and various interferences on site, so that to ensure stable and
reliable measuring.
●Not affected by the direction of the fluid, both positive and negative flow can
be accurately measured.
●With LCD backlit display, parameters can be modified on site conveniently.
With empty pipe detection/alarm function, the unit can detect if the pipe is full
or drained /empty.
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Electromagnetic Flowmeter
1.3. Technical Data:
Diameter range DN3~DN3000
Medium conductivity > 20 μs/cm
Polyurethane, Neoprene Rubber, Hard Rubber,
Liner material PTFE, FEP, PFA,Ceramic
SUS316L, Hastelloy B, Hastelloy C, Titanium,
Electrode material Tantalum, Platinum-iridium alloy
Ambient temperature -20℃~60℃
Converter working
environment ≦95%
humidity
Protection grade IP65, IP68 (Optional)
Measurement range
of velocity 0~15 m/s
Accuracy ±0.5%; ± 0.2%
Measurement Instantaneous flow, velocity, positive and negative
parameters accumulative flow
Detection & Fluid empty pipe detection, excitation alarm, upper
alarm function and lower limit alarm, system alarm
Network function HART, MODBUS, GPRS, PROFIBUS (optional)
AC power supply, voltage applicable
range: 85VAC-250VAC
Power supply DC power supply, voltage applicable
range: 20VDC-36VDC
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Electromagnetic Flowmeter
1.4. Overall Dimension:
Remote Mag Flow Meter Size
Size Nominal Pressure L φD φA H N-φh
15 200 95 65 220 4-φ14
20 200 105 75 220 4-φ14
25 200 115 85 223 4-φ14
32 200 140 100 240 4-φ18
40 200 150 110. 250 4-φ18
50 200 165 125 263 4-φ18
65 200 185 145 283 4-φ18
80 200 200 1 60 290 8-φ18
100 PN16 250 220 180 310 8-φ18
125 250 250 210 340 8-φ18
150 300 285 240 373 8-φ22
200 350 340 295 430 12-φ22
250 450 405 355 495 12-φ26
300 500 445 400 540 12-φ22
350 550 505 460 595 16-φ22
400 600 565 515 658 16-φ26
450 600 615 565 708 20-φ26
500 600 670 620 760 20-φ26
600 600 780 725 882 20-φ30
700 PN10 700 895 840 982 24-φ30
800 800 1015 950 1092 24-φ33
900 900 1115 1050 1192 28-φ33
1000 1000 1230 1160 1299 28-φ36
1200 PN6 1200 1405 1340 1488 32-φ33
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Electromagnetic Flowmeter
Compact Mag Flow Meter Size
Size Nominal Pressure L φD φA H N-φh
15 200 95 65 332 4-φ14
20 200 105 75 332 4-φ14
25 200 115 85 335 4-φ14
32 200 140 100 352 4-φ18
40 200 150 110. 362 4-φ18
50 200 165 125 375 4-φ18
65 200 185 145 395 4-φ18
80 200 200 1 60 402 8-φ18
100 250 220 180 422 8-φ18
PN16
125 250 250 210 452 8-φ18
150 300 285 240 485 8-φ22
200 350 340 295 542 12-φ22
250 450 405 355 607 12-φ26
300 500 445 400 652 12-φ22
350 550 505 460 707 16-φ22
400 600 565 515 770 16-φ26
450 600 615 565 820 20-φ26
500 600 670 620 872 20-φ26
600 600 780 725 994 20-φ30
700 PN10 700 895 840 1094 24-φ30
800 800 1015 950 1204 24-φ33
900 900 1115 1050 1304 28-φ33
1000 1000 1230 1160 1411 28-φ36
1200 PN6 1200 1405 1340 1600 32-φ33
(Note:The dimensions in above table is based on DIN standard flange; For
other standards, please check with us. ).
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Electromagnetic Flowmeter
II. Installation Note
2.1 Choose the Installation Place
To ensure the stable and reliable performance of the sensor, please pay
attention to the following requirements when choosing the installation location:
(1) Keep away from equipment with a strong magnetic field as far as possible,
such as large motors, large transformers, frequency conversion equipment etc.
(2) Please better install in a dry and ventilated place, not a humid place.
(3) Direct sun exposure or direct raining is better to be avoided. The
environment temperature should be not more than 60 °C and relative humidity
not more than 95%.
(4) Choose a place where is convenient for operation and maintenance.
(5) To avoid negative pressure, the flow sensor should not be installed at the
pump inlet, but at the pump outlet. Valves should always be mounted on the
downstream side of the flow sensor.
2.2. Installation Requirements
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Electromagnetic Flowmeter
In order to ensure correct measuring, please pay attention to the following
requirements when choosing the line position:
(1) The flow sensor can be mounted vertically or horizontally. If the flow
sensor is mounted vertically, the flow direction should always be upwards.
(2) The medium should always be full-filled in pipe at the installation location
to avoid not full filled pipes and gas adhering to the electrode.
(3) For liquid-solid two-phase flow, it’s better to choose perpendicular
installation to make liner of sensor attrition uniform and prolong working
life.
(4) When sensor is not fully filled, it can raise end pipeline of flow meter and
makes its full tube.
(5) Diameter-Varing: When flow rate is too large or too small, we should use
this installation method change diameter to meet flow rate requirements.
Straight pipe upstream ≥10DN, straight pipe downstream ≥5DN(DN means
pipe diameter)
(6) The front and rear straight pipes are ≥10DN at the front of the flowmeter
and ≥5DN at the back.
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Electromagnetic Flowmeter
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Electromagnetic Flowmeter
2.3 Instrument Wiring
● The remote type signal cable should use a customized dedicated cable, the
shorter the cable, the better.
●A Yz medium-sized rubber sheathed cable is optional for the excitation cable,
and its length is the same as that of the signal cable.
● Signal cables must be strictly separated from other power sources and cannot
be laid in the same pipe.
● The signal cable and excitation cable should be as short as possible, and the
excess cables should not be rolled together. The excess cables should be cut off
and the joints should be re-welded.
● When the cable is connected to the electrical interface of the sensor, insert a
U-shape at the port to prevent rainwater from penetrating into the sensor.
2.4 Sensor Grounding
Danger!
Electric potential difference is not allowed between measuring sensor and
shells or converter protection grounding.Electromagnetic flow meter must be
ground connection separately before using , if grounding together with other
instruments or electrical devices, the leakage current in ground wire may will
produce series mode interference to the measurement signal , it could cause
electromagnetic flow meter can not work.
① ② ③
Measurement Earthing wire Grounding wires
sensors must should not are not allowed to
be properly transmit any connect to other
grounded; interference electrical
voltage; equipments
at the same time.
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Electromagnetic Flowmeter
1 The Product Function Introduction
1.1 Basic Function
■ Low-frequency square-wave exciting,exciting frequency: 1/16 power
frequency, 1/20 power frequency, 1/25 power frequency;
■ High-frequency square-wave exciting, exciting frequency: ½ power
frequency for slurry measurement;
■ No need to add empty pipeline measurement, and can measure continuously,
alarm by fixed value;
■ Flow rate range: 0.1 --- 15m/s, Flow rate resolution: 0.5mm/s;
■ AC high-frequency switching power, range of voltage: 85VAC --- 250VAC;
■ DC 24V switching power,range of voltage: 20VDC --- 36VDC;
■ Network function: MODBUS, GPRS, PROFIBUS, HART communication
interface (optional);
■ English displaying mode (other languages can be custom made);
■ Three integrator gross inside, respective register: forward gross, reverse gross
and difference between the forward total and reverse total.
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Electromagnetic Flowmeter
1.2 Especial Function
■ Power cut off time recording function, automatically records the power
interruption time of the instrument system, and compensates for the missing
flow;
■ Hourly total recording function, record the total flow volume in hours,
suitable for time-sharing measurement system;
■ Infrared handheld operation keyboard, remote non-contact operation of all
functions of the converter;
1.3 Normal Operation Conditions
Ambient Temperature Ranges -10°C ~ +60°C
Relative Humidity 5%~90%
Power Supply 85VAC ~ 250VAC,45~63Hz (single-phase AC)
Dissipation Power <20W(after connecting sensor)
1.4 Converter Type
● Compact type: circular housing connect with the throat plate of sensor
directly
● Remote type: square housing (wall mounted type) connect with the cable of
sensor
1.5 Converter Dimension
Pic.1 Compact circular type Pic.2 Remote square type
converter dimension converter dimension
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Electromagnetic Flowmeter
2. Converter Technical Performance
2.1 Simulated Current Output
Load resistor: 0~1.5kΩ (0~10mA); 0~750Ω (4~20mA).
Basic Errors: 0.1%±10μA.
2.2 Digital Frequency Output
Frequency output range: 1~5000Hz.
Output electric isolate: Photoelectric isolate. Isolate voltage: > 1000VDC.
Frequency output drive: output by field-effect transistors, the highest subjected
voltage is 36VDC, maximum of output current is 250 mA.
2.3 Digital Pulse Output
Pulse output range: 0 ~ 100 pulse/s. (When higher than upper limit, pulse
will lose);
Pulse output value: 0.001~1.000 m3 / cp 0.001~1.000 Ltr / cp;
Pulse output width: 50ms;
Pulse output isolate: photo electricity isolate. Isolate voltage: > 1000VDC;
Pulse output drive: output by field-effect transistors, the highest subjected
voltage is 36VDC, maximum of output current is 250 mA.
2.4 Alarm Output
Alarm output junction: ALMH--- upper limit; ALML--- lower limit;
Output isolate: photo electricity isolate. Isolate voltage: > 1000VDC;
Alarm output drive: output by Darlington pipe, the highest subjected voltage is
36VDC,maximum of output current is 250 mA.
2.5 Digital Communication Port and Protocol
MODBUS interface: format of RTU.
HART interface: support standard HART protocol.
2.6 Electric Isolate
Insulated voltage between simulated input and simulated output should be
higher than 500V;
Insulated voltage between simulated input and alarm power supply should be
higher than 500V;
Insulated voltage between simulated input and AC power supply should be
higher than 500V;
Insulated voltage between simulated output and AC power supply should be
higher than 500V;
Insulated voltage between simulated output and earth should be higher than
500V;
Insulated voltage between pulse output and AC power supply should be higher
than 500V;
Insulated voltage between pulse output and earth should be higher than 500V;
Insulated voltage between alarm output and AC power supply should be higher
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Electromagnetic Flowmeter
than 500V;
Insulated voltage between alarm output and earth should be higher than 500V;
3. Operation Converter
3.1 Key and Display
Squared define keys and LCD screen display
Pic.3.1(a) Remote type LCD display
Pic.3.1(b) Compact type LCD display
Note: When measuring, pushing down “Compound Key + Enter” will appear
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Electromagnetic Flowmeter
password of changing state, base on distinction of secrecy, and change the
password as we provide. Then pushing “Compound Key + Enter” again, and
you can inter the state of setting parameter. If want to return to the running
state, push “Enter” for several seconds.
Pic.3.1 (c) Remote type Pic.3.1 (d) Compact Type
3.2 Wiring
3.2.1 Remote Type Wiring Instruction
Pic 3.2(a) Wiring for remote square type
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Electromagnetic Flowmeter
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Electromagnetic Flowmeter
3.2.2 Compact Type Wiring Instruction
Pic 3.2(b) Wiring for compact circular type
3.3 Characteristic and Connection of Cable
3.3.1 Flux Signal Line
When separated models of converters are assembled with sensors for
measuring flow of fluid which conductivity is larger than 50μS/cm, PVVP
2*0.2 mm2 model cable (metal shielded signal cable covered with PVC) can be
used as communication cable for flow signals. The length of signal cable
should be less than 100 m. Signal cables have to be connected to sensors that
were assembled by producers. Connections of signal cables are shown in
Pic.4.3(b) for squire-shaped models and Pic.4.3(d) for circle-shaped models,
respectively.
The converter can output equivalent level of shielded exciting signal voltage so
that interference to flow measurement signals can reduced by means of
lowering the distributed capacitance of communication cable. When measured
conductivity is less than 50μS/cm or signals are transferred in remote distances,
double-conductor and double-shielded signal cable at equivalent level of
voltage can be used. For example, special STT3200 cable or BTS model signal
cable (triple-shielded) can be used for signal communication.
3.3.2 Exciting Current Cable
Two conductor and insulating rubber- covered cables can be used as exciting
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Electromagnetic Flowmeter
current cables. Suggested model is RVVP2*0.3mm2 . Length of exciting
current cable should be equal to that of signal cable. When the model STT3200
cables are used for exciting current and signals, two cables can be put together
as one cable.
3.3.3 Output and Power Line
All cables for signals transferring and power supply has to be prepared by users.
However, it should be careful to choose the cables that meet the upper limit
load of consuming current.
Note: When DIP switch next to terminal is set to ON places, the converter from
its inside can provide +28Vpower supply and up-pull 10kΩ resistance to output
Frequencies (PUL) to isolated OC gate, Alarm Output (ALMH.ALML), and
Status Control(INSW).Therefore, when converter has frequency output and
works with sensor together, DIP switch can be set as ON getting frequency
signals from POUT and PCOM terminals.
Pulse current output, alarm current output and external power supply can be
seen in Pic.3.3 (a). When inductive load is connected to converter, diode should
be used as in Pic.3.3 (b).
Pic.3.3 (a) Output current circuit
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Electromagnetic Flowmeter
Pic.3.3 (b) Connection of electromagnetic counter
Pic.3.3 (c) Connection of electronic counter
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Electromagnetic Flowmeter
Pic.3.3 (d) Connection of alarm output
Pic.3.3(e)Connection of OC gate
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Electromagnetic Flowmeter
3.3.4 Grounding
Contact area of copper Connector PE on Converter Cabinet for grounding
should be larger than 1.6mm2.Contact resistance should be less than 10Ω.
3.3.5 Digital Output and Calculate
Digital output means frequency output and pulse output, and both of them use
the same output point, so user can choose only one type of them but not both.
3.3.5.1 Frequency Output
Frequency output range is 0~5000HZ, and corresponding the percent of flux.
The upper limit of frequency output can be adjusted. It can be chosen from 0 ~
5000HZ, and also can be chosen low frequency: such as 0 ~ 1000HZ or 0 ~
5000HZ.
Frequency output mode general can be used in control application, because it
responses the percent flux. Users can choose pulse output when the equipment
is applied to count.
3.3.5.2 Pulse Output Mode:
Pulse output mainly applies in count mode. A pulse output delegates a unit flux,
such as 1L or 1M3 etc. Pulse output unit divide into 0.001L, 0.01L, 0.1L, 1L,
0.001M3, 0.01M3, 0.1M3, 1 M3 .When users choose the pulse unit, they
should notice the match of the flux range of flow meter and pulse unit. For
volume flux, count formula as follows:
QL=0.0007854×D2×V (L/S)
OR QM=0.0007854×D2×V×10-3 (M3/S)
Note: D-nozzle (mm)
V-velocity of flow (m/s)
The setting of pulse unit should match flow rate in working site. If the flow rate
is large but the pulse unit setting is small, the number of pulse outputs will
exceed the limit. Generally, pulse output should be controlled below 3000
Pulse/Second. Conversely, if the flow rate is small but the pulse unit is set too
large, it will take too long time to generate a pulse.
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Electromagnetic Flowmeter
Meanwhile, pulse output is different from frequency output. One pulse output
is stand for the value of flow volume for pulse unit. equal to the value of one
pulse unit. Generally, measure pulse output should use count instrument, but
not frequent instrument.
3.3.5.3 The Connection of Digital Output
Digital output have two connected points: digital output connected point,
digital ground point, and symbol as follows:
POUT ----- digital output point;
PCOM ----- digital ground point;
POUT is collector plough output; user may refer to next circuit to
connect
3.3.5.4 The Connection of Digital Voltage Output
Pic.3.4 (a) The connection of digital voltage output
3.3.5.5 Digital Output Connect Electricity Coupling (PLC etc.)
Pic.3.4 (b) Digital output connect to electricity coupling
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Electromagnetic Flowmeter
Commonly user’s electricity coupling current is about 10mA, so E/R=10mA,
E=5~24V.
3.3.5.6 Digital Output Connect Relay
Pic.3.4(c) Digital output connect relay
Commonly relay needs E as 12/24 VDC is extended diode; now most middle
relays have this diode inside. If don't have, user should connect one diode
outside.
Table of digital output parameter:
Parameter Test condition Mini Standard Max Unit
Voltage IC=100 mA 3 24 36 V
Current Vol≤1.4V 0 300 350 mA
IC=100mA
Frequency Vcc=24V 0 5000 7500 HZ
High voltage IC=100mA Vcc Vcc Vcc V
Low voltage IC=100mA 0.9 1.0 1.4 V
3.3.6 Analog Signal Output and Calculate
3.3.6.1 Analog Output
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Electromagnetic Flowmeter
There are two signal types: 0 ~ 10mA and 4 ~ 20mA, user can select from
parameter setting.
Signal output is 24V under 0~20mA, it can drive 750Ω resistance.
The formula of signal output:
The current zero point is 0 when selected output is 0~10mA, and the current
zero point is 4mA when selected output is 4~20mA.
To improve signal output distinguish, user should set the measure range
properly.
3.3.6.2 Analog Signal Output Adjust
▲ (1) The Converter adjust preparative
After 15 minutes of operation, the inside of the flowmeter has reached thermal
stability. Prepare a 0.1% ammeter, or a 250 ohm resistor and 0.1% voltmeter,
and connect them as shown in the figure below.
▲(2) Current analog zero point correction:
Get into menu "Parameter Setting" , select the "Analog Zero" item, dial the
standard signal source as "0" and adjust the correction coefficient value, so that
the ammeter indicates exactly 4mA (±0.004mA).
▲(3) Current full-scale correction
Select the "Analog Range" parameter, switch the standard signal source to the
full scale range, and adjust the converter correction.
The coefficient makes the ammeter indicate exactly 20mA (±0.004mA).
After adjusting the current "0" point and full-scale value, the current function
of the converter can ensure accuracy.
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Electromagnetic Flowmeter
Conversion the current output linearity of the converter is within 0.1%.
▲(4) Current linearity check:
Set the standard signal source to 75%, 50%, 25%, and check the linearity of the
analog output.
3.3.6.3 Electromagnetic Flow Meter Converter's Connection of Current
Output:
4. Setting Parameters
After electromagnetic flow meter installed to the pipe, user could do the next
work firstly:
◆ Ground the flow meter to earth well.
◆ When adjusting the zero point of the instrument, ensure that the fluid in the
pipeline is full and not move.
◆ Ensure that the oxide film of the sensor electrode is formed stably (48 hours
after the electrode contact with the fluid).
4.1 Parameters and Setting
After power on, the instrument comes into measure mode automatically, and
under this mode it can work normally and display data. Under the parameter
setting mode, user can set the parameter by the four keys.
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Electromagnetic Flowmeter
4.1.1 Keys Function
● a) Keys’ function in self-diagnosis way
“Down” key: Select display data on lower line on screen;
“Up” key: Select display data on higher line on;
“Compound” key + “Enter” key: Come into parameter setting menu
“Enter” key: Press this key to check sensor factor revise history.
Under measure mode, user could adjust the LCD contract by press
“Compound” key + “Up” key or “Compound” key + “Down” key for several
seconds;
● b) Function keys for parameters setting
“Down” key: Subtract 1 from the number at cursor area;
“Up” key: Plus 1 to the number at cursor area;
“Compound” key + “Down” key: Cursor turns left;
“Compound” key + “Up” key: Cursor turns right;
“Enter” key: In/Out submenu;
“Enter” key: Press two seconds under any state and will return to measure
mode.
Note:
(1) “Compound” key should work with “UP” key or “Down” Key at the same
time, like Compound Key+UP key or Compound Key+Down Key;
(2) It will return to the measure mode automatically after 3 minutes when under
the parameter setting way;
(3) In Flow Zero item, you can move the cursor to + or - on left side , and use
“Down” or “Up” to switch + and -;
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Electromagnetic Flowmeter
4.2 Function Keys for Setting Parameters
4.2.1. Functions Select Menu
Press “Compound”+ “Enter” keys, enter functions select menu, press “Up” or
“Down” key to select, there are three functions as below:
Code Functions Notes
Select this function, It can enter the
1 Parameters Set interface of parameter.
Select this function, It can reset the total
2 Clr Total Rec flow as zero.
Select this function, It can check the factor
3 Fact Modif Rec ‘s modif record
4.2.1.1 Parameters Set
Press “Compound”+”Enter” keys, it displays “Parameters Set” , input password,
press “Compound”+”Enter” key, enter parameters setting status.
4.2.1.2 Clr Total Rec
Press “Compound”+“Enter” keys, enter parameters selection, then press “Up”
key, find “Clr Total Rec”, input password “10000” ( default is 10000, user can
also preset the Clr Total Rec password), when the password becomes “00000”,
the totalizer become “0” in flow meter.
4.2.1.3 Fact Modif Rec
Press “Compound”+”Enter” keys, enter parameters selection, then press “Up”
key, find “Fact Modif Rec” (Detailed consult the Appendix Five).
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Electromagnetic Flowmeter
4.2.1.4 Setting Parameters in Menu
There are 54 parameters , user can set every parameter. The List of Parameters
is shown below:
Setting Parameters in Menu
Password
Code Parameters Set Details
Grade
1 Language Select 2 English
2 Comm. Address Set count 2 0~99
3 Baud Rate Select 2 300~38400
4 Sensor Size Select 2 3~3000
3
5 Flow Unit Select 2 L/h,L/m,L/s,m /h,
6 Flow Range Set count 2 m3/m,m 3/s,UKG,USG
0~99999
7 Flow Rspns Select 2 1~50
8 Flow Direct Select 2 Plus/ Reverse
9 Flow Zero Set count 2 0~±9999
10 Flow Cutoff Set count 2 0~599.99%
11 Cutoff Ena Select 2 Enable/Disable
12 Total Unit Select 2 0.001m3~1m3
13 SegmaN Ena Select 2 0.001L~1L
Enable/Disable
14 Analog Type Select 2 0~10mA /4~20mA
15 Pulse Type Select 2 Frequency / Pulse
16 Pulse Fact Select 2 0.001m3~1m3
0.001L~1L
1~5999 HZ
17 Frequency Max Select 2
18 Mtsnsr Ena Select 2 Enable/Disable
19 Mtsnsr Trip Set count 2 59999 %
20 Alm Hi Ena Select 2 Enable/Disable
21 Alm Hi Val Set count 2 000.0~599.99 %
22 Alm Lo Ena Select 2 Enable/Disable
23 Alm Lo Val Set count 2 000.0~599.99 %
24 Sys Alm Ena Select 2 Enable/Disable
25 Clr Sum Key Set count 3 0~99999
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Electromagnetic Flowmeter
26 Snsr Code1 User set 4 Finished Y M
27 Snsr Code2 User set 4 Product number
28 Field Type Select 4 Type1,2,3
29 Sensor Fact Set count 4 0.0000~5.9999
30 Line CRC Ena Select 2 Enable/Disable
31 Lineary CRC1 User set 4 Set Velocity
32 Lineary Fact 1 User set 4 0.0000~1.9999
33 Lineary CRC2 User set 4 Set Velocity
34 Lineary Fact 2 User set 4 0.0000~1.9999
35 Lineary CRC3 User set 4 Set Velocity
36 Lineary Fact 3 User set 4 0.0000~1.9999
37 Lineary CRC4 User set 4 Set Velocity
38 Lineary Fact4 User set 4 0.0000~1.9999
39 Fwd Total Lo Correctable 5 00000~99999
40 Fwd Total Hi Correctable 5 00000~9999
41 Rev Total Lo Correctable 5 00000~99999
42 Rev Total Hi Correctable 5 00000~9999
43 PlsntLmtEna Select 3 Enable/Disable
44 PlsntLmtVal Select 3 0.010~0.800m/s
45 Plsnt Delay Select 3 400~2500ms
46 Pass Word 1 User correct 5 00000~99999
47 Pass Word 2 User correct 5 00000~99999
48 Pass Word 3 User correct 5 00000~99999
49 Pass Word 4 User correct 5 00000~99999
50 Analog Zero Set count 5 0.0000~1.9999
51 Anlg Range Set count 5 0.0000~3.9999
52 Meter Fact Set count 5 0.0000~5.9999
53 Meter Code 1 Factory set 6 Finished Y /M
54 Meter Code 2 Factory set 6 Product Serial No
No Parity, Odd Parity,
55 Check Mode Factory set 2 Even Parity
Parameters of converters can decide the running status, process and output
ways as well as state of output. Correct option and setting of parameters can
keep the converters running optimally and get higher accuracies of output
bother in display and in measurement.
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Electromagnetic Flowmeter
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Electromagnetic Flowmeter
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Electromagnetic Flowmeter
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Electromagnetic Flowmeter
There are 6 grades of passwords for setting parameters function. Grades 1 to
grade 5 of passwords are for users and grade 6 of password is for manufacturer.
Users can reset their passwords of grades 1~4 in grade 5.
Users can check converters parameters in any grade of password. However, if
users want to change parameters pf converters, deferent grade of parameters
have to be used by the users.
Grade 1 of password (set by manufacturer as
users can only read parameter.
00521):
Grade 2 of password (set by manufacturer as users can change 1~24
03210): parameters.
Grade 3 of password (set by manufacturer as users can change 1~25
06108): parameters.
Grade 4 of password (set by manufacturer as users can change 1~38
07206): parameters.
users can change 1~52
Grade 5 of password (Fixed):
parameters.
Password Grade 5 can be set by skilled users. Grade 4 is mainly used for
resetting total volume in password. Grades 1~3 can be set by anyone who can
be chosen by users.
4.3 Details Parameters
4.3.1 Language
There are muti languages for converter operation. They can be set by users
according to the users needs.
4.3.2 Comm. Address
It means this instrument’s address when communicates with many, and has
01~99, holding the 0.
4. 3.3 Baud Rate
300, 1200, 2400, 4800, 9600, 38400, baud rate.
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Electromagnetic Flowmeter
4.3.4 Sensor Size
Converters can be equipped with some deferent sensors that have deferent
diameter of measuring pipes. The pipes in deferent diameters from 3mm to
3000mm can be chosen in relative table.
4.3.5 Flow Unit
The flow unit can choose from the parameters (L/s, L/m, L/h, m3/s, m3/m,
m3/h, UKG, USG), and the user can choose the proper unit according to the
technological requirement and using habit.
4.3.6 Flow Range
Flow range means upper limit value, and lower limit value is set “0”
automatically. So, it makes the range, and makes the relation of percent display,
frequency output and current output with flow:
Percent display = (flow measure / measure range) x 100 %;
Frequency output = (flow measure / measure range) x frequency full;
Current output = (flow measure / measure range) x current full + base
point;
Pulse output will not affect.
4.3.7 Flow Rspns
It means time of filter measure value. The long one can enhance the stability of
flow display and output digital, and fits for gross add up of pulse flow; the
short one means fast respond rate, and fits for production control. It is set by
select.
4.3.8 Flow Direction
If user find that the displayed flow direction is different with acutal flow
direction, just need to change the direction parameter in menu. Don't need to
change the installation direction of flow meter, exciting cables or signal cables.
4.3.9 Flow Zero
Make sure the sensor is full of flow, and the flow is stillness. Flow zero is
shown as velocity of flow, mm/s.
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Electromagnetic Flowmeter
Converter’s zero-flow correction displays like this:
Upper small words: FS means measure value of zero;
Lower large words: correction value of zero.
When FS is not “0”, make FS = 0. Note: if change the value on next line and
FS increases, please change the “+, -” to correct FS to zero.
Flow zero is the compound value of the sensor, and should be recorded in
sensor list and band. The unit will be mm/s, and the sign will be opposite with
correction value.
4.3.10 Flow Cutoff
Flow cutoff is set in percentage of Upper Limit Range of flow, and users can
delete all Negligible Small Signals of flow volume, velocity and percentage out
of displaying and outputting them. Sometimes user can delete output of current
output signal and frequency (pulse) output signal only to have flow, velocity
and percentage being displayed.
4.3.11 Total Unit
Converter display is counter with 9 bits, and the max is 999999999.
Integrator units are L, m3 (liter, stere,).
Flow integrator value:
0.001L 0.010L 0.100L 1.000L
0.001m3 0.010m3 0.100m3 1.000m3
4.3.12 SegmaN Ena
When “SegmaN Ena” is “enable”, if the flow flows, the sensor will export
pulse and current。When it is “disable”, the sensor will export pulse as “0” and
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Electromagnetic Flowmeter
current as “0” (4mA or 0mA) for the flow flows reversals.
4.3.13 Output Currents
Output current types can be chosen by users as 1~10mA or 4~20mA
practically.
4.3.14 Pulse Type
Two kinds of Pulse Outputs are can be chosen: Frequency Output and Pulse
Output. Frequency Output is continuous square waveform and Pulse output is a
serial wave of square wave. Frequency output is mainly used for instant flow
and total integrated flow in short time measurement. Frequency output can be
chosen in equivalent frequency unit and volume of integrated flow can be
displayed. Frequency Output can be used in long time measurement for total
integrated flow with volume units.
Frequency output and pulse output are usually from OC gates so that DC power
supplies and load resistors have to be required (See Part 4.5).
4.3.15 Pulse Fact
Equivalent pulse Unit is referred to one pulse for value of flow. The range of
pulse equivalent can be chosen:
Pulse Equivalent Flow Pulse Equivalent Flow
1 0.001L/cp 5 0.001m3/cp
2 0.01L/cp 6 0.01m3/cp
3 0.1L/cp 7 0.1m3/cp
4 1.0L/cp 8 1.0m3/cp
Under the same flow, the smaller pulse, the higher frequency output, and the
smaller error will be. The highest pulse output is 100cp/s, and mechanism
electromagnetic counter can get 25 frequency/s.
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Electromagnetic Flowmeter
4.3.16 Freque Max
Frequency output range is as the upper limit of flow measure, just the percent
flow 100%. Frequency output upper limit can be selected between 1~5000Hz.
The state of empty pipe can be detected with the function of converter. In the
case of Empty Pipe Alarm, if the pipe was empty, the signals of analog output
and digital output would be zero and displayed flow would be zero, too.
4.3.17 Mtsnsr Ena
The state of empty pipe can be detected with the function of converter. In the
case of Empty Pipe Alarm, if the pipe was empty, the signals of analog output
and digital output would be zero and displayed flow would be zero, too.
4.3.18 Mtsnsr Trip
When the pipe is full of liquid (whether flowing or not), the parameter of
“Mtsnsr” could be modified more easily. The parameter displayed upper line is
real MTP, and the parameter displayed bellow is the “Mtsnsr trip” that should
be set. When setting “Mtsnsr trip”, you could be according to the real MTP, the
value that should be set is usually three to five times of real MTP.
4.3.19 Alm Hi Ena
Users can choose “Enable” or “Disable”.
4.3.20 Alm Hi Val
The parameter of upper limit alarm is percentage of flow range and can be set
in the way of setting one numerical value between 0%~199.9%.When the value
of flow percentage is larger than the value of setting value, the converter
outputs the alarm signal.
4. 3.21 Alm Lo Val
The same as upper limit alarm.
4.3.22 Sys Alm Ena
Select "Enable", with excitation alarm function.
Select "Disable", cancel this excitation alarm function.
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Electromagnetic Flowmeter
4.3.23 Clr Sum Key
The user can set the password with a password above the third level, and then
set the password in the total reset menu.
4.3.24 Sensor Code
The sensor code can be used to mark the production time and number of the
sensor to match the setting of the sensor coefficient.
4.3.25 Sensor Coefficient
Sensor coefficient: the calibration coefficient of the electromagnetic flowmeter.
The coefficient is obtained from the actual standard and is stamped on the
sensor plate. The user must put this coefficient in the converter parameter table.
4.3.26 Field Type
There are three exciting frequency types: 1/16 frequency(type 1), 1/20
frequency (type 2), 1/25 frequency (type 3). The small caliber should select
1/16 frequency, and large caliber should select 1/20 frequency or 1/25
frequency. In use, first select the excitation type 1. If the zero point of the flow
rate of the meter is too high, then select type 2 or type 3. Note: In which
excitation method is calibrated, it must work in which excitation type.
4.3.27 Fwd Total Lo, hi
The total high and low settings can be change the positive cumulative total and
the reverse cumulative total value, which is mainly used for instrument
maintenance and replacement.
The user uses a 5-level password to enter, and can modify the positive the
positive cumulateive amount(Σ+). The cumulative amount generally set cannot
exceed the maximum value counted by the counter(999999999).
4.3.28 Rev Total Lo, hi
The user uses a 5-level password to enter, and can modify the reverse
cumulative amount (Σ-).Generally, the cumulative amount can not exceed the
maximum value (999999999)counted by the counter.
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Electromagnetic Flowmeter
4.3.29 PlsntLmtEn
For paper pulp, slurry and other serosity, the flow measure will have "spike
items disturb", because the solid grain friction or concussion the measure
electrode(Notes:spike item is refer to the sharp or pointed items such as solid
material,stone,etc). converter uses variation restrain arithmetic to conquer the
disturbing by designing three parameters to select disturb character.
Set it "enable", start variation restrain arithmetic; set it "disable", close
variation restrain arithmetic.
4.3.30 PlsntLmtVl
This coefficient can disturb the variation of spike items disturb, and calculate
as percent of flow velocity, thus ten grades: 0.010m/s, 0.020m/s, 0030m/s,
0.050m/s, 0.080m/s, 0.100m/s, 0.200m/s, 0.300m/s, 0.500m/s, 0.800m/s, and
the smaller percent, the higher sensitivity of pointed items restrain.
Note: In the application, the higher the sensitivity is not necessarily the better,
but the choice should be tested according to the actual situation.
4.3.31 Plsnt Delay
This coefficient can select the width of time of restrain spike items disturb and
the unit is ms. If the duration is shorter than flow change in some time,
converter will think it is spike items disturb, and if it is longer, converter will
think it is natural. It also needs to select parameter in fact.
4.3.32 User’s Password 1~4
Users can use 5 grades of passwords to correct these passwords.
4.3.33 Analog Zero
When the converter is made in the factory, output current has been calibrated to
zero scale, that is, accurate 0mA or 4mA output.
4.3.34 Analog Range
When the converters is made in the factory, output current have been calibrated
to full scale, that is, accurate 10mA or 20mA output.
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Electromagnetic Flowmeter
4.3.35 Meter Factor
This factor is the special one of sensor-made-factory and the factory use this
fact to unite electromagnetic flow meters converters to make sure all the
instruments can interchange by 0.1%.
4.3.36 Meter Code 1 and 2
Converter code records the date of manufacturing and serial number of
converter.
4.3.37 Check Mode
For RS485 communcation use, default is No Parity Stop 1. Options are below:
No Parity Stop 1, Odd Parity Stop 1, Even Parity Stop 1
No Parity Stop 2, Odd Parity Stop 2, Even Parity Stop 2
5. Infrared Telecontrol Function Keys
The operation of the infrared-hand-remote control keyboard is the same with
the operation of the instrument. When use it, please keep the infrared
transmitter of the infrared-hand-remote control keyboard and the receiver of the
instrument parallel, with the distance of about one meter.
Concrete operation referring to the figure:
Pic6.1: The communication figure of the infrared-hand-remote control
keyboard and the instrument
38
Electromagnetic Flowmeter
6. Alarm Information
PCB of electromagnetic flow meters converters uses SMT, so for user, it is
unable to service, and cannot open the shell of converter. intelligent converters
have self-diagnose function. Without trouble of power and hardware circuit, the
normal trouble can be alarmed correctly. This information displays on the
left of LCD. The trouble is like this:
7. Trouble Shooting
Item Trouble Shooting
a) Check the power supply connection;
b) Check is the power fuse is OK or not;
No display c) Check the contrast of LCD and regulate it to working state;
a) Check if the exciting cables EX1 and EX2 is connecting or not;
b) Check if the total resistance of sensor’s exciting coil
Exciting alarm resistances less than 150Ω;
c) If a) and b) are OK, the converter is failed.
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Electromagnetic Flowmeter
● Whether the fluid is full of the pipeline;;
● Use wires to short-circuit the three points of the converter
(signal input terminals SIG1, SIG2 and SGND). At this time,
if the "FGP" prompt is cancelled, it means that the converter
is normal.
Then you need to consider whether the measured fluid has a
low conductivity or the empty pipe threshold(range of empty
pipe) is set incorrectly;
● Check whether the signal connection is correct;
● Check whether the sensor electrode is normal.
Let the flow is zero, then the displayed conductivity should
be less than 100%.
Empty pipe alarm In the presence of flow, resistances of SIG1 to SGND and
SIG2 to SGND are all less than 50kΩ. (Medium is water,
(FGP) better use a pointer multimeter to test.)
● Use a multimeter to measure the DC voltage between DS1
and DS2, which should be less than 1V, otherwise the
sensor electrode is contaminated and should be cleaned.
● If measured fluid full of testing pipe of sensor;
The measured ● Check if the signal cable is OK;
flow is not ● Check if the sensor factor and the sensor zero point is set
accurate according to the sensor label or factory calibration sheet.
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Electromagnetic Flowmeter
Appendix One ON/OFF Switch Diagram
(Only for square remote type converter)
Key 1 Key 2 Key 3 Key 4
ON: Supply up ON: Pulse output to ON: Supply up ON: Connected
power (24V) for OC gate when flow power (24V) for to RS485 terminal
ALML output. verification was ALMH output. resistor for
taken. Connect pull communication
OFF: No -up resistor. OFF: No
connection. connection. OFF: No
OFF: No connection.
connection.
Note: Terminal used for far communication only.
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Electromagnetic Flowmeter
Appendix Two: HART Function Explanation
1. HART Bus Network Pic
HART Bus transfers data-signal through signal line which value is from 4 to
20mA.For this reason, it can save local data communication line and
implement data communication. Its adaptive for local using. The local network
Pic composed by HART Bus is as follows:
2. Instruction for Setting of The Converter
● If you use the handset of our company, you need to set the meter address to 1
and set the baud rate to 4800;
● If you use other handset such as 375 or 275, you need to set the meter
address to 2 and set the baud rate to 4800;
● If the communication mode, the address or the baud rate of the meter is not
set correctly, the handset can’t set the parameters.
3.Matters need attention of HART using function meter
● Load which is parallel connection between electrical flow meter and Hand
held unit and HARTMODEM is on polarity.
● Resistance of circuit should be greater than 200Ω, less than 500Ω.
● Hand held unit and HARTMODEM shouldn’t be connection in series in
current circuit.
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Electromagnetic Flowmeter
Appendix Three: Flow Coefficient Modification Records
Converter has a function of protecting the Characteristic Flow Factor. The key
content is that the factor could not be modified easily. Converter increases a
new function to record the modified procedure and modified times of flow zero,
sensor factor, and meter factor, any change of these three factors could be
recorded. The sensor factor and modifying times could be recorded in Test
Report, and when next time testing the factor in Test Report and factor in the
convertor are compared to check whether the Characteristic Flow Factor has
been changed. The detail about the Characteristic Flow Factor protection
function can be found in the appendix.
Attention!
The last record is displayed when this item is first entered, if you want to
browse the history records press “down key”, and could search for the last
record to the thirty-two record ahead. Finally the times of record modified (MR)
should be written down on the paper before next time test.
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Electromagnetic Flowmeter
Appendix Four: Lightning Protection Notes
When installing, users must
connect the converter ’ s
earthing terminal with the
shell, and then earthing them
reliably, because the electrical
current can be put into the
earth through the shell by the
gas discharger of lightning
protection. If the shell has not
been earthing reliably, once
lightning, it may cause a
personal accident when there
is somebody operating the
converter. The specific
details, you can see the
connection diagram.
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Electromagnetic Flowmeter
Appendix Five
Electromagnetic flowmeter flow rate table
m/s
m³/h 0.1 0.5 1 3 5 10 15
mm
DN10 0.02 0.14 0.28 0.84 1.41 2.82 4.24
DN15 0.06 0.31 0.63 1.90 3.18 6.36 9.54
DN20 0.11 0.56 1.13 3.39 5.65 11.31 16.96
DN25 0.17 0.88 1.76 5.30 8.83 17.67 26.50
DN32 0.28 1.44 2.89 8.68 14.47 28.95 43.42
DN40 0.45 2.26 4.52 13.57 22.62 45.23 67.85
DN50 0.70 3.53 7.06 21.20 35.34 70.68 106.02
DN65 1.19 5.97 11.94 35.83 59.73 119.46 179.19
DN80 1.80 9.04 18.09 54.28 90.47 180.95 271.44
DN100 2.82 14.13 28.27 84.82 141.37 282.74 424.11
DN125 4.41 22.08 44.17 132.53 220.89 441.78 662.68
DN150 6.36 31.80 63.61 190.85 318.08 636.17 954.27
DN200 11.31 56.54 113.09 339.29 565.48 1130.97 1696.47
DN250 17.67 88.35 176.71 530.14 833.57 1767.15 2650.72
DN300 25.44 127.23 254.46 763.40 1272.35 2544.68 3817.03
DN350 34.63 173.18 346.36 1039.08 1731.80 3463.61 5195.41
DN400 45.23 226.19 452.38 1357.17 2261.95 4523.89 6785.83
DN450 57.25 286.27 572.55 1717.67 2862.78 5725.55 8588.32
DN500 70.68 353.42 706.85 2120.58 3534.29 7068.58 10602.87
DN600 101.78 508.93 1017.88 3053.63 5089.38 10178.80 15268.20
DN700 138.54 692.72 1385.44 4156.33 6927.21 13854.40 20781.60
DN800 180.95 904.77 1809.56 5428.67 9047.80 18095.60 27143.40
DN900 229.02 1145.11 2290.22 6870.66 11451.10 22902.20 34353.30
DN1000 282.74 1413.72 2827.43 8482.30 14137.20 28274.30 42411.45
DN1200 407.15 2035.75 4071.50 12214.50 20357.50 40715.00 61072.50
DN1400 554.17 2770.88 5541.77 16625.30 27708.80 55417.70 83126.55
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Electromagnetic Flowmeter
DN1600 723.82 3619.11 7238.23 21714.70 36191.10 72382.30 108573.45
DN1800 916.08 4580.44 9160.88 27482.70 45804.40 91608.80 137413.20
DN2000 1131.97 5654.87 11309.70 33929.20 56548.70 113097.00 169645.50
DN2200 1368.48 6842.39 13684.80 41054.30 68423.90 136848.00 205272.00
DN2400 1628.60 8143.01 16286.00 48858.10 81430.10 162860.00 244290.00
DN2600 1911.35 9556.72 19113.40 57340.30 95567.20 191134.00 286701.00
DN2800 2216.71 11083.50 22167.10 66501.20 110835.00 220671.00 332506.50
DN3000 2544.70 12723.50 25446.90 76340.70 127235.00 254469.00 381703.50
● Accuracy curve
Reference condition:
● Liquid:Water /20℃
● Stability time: 30min
● Pressure:1 bar
● Inlet straight pipe: ≥5D
● Fluid condition: with good flow regime
46