Stress Analysis
Stress Analysis
+y
+x"
+x'
+y'
+y" 60 deg
45 degs
+x
F = 100 lb F = 70.7 lb (x'-direction) F = 86.6 lb (x"-direction)
(y-direction) + +
70.7 lb (y'-direction) 50 lb (y"-direction)
Normal and Shear Forces
P = Normal Force
V = Shear Force
Forces Inclined to a Plane
Inclined Force
P = Normal Force
V = Shear Force
Moments
M
Static Equilibrium
• A rigid solid body is in "static equilibrium" if it is:
– at rest, or
– moves with a constant velocity
• Static equilibrium exists if: F = 0 and M = 0
50 lbf 50 lbf
60 lbf
50 lbf 50 lbf
Free Body Diagrams and "Internal Forces"
R (= F)
"cut"
(or)
R (= F)
F F
Free Body Diagrams and "Internal Forces"
• The imaginary cut can be made along an arbitrary
plane
• Internal force R can be decomposed to determine the
normal and shear forces acting on the arbitrary plane
F
R (= F) P
"cut" V
F F F
Stress
Fundamental Definitions
• Two "types" of stress:
– normal stress = = P/A
– shear stress = = V/A
– where P and V must be uniformly distributed over A
A = Cross-Sectional Area
Distribution of Internal Forces
F M
"cut" "cut"
F F M M
Infinitesimal Elements
• A free-body diagram of an "infinitesimal element" is
used to define "stress at a point"
• Forces can be considered "uniform" over the
infinitesimally small elemental surfaces
+x
+z
+y
dx
dy
dz
Labeling Stress Components
yx
+y xy
xx +x xx
xy
yx
Admissable Pure Shear Stress States
yx
+y
+y
+y
xy xy xy
+x
+x
+x
xy xy
yx
If : τyx = τxy
F 0 F = 0
then :
M 0 M 0
(inadmissable) (inadmissable) F = 0
M = 0
(admissable)
Stress Sign Conventions
yy yy
+y xy +y
xy
xx
+x xx
+x
yy yy
+x xy
+z xy
xx
xx
xx xx
+x
yy
yy
Uniaxial Stress
• If only one normal stress exists (if xx = zz = xy
= xz = yz = 0), the state of stress is called a
"uniaxial stress"
+y
+y
yy yy
+x
+z
+x
yy
yy
Free Body Diagram Defines the
Coordinate System
F
+y
+y
F yy
"cut"
+x +x
F F F
Free Body Diagram Defines the
Coordinate System
F
y' y'
y'y'
P V x'y'
"cut" x' x'
F F F
Free Body Diagram Defines the
Coordinate System
y" y"
"cut" y"y"
(a Py"y"
plane) x"y"
x" x"
Vy"x"
Vy"z" y"z"
z" z"
F F F
Stress Transformations
+x
Stress Transformations
+y yy Fx' = 0
+y' +x'
xy x'y'
xx
(yyxy) (x'x'−x'y')
+x
2 2
(Equivalent)
y'y'
x'y' ( y'y' x'y' ) (xx−xy)
+y
x'x'
'
+x'
Principal Stresses
11 , 22 = + xy2
2 2
1 2 xy
−1
p = tan
2 xx − yy
11 − xx
p = tan
−1
xy
Maximum Shear Stress
+y"
y"y"
x"y"
11
x"x" "
p
+x"
Sample Problem
20000 psi
+x
+y +y
+x +x
All Strains Positive xx Positive
yy and Negative
xy
Visualization of Strain
(Assuming link made of an isotropic material)
F
+y (Loading)
yy > 0
+x xx < 0
xy = 0
F
Visualization of Strain
(Assuming link is made of an isotropic material)
F
F
Strain Transformations
+y +y'
+x'
?
+
+x
Given: xx, yy, and xy Find: x'x' , y'y', and x'y'
Strain Transformation Equations
(yyxy/2)
(x'x'−x'y'/2)
+x
2
(Equivalent) 2
(xx− xy/2)
(y'y' x'y' /2)
+y'
+x'
Principal Strains
11 , 22 = xx +
+2 2 2 2
(11, 22) 1 xy
p = tan−1
2 −
xx yy
2(11 − xx )
p = tan −1
xy
“Transformation” of Strain
(Equivalent) +x'
'
+x
+y"
+2 (x"x", y"y", x"y" )
(11, 22)
"
p
+1 +x"
"Strain": Summary of Key Points
• = ( length)/(original length) = ( angle)
• Six components of strain specify the "state of strain"
• Strain is a tensorial quantity; numerical values of individual strain
components depend on the coordinate system used
• Strain is defined strictly on the basis of a change in shape;
definition is independent of:
– material properties
– stress
– temperature
• "Suprisingly," the stress and strain transformation equations are
nearly identical
Sample Problem
• Given the following strain components (where the x-
axis is horizontal and positive to the right, and the y-axis
is vertical and positive upwards):
xx = 2000 in/in yy = -1350 in/in xy = 2200 rad
16.6o
o
-50
+1
+x
+x'
Tensile Strength
Fracture Stress
0.2% Offset
Yield Strength
Tensile Strength Tensile Strength Tensile Strength
0.2% Offset
0.2% Offset 0.2% Offset
Yield Strength
Yield Strength Yield Strength
Elastic Strain Elastic Strain
Inelastic
Inelastic Strain Elastic Strain
Strain
Material Property:
Young’s Modulus
• At stress levels below the
yield stress the response is
called "linear elastic"
• The slope of the linear region 0.2% Offset
is called "Young's modulus" Yield Strength
or the "modulus of elasticity", In Linear Region:
E E = E
• In the linear region and for a
uniaxial stress-state (only!!!):
= E (or) = /E 1
Material Property:
Poisson's Ratio
• Poisson's ratio is based on the ratio of two normal
strains cause by a uniaxial stress: = -(t/a)
• Poisson’s ratio is a measure of the coupling
between xx and yy, zz
• In this case: = (-yy/xx) = (-zz/xx)
Material Property:
Poisson's Ratio
• Poisson's ratio is based on the ratio of two normal
strains cause by a uniaxial stress: = -(t/a)
• Poisson’s ratio is a measure of the coupling
between xx and yy, zz
• In this case: = (-yy/xx) = (-zz/xx)
Material Properties
The Torsion Test
xy
+x
T
T
The Shear Stress- Shear Strain Curve
Number of Independent Material
Properties
• Three material properties have been defined; E, ,
and G
• For an isotropic material, only two of these three
properties are independent…it can be shown:
E
G=
2(1+ )
Derivation of Hooke’s Law
For an isotropic material subjected to general 3D streses
xx = ?
Hooke’s Law (cont’d)
Strain xx caused by all stress components acting
simultaneously:
xx = ?
1
xx = xx − ( yy + zz )
E
Hooke's Law
Repeating process for all six strain components
2(1 + ) xy
1
xx = xx − ( yy + zz )
E
xy =
E
2(1 + ) xz
1
yy = yy − ( xx + zz )
E
xz =
E
2(1 + ) yz
1
zz = zz − ( xx + yy )
E
yz =
E
Hooke’s Law
Matrix Notation
xx 1 − − 0 0 0 xx
−
1 − 0 0 0
yy
yy
zz 1 − − 1 0 0 0 zz
=
yz E 0 0 0 2(1+ ) 0 0
yz
xz 0 0 0 0 2(1+ ) 0 xz
0
xy 0 0 0 0 2(1+ ) xy
Hooke’s Law
Inverting the six equations leads to a more convenient
form for experimental analysis…
E xy
xx = E
(1 + )(1 − 2 )
(1− ) xx + ( yy + zz ) xy =
2(1 + )
E xz
yy = E
(1 + )(1 − 2 )
(1 − ) yy + ( xx + zz ) xz =
2(1 + )
E yz
zz = E
(1 + )(1 − 2 )
(1− ) zz + ( xx + yy ) yz =
2(1 + )
Hooke’s Law
Matrix Notation
(1− ) 0 0 0
xx (1− ) 0 0 0 xx
(1− )
yy 0 0 0 yy
zz E (1− 2 ) zz
= 0 0 0 0 0
yz (1+ )(1− 2 ) 2
yz
(1− 2 )
xz 0 0 0 0 0 xz
2
xy
(1− 2 ) xy
0 0 0 0 0
2
Hooke's Law For Plane Stress
assume zz = xz = yz = 0
+y
yy
xy
xx
xx
+x
yy 2(1 + ) xy
E
xx = 1 xx − ( yy + zz ) xy =
E
yy = 1 yy − ( xx + zz ) xz = 2(1 + ) xz
E E
2(1 + ) yz
zz = 1 zz − ( xx + yy ) yz =
E E
Hooke's Law For Plane Stress
assume zz = xz = yz = 0
+y
yy
xy
xx
xx
+x
0
yy 2(1 + ) xy
1
xx = xx − ( yy + zz )
E
xy =
E 0
0
yy = 1 yy − ( xx + zz ) xz = 2(1 + ) xz
E E 0
0
2(1 + ) yz
zz = 1 zz − ( xx + yy ) yz =
E E
Hooke's Law For Plane Stress
assume zz = xz = yz = 0
xx = 1 ( xx − yy )
+y E
yy
(
yy = 1 yy − xx )
xy E
xx
xx zz = −
E
( xx + yy )
+x
2(1 + ) xy
yy xy =
E
xz = yz = 0
Hooke's Law For Plane Stress
assume zz = xz = yz = 0
+y
xx = E
xx + yy
yy (1 − 2 )
xx
xy
yy = E
yy + xx
xx (1 − 2 )
E
xy
+x
xy =
yy 2(1 + )
zz = xz = yz = 0
Hooke's Law for Uniaxial Stress
If xx = zz = xy = xz = yz = 0
+y
yy
+x = 1
0 0
2(1 + ) xy
0
yy xx
E
xx − ( yy + zz ) xy =
E 0
0 0
yy = 1 yy − ( xx + zz ) xz = 2(1 + ) xz
E E 0
0 0
2(1 + ) yz
zz = 1 zz − ( xx + yy ) yz =
E E
Hooke's Law for Uniaxial Stress
If xx = zz = xy = xz = yz = 0
+y yy
yy yy =
E
− yy
xx = zz =
E
+x xy = xz = yz = 0
yy
Hooke’s Law
Anisotropic materials
xx = ?
Hooke’s Law – Anisotropic Materials
Strain xx caused by all stress components acting
simultaneously:
xx = ?
xx = k11 xx + k12 yy + k13 zz + k14 xy + k15 yz + k16 zx
yy = k21 xx + k22 yy + k23 zz + k24 xy + k25 yz + k26 zx
zz = k31 xx + k32 yy + k33 zz + k34 xy + k35 yz + k36 zx
xy = k41 xx + k42 yy + k43 zz + k44 xy + k45 yz + k46 zx
yz = k51 xx + k52 yy + k53 zz + k54 xy + k55 yz + k56 zx
zx = k61 xx + k62 yy + k63 zz + k64 xy + k65 yz + k66 zx
Hooke’s Law – Anisotropic Materials
…the six eq’s can be expressed using matrix notation
xx = K11 xx + K12 yy + K13 zz + K14 xy + K15 yz + K16 zx
yy = K21 xx + K22 yy + K23 zz + K24 xy + K25 yz + K26 zx
zz = K31 xx + K32 yy + K33 zz + K34 xy + K35 yz + K36 zx
xy = K41 xx + K42 yy + K43 zz + K44 xy + K45 yz + K46 zx
yz = K51 xx + K52 yy + K53 zz + K54 xy + K55 yz + K56 zx
zx = K61 xx + K62 yy + K63 zz + K64 xy + K65 yz + K66 zx
(2.11)
Hooke’s Law – Anisotropic Materials
Using matrix notation:
•If the stress and strain tensor are described relative to the principal
material coordinate system, then there is no coupling between normal
stress and shear strain, and no coupling between shear stress and
normal strain:
• If fiber distribution
differs in y- and z-
directions, then:
• If fiber distribution
in y- and z-directions
is identical, then:
(2.32)
Hooke’s Law
Summary of Key Points
+x
F1
+z xx
+y
F2
M1 xz
zy
xy
zz
F3 yy
F4
M2
Failure Predictions for Isotropic Metals
Yield criterion
• The von Mises criterion is most commonly used to predict
yielding of isotropic metals such as steel or aluminum alloys
(aka the Maxwell-Huber-Hencky-von Mises criterion)
• Other common yield criterion include the Tresca, Max
Normal Stress, or Mohr’s criterion…these criterion will not
be reviewed here +x
F1
+z xx
+y
F2
M1 xz
zy
xy
zz
F3 yy
F4
M2
Failure Predictions for Isotropic Metals
The von Mises criterion: 3D stress states
• Yielding occurs if:
1
2
( xx − yy )2 + ( yy − zz )2 + ( zz − xx )2 + 6( xy2 + yz2 + xz2 ) Y2
or, equivalently, if:
1
2
( 11 − 22 )2 + ( 22 − 33 )2 + ( 33 − 11 ) 2 Y2
where Y = 0.2% offset yield strength (usually tensile)
_
F1 _
F2 xx +x 11 +1
xy
xz
+y yx +2
yz
_ zy 22
F3
zz yy
_ 33
F5 +3
_
F4 +z zx
Failure Predictions for Isotropic Metals
The von Mises criterion – Plane stress states
• If a plane stress state exists, yielding occurs if:
2
xx − xx yy + yy2 + 3 xy2 Y2
or, equivalently, if:
2
11 − 11 22 + 22
2
Y2
where Y = 0.2% offset yield strength +p +x
xx +1
+x xx +x
11
22
xy xy
+y yx yy yy +y
yy
22
xy +p 11
+y
+z xx +2
Failure Predictions for Isotropic Metals
Application
• Failure predictions based on yield criterion are typically based on
the concept of “fully plastic” loading
– Elastic-perfectly plastic behavior assumed (aka elastoplastic)
– Failure predicted when entire cross-section is predicted to have yielded
– This approach provides a reasonably conservative estimate, since in reality
metal alloys strain-harden (i.e., are not elastic-perfectly plastic)
Failure Predictions for Isotropic Metals
Application
• Failure predictions based on yield criterion are typically based on
the concept of “fully plastic” loading
– Elastic-perfectly plastic behavior assumed (aka elastoplastic)
– Failure predicted when entire cross-section is predicted to have yielded
– This approach provides a reasonably conservative estimate, since in reality
metal alloys strain-harden (i.e., are not elastic-perfectly plastic)
Failure Predictions for Isotropic Metals
Fracture Mechanics
• Inglis (1913) and Westergaard (1939) derived theoretical solutions for stresses
near a crack based on the theory of elasticity (which is, in turn, based on
Hooke’s Law)
• These solutions show that the stresses near a crack tip are “singular”
Failure Predictions for Isotropic Metals
Fracture Mechanics
• The Inglis and Westergaard solutions are obviously incorrect near the crack
tip…otherwise yy│x→a = ∞ if ∞ ≠ 0.00000….
• Due to very high stresses and stress gradients, traditional yield criterion (e.g., the
von Mises criterion) cannot be applied to predict failure at/near the crack…must
use fracture mechanics instead
Failure Predictions for Isotropic Metals
Fracture Mechanics
• In 1958 Irwin noted that the general
solutions for stresses near a crack tip +y
can be written in polar coordinates
(and for small r) as:
K
ij (r, ) = f ij ( ) + higher order terms
2r
+
where:
max,
KIma
Stress () or SIF (KI)
x
min,
KImi
n
Time
Failure Predictions for Isotropic Metals
Fracture Mechanics applied to fatigue failure
• The variation in the stress intensity factor can be combined with the Paris Law to
predict sub-critical crack growth during fatigue loading:
da
= C(K I ) m
dN
where:
N = load cycle
C, m = experimentally-determined
constants
KI = KImax - KImin