Index of contents

General instructions.......................................................................................................................................................................... 4
About INSEVIS................................................................................................................................................................................. 5
Product family Periphery.................................................................................................................................................................. 6
Communication to PLC............................................................................................................................................................... 6
Wiring of decentral periphery head station................................................................................................................................. 7
Accessories for periphery........................................................................................................................................................... 8
Status-display by LEDs in the periphery heads DP3xxC............................................................................................................ 9
Configuration with the Software „ConfigStage“.............................................................................................................................. 10
Basic settings............................................................................................................................................................................ 10
Assign the IP-address......................................................................................................................................................... 11
Change target device.......................................................................................................................................................... 11
Addressing of the onboard periphery........................................................................................................................................ 11
Standard addressing ind the INSEVIS- PLCs..................................................................................................................... 11
Different addressing in PLCs and addressing of decentral periphery................................................................................. 12
CPU settings............................................................................................................................................................................. 12
WebServer................................................................................................................................................................................ 14
Time settings (time zone, daylight saving time, NTP- server)................................................................................................... 14
Communication settings............................................................................................................................................................ 15
RS232 and RS485.............................................................................................................................................................. 15
Ethernet............................................................................................................................................................................... 15
Profinet................................................................................................................................................................................ 17
CAN configuration..................................................................................................................................................................... 17
Decentral INSEVIS periphery.............................................................................................................................................. 17
Configure decentral external periphery manually................................................................................................................ 18
Create library elements of your CAN-slaves....................................................................................................................... 19
Configure decentral external peripherie by EDS-file........................................................................................................... 20
Decentral external periphery / motion controller pre defined.............................................................................................. 21
Samples for external CANopen devices............................................................................................................................. 22
Onboard periphery of PC351V/P.................................................................................................................................................... 24
Periphery module DI16 (16 digital inputs 24V)............................................................................................................................... 30
Periphery module DIO16 (16 digital in- or outputs 24V)................................................................................................................. 32
Periphery module DO4-R (4 relay outputs 230V)........................................................................................................................... 35
Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O).............................................................................................. 37
Process image for onboard use................................................................................................................................................ 43
Process image for decentral use.............................................................................................................................................. 43
Periphery module AI8 (8 analog inputs)......................................................................................................................................... 44
Process image.......................................................................................................................................................................... 46
Periphery module AI4O4 (4 analog in- and 4 analog outputs)........................................................................................................ 47
Configuration of the process image.......................................................................................................................................... 49
Periphery module AI8O2 (8 analog in- and 2 analog outputs)........................................................................................................ 50
Periphery module RTD8O2 (8 RTD-inputs and 2 analog outputs)................................................................................................. 53
Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)................................................................................................... 58
Signal level................................................................................................................................................................................ 60
Configuration “up/down counter”.............................................................................................................................................. 60
Assignment of process image “up/down counter”............................................................................................................... 61
Description of function pins “up/down counter”................................................................................................................... 62
Description of the status-LEDs configuration “up/down counter”........................................................................................ 63
Configuration “Frequency and Time measurement”................................................................................................................. 63
Assignment of process image “Frequency and Time measurement”.................................................................................. 64
Description of function pins “Frequency and Time measurement”...................................................................................... 65
Status-LEDs in configuration “Frequency and Time measurement”................................................................................... 65
Configuration “Count-up counter or Time measurement”......................................................................................................... 66
Assignment of process image “Count-up counter or Time measurement”............................................................................... 67
Description of function pins “Count-up counter or Time measurement”................................................................................... 68
Status-LEDs in configuration “ Count-up counter or measurement”......................................................................................... 68
Configuration „Synchronous Serial Interface“........................................................................................................................... 69
Assignment of process image „Synchronous Serial Interface“........................................................................................... 70
Description of function pins configuration „Synchronous Serial Interface“.......................................................................... 71
Status-LEDs in configuration „Synchronous Serial Interface“............................................................................................. 71
Hints for downloading functions from ConfigStage into DIO8Z................................................................................................ 72
Periphery module E-Mess UI (U/I for L1-3, N)................................................................................................................................ 73
General wiring of E-Mess UI..................................................................................................................................................... 73
Technical data PM E-Mess UI................................................................................................................................................... 74
E-Mess topology – E-Mess- module integration....................................................................................................................... 75
E-Mess sample topology – system net..................................................................................................................................... 76
PM E-Mess-UI process data..................................................................................................................................................... 77
Process image inputs.......................................................................................................................................................... 77
Process image outputs........................................................................................................................................................ 79

2 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Changes to older versions of the manual
Rev. 02 / 2012: update information to analog modules AI4O4 and RTD8

Rev. 03 / 2012: changes in measure ranges of modul RTD8, all modules with new block diagrams and wiring samples
chapter „ConfigStage“ renewed

Rev. 01 / 2013 increasment of the resolution of analog inputs by expanding the integration time

Rev. 02 / 2013 DI16/ DIO16: in-/ output delay times changed

Rev. 03 / 2013 description ConfigStage changed

Rev. 01 / 2014 description ConfigStage changed

Rev. 02 / 2014 more wirings (3-/4- wires) added, more information to DIO16 (bitwise switch off the outputs),
RTD8O2 (broken wire information, AI4O4 wiring for 3-/4-wire applications corrected)

Rev. 01 / 2015 implementation of PC351V/P onboard-periphery

Rev. 02 / 2015 implementation of new DIO8Z...-03 and of bolt flange connectors

Rev. 03 / 2015 rework state LEDs DP3xxC, new ConfigStage-CPU-T

Rev. 01 / 2016 new description for download functions into DIO8-Z by ConfigStage V 1.0.14.26
with OS 2.3.5 (CPU-V/-P) / 2.3.7 (CPU-T)

Rev. 02 / 2016 Expansion of DIO8-Z description with function download by ConfigStage and SSI-functionality
PM-EMESS UI integrated, Measurement area of PT100 new described
Description of decentral periphery head expandes

Rev. 01 / 2017 Expansion of DIO8-Z description with new function

Info about CAN-settings and LED-Status of DP3xxX
Info about max. length between CPU and extension at E-Mess-UI-scheme

Rev. 02 / 2017 PM-E-Mess UI: Hint for grounding prohibition ref. to DIN VDE 0100-557:2014-10

Rev. 03 / 2017 PM-MIO84 added

Rev. 01/2019 new screenshots from 2019-Stage software inserted

Rev. 01/2020 PM AI8 added, for all CPU-V/P from 2.5.1 and -T from 2.7.0 and with ConfigStage 1.0.14.40

Rev. 01 / 2022 CPU Typ P and lift arm connectors discontinued, AI8 Perephery Card added, Corrections.

Rev. 02 / 2022 improved description MIO84

Hint for better understanding by application videos

On our english INSEVIS-En Youtube channel

we provide tutorial videos in various playlists
sorted by topic, referring to single details and
functions described in this manual

This will help you to get familiar with INSEVIS

much faster – PLEASE use it beside this manual!

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 3
Manual Periphery, Rev. 01 / 2023
 General instructions
Safety instructions
This manual contains instructions to avoid material damage and must be carefully attended for your own safety.
These instructions are identified with a warning triangle with a note of exclamination inside and a signal word
(Signalwort) below.

Danger Death, heavy bodily harm or material damage will appear, if appropriated precautions are not taken over.
Warning Death, heavy bodily harm or material damage will appear, if appropriated precautions are not taken over.
Caution Bodily harm or material damage will appear, if appropriated precautions are not taken over.
Attention means, that a unwished results or states can occur, if the appropriated instruction is not noticed.
Important means the commitment to a special behavior or operation for the safe treatment of the controller / machine.

Qualified personnel
All devices described in this manual may only be used, built up and operated together with this documentation. Installation,
initiation and operation of these devices might only be done by instructed personnel with certified skills, who can prove their
ability to install and initiate electrical and mechanical devices, systems and current circuits in a generally accepted and admitted
standard.

Operation according to regulations

This device might be only used for this operation written in this manual and only in combination with other
certified external devices. For a correct operation a proper transportation, storage, initiation and maintenance is
necessary.
All valid safety instructions and regulations for the prevent of industrial accidents are to be attended carefully.
The power supply must be connected to a central ground potential in a starlikely wiring.

Maintenance
Modifications / repairs of an INSEVIS device might be done only by special educated and trained personnel of
INSEVIS in an ESD-safe area. Every unauthorized opening might cause damages and will terminate all warranty
claims.

Data security
Each customer is responsible by himself for protecting his IT-environment against illegal external attacks. INSEVIS shall not be
held liable for any direct, indirect or consequential damages respect to any claims arising from the possible illegal external
access to their PLCs or HMIs by Ethernet. If you are not sure, how to protect your environment ask for help at professional legal
IT-companies.

Copyright
This and all other documentation and software, supplied or hosted on INSEVIS web sites to download are copyrighted. Any
duplicating of these data in any way without express approval by INSEVIS GmbH is not permitted.
All property and copy rights of theses documentation and software and every copy of it are reserved to INSEVIS GmbH.

Trade Marks
INSEVIS refers that all trade marks of particular companies used in own documentation as e.g.
- STEP®, SIMATIC® and other as reserved trade mark of Siemens AG.
- CANopen® and other as reserved trade mark of CAN in Automation eG
and more reserved trade marks are property of the particular owners and are subjected to common protection of trade marks.

Disclaimer
All technical details in this documentation were created by INSEVIS with highest diligence. Anyhow mistakes could not be
excluded, so no responsibility is taken by INSEVIS for the complete correctness of this information. This documentation will
reviewed regulary and necessary corrections will be done in next version.

Essential knowledge and experiences

To understand this documentation basic knowledge and experiences of the automation technology in general and the
programming with STEP®7 are essential.

With publication of this manual all other versions are no longer valid.

4 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 About INSEVIS
S7-system components for industrial automation technology
The range of INSEVIS- product families enables an integrated solution and easy to handle for small and medium automation application with
latest technology, very high quality level and with additional interfaces like CANopen ® and Modbus, to be configured easily.

The easy integration of INSEVIS-products into the S7-world meanwhile is famous and exemplary. Complex communication settings will be
assigned easily and intuitively, so that these properties expand the common S7-world by far. A large and multilingual visualization in a modern
design is done by a few clicks and the work flow is known by every WinCCflex user. It can be simulated on the visualization PC and is
accessible remote.

The S7-CPUs -V and -P are the base of the successfully INSEVIS product families with Profibus DP Master/Slave.
With the new S7-CPU-T Panel-PLCs and Compact-PLCs are available with Profinet IO Controller.

Step®7-Programability
INSEVIS-S7-CPUs are programmable by STEP 7® - AWL, KOP, FUP, S7-SCL, S7-Graph from Siemens and in general command-compatible to
Siemens-CPU S7-315-2PNDP. Some special INSEVIS-blocks expand the functionality and allow outstanding solutions. The S7-programming
will be done by good known tools SIMATIC®-Manager or by TIA-Portal® from Siemens always.

Independence
INSEVIS-products does not base on Windows or Linux, they have an own firmware. Thereby the hard- and software can be exactly designed for
a perfect co-ordination with this firmware and a low power consumption. Booting times of less than 4 seconds and completely no software
licenses and a current drain of <100mA @ 24V are the result of these facts.

Get your software rid of licenses

INSEVIS stands for a clear and honest license policy, what gives the customer sustainable cost benefits. Because of the ownership of BIOS,
firmware and PC-software for visualization, configuration and remote access INSEVIS can offer its products completely without licenses.

Made in Germany
Development, PCB-design and -production, test and mounting of all INSEVIS-products - all this is made in Germany. So every product is a
proof for the combination of German engineering and economy and is available with a certification of German origin.

INSEVIS operates a yearly certified

quality management system ref. to DIN
EN ISO 9001:2015

All suppliers of INSEVIS obligate to this

quality management and contribute to
the high quality level of INSEVIS-
products.

Already during planning these families

one goal was indicated as most
important: to design highest quality and
ergonomics into all products.

These products were put into

comprehensive validation tests before
they were produced in selected and
certified production lines.

INSEVIS - Made in Germany

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 5
Manual Periphery, Rev. 01 / 2023
 Product family Periphery
Communication to PLC
While onboard periphery has its access to INSEVIS S7-CPU by the integrated rear bus, the head stations of the decentral
periphery communicate with the CPUS by a protocol, compatible to CANopen®. Because CAN is not so common in the S7-
world, INSEVIS maps its decentral periphery only by inserting the CAN-node. All others is made automatically and no INSEVIS-
customer needs to know anything about CAN.

Periphery modules Data valid for all periphery and function modules:
Property Technical data
Decentral head stations DP303C/DP307C/DP311C Operating temperature range -20°C ... +60°C
with 3 / 7 / 11 periphery slots Storing temperature range (without condensation)
Periphery module DI16 -30°C ... +80°C
(16 digital inputs 24V)
Periphery module DIO16 Dimension (W x H x D) 20 x 108 x 70 mm
Weight ca. 150 g
(16 digital in- or outputs 24V / 0,5A)
Periphery module DO4-R Wire length
(4 relay outputs 230V / 3A) unshielded (max.) 30 m
Periphery module MIO84 shielded (max.) 100 m
(8 digital- and 4 analog in- or outputs) Connection technology Cage clamp technology
Periphery module AI4O4 for cross section up to
(4 analog in- and 4 analog outputs) max. 1,5mm2
Periphery module AI8O2
(8 analogin- and 2 analog outputs) Delivery scope
Periphery module RTD8O2 - Rear foil with
(8 analog in- and 2 analog outputs) - signal overview stripe (changeable)
Function module DIO8-Z - inserting stripe for identification V
(2 Encoder inputs A,B,Z and 2 digital in- or outputs) - Technical data

Hint: Accessories
More product information to all modules are available at INSEVIS-web - Connector 20-pin (lift arms/ bolt flanges)
sites in the Product / Periphery - area and contain more information for with max. 1,5mm²,
wiring and block schemes - Inserting stripes V with customer logo

Most important properties at a glance

High packing factor Easy configerable head station
By a module width of < 20mm lots of I/Os fit in a compact Assign decentral head stations by 2 node-IDs only.
PLC or decentral head station. A slim mounting depth of < Once directly at the head stations turn switches
95mm and an angled connection layer towards the cable and once in the cost free configuration software.
channel pre-assembled cable harness That´s all.

High resolution Intelligent configuration

All analog INSEVIS-I/Os resolution is minimum 12Bit Selecting the functionality bitwise as digital input or output.
If you allow a little more integration time to the inputs of Assign the wiring of analog inputs as 2-, 3- or 4- wire
AI4O4, you can increase this resolution up to 16Bit. configuration. Choose between current or voltage an analog
Of course without more costs. As always at INSEVIS. I/Os.
Do it all by a mouse click in the cost free configuration
software.

6 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Product family Periphery
Wiring of decentral periphery head station
INSEVIS periphery modules unite a very compact dimensions (width less than 20mm) with a large number of in- and outputs.
Good viewable status-LEDs, self-printable insertion stripes and a clear and logic identification on the rear side allow an
intuitively functional attribution of signals and status - so these products also make a high quality impression from their rear side
too.

The INSEVIS Software Tools are free, running on a Windows PC and can be executed in german or english language.

Configuration
With the configuration tool „ConfigStage“ you can config the additional functions of the INSEVIS-CPUs and
download it into the PLC. The onboard- or decentral INSEVIS-periphery will be added easily by drag´n drop
to the periphery slots. Parameters and address areas will be assigned in a box right below. Also you may
assign S7-CPU-parameters like in your programming tools from Siemens (like startup, diagnostic, cycle and
clock, retententive memory, etc.). A web server can be configured at CPU-T-PLCs.
A variety of Step7 Blocks for motion conrol functions, intelligent CAN-Drives and example configurations of
external peripheries are listed on our website as free downloads.

With the „ConfigStage“-software these interfaces can be assigned:

• RS232 with free ASCII,
• RS485 with free ASCII and Modbus RTU,
• Ethernet-connections (S7-connection-RFC1006, TCP, UDP, Modbus-TCP, INSEVIS-Panel-HMI),
• CAN (CANopen® by pre-defined parameters or by imported and mapped EDS-files),

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 7
Manual Periphery, Rev. 01 / 2023
 Product family Periphery
Accessories for periphery
There are available pin marked removable connectors with bolt flanges to connect INSEVIS-devices. This allows a explicit
positioning of each pin to the signals and makes the wiring easier. The wire-contact is done by maintenance free cage-clamps
for max. 1,5mm² cross sections without wire end sleeves.
The connectors E-CON XX with lift arms are discontinued and replaced by E-CONS XX connectors with bolt flanges.)

A grounding terminal is part of every delivery of head stations. Every periphery module contains the referring rear foil, standard inserting and
signal stripes.

Figure of accessories accessories Article-no. MOQ (pcs)

Connectors
For head stations

Connector 2x5pin, bolt flanges E-CONS10-00 1

(mechanically compatible replacement for
discontiunued E-CON10)

From 2023 the Pin-Numbers are printed on

E-CONS10 the sides.
bolt flanges
(pin marked connectors for max. 1,5mm² cross sections)

For digital and mixed modules

Connector 2x10pin, bolt flanges E-CONS20D-00 1

(mechanically compatible replacement for
discontiunued E-CON20D)

From 2023 the Pin-Numbers are printed on

the sides.
E-CONS20D
bolt flanges
(pin marked connectors for max. 1,5mm² cross sections)

For analog modules

Connector 2x10pin, bolt flanges E-CONS20A-00 1

(mechanically compatible replacement for
discontiunued E-CON20A)

From 2023 the Pin-Numbers are printed on

the sides.
E-CONS20A
bolt flanges
(pin marked connectors for max. 1,5mm² cross sections)

For relay module DO4-R

Connector 1x8pin E-CON08 1

E-CON08
(connector for max. 1,5mm² cross sections)
Customized labeling
Inserting stripes V with customer logo (rear) E-LABV-00 100
Software
ConfigStage - free download
Spare parts
Additional grounding terminals E-MNT00-00 10
Hint:
grounding terminal is part of every delivery

Attached parts and customized designs on request.

8 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Product family Periphery
Technical data type of device
Type of models DP303C DP307C DP311C
Dimension W x H x D (mm) 82 x 116,5 x 92 161 x 116,5 x 92 240 x 116,5 x 92
Weight ca. 400g ca. 600g ca. 800g
Mounting to clip on a 35mm DIN-rail
IP-leak protection class IP41
Operating temperature range -20°C ... +60°C (without condensation)
Storage temperature range -30°C ... +80°C
Connection technology unlockable connector with self-lock and 2 lift-arms
(cage clamp technology) for cross section up to max. 1,5mm2
Load voltage L+ 24V DC (11 ... 30V DC)
Current consumption 20 mA ... 275 mA 20 mA ... 350 mA 20 mA ... 485 mA
Power dissipation 0,5 W (typ.), 4,5 W (max.) 0,5 W (typ.), 7 W (max.) 0,5 W (typ.), 10 W (max.)
Start-up current < 3A
Onboard periphery slots for 3 free slots 7 free slots 11 free slots
INSEVIS periphery modules

Status-display by LEDs in the periphery heads DP3xxC

Green Power LED signalizes proper power supply.

Yellow Status-LED warns about missing traffic. If no data were received for > 150 ms, this LED will lit up.
(To avoid an unpleasant user experience due to a flashing or flickering Status-LED in
applications with low data traffic (rare changes in outgoing data), the guarding time of the
respective DPs can be reduced to 100ms in the ConfigStage.)

Red Error-LED signalizes communication problems, mostly caused by wiring.

1x flash: warning level reached due to too many corrupted data
2x flash: NodeGuardEvent - node returns into PREOPERATIONAL due to lost host connection
Steady light (2 seconds): internal communication error, Timeout by peripheral module
Steady light (5 seconds): switch into bus-off due to too many corrupted data

RUN-LED
Slowly blinking signalizes node state PREOPERATIONAL: Station is waiting for configuration data.
There is no process data communication.
Steady light signalizes node state OPERATIONAL:
Configuration is done, station is ready and updates process data.

Fast flashing between

RUN- and ERROR-LED signalizes Auto-Baud-Mode after power up until first data are recognized.

. Hint: Why NO automatic station return at the CAN head station?

In opposition to Profibus an automatic station return after OFF/ON of the saves is not allowe3d
corresponding to actual spezifikation. It means, INSEVIS-Peripherie also does not return automatically into
operation after OFF/ON or PULL/PUT the CAN-cable.
Therefore the INSEVIS-CPU must be set into STOP and into RUN again, OR
manual state control and new start must be done by software.
(Sample program NMT at the download web sites www.insevis.com)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 9
Manual Periphery, Rev. 01 / 2023
 Configuration with the Software „ConfigStage“
This software can be used with operating system Windows 10 only. It is very easy to configure and parametrize all INSEVIS-
PLCs and internal or external CAN-Periphery with the free software tool „ConfigStage“. First you select your device from the list
of offered devices. After having selected your device there opens up a window with some areas.

VIDEO-tutorials available
There are available different video tutorial in the ConfigStage play list at INSEVIS Simatic®-®-channel
INSEVIS EN. Sample programs are ready to download from INSEVIS web site.

Basic settings
Middle PLC you selected (from rear side) without any periphery
Left self constructing project tree with the configurable functions of the CPU,
free slots and the periphery already configured
Right catalog area with all periphery modules and decentral CAN-peripheries available
- periphery modules will be moved by drag`n drop to the preferred slot
- CAN-head stations will be also moved by drag´n drop to the green area in the CPUs image or
to the CAN-pins in the connectors image
Bottom Configuration area, where the properties wil be configured
Bottom right Information area of the selected module

Hint: The Profibus- and CPU-configuration (without INSEVIS-specific settings for Ethernet, serial and
CAN) can be made in the Simatic® Manager. The download of the Simatic® Manager overwrites all SDBs
completely.
Please do config Profibus and CPU FIRST and download it into the PLC. Than configure all the other
configurations (CPU with Ethernet, RS232/485, Modbus, CAN and (de-)central periphery and) with the
ConfigStage and download it LATER. This download does overwrite only the configured SDBs and keeps
. the Profibus- and CPU-settings oft the Simatic®- Manager.

10 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Configuration with the Software „ConfigStage“
Assign the IP-address
ConfigStage can change the IP-address of the target device.
Either
• Click on „Ethernet“ in the project tree
• Enter the IP-address, netmask and
router-address (if checked)

or:
• enter the download-dialog box (F12).
(There will be used the service “Accessible
devices” like in other INSEVIS-Stages)

In this sample a IP-address 192.168.80.50 was

assigned in the configuration, see below.

This new configuration must be downloaded to

the old IP-adress 192.168.80.67 once before it
is active. This target-IP-address is to be
• entered manually
or
• selected from a list of accessible devices
(press „Refresh“)

For the download the PLC will be switched to

STOP mode and restarts later.

Change target device

If an existing configuration should be transferred to another INSEVIS-S7-PLC, it can be done at the „Project“-menu.
It helps saving time and prevents errors.

Addressing of the onboard periphery

Standard addressing ind the INSEVIS- PLCs
Without using software tool „ConfigStage“ the following address area will be set up in a standard way:

digital module: 4 byte inputs, 4 byte outputs

analog module: 16 byte inputs, 16 byte outputs

start address \ slot slot 1 slot 2 slot 3 slot n

digital inputs byte 0 byte 4 byte 8 byte (n-1)x4
digitale outputs byte 0 byte 4 byte 8 byte (n-1)x4
analog inputs byte 128 byte 144 byte 160 byte (n-1)x16 +128
analog outputs byte 128 byte 144 byte 160 byte (n-1)x16 +128

If a functional module FM DIO8-Z is placed, all following digital address areas will be moved for 8 byte
more.

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 11
Manual Periphery, Rev. 01 / 2023
 Configuration with the Software „ConfigStage“
Different addressing in PLCs and addressing of decentral periphery
If decentral periphery is used and/or other should be used other address areas in the PLCs, it will be configured with the

software tool „ConfigStage“ and the set up date will be

stored in the system data blocks (SDBs).
The used periphery address area can be displayed
in an own window. The pull down menue „View“ →
„Address overview“ creates this window with all
periphery addresses used.When addresses will be
assigned there is an plausibility check already and
only if you skip the warning an address conflict is
possible. This conflict is shown in the address
overview in red.

CPU settings
The CPU settings are compatible to the Siemens-CPU S7-315-2PNDP in the Simatic®-Manager. Either via project tree or by
clicking directly on the image all different CPU properties can be set up easily in the ConfigStage.

General
Insert plant- and location designation

Startup
Box checked: CPU shall start, if the present configuration
mismatches to actual configuration
Timeout: multiply this value with 100 milliseconds,
the maximal value is limited to 1000 seconds

Diagnostic
Box checked: Reports the cause for STOP-condition to
the connected devices (PG, host system,...) to be entered in
diagnostic buffer too.

Know-how protection
The write or read/write protection.
Password protection from Simatic®- Manager is not affected
of it and to activate there.

Communication
INSEVIS-CPUs contain as well as the Siemens CPU 315-
2PN/DP system internal 16 passive S7-connections. 1

Additionally there can be parameterized up to 16 active S7-

connections by the ConfigStage and numbered by
an own ID-number.

More at Information about TSAPs

12 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Configuration with the Software „ConfigStage“
Cycle
Cycle monitoring time:
(Insert it in ms, max. 6000ms = 6 seconds):

Cycle load from communication

(cycle time extension, min. 10% , max. 50%)
for communication (Ethernet, field bus, PG), visualization, file
system of Micro-SD®-card)

The declaration of the cycle time in the PG is carried out from

control point to control point. This contains communication and visualization. Independent from the S7-program an unsteady
cycle time can occur.

For that case it is possible to declare a limit value in relation to the cycle monitoring time, what is used for filling out the „free
time“ with time for communication (or visualization, etc).

In this sample the cycle time can be extended max. by 30% of 350ms (= 105ms). If this time is not needed for communication
(visualization, etc), it is available for other tasks.

Clock
check memory byte and insert its
number from value 0

Retentive memory
Merkerbytes:
total 2.048 (thereof 0..15 preset)
Timer and counter:
total 256 (no preset)

Time-Of-Day interrupt
Box checked: Time-Of-Day interrupt activated
Insert interval areas, starting date and starting time

Cyclic interrupt
CPUs -V/P support the OB35 only Value in milliseconds (ms),
maximal value is 1 minute (60,000 ms)
CPU -T supports the OB32...OB34 too Value in milliseconds
(ms), maximal value is 1 minute (60,000 ms)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 13
Manual Periphery, Rev. 01 / 2023
 Configuration with the Software „ConfigStage“
WebServer
The PLCs with CPU-T inside contain a
static web server, what provides
• general data (serial no., etc.),
• actual entries of diagnostic
buffer,
• addresses of I/Os and,
• an fiel to require the actual
value of a variable.

The activation of this web server is on

the bottom at the CPU-settings.

. By connecting to the internet it is possible that unauthorized get access to the PLC and they could
manipulate it and cause harms.
The programmer and final user are responsible for installing and running suitable security actions to
provide this unauthorized access.
INSEVIS is not responsible and does not take over responsibility for damages caused by unauthorized
access.

Time settings (time zone, daylight saving time, NTP- server)

For PLCs with CPU-T can be done these system time settings by
ConfigStage 1.0.14.41

Activation of a time zone

(important for NTP- usage)

Activation of daylight saving time

The respective changeover dates are entered here. The PLC then
changes over automatically.If the unit was switched off during the
changeover and the battery has enough float voltage for the real time
clock, the unit from firmware 2.7.2 adapts the time during booting
process to the present time. If the unit has been switched off for a longer
period of time so that the real time clock has become voltage-free, the
time must be set manually.

Use of NTP servers

NTP servers send the Universal Coordinated Time (UTC), which is the
basis for calculating your own time. In the figure on the left 3 time
servers of the FAU University Erlangen-Nuremberg were addressed
(131.188.3.220/1/ 2 correspond to the ntp0/1/2 of fau.de)

ATTENTION: In the ConfigStage under "Ethernet", configure the router

according to the selected NTP servers (in this case 192.168.80.1)

ATTENTION: By connecting to the internet it is possible that

unauthorized get access to the PLC and they could manipulate it and
cause harms. The programmer and final user are responsible for
installing and running suitable security actions to provide this
unauthorized access.
INSEVIS is not responsible and does not take over responsibility for
damages caused by unauthorized access.

14 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
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 Configuration with the Software „ConfigStage“
Communication settings
RS232 and RS485
The assign of RS232 and RS485 is self-explanatory. If you select at the RS485 the protocol „Modbus-RTU“, you will be asked to
assign the node-ID as well as to map your S7-operands to input-bits and -words and to output-bits and -words.
If „Modbus Server is deactivated, Modbus RTU-telegrams will be received and sended by SFB60/61

Ethernet
If you want to use the Ethernet-interface, there are to assign
up to 16 connections, to select the communicaton protocol and
to parameterize it. Each Ethernet-connection gets a connection-ID
to be assigned in the S7-program

CPU-V/-P: There is ONE Ethernet-interface available (RJ45)

(right)

CPU-T: There are TWO Ethernet-interfaces available (RJ45),

(below) what can be used either
- as switch with common IP-address (left image) or
- as seperated Ports with differen IP- (and MAC-)
addresses and net masks. (right image).

Both ports can be used Port 2 can not more communicate by S7 (protection)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 15
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 Configuration with the Software „ConfigStage“

. Hint:

To prevent unauthorized access by the „classic“ S7-communication, the ConfigStage allows to switch off
this communication at one port. This prevents an unauthorized manipulation of PLC-data.

Every connection gets a connection-ID to assign it to the S7-program. Referring to the connection type the selected connection
will be parameterized in separate boxes with these parameters:

To set up the Ethernet-interface for communication,

select here connections and protocol (connection type) and
parameterize it (see right figure).

Every connection gets a connection-ID to assign it to the S7-

program. Referring to the connection type the selected
connection will be parameterized in separate boxes with these
parameters:

The assign of RS232 and RS485 is self-explanatory.

If you select at the RS485 the protocol „Modbus-RTU“, you will

be asked to assign the node-ID as well as to map your S7-
operands to input-bits and -words and to output-bits and -words.

parameters at Modbus-TCP (Server) see below

Assign of S7-operand areas for
up to 16 Modbus register areas now (see figure below)
• Input bits
• Input words
• Output bits
• Output words

If „Modbus Server is deactivated, Modbus RTU-telegrams will be

received and sent by SFB60/61

16 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Configuration with the Software „ConfigStage“
Communication / Information about TSAPs

INSEVIS-CPUs contain as well as the Siemens CPU

315-2PN/DP system internal 16 passive S7-
connections. Their local TSAPs are defined by
Siemens-definition xx.yy as follows:
• for PG= 01.02,
• for OP= 02.02,
• for WinCC etc.= 03.01
• xx=01 (for PG),
• xx=02 (for OP) and
• xx=03 (for WINCC etc.)
• yy for all 02 (= Slot2 for CPU)

CPU-T: Assigning properties to one or both of the

single Ethernet interfaces (see image right)

Additionally there can be parameterized up to 16

active or passive S7-connections by the ConfigStage and numbered by an own ID-number. Here the Siemens-definition is not
valid but it is necessary
1. to keep the TSAPs unique and
2. to not even use the TSAPs from the system internal passive connections.

Profinet
Profinet settings will be assigned by Simatic®-Manager or TIA®-Portal (like as Profibus settings)

CAN configuration
Decentral INSEVIS periphery
There is no need to have CAN-knowledge to include decentral INSEVIS- periphery to the INSEVIS-S7-CPUs.

After having placed your

INSEVIS head station on the
CPU, this module appears in the
project tree and in the display.

Now you can insert general start

addresses for the head station
for in-/outputs (no more possible
at the single modules).

The periphery modules will be

added per drag´n drop from a
special sub area of the catalog
tree below the CAN-title.

You type in the node-ID-number

you have set up before at the
INSEVIS- head stations
hardware with the hexadecimal
turn-switches.

Also you insert the guarding time

you want. Than all i/os will be
used in Step®7 like onboard I/Os
of an INSEVIS-PLC.

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 17
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 Configuration with the Software „ConfigStage“
Configure decentral external periphery manually
Instead of an INSEVIS- head station you drag´n drop a neutral CAN-node onto your CPU. Then all common settings of for the
node-ID and the guarding parameters will be done.

If the field "NMT Control" is activated, the node will be started and stopped together with the PLC. Therefore the NMT-
messages "goto OPERATIONAL" with change to RUN (after OB100, before first OB1) and "goto PREOPERATIONAL" with
change to STOP will be sent to the node.

Is the node not ready while PLC starts, the "goto OPERATIONAL"-message will be ignored. The must be considered in the user
program with a state request. Eventually the NMT-commands need to be programmed in the S7-program.

With the check box „NMT-Download“ will be assigned, if the communication parameters „Guarding-Time“ / „Lifetime“ /
Heartbeat-Time“ should be downloaded to the node during the start up or not. This is useful only, if these parameters are not
implemented in the node itself or assigned by other tools

For the process

data are available
each 32 Tx- and
Rx-PDOs. If more
as 4 PDOs of it will
be used, PDO-
identifiers of other
node-IDs will be
used for it.

These node-IDs
should not be
assigned again.
(Only CiA-conform
TxPDO-identifier
are valid.)

Received Tx-
PDOs will be
buffered and
transferred
synchronous to the
control point to the
process image,

RxPDOs will be
send event- and
time-controlled in
the control point
always.

An 8-byte-data
field on a
selectable S7-
operand is to
assign to every
PDO.

The Tx-PDO
communication
parameters define
the sending
behavior of the
node, the Rx-PDO define the sending behavior of the master.

18 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
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 Configuration with the Software „ConfigStage“
The inhibit-time prevents a to excessive sending, when data are changing permanently; the event-time forces the sending, even
if there is no data change.

Entering of single CAN-objects (Index, Subindex) in the mapping field is optional, as long the download of the mapping is not
activated. Always assign the data type to define the telegrams length and to allow a real byte swapping.
With activated download of complete mapping-parameter the PLC configures the content of the PDS during start up.

To assign more configurations in the start up, SDOs can be defined (e.g. for operational modi or metering ranges, etc.).

Create library elements of your CAN-slaves

Optional: If this „mapping“ is made, the new configured CAN-node (CAN-slave) can be stored locally in the ConfigStage to use
this part as a library element with pre-defined values.

Therefore click with the right mouse key on

the just configured CAN-node.

Then a new mask opens.

Insert all information (and
image) and acknowledge
with „OK“,

So you will get an own

CAN-slave, pre-defined for
further use and with your
internal information.

.
The nomenclature TX (Transmit) and RX (Receive) are at CANopen®-PDOs always from the CAN-nodes
view (slave). It means, with a TX-PDO a node sends its input data to the PLC and with a RX-PDO it
receives its output data.

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 19
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 Configuration with the Software „ConfigStage“
Configure decentral external peripherie by EDS-file
You need a EDS-file of
the external CAN-slave
you want to configure.
Import it like shown here:

Than a new window opens like described above (Create library elements of your CAN-slave). After having assigned texts, order
information and images there is an „empty“ library element, what must be configured like described in following items.

PDO configuration

By „Show CAN objects“ an object browser opens up with all CAN-objects available. These were filtered from the EDS-file
automatically. Move single or multiple CAN-objects by Drag´n Drop into your configuration.

20 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Configuration with the Software „ConfigStage“
SDO- configuration

By „Show CAN objects“ an object browser opens up with all CAN-objects available. These were filtered from the EDS-file
automatically.
Move single or multiple CAN-objects by Drag´n Drop into your configuration. In the „Data“ field assign your parameter value.

Decentral external periphery / motion controller pre defined

Pre-defined CAN-devices, especially motion controller, allow the S7-user an immediately access to these devices.
Because this configuration data is open to change, it could be adapted to customers needs or extended easily.

INSEVIS offers on its website free of charge various DataBlocks to drive complex motion controllers as e.g. Parker C3, Maxon
EPOS2. With these DBs it is possible to control different complex systems with one S7-program

The special advantage is the architecture with different small DBs für each function (jog, acc, dec, home,...). This allows to swap
these motion engines with only a few efforts to adapt the S7-program. Normally you can re-write your program, when you
replace one drive-specific large DB of one motion vendor to another large DB of another motion vendor.

The complete description with demonstration program and data blocks is available at our website

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 21
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 Configuration with the Software „ConfigStage“
Samples for external CANopen devices
Sample for decentral CANopen periphery ref. to DS401
If a device with digital and analog In- and outputs is used referring to CANopen-Profile DS401, the in/outs are

- digital inputs in TxPDO1, e.g. 32 bit - digital outputs in RxPDO1, e.g. 16 bit

- analog inputs in TxPDO2 to 4 - analog outputs in RxPDO2 to 4

(Images in German language but self explaining)

Therewith the in- and outputs can be used on the configured S7-address (in this sample from EB0, AB0) as usually.
.
The PDO-number 1 is reserved for digital I/Os only.
The analog I/Os can be mapped starting from PDO-number 2

22 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Configuration with the Software „ConfigStage“
To transfer
parameters (e.g.
metering ranges for
analog modules),
SDOs need to be
configured specific
referring to the
vendor.

Sample configuration CANopen-drive controller ref. to DS402

If a CANopen-drive controller ref. to profile DS402 is used, at least the controller-internal state machine must be managed by

- a 16-bit control word and - 16-bit status word

(Images in German language but self explaining)

Assign these both words to S7-operands by the PDO-mapping and than the controller can be driven by the S7-program.

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 23
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 Onboard periphery of PC351V/P
Description
PC351V/P contains an
onboard periphery as follows:

Standard configuration:
• 4 digital backreadable
outpots 24V

INSEVIS-benefit DI/O:
Each single outputs can be
switched off, so that you can
realize different ratios of I/Os
e.g.1dI and 3dO or 3dI and
3dO. Only the total sum of
I/Os must be ≤4.

• 2 analog in- or outputs

(software configurable)
Inputs:
- 0..10V, 0 (4)..20 mA
- 4..20 mA or +/- 20 mA Figure above: Panel-PLC PC351V/P, rear view and view from the side
for 4-wire-encoders
Outputs:
- 0..10V
- 0 (4)..20 mA

INSEVIS-benefit AI/O:
This module has an internal
supply for the 2-wire
encoders (4-20mA).
So it is not necessary to
care for external supply!

Figure above: Identification of CPU and onboard periphery of PC351V/P with Profibus DP Master

24 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Onboard periphery of PC351V/P
Technical data Device
Dimensions W x H x D (mm) 132 x 96 x 49
Cut out W x H (mm) 118 x 89
Weight ca. 450 g
Operating temperature range -20°C ... +60°C (without condensation)
Storage temperature range -30°C ... +80°C
IP-protection class
front panel IP65
rear side IP41
Connection technology cage clamp connector with lift-arms or bolt flanges on the sides
(cage clamp technology) for cross section up to max. 1,5mm2
Load voltage L+ 24V DC (11 V ... 30V DC)
Current consumption 20 mA ... 350 mA
Power dissipation 1,5 W (typ.), 4,2 W (max.)
Start-up current < 3A

Diagonal of display (inch) 3,5“ (89mm)

Display resolution (pixel) 320x240 pixel (QVGA)
Display unit TFT display with 16Bit colors
Operating unit analog resisitive touch screen
Visualization software VisuStage
Reference unit PC350

Technical data CPUs

CPU-type Type V (PC350V) Type P (PC350P)
Working memory = battery 512kB, thereof 256 kByte remanent data 640kB, thereof 384 kByte remanent data
backed load memory 100 messages (all remanent) 100 messages (all remanent)
Diagnostic buffer
Flash
internal - for visualization 4 MByte 24 MByte
external memory Micro SD, up to max. 8 GByte Micro SD, up to max. 8 GByte
OB, FC, FB, DB each 1.024
Local data 32kByte (2kByte per block)
Number of in- and outputs in each case 2.048 Byte (16.384 Bit) adressable
Process image in each case 2.048 Byte (default set is 128 Byte)
Number of Merkerbytes 2.048 (remanence adjustable, default set is 0..15)
Number of Taktmerker 8 (1 Merkerbyte)
Number of timer, counter in each case 256 (each remanence adjustable, default set is 0)
Depth of nesting up to 16 code blocks
Real-time clock yes (accumulator-backed hardware clock)
elapsed hour counter 1 (32Bit, resolution 1h)
Program language STEP 7® - AWL, KOP, FUP, S7-SCL, S7-Graph from SIEMENS
Program system SIMATIC® Manager from SIEMENS or compatible products
Operating system compatible to S7-300® from SIEMENS
Program unit to reference CPU 315-2PNDP

Serial interfaces COM1: RS 232 (free ASCII)

(protocols) COM2: RS 485 (free ASCII, Modbus-RTU)
Ethernet (protocols) Ethernet: 10/100 Mbit with CP343 functionality
(RFC1006, TCP, UDP, Modbus-TCP)
CAN (protocols) CAN-Telegramms (Layer 2), compatible to CANopen® MasterSlave 10 kBaud ... 1 MBaud
Profibus (protocols) Profibus DP V0 master/ slave 9,6kBaud ... 12 MBaud

Decentral periphery - INSEVIS- Periphery (with automatic configuration via „ConfigStage“)

- all CANopen® Slaves according to DS401
- all Profibus DP-V0-Slaves
- diverse external periphery families

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 25
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 Onboard periphery of PC351V/P
Technical data digital in-/ outputs
Load voltage L+ 24V DC (10 V ... 30 V DC) Wire length
Power dissapation interal limited unshielded (max.) 30 m
shielded (max.) 100 m

Digital in-/ outputs 4 outputs Outputs:

(each with backreadable input) Input delay 50 µs (typ.)
Output delay 30 µs (typ., without load)
Diagnostic LEDs none Inputs:
Input delay 25µs
Output delay
Output current Max. switching frequency 100 Hz with ohmic load
for signal 0 0,5 mA (max.) of outputs
for signal 1 0,5 A (max. to 60°C)
Cumulated current 2 A (max. to 60°C) Counter 2 counter with gate function
or
2 incremental encoder
Total frequency limit
(Number of impulses of 10 kHz
all 4 counting signals / s)

Broken wire detection Signal level of outputs

Error diagnostic no for signal 0 1,0 V at 500 Ω (max.)
Potential seperation to PLC no for signal 1 L+ - 1,0 V at 0,5 A load (min.)
Signal level of intputs
for signal 0 0V ... +5 V
for signal 1 +7,5V ... +30 V

Block diagrams for digital in-/ outputs

Block diagram of digital I/Os as input for 2-wire-encoders Block diagram of digital I/Os as input for 3/4-wire-encoders

Block diagram of digital I/Os as backreadable output

Configuration block of start-/ end addresses

(in Byte) and I/O parameterizing in the ConfigStage

26 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Onboard periphery of PC351V/P
Configuration of the onboard counter inputs
Available at PC351V/P from 3/2015 in combination with ConfigStage version 1.0.14.15

Counter 1 (settings by ConfigStage)

Configuration „counting forward (up)“

→ rising edges will be counted at DI 0.0

Configuration „counting for- / backwards (down)“
→ rising edges will be counted at DI 0.0 and
→ DI 0.1 is used as direction bit (0=backwards, 1=forward)
Configuration „Encoder“
→ DI 0.0/ 0.1 with quadruple evaluation

Counter 2 (settings by ConfigStage)

Configuration „counting forward (up)“

→ rising edges will be counted at DI 0.2

Configuration „counting for- / backwards (down)“
→ rising edges will be counted at DI 0.2 and
→ DI 0.3 is used as direction bit (0=backwards, 1=forward)
Configuration „Encoder“
→ DI 0.2/ 0.3 with quadruple evaluation

Hints for usage of the onboard counter inputs

• read in counter by reading of ED16 / ED20 (synchronous to control point)
• set counter by writing to PAD16 / PAD20 (by direct periphery access only)
• this configuration can be modyfied in runtime with Step7 too:
Configuration word for counter 1 is PAW24
Configuration word for counter 2 is PAW28
“inactive” 0x00
“counting forward / up” 0x01
“for- / backward (pulse, direction)” 0x02
“encoder (x4)” 0x03

• all addresses are specified as offset relating to the configured start address

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 27
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 Onboard periphery of PC351V/P
Technical data analog in-/ outputs
Load voltage L+ 24V DC (17 V ... 30 V DC) Wire length
connected by device supply unshielded (max.) 30 m
shielded (max.) 100 m

Analog inputs 2 (alternatively to outputs what is Valid voltage between inputs -1 V ... +24 V DC
to be configured by software) and A-GND (max.)
Input areas ±20 mA, 4...20 mA, 0..10 V
Diagnostic LEDs 4 green: signal in valid area Error message during adjustable diagnosis- and limit value
4 red: override or saturation override metering area alert on request
no displaying broken wires and open
inputs
Value number format 9400 ... 6C00 (hexadecimal) Broken wire detection by overrun / shortfall of metering
for range ± 20 mA area
all other 0000 ... 6C00 (hexadecimal)
Override area 20 mA ... 22 mA Acces of sensor unsymetric against A-GND
10V … 11,3 V (single ended)
Input resistance 0Ω (typ.) for metering area current Metering priciple / successive approximation
1MΩ (typ.) for metering area voltage conversion priciple
Resolution 12 Bit
Sampling cycle time adjustable 1ms ... 35767 ms Specifity < 1%
= Integration time default: 100 ms (based on input area)
(=line frequency filter 50Hz and
60Hz)

Analog outputs 2 (alternatively to inputs what is Value number format 0000 ... 6C00 (hexadecimal)
Output area to be configured by software)
(nominal values) 0(4)...20mA, 0...10V
Resolution 12 Bit Short cut protection yes
Diagnostic LEDs none Override area 20 ... 23 mA
10 ... 11,3 V
Setting time: Short cut current (typ.) 20 mA (at 10V)
response time t (typ) 1,5 ms 32 mA (at mA)
Load resistance mA: 500 Ω (max.) Specifity < 1%
against A-GND V: 1 kΩ (min.) (based on output area)

Configuration of the process image Module allocates 16 word process data input and output.
Offset I/O Function Description
0,2 I Input AI0..AI1 Measuring range according to configuration
4,6 I Reserved
0,2 O Output AO0..AO1 Measuring range according to configuration
4,6 O Reserved
8 I Digital inputs .0 to .3 (Byte-access)
8 O Digital outputs .0 to .3 (Byte-access)
10, I/O reserved
12,14
16, 20 I/O Counter 0 and 1 Counter value (DINT, DWORD access)
24,..31 I/O Counter parameter Configured by ConfigStage or FC's

28 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Onboard periphery of PC351V/P
Block diagrams for analog in-/ outputs

Block diagram for analog inputs for 0 .. 10 V Configuration block of I/O-parameterizing

in the ConfigStage

Block diagram for analog inputs for 20 mA Block diagram for analog inputs for 20 mA
with 2-wire-encoder with 3/4-wire-encoder

Block diagram for analog outputs for 10 V Block diagram for analog outputs for 20 mA

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 29
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 Periphery module DI16 (16 digital inputs 24V)
Description
compact periphery module
for 16 digital inputs 24V

• green diagnostic LED

for each input

• insertion stripe with

description field for
every signal

Figure above: Description and wiring of all connections of periphery module DI16

Figure above: Block diagram of DI16 for Figure above: Configuration block of start-/ end
2 wire switches addresses of DI16-inputs (in byte) in the
ConfigStage

30 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module DI16 (16 digital inputs 24V)
Technical data
Dimensions W x H x D (mm) 20 x 108 x 70 mm
Weight ca. 150 g

Operating temperature range -20°C ... +60°C (no condensation)

Storage temperature range -30°C ... +80°C
Connection technology cage clamp connector with lift-arms or bolt flanges on the sides
(cage clamp technology) for cross section up to max. 1,5mm2
Sensor supply short circuit proof output, current limited to 30 mA (typ.)
Load voltage L+ 24V DC (11V ... 30V DC, is connected by device supply)
Wire length
unshielded (max.) 30 m
shielded (max.) 100 m

Digital inputs 16
Diagnostic LEDs 16, green
Input voltage
for signal 0 0V ... +5 V
for signal 1 +7,5V ... +30 V
Input current for signal 1 1 mA
Broken wire detection no
Potential separation to PLC no
Access of 2-wire-BERO no
Input delay 90 µs (typ.)
Output delay 1,4 ms (typ.)
Sampling cycle time as onboard modul on the PLC = cycle synchronous

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 Periphery module DIO16 (16 digital in- or outputs 24V)
Description
compact periphery module for
16 digital transistor
outputs 24V with back-
readable inputs

• green diagnostic LED

for each in-/ output

• insertion stripe with

description field for
every signal

• Scope of delivery:
- technical information
- brief instruction

Notice:
more wiring samples are
shown in the technical
information sheets at the
periphery modules in the web.

INSEVIS-benefit:
Each single outputs can be
switched off, so that you can
realize different ratios of I/Os
e.g.10dI and 6dO or 7dI and
9dO. Only the total sum of
I/Os must be ≤16.

Attention:
L+supplys of the outputs are Figure above: Description and wiring of DIO16
separated for each byte (left for 2-wire switches
and right).
→ At a use as outputs only all
these outputs can be
switched off together by
switching off the L+ supply of
this byte.
→ If there are used aome of
these bits as inputs, they may
not have applied a voltage
(24V) while switching off.

Block
diagram of DIO16 (as backreadable output)

Figure above: configuration block of DIO16-

Figure above: Block diagram of DIO16 (as input only) in-/outputs (in byte) in the ConfigStage

32 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module DIO16 (16 digital in- or outputs 24V)
Description Application wit 3- or 4-wire switches
compact periphery module for
16 digital transistor
outputs 24V with back-
readable inputs

• green diagnostic LED

for each in-/ output

• insertion stripe with

description field for
every signal

• Scope of delivery:
- technical information
- brief instruction

INSEVIS-benefit:
Each single outputs can be
switched off, so that you can
realize different ratios of I/Os
e.g.10dI and 6dO or 7dI and
9dO. Only the total sum of
I/Os must be ≤16.

Attention:
L+supplys of the outputs are
separated for each byte (left
and right).
→ At a use as outputs only all
these outputs can be
switched off together by
switching off the L+ supply of
this byte.
above: Description and wiring of DIO16 for 3-/ 4-wire switches
→ If there are used aome of
these bits as inputs, they may
not have applied a voltage
(24V) while switching off.

Block diagram of DIO16 for 3- or 4-wire switches configuration block of DIO16 -in-/outputs
(in byte) in the ConfigStage

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Manual Periphery, Rev. 01 / 2023
 Periphery module DIO16 (16 digital in- or outputs 24V)
Technical data
Dimensions W x H x D (mm) 20 x 108 x 70 mm
Weight ca. 150 g
Operating temperature range -20°C ... +60°C (without condensation)
Storage temperature range -30°C ... +80°C
Connection technology cage clamp connector with lift-arms or bolt flanges on the sides
(cage clamp technology) for cross section up to max. 1,5mm 2
Load voltage L+ 10 V ... 30 V DC
Current consumption 50 mA (without load)
Power dissapation internal limited
Wire length
unshielded (max.) 30 m
shielded (max.) 100 m

Digital in-/ outputs 16 in- or outputs (adjustable by software)

Diagnostic LEDs 16, green
Output current Input current for signal 1 1 mA (typ.)
for signal 0 0,5 mA (max.)
for signal 1 0,5 A (max. bis 60°C)
Cumulated current
per output-byte 3 A (max. bis 60°C)
Signal level of outputs Input voltage
for signal 0 1,0 V at 500 Ω (max.) for signal 0 0V ... +5 V
for signal 1 L+ - 1,0 V at 0,5 A load (min.) for signal 1 +7,5V ... +30 V
Input delay 50 µs (typ.) Input delay 1,5 ms (typ.)
Output delay 30 µs (typ., without load) Output delay 4,6 ms (typ.)
Sampling cycle time synchronous to cycle
Max. switching frequency 100 Hz
with ohmic load

Broken wire detection

Error diagnostic no
Potential separation to PLC no

34 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module DO4-R (4 relay outputs 230V)
Description
compact periphery module
for 4 relay outputs 230V AC

• 4 potential separated
contacts

• 4 glass bulb fuses 5x20mm

(1 for each relay)

• insertion stripe for 2 name

fields

• green diagnostic LED

for each output

• screwed contact connector

• Note:
Because of the fuses
position this module is
to be placed in the 3
very right slots only..

(Other positions ore more

than 3 modules possible on
request.)

Figure above: Description and wiring of all connections of periphery module DO4-R

Figure above: Block diagram of DO4-R Figure above: Configuration block of start-/
end addresses of DO4-R (in byte) in the
ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 35
Manual Periphery, Rev. 01 / 2023
 Periphery module DO4-R (4 relay outputs 230V)
Technical data
Dimensions W x H x D (mm) 20 x 108 x 70 mm
Weight ca. 150 g
Operating temperature range -20°C ... +60°C (without condensation)
Storage temperature range -30°C ... +80°C
Connection technology screw connector for cross section up to max. 1,5mm2
Load voltage L+ 24 V (17 V ... 30 V, connected by device supply)
Load voltage L+ 30 V DC (max.), 250 V AC (max.)
on the relay
Current consumption 45 mA aus L+ (max.)
Power dissapation 0,8 W bei 24V (max.)
Wire length
unshielded (max.) 30 m
shielded (max.) 100 m

Digital outputs 4
Diagnostic LEDs 4, green
Topography 4 potential separated contacts
Input delay 5 ms ... 10 ms (typ.)
Output delay 2 ms ... 5 ms (typ.)

Switching capacity of contacts

at inductive load 3A (max.)
at ohmic load 3A (max.)
Max. switching frequency
mechanical 50 Hz
with load 5 Hz

Type number of
switching operations
mechanical 20Mio
with 3A 100.000
Broken wire detection no
Error diagnostic no
Potential separation to PLC yes
Short circuit proof yes - melting fuse in glass bulbs 5x20mm

36 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Description for digital signals (2- and 3-/4-wire-switches)
compact periphery module
for

8 digital transistor
outputs 24V with back-
readable inputs

• green diagnostic LED

for each in-/ output

• insertion stripe with

description field for
every signal

• cage-clamp connector with

self-lock and 2 lift arms

• Scope of delivery:
- technichal information
- brief instruction

INSEVIS-benefit:
Each single outputs can be
switched off, so that you can
realize different ratios of I/Os
e.g. 6dI and 2dO or 3dI and
5dO. Only the total sum of
I/Os must be ≤8.

above: Description and wiring of MIO84 for 2-wire switches

above: Block diagram of digital inputs for 2-wire-switches (left) and 3-/4-wire-switches (right)

above: Block diagram of backreadable outputs above: Configuration block of I/O-

parametrizing in the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 37
Manual Periphery, Rev. 01 / 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Description for analog inputs (2-wire-encoders)

- 4 analog in- or outputs

configurable by software
Inputs:
- 0..10V, 0 (4)..20 mA for
2-wire-encoders
including encoder supply
- 4..20 mA or ±20 mA
for 4-wire-encoders
Outputs:
- 0..10V
- 0 (4)..20 mA

• Resolution 12 …16 Bit

(depending on
integration time )

• green diagnostic-LEDs
- LED 6 for A I/O 0
- LED 7 for A I/O 1
- LED 8 for A I/O 2
- LED 9 for A I/O 3

• red diagnostic-LEDs for

errors (override or short
circuit on AI)
- LED 16 for A I/O 0
- LED 17 for A I/O 0
- LED 18 for A I/O 0
- LED 19 for A I/O 0

• insertion stripe with

description field for
every signal

• cage-clamp connector with

self-lock and 2 lift arms
above: Description and wiring of all connections of PM MIO84 with 2-wire encoders
• Scope of delivery:
- technichal information
- brief instruction

Hint:
Connect Ref AIO 0..3
with ground (0V) always

INSEVIS-benefit:
This module has an internal
supply for the 2-wire
encoders .
So it is not necessary to
care for external supply!

above: Block diagram for 2-wire-encoders

(0..20mA)

above: Configuration block of I/O-parametrizing in the ConfigStage

38 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Description for analog inputs (3-/4-wire-encoders)

- 4 analog in- or outputs

configurable by software
Inputs:
- 0..10V, 0 (4)..20 mA for
2-wire-encoders
including encoder supply
- 4..20 mA or ±20 mA
for 4-wire-encoders
Outputs:
- 0..10V
- 0 (4)..20 mA

• Resolution 12 …16 Bit

(depending on
integration time )

• green diagnostic-LEDs
- LED 6 for A I/O 0
- LED 7 for A I/O 1
- LED 8 for A I/O 2
- LED 9 for A I/O 3

• red diagnostic-LEDs for

errors (override or short
circuit on AI)
- LED 16 for A I/O 0
- LED 17 for A I/O 0
- LED 18 for A I/O 0
- LED 19 for A I/O 0

• insertion stripe with

description field for
every signal

• cage-clamp connector with

self-lock and 2 lift arms above: Description and wiring of all connections of PM MIO84 with 3-/4-wire encoders

• Scope of delivery:
- technichal information
- brief instruction

Hint:
Connect Ref AIO 0..3
with ground (0V) always

left: Block diagram for 3-/4-wire-encoders

(0...20mA)

left: Block diagram for 3-/4-wire-encoders

(0...10V)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 39
Manual Periphery, Rev. 01 / 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Description for analog outputs

- 4 analog in- or outputs

configurable by software
Inputs:
- 0..10V, 0 (4)..20 mA for
2-wire-encoders
including encoder supply
- 4..20 mA or ±20 mA
for 4-wire-encoders
Outputs:
- 0..10V
- 0 (4)..20 mA

• Resolution 12 …16 Bit

(depending on
integration time )

• green diagnostic-LEDs
- LED 6 for A I/O 0
- LED 7 for A I/O 1
- LED 8 for A I/O 2
- LED 9 for A I/O 3

• red diagnostic-LEDs for

errors (override or short
circuit on AI)
- LED 16 for A I/O 0
- LED 17 for A I/O 0
- LED 18 for A I/O 0
- LED 19 for A I/O 0

• insertion stripe with

description field for
every signal

• cage-clamp connector with

self-lock and 2 lift arms
above: Description and wiring of all connections of PM MIO84 for analog outputs
• Scope of delivery:
- technichal information
- brief instruction

Hint:
Connect Ref AIO 0..3
with ground (0V) always

left: Block diagram for

analog outputs (0...20mA)

left: Block diagram for

analog outputs (0...10V)

40 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Configuration of the counter inputs by ConfigStage
Counter Channel 1 (settings by ConfigStage)

Configuration „counting forward (up)“

→ rising edges at input DI 0.0 will be counted
Configuration „counting for- / backwards (down)“
→ rising edges at input DI 0.0 will be counted and
→ input DI 0.1 is used as direction bit
(0=backwards, 1=forward)
Configuration „Encoder“
→ inputs DI 0.0 and DI 0.1 represent the encoder interface
with quadruple evaluation

In " Address " the number of the input double word is displayed, which contains the counter value.

Counter Channel 2 (settings by ConfigStage)

Configuration „counting forward (up)“

→ rising edges at input DI 0.2 will be counted
Configuration „counting for- / backwards (down)“
→ rising edges at input DI 0.2 will be counted and
→ input DI 0.3 is used as direction bit
(0=backwards, 1=forward)
Configuration „Encoder“
→ inputs DI 0.2 and DI 0.3 represent the encoder interface
with quadruple evaluation

In " Address " the number of the input double word is displayed, which contains the counter value.

Hints for usage of the counter inputs

All following addresses are specified as offset related to configured start address of the MIO84 module!

onboard:
• read in counter by reading of ED16 / ED20 (synchronous to control point)
• set counter by writing to PAD16 / PAD20 (by direct periphery access only)
• this configuration can be modified in runtime with Step7 too:
configuration word for counter 1 is PAW24
configuration word for counter 2 is PAW28
“inactive” 0x00
“counting forward / up” 0x01
“for- / backward (pulse, direction)” 0x02
“encoder (x4)” 0x03

decentral:
• read in counter by reading of ED12 / ED16 (synchronous to control point)
• direct periphery access is implemented for decentral periphery only for data which are mapped into the process
image. To set counters or write configuration use CANopen objects via SDO access.
configuration word for counter 1 object index 0x3010 + slot-1, subindex 6
configuration word for counter 2 object index 0x3010 + slot-1, subindex 7
setpoint counter 1 (dw) object index 0x3100 + slot-1, subindex 1
setpoint counter 2 (dw) object index 0x3100 + slot-1, subindex 2

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 41
Manual Periphery, Rev. 01 / 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Technical data digital in-/ outputs
Load voltage L+ 24V DC (10 V ... 30 V DC) Wire length
Power dissapation internal limited unshielded (max.) 30 m
shielded (max.) 100 m

Digital in- / outputs 8 in- or outputs Outputs:

switch on delay 50 µs (typ.)
switch off delay 30 µs (typ., without load)
Diagnostic LEDs 8, green Inputs:
switch on delay 25µs
switch off delay
Output current Max. switching frequency 100 Hz with ohmic load
for signal 0 0,5 mA (max.) of outputs
for signal 1 0,5 A (max. to 60°C)
Cumulated current 2 A (max. to 60°C) Counter 2 each as forward counter,
forward/backward counter
or
incremental encoder
Frequency limit 10 kHz
Broken wire detection Signal level of outputs
Error diagnostic no for signal 0 1,0 V at 500 Ω (max.)
Potential seperation to PLC no for signal 1 L+ - 1,0 V at 0,5 A load (min.)
Signal level of intputs
for signal 0 0V ... +5 V
for signal 1 +7,5V ... +30 V

Technical data analog in-/ outputs

Load voltage L+ 24V DC (17 V ... 30 V DC) Wire length
connected by device supply unshielded (max.) 30 m
shielded (max.) 100 m

Analog inputs 4 (alternatively to outputs what is Valid voltage between inputs -1 V ... +24 V DC
to be configured by software) and A-GND (max.)
Input areas ±20 mA, 4...20 mA, 0..10 V
Diagnostic LEDs 4 green: signal in valid area Error message during adjustable diagnosis- and limit value
4 red: override or saturation override metering area alert on request
no displaying broken wires and open
inputs
Value number format 9400 ... 6C00 (hexadecimal) Broken wire detection by overrun / shortfall of metering
for range ± 20 mA area
all other 0000 ... 6C00 (hexadecimal)
Override area 20 mA ... 22 mA Acces of sensor unsymetric against A-GND
10V … 11,3 V (single ended)
Imput resitance 0Ω (typ.) for metering area current Metering priciple / successive approximation
1MΩ (typ.) for metering area voltage conversion priciple
Resolution 12…16Bit (depending on integration
time assigned in ConfigStage)
Sampling cycle time adjustable 1ms ... 35767 ms Deviation < 1%
= Integration time default: 100 ms (based on input area)
(=line frequency filter 50Hz and
60Hz)

Analog outputs 4 (alternatively to inputs what is Value number format 0000 ... 6C00 (hexadecimal)
to be configured by software)
Output area 0(4)...20 mA, 0...10V
(nominal values)
Resolution 15 Bit ΣΔ-Modulation Short cut protection yes
Diagnostic LEDs 4 green: signal in valid area Override area 20 ... 23 mA
4 rot: override or Load error 10 ... 11,3 V
Setting time: Short cut current (typ.) 20 mA (at 10V)
response time t (typ) 1,5 ms 32 mA (at mA)
Load resistance mA: 500 Ω (max.) Deviation < 1%
against A-GND V: 1 kΩ (min.) (based on output area)

42 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module MIO84 (8 digital I/O with counter + 4 analog I/O)
Process image for onboard use
Configuration of the process image onboard:
module allocates 24 bytes of process data input and output.
Offset I/O Function Description
0, 2, 4, 6 I Input AI 0..AI 3 Measuring range according to configuration
- in voltage output mode: measure of output current
- in current output mode: measure of output voltage
0, 2, 4, 6 O Output AO0..AO 3 Measuring range according to configuration
- in input mode: ignored
8 I Digital inputs .0 to .7 (Byte access)
8 O Digital outputs .0 to .7 (Byte access)
9 … 15 I/O Reserved
16, 20 I/O Counter 0, 1 Counter value (DINT, DWORD access)

Process image for decentral use

Configuration of the process image as decentral periphery:
module allocates 20 bytes of process data input and 9 bytes of process data output.
Offset I/O Function Description
0, 2, 4, 6 I Input AI 0..AI 3 Measuring range according to configuration
0, 2, 4, 6 O Output AO0..AO 3 Measuring range according to configuration
8 I Digital inputs .0 to .7 (Byte access)
8 O Digital outputs .0 to .7 (Byte access)
9 … 11 I Reserved
12,16 I Counter 0, 1 Counter value (DINT, DWORD access)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 43
Manual Periphery, Rev. 01 / 2023
 Periphery module AI8 (8 analog inputs)
Description for 2-wire encoders
compact periphery module
for

- 8 analog inputs to be con-

figured by software
0...20mA,
4...20mA,
0...10 V
± 2,5V
± 5V
± 10V

Resolution 12 Bit
• green diagnostic LED
for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AI4
- LED 6 for AI5
- LED 7 for AI6
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AI4
- LED 6 for AI5
- LED 7 for AI6
- LED 8 for AI7

• Increasement of the
resolution of analog inputs
by expanding the integration
time up to 16Bit

• insertion stripe with

description field for
every signal
Figure above: Description and wiring of all connections of periphery module AI8 for 2-wire encoders
• cage-clamp connector with
2 bolt flanges on side

INSEVIS-benefit:
This module has an
internal supply for the
2-wire encoders.

So it is not necessary to
care for external supply!

If you use these pins 1-8,

do not apply external
encoder supply!

Figure above: Block diagram PM AI8 for Figure above: configuration block of 2-
wire encoders start-/ end addresses of AI8-inputs
(in words) in the ConfigStage

44 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module AI8 (8 analog inputs)
Description for 3- / 4-wire encoders
compact periphery module
for

- 8 analog inputs to be con-

figured by software
0...20mA,
4...20mA,
0...10 V
± 2,5V
± 5V
± 10V

Resolution 12 Bit

• green diagnostic LED

for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AI4
- LED 6 for AI5
- LED 7 for AI6
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AI4
- LED 6 for AI5
- LED 7 for AI6
- LED 8 for AI7

• Increasement of the
resolution of analog inputs
by expanding the integration
time up to 16Bit

• insertion stripe with

description field for
every signal
Figure above: Description and wiring of all connections of module AI8 for 3-/ 4-wire encoders
• cage-clamp connector with
2 bolt flanges on side

INSEVIS-benefit:
This module has an
internal supply for the
2-wire encoders.

So it is not necessary to
care for external supply!

If you use these pins 1-8,

do not apply external
encoder supply!

Figure above: Block diagram PM AI8 for Figure above: configuration block of
3- / 4-wire encoders start-/ end addresses of AI8-inputs
(in words) in the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 45
Manual Periphery, Rev. 01 / 2023
 Periphery module AI8 (8 analog inputs)
Technical data
Operating temperature range -20°C ... +60°C (without condens.) Load voltage L+ 24V DC (11V ... 30V DC, connected
Storage temperature range -30°C ... +80°C by device supply)
Dimensions W x H x D (mm) 20 x 108 x 70 mm Current consumption 100 mA (max.)
Weight ca. 150 g Power dissapation 2 W (max.)
Connection technology connector with cage clamp technology Wire length
for cross section up to max. 1,5mm2 unshielded (max.) 30 m
shielded (max.) 100 m

Analog inputs 8 (to be configured by software) Valid voltage between inputs -15 ... +24 V DC
Input area (nominal values) 0...10V, 0...20mA, 4...20mA and A-GND (max.)
±10V, ±5V, ±2,5V,
Diagnostic LEDs 8 green: signal in valid area Error message during adjustable diagnosis- and limit value
8 red: override (mA) or saturation override metering area alert on request
no indication broken wires and open
inputs
Value number format 0000 ... 6C00 (hexadecimal) Broken wire detection by overrun/ shortfall of metering area
for range mA and 1...5/ 0...10V
all other 9400 ... 6C00 (hex.)
Override area 20 mA ... 22 mA Access of sensor unsymmetric against A-GND
(only at mAs) (single ended)
Input resistance 150Ω (typ.) metering area current Metering principle / successive approximation
100kΩ (typ.) metering area voltage conversion principle
Resolution depending on
integration time * 12 Bit … 16 Bit
Sampling cycle time adjustable 1ms ... 35767 ms Specifity < 1%
= Integration time * default: 100 ms (based on input area)
(=Net frequency filter 50Hz and 60Hz)

* Increasement of the resolution of analog inputs by expanding the integration time

(configurable in ConfigStage at the PM-AI8 directly)
for 1...5V / 0..10V: 0...16ms → 13Bit 17...64ms → 14Bit 65...256ms → 15Bit
for 0(4)...20mA: 0...16ms → 12Bit 17...64ms → 13Bit 65...256ms → 14Bit > 265ms → 15Bit
for ±2,5V, ±5V, ±10V: 0...16ms → 12Bit 17...64ms → 13Bit 65...256ms → 14Bit > 265ms → 15Bit
(+sign) (+sign) (+sign ) (+sign)

Process image

Configuration of the process image: the module allocates 8 input words in the process image (Offset 0, 2, 4, 6, 8)
Offset I/O Function Description
0, 2, 4, 6, 8, 10, 12, 14 I Input AI 0...AI 7 Measuring range according to configuration

46 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module AI4O4 (4 analog in- and 4 analog outputs)
Description for 2-wire encoders
compact periphery module
for

- 4 analog inputs to be con-

figured by software
0...20mA, 4...20mA,
0...10 V, ±10V, ±5V, ±2,5V

4 analog outputs to be
configured by software
± 20mA, 4...20mA, ±10V

• Resolution 12 Bit
• green diagnostic LED
for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AO0
- LED 6 for AO1
- LED 7 for AO2
- LED 8 for AO3
• red diagnostic LED
for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
(or output error flag)
- LED 5 for AO0
- LED 6 for AO1
- LED 7 for AO2
- LED 8 for AO3

• Increasement of the
resolution of analog inputs
by expanding the integration
time up to 16Bit

• insertion stripe with Figure above: Description and wiring of all connections of PM AI4O4 with 2-wire encoders
description field for
every signal

INSEVIS-benefit:
This module has an internal
supply for the 2-wire
encoders (4-20mA).
So it is not necessary to
care for external supply!

If you use these pins 1-4,

do not apply external
encoder supply!

Always connect Ref0..3

with analog ground (0V)

Figure above: configuration block of

Figure above: Block diagram of PM AI4O4 with start-/end addresses of AI4O4-i/o´s
2-wire encoders (in words) in the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 47
Manual Periphery, Rev. 01 / 2023
 Periphery module AI4O4 (4 analog in- and 4 analog outputs)
Description for 3-/ 4-wire encoders or ±10V voltage source
compact periphery module
for

- 4 analog inputs to be con-

figured by software
0...20mA, 4...20mA,
0...10 V, ±10V, ±5V, ±2,5V

4 analog outputs to be
configured by software
± 20mA, 4...20mA, ±10V

• Resolution 12 Bit
• green diagnostic LED
for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
- LED 5 for AO0
- LED 6 for AO1
- LED 7 for AO2
- LED 8 for AO3
• red diagnostic LED
for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
- LED 4 for AI3
(or output error flag)
- LED 5 for AO0
- LED 6 for AO1
- LED 7 for AO2
- LED 8 for AO3

• Increasement of the
resolution of analog inputs
by expanding the integration
time up to 16 Bit

• insertion stripe with

description field for
every signal Figure above: Description and wiring of all connections of PM AI4O4 with 3-/ 4-wire encoders or ±10V

Attention!
This module has an internal
supply for the 2-wire
encoders (4-20mA).

Do not connect pins 1-4

when using 3/4-wire
encoders!

Always connect Ref0..3

with analog ground (0V)

Figure above: Block diagram of PM AI4O4 with Figure above: configuration block of 3-/ 4-
wire encoders or ±10V voltage source start-/ end addresses of AI4O4-i/o´s (in
words) in the ConfigStage

48 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module AI4O4 (4 analog in- and 4 analog outputs)
Technical data
Operating temperature range -20°C ... +60°C (without condens.) Load voltage L+ 24V DC (10V ... 30V DC, connected
Storage temperature range -30°C ... +80°C by device supply)
Dimensions W x H x D (mm) 20 x 108 x 70 mm Current consumption 250 mA (max.)
Weight ca. 150 g Power dissapation 4 W (max.)
Connection technology cage clamp connector with lift-arms or Wire length
bolt flanges on the sides unshielded (max.) 30 m
(cage clamp technology) for cross shielded (max.) 100 m
section up to max. 1,5mm2

Analog inputs 4 (to be configured by software) Valid voltage between inputs -15 V ... +24 V DC
Input area (nominal values) 0...20mA, 4...20mA and A-GND (max.)
±10V, ±5V, ±2,5V, 0..10V
Diagnostic LEDs 4 green: signal in valid area Error message during adjustable diagnosis- and limit value
4 red: override (mA) or saturation override metering area alert on request
no displaying broken wires and open
inputs
Value number format 0000 ... 6C00 (hexadecimal) Broken wire detection by overrun / shortfall of metering area
for range mA and 0 ... 10V
all other 9400 ... 6C00 (hexadecimal)
Override area 20 mA ... 22 mA Access of sensor unsymmetric against A-GND
(only at mAs) (single ended)
Input resistance 150Ω (typ.) metering area current Metering priciple / successive approximation
100kΩ (typ.) metering area voltage conversion priciple
Resolution depending on
integration time * 12 Bit … 16 Bit
Sampling cycle time adjustable 1ms ... 35767 ms Specifity < 1%
= Integration time * default: 100 ms (based on input area)
(=Net frequency filter 50Hz and 60Hz)

Analog outputs 4 (to be configured by software) Value number format 0000 ... 6C00 (hexadecimal)
Output area (nominal values) ±20mA , 4...20mA, ±10V for range mA and 0 ... 10V
all other 9400 ... 6C00 (hexadecimal)
Resolution 12 Bit Short cut protection ja
Diagnostic LEDs 4 green: signal in valid area Override area 20 ... 23 mA, -20 ... -23 mA
4 rot: override (mA) or short circuit 10 ... 11,3V, -10 ... -11,3V
Resolution 12 Bit Short cut current (typ.) 32 mA
Load resistance mA: 500 Ω (max.) Specifity < 1%
against A-GND V: 1 kΩ (min.) (based on output area)

* Increasment of the resolution of analog inputs by expanding the integration time

(configurable in ConfigStage at the PM-AI4O4 directly)
for 0..10V: 0...16ms → 13Bit 17...64ms → 14Bit 65...256ms → 15Bit
for 0(4)..20mA: 0...16ms → 12Bit 17...64ms → 13Bit 65...256ms → 14Bit > 265ms → 15Bit
for ±2,5V, ±5V, ±10V: 0...16ms → 12Bit 17...64ms → 13Bit 65...256ms → 14Bit > 265ms → 15Bit
(+sign) (+sign) (+sign ) (+sign)

Configuration of the process image

The module allocates 8 input words and 4 output words in the process image. (Hardware version 2.0)
Offset I/O Function Description
0,2,4,6 I Input AI0..AI3 Measuring range according to configuration
0,2,4,6 O Output AO0..AO3 Measuring range according to configuration
8,10, I State of the (backreadable) .0 FCM Common-Mode Over-Range
12,14 outputs AO0..AO3 .1 FLD Load Error
.2 FOT Over Temperature
.15 ... .3 0 ... 6C00 (hex)
at mA: output voltage 0 ... 10V
ati ±10V: output current 0 ... 20mA

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 49
Manual Periphery, Rev. 01 / 2023
 Periphery module AI8O2 (8 analog in- and 2 analog outputs)
Description for 2-wire encoders
compact periphery module
for

- 8 analog inputs
4x 4...20mA
4x PT100 -80°C ... 300°C

2 analog outputs
2x 4...20mA)

• Resolution 12 Bit

• green diagnostic LED

for each input

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection or temperature
below - 50°C )

• insertion stripe with

description field for
every signal

INSEVIS-benefit:
This module has an internal
supply for the 2-wire
encoders (4-20mA).
So it is not necessary to
care for external supply!

If you use these pins 1-4,

do not apply external
encoder supply!

Figure above: Description and wiring of all connections of periphery module AI8O2 for 2--wire encoders

Figure above: Block diagram PM AI8O2 for 2-wire encoders Figure above: configuration block of the
start-/ end addresses of AI8O2-i/o´s (in
words) in the ConfigStage

50 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module AI8O2 (8 analog in- and 2 analog outputs)
Description for 3- / 4-wire encoders
compact periphery module
for

- 8 analog inputs
4x 4...20mA
4x PT100 -80°C ... 300°C

2 analog outputs
2x 4...20mA)

• Resolution 12 Bit

• green diagnostic LED

for each input

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection or temperature
below - 50°C )

• insertion stripe with

description field for
every signal

Attention!
This module has an internal
supply for the 2-wire
encoders (4-20mA).

Do not connect pins 1-4

when using 3/4-wire
encoders!

Figure above: Description and wiring of all connections of periphery module AI8O2 for 3-/ 4-wire encoders

Figure above: Block diagram PM AI8O2 for 3-/ 4-wire encoders Figure above: configuration block of the
start-/ end addresses of AI8O2-i/o´s (in
words) in the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 51
Manual Periphery, Rev. 01 / 2023
 Periphery module AI8O2 (8 analog in- and 2 analog outputs)
Technical data
Operating temperature range -20°C ... +60°C (without condens.) Load voltage L+ 24V DC (10V ... 30V DC, connected
Storage temperature range -30°C ... +80°C by device supply)
Dimensions W x H x D (mm) 20 x 108 x 70 mm Current consumption 150 mA (max.)
Weight ca. 150 g Power dissapation 2 W (max.)
Connection technology cage clamp connector with lift-arms or Wire length
bolt flanges on the sides unshielded (max.) 30 m
(cage clamp technology) for cross shielded (max.) 100 m
section up to max. 1,5mm2

Analog inputs 8 valid voltage between inputs 0 V ... +24 V DC

and A-GND (max.)
Input area AE 0....3: 4 mA ... 20 mA Error message during adjustable diagnosis- and limit value
(nominal values) AE 4....7: PT100 override metering area alert on request
-200°C ... +300°C
Under- / override areas 0 mA … < 4mA Broken wire detection by overrun / shortfall of metering area
>20 mA ... 23 mA
-243°C ...<-200°C
>+300°C ... +450°C
Diagnostic LEDs 4 green: 4-10mA-signal in valid area Access of sensor unsymmetric against A-GND
4 green: PT100: -50°C … 300°C (single ended) for metering area
4 red: override (mA) or short circuit 4 mA ... 20 mA
4 red: PT100-short cut or 2-wire, symmetric for metering area
temperature below ≤ - 50°C PT100
no displaying broken wires
and open inputs
Input resistance 120 Ω (typ.) metering area 20 mA Value number format 0000 ... 6C00 (hexadecimal) for
500 Ω (typ.) metering area PT100 metering area 4 mA ... 20 mA
0,1°C for metering area PT100
Resolution 12 Bit Integration time adjustable 17 ms or 20 ms
Metering principle / successive approximation Specifity < 1%
conversion principle (based on input area)
Sampling cycle time (typ) 1 ms Current limitation 50 mA

Analog outputs 2 Value number format 0000 ... 6C00 (hexadecimal) for
metering area 4 mA ... 20 mA
Output area (nominal values) 4 mA ... 20 mA Short cut protection yes
Override area 20 mA ... 23 mA Short cut current (typ.) 32 mA
Resolution 12 Bit Setting time: response time t (typ) 5 ms
Load resistance 4..20 mA: 500 Ω (max.) Specifity < 1%
against A-GND (based on output area)

52 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module RTD8O2 (8 RTD-inputs and 2 analog outputs)
Description for 2-wire RTDs
compact periphery module
for

- 8 analog inputs to be
configurd by software
Temperature:
PT100,
PT1000,
NI100,
NI1000,
KTY81-1xx
Resistivity survey
200W ,
2kW
Voltage:
0 .. 400mV,
0 .. 1V
2 analog outputs
(0,5 ...10V)

• Resolution 12 Bit

• green diagnostic LED

for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• insertion stripe with

description field for
every signal
Figure above: Description and wiring of all connections of periphery module RT8O2 with 2-wire RTDs

above: block diagram of RTD8O2 for 2-wire RTDs above: configuration block of start-/ end
addresses of RTD8O2-i/o´s (in words) in
the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 53
Manual Periphery, Rev. 01 / 2023
 Periphery module RTD8O2 (8 RTD-inputs- and 2 analog outputs)
Description for 3-wire RTDs
compact periphery module
for

- 8 analog inputs to be
configurd by software
Temperature:
PT100,
PT1000,
NI100,
NI1000,
KTY81-1xx
Resistivity survey
200W ,
2kW
Voltage:
0 .. 400mV,
0 .. 1V
2 analog outputs
(0,5 ...10V)

• Resolution 12 Bit

• green diagnostic LED

for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• insertion stripe with

description field for
every signal
Figure above: Description and wiring of all connections of periphery module RT8O2 with 3-wire RTDs

above: block diagram of RTD8O2 for 3-wire RTDs above: configuration block of start-/ end
addresses of RTD8O2-i/o´s (in words) in
the ConfigStage

54 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module RTD8O2 (8 RTD-inputs- and 2 analog outputs)
Description for 4-wire RTDs
compact periphery module
for

- 8 analog inputs to be
configurd by software
Temperature:
PT100,
PT1000,
NI100,
NI1000,
KTY81-1xx
Resistivity survey
200W ,
2kW
Voltage:
0 .. 400mV,
0 .. 1V
2 analog outputs
(0,5 ...10V)

• Resolution 12 Bit

• green diagnostic LED

for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• insertion stripe with

description field for
every signal
Figure above: Description and wiring of all connections of periphery module RT8O2 with 4-wire RTDs

above: block diagram of RTD8O2 for 4-wire RTDs above: configuration block of start-/ end
addresses of RTD8O2-i/o´s (in words) in
the ConfigStage

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 55
Manual Periphery, Rev. 01 / 2023
 Periphery module RTD8O2 (8 RTD-inputs- and 2 analog outputs)
Description for voltage measurement
compact periphery module
for

- 8 analog inputs to be
configurd by software
Temperature:
PT100,
PT1000,
NI100,
NI1000,
KTY81-1xx
Resistivity survey
200W ,
2kW
Voltage:
0 .. 400mV,
0 .. 1V
2 analog outputs
(0,5 ...10V)

• Resolution 12 Bit

• green diagnostic LED

for each input
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• red diagnostic LED

for each input for error
(sensor-/ broken wire
detection)
- LED 1 for AI0
- LED 2 for AI1
- LED 3 for AI2
...
- LED 8 for AI7

• insertion stripe with

description field for
every signal Figure above: Description and wiring of all connections of PM RT8O2 for voltage measurement

above: block diagram of RTD8O2 for voltage measurement above: configuration block of start-/ end
addresses of RTD8O2-i/o´s (in words) in
the ConfigStage

56 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module RTD8O2 (8 RTD-inputs- and 2 analog outputs)
Technical data
Operating temperature range -20°C ... +60°C (without condens.) Load voltage L+ 24V DC (10V ... 30V DC, connected
Storage temperature range -30°C ... +80°C by device supply)
Dimensions W x H x D (mm) 20 x 108 x 70 mm Current consumption 50 mA (max.)
Weight ca. 150 g Power dissapation 1,2 W (max.)
Connection technology unlockable connector with 2 lift-arms Wire length
or bolt langes on side unshielded (max.) 30 m
(cage clamp technology) for cross shielded (max.) 100 m
section up to max. 1,5mm2

Analog inputs 8 valid voltage between inputs 0 V ... +24 V DC

and A-GND (max.)
Diagnostic LEDs 8 green: signal in valid area Error message during adjustable diagnosis- and limit value
8 rot: short circuit override metering area alert on request
no displaying broken wires and open
inputs
Input area PT100: -50°C ... 600°C Override area PT100: >600°C ... 620°C
(nominal values) PT1000: -50°C ... 250°C (LEDs off) PT1000: >250°C ... 300°C
Ni100: -50°C ... 250°C Ni100: >250°C ... 275°C
Ni1000: -50°C ... 150°C Ni1000: >150°C ... 175°C
KTY81/1xx: -50°C ... 150°C KTY81/1xx: >125°C ... 150°C
0 ... 300 Ω, >300 Ω ... 325 Ω,
0... 2 kΩ >2 kΩ ... 2,1 kΩ
Value number format 0,1°C for temperature metering area, Underride area PT100: -200°C ... < -50°C
0,1° Ω for resistor metering area, (red LED on) PT1000: -200°C ... < -50°C
0000 ... 6C00 (hexadecimal) Ni100: -200°C ... < -50°C
for voltage metering area Ni1000: -200°C ... < -50°C
KTY81/1xx: -75°C ... < -50°C
Input resistance 500 Ω (typ.) metering area PT100 Access of sensor 2- or 4- wire, symmetric
Resolution 12 Bit
Metering pricniple / successive approximation Broken wire detection by overrun, shortfall of metering area
conversion principle (only at 2 wire use!)
Sampling cycle time adjustable 1ms ... 35767 ms Specifity < 1%
= Integration time default: 100 ms (based on input area)
(=Net frequency filter 50Hz + 60Hz)

Analog outputs 2 Value number format 0000 ... 6C00 (hexadecimal)

Output area (nominal values) 0,5 … 10V Short cut protection yes
Override area 0 … 11V Short cut current (typ.) 32 mA
Resolution 12 Bit Setting time: response time t (typ) 1,5 ms
Load resistance 1kΩ (max.) Specifity < 1%
against A-GND (based on output area)

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 57
Manual Periphery, Rev. 01 / 2023
 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Description
compact periphery module
with 6 dedicated input
channels and 2 fast back-
readable outputs 24V/2A in 3
hardware versions:

for 24V:
6 digital inputs 24V
2 digital back-readable
outputs 24V/2A
(Art.-Nr. PM-DIO8Z-24V-03)

for 5V
6 digital back-readable
outputs 5V
2 digital back-readable
outputs 24V/2A
(Art.-Nr. PM-DIO8Z-5V-03)

for RS422
6 bidirectional cannels
according RS485 / RS422
2 digital back-readable
outputs 24V/2A
(Art.-Nr. PM-DIO8Z-422-03)

configurable by software to:

- 2 up/down-counter for
encoder or puls and
direction signal
reference track
2 compare-outputs

or
- 2 counter to measure
frequency or time period
for encoder or puls and
direction signal
2 compare-outputs
Figure above: description and wiring of all connec-
tions of periphery module DIO8Z-24V-03
• alert function
• Counting with 32 Bit
• time resolution 40 ns
• configurable input filter
• green diagnostic LED
for each in-/ output
• insertion stripe with
description field for
every signal

• insertion stripe with

description field for
every signal

Figure above: block diagram of DIO3 and DIO7

as input (top), as output (L+ switching, middle)
and as output (M-switching, down)
Figure above: configuration in ConfigStage

58 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Technical data
Dimensions W x H x D (mm) 20 x 108 x 70 mm
Weight ca. 150 g
Operating temperature range -20°C ... +60°C (without condensation)
Storage temperature range -30°C ... +80°C
Connection technology cage clamp connector with lift-arms or bolt flanges on the sides
(cage clamp technology) for cross section up to max. 1,5mm2
Load voltage L+ 10 V ... 30 V DC
Current consumption 20 mA (max.) without load
Power dissipation internal limited

Wire length
unshielded (max.) 30m
shielded (max.) 100m

DI/O0 ... DI/O2, (RS422 without (with terminating

24V 5V terminating resistor) RS422 resistor)
DI/O4 ... DI/O6
Digital inputs 8 (max.), all with alert-function (interrupt)
Diagnostic LEDs 8, green
Article number PM-DIO8Z-24V-03 PM-DIO8Z-5V-03 PM-DIO8Z-422-03

Input voltage
for signal 0 0V ... +5V 0 .. +3V
for signal 1 +7,5V ... +30V +4 .. +5V

positive switching DI/O0(+) .. 7(+): signal DI/O0(+) ..2(+), 4(+) .. 6(+): signal
DI/O0(-)..2(-), 4(-) .. 6(-): open DI/O0(-)..2(-), 4(-) .. 6(-): open
Input voltage
for signal 0 +2V ... +30V +2..+5V
for signal 1 0V ... +1V 0..+1V

negative switching DI/O0(+) .. 2(+), 4(+) .. 6(+): open DI/O0(+) .. 2(+), 4(+) .. 6(+): open
"open collector" DI/O0(-) .. 2(-), 4(-) .. 6(-): signal DI/O0(-) .. 2(-), 4(-) .. 6(-): signal
Inputs (differential) - differential reg. RS422
Outputs - differential reg. RS422
Input resistance - 1,5 kOhm 150 Ohm
Input current for signal 1 max.1mA (subject to change)
Broken wire detection no
Error diagnostic no
Potential separation to PLC no
Input delay 2 µs (typ.)
Output delay 2 µs (typ.)
Max. counting frequency 125kHz (subject to change)

DI/O3, DI/O7
Digital outputs 2 with L+
Diagnostic LEDs 2, green
Output signal level Input signal level
for signal 0 1,0 V bei 500Ω (max.) for signal 0 0V ... +5V
for signal 1 L+ - 1,0V bei 0,5A Last (min.) for signal 1 +7,5V ... +30V
Output current
for signal 0 0,5mA (max.)
for signal 1 2 A (max. bis 60°C,
subject to change)
Output delay 30 µs (typ., without load) Input delay 50 µs (typ.)
Max. switching frequency 100 Hz
with ohmic load
Broken wire detection no
Error diagnostic no
Potential separation to PLC no

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 59
Manual Periphery, Rev. 01 / 2023
 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
The function module DIO8Z is a counter module with 6 function channels and 2 fast digital back-readable outputs.

Signal level
Function channels are available in 24V-, 5V- and RS422-versions (to be configured at INSEVIS only).
Bi-directional functions are possible only in 5V- and RS422-versions.

Configuration “up/down counter”

(hardware version 4.0, configuration vers. 1.000)
The function module contains 2 fast forward- and backward counters with alternative interfaces for encoder or pulse and
direction signals.
The counter register has a preset- and a reference function.
The encoder interface always quadruples (x4) the number of physical pulses.

Preset and Reset

Counter can be preset in an asynchronous way with any values by the preset function. The new setpoint is written into the
setpoint register (for reset write “0”) and activated by a bit inside of the control byte.

Homing
The reference (homing-) function sets back the counter in a synchronous way onto an external reference signal (Z-trace).
The homing mode will be started by setting a bit inside of the control byte and keeps active until the reference signal is detected.
Then the counter returns into normal operation mode. The appearance of the reference signal can be requested by status bits.

Compare
The compare output will become active when the counter value exceeds the configuren Compare value. To configure the
compare value the new value is written into the setpoint register and activated by a bit inside of the controlbyte.
Output 0.3 rsp. 0.7 and the counter compare output are logical xor-ed. Setting the output value bit inverts the compare- output
(and vice versa)

Samples: Block diagrams of DIO8-Z(24V) with 24V-encoders and DIO8-Z(RS422) with RS422-encoders

S7-Data
The 32 bit counters are latched with the read of the less significant byte (LSB) into an mirror register. The remaining bytes are
read from there. So it is possible to use byte, word and dword access. Consider to always read the LSB first to get a new and
consistent counter value. Due to S7's high endian addressing the physical LSB is read at offset 3 using byte and at offset 2
using word access.
The control byte works static, i.e. the control bits must be set and reset. Consider that the process image will be updated at
control point time – wait 1 cycle between set and reset or use direct periphery access.

Setup
The setup für input-mode (inactiv/activ, encoder or pulse/direction), filter time and compare value can be done in the software
“ConfigStage”. It is also possible to change these value at runtime from S7-code.

60 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Hardware Interrupt (for “-T”-series devises only)
The compare output of each counter is assigned to an alarm channel. Each channel is to be enabled or disabled at runtime by a
control bit (offset 11) separately.
In case of enabled channel and active compare output OB40 will be called. While the runtime of OB40 new events of the same
channel are ignored.
Parameter OB40_MDL_ADDR of OB40's local data contains the base address of the peripheral modul,
parameter OB40_POINT_ADDR of OB40's local data contains status bits, corresponding the causing channel.
The format of the status bits is identical to the enable bits (.0 counter0, .1 counter1)

Assignment of process image “up/down counter”

The function module uses 12 byte in- and outputs in the process image.

Offset I/O Function Description

0..3 I Counter 0 32 bit forward and backward counter
O Setpoint register counter 0 asynchronous setpoint counter0,
(Config-, Compare-, Preset-Register) operation control bit depended
4..7 I Counter 1 32 bit forward and backward counter
O Setpoint register counter 2 asynchronous setpoint of counter1
(Config-, Compare-, Preset-Register) operation control bit depended
8 I Input bits (status bits) .0 pulse / trace A counter 0
.1 direction / trace B counter 0
.2 trace Z counter 0
.3 input 24V or status output 0.3
.4 pulse / trace A counter 1
.5 direction / trace B counter 1
.6 trace Z counter 1
.7 input 24V or status output 0.7
O Output enable bits .0 - .7 output enable
activate output driver of corresponding channel
- not allowed when use channel as input
- doesn't work at 0.-.2 and .4-.7 in 24V version
9 I reserved
O Output data bits .0 - .7 output
10 I Status byte .4 reference mode counter 0
.5 reference mode counter 1
'1' reference mode active
'0' reference impulse detected and counter resetted
Mode 'counting'
O Control byte .0 set preset counter 0
While this bit is 1 the output value from offset 0...3
will be carried over into counter 0.
.1 set preset counter 1
While this bit is 1 the output value from offset 4...7
will be carried over into counter 1.
.2 set compare value 0
While this bit is 1 the output value from offset 0...3
will be carried over into the compare register of counter 0.
.3 set compare value 1
While this bit is 1 the output value from offset 4...7
will be carried over into the compare register of counter 1.
.4 enable homing mode counter 1
.5 enable homing mode counter 2
If counter is in homing mode and trace Z is '1',
the counter is resetted and the homing mode is left.

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 61
Manual Periphery, Rev. 01 / 2023
 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Offset I/O Function Description
O Control byte .6 Set Config 0
.7 Set Config 1

While this bit is 1 the output value from offset 0...3 / 4...7
will be carried over into the configuration register
.0 SW-Gate 0=STOP, 1=RUN
.1 Mode_INK 0=Puls/Dir, 1=encoder 4x
.2 res
.3 res.
.4 - 5 limit of input bandwith
00 = 500kHz
01 = 30kHz
10 = 8kHz
11 = 2kHz
.6 - .15 res.
.16 - .31 res.
11 I Status Alarm enable State of enabled alarms
O Alarm enable Alarm
.0 enable compare counter 0
.1 enable compare counter 1

Description of function pins “up/down counter”

Pin Identification Function Direction

1,11 +24V common 24V-supply of outputs Input / supply
2,12 5V(O) common 5V-outputs to supply the encoders Output
3 DI/O0+ positive switching input trace A / pulse counter0 Input
4 DI/O0- negative switching input trace /A counter0
1)
Input
5 DI/O1+ positive switching input trace B / direction counter0 Input
6 DI/O1- negative switching input trace /B counter0
1)
Input
7 DI/O2+ positive switching input trace Z counter0 Input
8 DI/O2- negative switching input trace /Z counter0
1)
Input
9 DI/O3+ back-readable output2) 0.3 In / Out
10,2 0V common reference potential Input / supply
13 DI/O4+ positive switching input trace A counter1 Input
14 DI/O4- negative switching input1) trace /A counter1 Input
15 DI/O5+ positive switching input trace B counter1 Input
16 DI/O5- negative switching input1) trace \B counter1 Input
17 DI/O6+ positive switching input trace Z counter1 Input
18 DI/O6- negative switching input trace /Z counter1
1)
Input
19 DI/O7+ back readable output 0.7 2)
In / Out
1)
keep pin unconnected at hardware version „24V“, optional use in version „5V“
2)
default configuration: input

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Description of the status-LEDs configuration “up/down counter”

Pin Identification Function

2,12 5V 5V-supply voltage ok
3 DI/O0 State on input .0 pulse / track A counter0
4 DI/O0 Output .0 enabled
5 DI/O1 State on input .1 direction / track B counter0
6 DI/O1 Output .1 enabled
7 DI/O2 State on input .3 track Z counter0
8 DI/O2 Output .2 enabled
9 DI/O3 State on input .3 / back-readable output 0.3
13 DI/O4 State on input .4 pulse / track A counter1
14 DI/O4 Output .4 enabled
15 DI/O5 State on input .5 direction / track B counter1
16 DI/O5 Output .5 enabled
17 DI/O6 State on input .6 track Z counter1
18 DI/O6 Output .6 enabled
19 DI/O7 State on input .7 / back readable output 0.7

Configuration “Frequency and Time measurement”

(hardware version 4.0, configuration version 1.0)
The function module contains 2 fast forward- and backward counters to measure frequency (rsp. revolution speed) or time
period

Measure frequency / revolution speed

The counter inputs can be configured as single channel, detecting rising edges or as encoder interface, which quadruples (x4)
the number of physical pulses.

Cycle duration / time measurement

The counter measures the time between two rising edges of the pulse input, encoders are treated as single channel. There is no
direction detection

Compare
The compare output will become active when the counter value exceeds the configuration Compare value. To configure the
compare value the new value is written into the setpoint register and activated by a bit inside of the control byte.
Output 0.3 rsp. 0.7 and the counter compare output are logical xor-ed. Setting the output value bit inverts the compare- output
(and vice versa)

S7-Data
The 32 bit counters are latched with the read of the less significant byte (LSB) into an mirror register. The remaining bytes are
read from there. So it is possible to use byte, word and dword access. Consider to always read the LSB first to get a new and
consistent counter value. Due to S7's high endian addressing the physical LSB is read at offset 3 using byte and at offset 2
using word access.
The control byte works static, i.e. the control bits must be set and reset. Consider that the process image will be updated at
control point time – wait 1 cycle between set and reset or use direct periphery access.

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Assignment of process image “Frequency and Time measurement”
The function module uses 12 byte in- and outputs in the process image.

Offset I/O Function Description

0..3 I Counter 0 32 bit forward and backward counter
O Setpoint register counter 0 asynchronous setpoint counter0,
(Config-, Compare-Register) operation control bit depended
4..7 I Counter 1 32 bit forward and backward counter
O Setpoint register counter 2 asynchronous setpoint of counter1
(Config-, Compare-Register) operation control bit depended
8 I Input bits (status bits) .0 pulse / trace A counter 0
.1 direction / trace B counter 0
.2 trace Z counter 0
.3 input 24V or status output 0.3
.4 pulse / trace A counter 1
.5 direction / trace B counter 1
.6 trace Z counter 1
.7 input 24V or status output 0.7
O Output enable bits .0 - .7 output enable
activate output driver of corresponding channel
- not allowed when use channel as input
- doesn't work at 0.-.2 and .4-.7 in 24V version
9 I reserved
O Output data bits .0 - .7 output
10 I Status byte .0 NDR0
.1 NDR1
New Data Ready
'1' the last read counter value was new
'0' no new data (no pulse detected)
O Control byte .0 reset NDR 0
While this bit is 1 the NDR0 bit in Status byte will be cleared
.1 reset NDR 1
While this bit is 1 the NDR1 bit in Status byte will be cleared
.2 set compare value 0
While this bit is 1 the output value from offset 0...3
will be carried over into the compare register of counter 0.
.3 set compare value 1
While this bit is 1 the output value from offset 4...7
will be carried over into the compare register of counter 1.
.4 res.
.5 res.
.6 Set Config 0
.7 Set Config 1
While this bit is 1 the output value from offset 0...3 / 4...7
will be carried over into the configuration register
.0 SW-Gate 0=STOP, 1=RUN
.1 Mode_INK 0=Puls/Dir, 1=encoder 4x
.2 Mode_T 0= frequency measurement
1= time measurement
.3 res.
.4 - 5 limit of input bandwith
00 = 500kHz
01 = 30kHz
10 = 8kHz
11 = 2kHz
.6 - .15 res.
.16 - .31 res.
11 I Res.
O Res.

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Description of function pins “Frequency and Time measurement”

Pin Identification Function Direction

1,11 +24V common 24V-supply of outputs Input / supply
2,12 5V(O) common 5V-outputs to supply the encoders Output
3 DI/O0+ positive switching input trace A / pulse counter0 Input
4 DI/O0- negative switching input trace /A counter0
1)
Input
5 DI/O1+ positive switching input trace B / direction counter0 Input
6 DI/O1- negative switching input trace /B counter0
1)
Input
7 DI/O2+ positive switching input trace Z counter0 Input
8 DI/O2- negative switching input trace /Z counter0
1)
Input
9 DI/O3+ back-readable output 0.3
2)
In / Out
10,2 0V common reference potential Input / supply
13 DI/O4+ positive switching input trace A counter1 Input
14 DI/O4- negative switching input trace /A counter1
1)
Input
15 DI/O5+ positive switching input trace B counter1 Input
16 DI/O5- negative switching input trace \B counter1
1)
Input
17 DI/O6+ positive switching input trace Z counter1 Input
18 DI/O6- negative switching input trace /Z counter1
1)
Input
19 DI/O7+ back readable output 0.7 2)
In / Out
1)
keep pin unconnected at hardware version „24V“, optional use in version „5V“
2)
default configuration: input

Status-LEDs in configuration “Frequency and Time measurement”

Pin Identification Function

2,12 5V 5V-supply voltage ok
3 DI/O0 State on input .0 pulse / track A counter0
4 DI/O0 Output .0 enabled
5 DI/O1 State on input .1 direction / track B counter0
6 DI/O1 Output .1 enabled
7 DI/O2 State on input .3 track Z counter0
8 DI/O2 Output .2 enabled
9 DI/O3 State on input .3 / back-readable output 0.3
13 DI/O4 State on input .4 pulse / track A counter1
14 DI/O4 Output .4 enabled
15 DI/O5 State on input .5 direction / track B counter1
16 DI/O5 Output .5 enabled
17 DI/O6 State on input .6 track Z counter1
18 DI/O6 Output .6 enabled
19 DI/O7 State on input .7 / back readable output 0.7

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Configuration “Count-up counter or Time measurement”
(hardware version 4.0, configuration ver. 1.0)
The function module contains 6 fast forward-counters. The counter mode can by changed to measure time period.
To measure frequency the PLC's timebase must be used.
For compatibility purposes to other configurations the counters are grouped into 2 channels with 3 counter each.

Count up
The counter inputs are configured as single channel, detecting rising edges with 16 bit.

Cycle duration / time measurement

The counter measures the time between two rising edges of the pulse input in timesteps of 1µs or 250 µs.

Compare
In this configuration are no compare outputs.

Program
The 16 bit counters are latched with the read of the less significant byte (LSB) into an mirror register. The remaining byte is read
from there. So it is possible to use byte, word and dword access. Consider to always read the LSB first to get a new and
consistent counter value. Due to S7's high endian addressing the physical LSB of a DW is read at offset 3 using byte and at
offset 2 using word access.
The payload data of this configuraion are 16 bit words, the counter bytes are arranged this way to get 6 words
(using “L IW”)
The bits of the control byte works static, i.e. the control bits must be set and reset. Consider that the process image will be
updated at control point time – wait 1 cycle between set and reset or use direct periphery access.

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Assignment of process image “Count-up counter or Time measurement”
The function module uses 12 byte in- and outputs in the process image.

Offset I/O Function Description

0..1 I Channel 0, counter 0 16 bit forward counter or period time
2..3 I Channel 0, counter 1 16 bit forward counter or period time
0..3 O Config-register configuration data buffer,
channel 0, counter 0 - 2 control bit depended
4..5 I Channel 1, counter 0 16 bit forward counter or period time
6..7 I Channel 1, counter 1 16 bit forward counter or period time
4..7 O Config-register configuration data buffer,
channel 0, counter 0 - 2 control bit depended
8 I Input bits (status bits) .0 state of input channel 0, counter 0
or .1 state of input channel 0, counter 1
MSB Channel 0, counter 2 .2 state of input channel 0, counter 2
.3 input 24V or status output 0.3
.4 state of input channel 1, counter 0
.5 state of input channel 0, counter 1
.6 state of input channel 0, counter 2
.7 input 24V or status output 0.7
O Output enable bits .3, .7 output enable
activate output driver of corresponding channel
(0.-.2 and .4-.7 ignored)
9 I reserved
or
LSB Channel 0, counter 2
O Output data bits .3, .7 output data
(0.-.2 and .4-.7 ignored)
10 I Status byte
or
MSB Channel 1, counter 2
O Control byte .0 resets channel 0, counter 0 - 2
.1 resets channel 0, counter 0 - 2
Writing this bits '1' resets the corresponding counter synchron
.2 - .5 res.
.6 Set Config channel 0
.7 Set Config channel 1
Writing this bits '1' the value from offset 0...3 / 4...7
will be carried over into the configuration register
.0 - .2 Mode counter 0 – 2
0=counter, 1=period time count
.3 - .5 Timestep (period time count only)
0= 250µs, 1=1 µs
.6 - .7 limit of input bandwith
00 = 500kHz
01 = 30kHz
10 = 8kHz
11 = 2kHz
.8 - .11 Interrupt enable input .0 bis .7
11 I reserved
or
LSB Channel 1, counter 2
O Mux .7 Multiplexor input bytes 8 – 11
0= Status 1= counter 2 or 5

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Description of function pins “Count-up counter or Time measurement”
Pin Identification Function Direction
1,11 +24V common 24V-supply of outputs Input / supply
2,12 5V(O) common 5V-outputs to supply the encoders Output
3 DI/O0+ positive switching input pulse channel 0, counter 0 Input
4 DI/O0- negative switching input pulse channel 0, counter 0
1)
Input
5 DI/O1+ positive switching input pulse channel 0, counter 1 Input
6 DI/O1- negative switching input pulse channel 0, counter 1
1)
Input
7 DI/O2+ positive switching input pulse channel 0, counter 2 Input
8 DI/O2- negative switching input pulse channel 0, counter 2
1)
Input
9 DI/O3+ back-readable output 0.4
2)
Output
10,2 0V common reference potential Input / supply
13 DI/O4+ positive switching input pulse channel 1, counter 0 Input
14 DI/O4- negative switching input pulse channel 1, counter 0
1)
Input
15 DI/O5+ positive switching input pulse channel 1, counter 1 Input
16 DI/O5- negative switching input pulse channel 1, counter 1
1)
Input
17 DI/O6+ positive switching input pulse channel 1, counter 2 Input
18 DI/O6- negative switching input pulse channel 1, counter 2
1)
Input
19 DI/O7+ back readable output 0.7 2)
Output
1)
keep pin unconnected at hardware version „24V“, optional use in version „5V“
2)
default configuration: input

Status-LEDs in configuration “ Count-up counter or measurement”

Pin Identification Function
2,12 5V 5V-supply voltage ok
3 DI/O0 State on input .0 pulse channel 0, counter 0
4 DI/O0 -
5 DI/O1 State on input .1 pulse channel 0, counter 1
6 DI/O1 -
7 DI/O2 State on input .2 pulse channel 0, counter 2
8 DI/O2
9 DI/O3 State on input .3 / back-readable output 0.3
13 DI/O4 State on input .4 pulse channel 1, counter 0
14 DI/O4 -
15 DI/O5 State on input .5 pulse channel 1, counter 1
16 DI/O5 -
17 DI/O6 State on input .6 pulse channel 1, counter 2
18 DI/O6
19 DI/O7 State on input .7 / back readable output 0.7

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Configuration „Synchronous Serial Interface“
(hardware version 4.0, configuration version 1.0)
The function module contains 2 Synchronous Serial Interfaces (SSI).

Structure
Each interface contains a configurable clock output, a bit-counter and a data shift register. The shift register includes always 32
bit, the transmission runs „MSB-first“, the LSB will be read and shifted shortly before the (next) rising clock edge.
The data register used in S7 will be updated after the last clock.
Due to 5V-/ RS422- level of the clock output this configuration doesn't run in the 24V-version.

Number of bits, clock-frequency, break length

The number of clocks is configurable from 1 to 32. After the clock burst a configurable break from 8 .. 64 µs occurs.
The clock frequency is configurable from 62,5 kHz to 2 MHz.

Special funktions: Gray-Code, Parity, Latch

Optionally a Gray-Code-Decoder can be switched into the data input path.
At every shift event of the register the parity is determined. The state of the parity is mapped into the status register and must be
read separately.
The latch offers sampling synchronized to a digital 24V-signal. „Disabled“ causes free running continuously sampling, at „High“
or „Low“ only during High- resp. Low-level. At switching edges the initiated transfer will be completed. Mode „Edge“ causes
sampling initiated by both edges (rising and falling).

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Assignment of process image „Synchronous Serial Interface“
The function module uses 12 byte in- and outputs in the process image.

Offset I/O Function Description

0..3 I Data interface 0 32 bit data register
O Configuration setpoint register 0 asynchronous input of configuration data, s. control bit
4..7 I Data interface 1 32 Bit Datenregister
O Configuration setpoint register 1 asynchronous input of configuration data, s. control bit
8 I Input bits (status)0 status of clock- .0 status of clock-output / interface 0
output / interface 0 .1 input data / interface 0
.1 input data / interface 0 .2 status input or output 0.2
.2 status input or output 0.2 .3 24V-input (Latch interface 0) or status output 0.3
.3 24V-input (Latch interface 0) or .4 status of clock-output / interface 1
status output 0.3 .5 input data / interface 1
.4 status of clock-output / interface 1 .6 status input or output 0.6
.5 input data / interface 1 .7 24V-input (Latch interface 1) or status output 0.7
.6 status input or output 0.6
.7 24V-input (Latch interface 1) or
status output 0.7
O Output enable bits .0 - .7 output enable
activate output driver of corresponding channel
- .0 and .4 always output (Clock)
- .1 and .5 always input (Data)
9 I reserved
O Output data bits .0, .1, .4, .5 not connected (SSI signals)
.2, .3, .6, .7 outputs
10 I Status byte .0 Parity bit interface 0
.1 Parity bit interface 1

O Control byte .0 ... .5 unused

.6 Set configuration interface 0
.7 Set configuration interface 1
Writing '1' to these bits causes loading the configuration
from setpoint register:
.0 ... .4 number of bits [1..32] -1
.5, .6 reserved
.7 0: Dual Code, 1: Gray Code
.8, .9 break length
0: 64 µs 1: 32 µs, 2: 16 µs, 3: 8 µs
.10, .11 Latch
0: disabled, 1: high, 2: low, 3: edge
.12 … .14 clock-frequency
0:disabled, 1: 62,5 kHz, 2: 125 kHz, 3: 250 kHz
4: 500 kHz, 5: 1 MHz, 6: 1,5 MHz, 7: 2 MHz
11 I reserved
O reserved

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Description of function pins configuration „Synchronous Serial Interface“

Pin Identification Function Direction

1,11 +24V common 24V-supply of outputs Input / supply
2,12 5V(O) common 5V-outputs to supply the encoders Output
3 DI/O0+ positive switching ouput clock interface 0
1)
Output
4 DI/O0- negative switching output clock interface 0
1)
Output
5 DI/O1+ positive switching input data interface 0
1)
Input
6 DI/O1- negative switching input data interface 0
1)
Input
7 DI/O2+ positive switching general input / output 2)
0.2 Input
8 DI/O2- negative switching general input / output 0.22)
Input
9 DI/O3+ back-readable output 24V 0.3 2)
In / Out
10,2 0V common reference potential Input / supply
13 DI/O4+ positive switching Ausgang clock interface 1
1)
Output
14 DI/O4- negative switching Ausgang clock interface 1
1)
Output
15 DI/O5+ positive switching Eingang data interface 1
1)
Input
16 DI/O5- negative switching Eingang data interface 1
1)
Input
17 DI/O6+ positive switching general input / output 2)
0.6 Input
18 DI/O6- negative switching general input / ouput 2)
0.6 Input
19 DI/O7+ back-readable output 24V 0.7 2)
In / Out
1)
default configuration, fixed
2)
default: input

Status-LEDs in configuration „Synchronous Serial Interface“

Pin Identification Function

2,12 5V 5V-supply voltage ok
3 DI/O0 State of clock-output Interface 0
4 DI/O0 Run: active during SSI-clock burst interface 0
5 DI/O1 State at data input interface 0
6 DI/O1 Output .1 enabled (LED only, no external function due to data input)
7 DI/O2 State at input .2
8 DI/O2 Output .2 enabled
9 DI/O3 State back-readable output .3
13 DI/O4 State of clock-output Interface 1
14 DI/O4 Run: active during SSI-clock burst interface 1
15 DI/O5 State at data input interface 1
16 DI/O5 Output .5 enabled (LED only, no external function due to data input)
17 DI/O6 State at input .6
18 DI/O6 Output .6 enabled
19 DI/O7 State back-readable output .7

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 Function module DIO8-Z (8 digital in/ -outputs / encoder inputs)
Hints for downloading functions from ConfigStage into DIO8Z
• ConfigStage : Enabling the Download-option in counter configuration extensive data are stored into system data.
After successful download into the PLC the configuration will be transferred into the DIO8Z module at the next startup
and stored remanent. After this the download-option can be disabled.

• If the system data of the PLC contain the configuration data of DIO8Z ("Download" activated)
and
if the DIO8Z contains another configuration,
and in the next run up (changeover from STOP to RUN) the physical download of the configuration data from the PLC
into the DIO8Z is carried out. This download takes about 4 seconds.

During this time the PLC may NOT be switched off

and

no new download from ConfigStage into the PLC may be started.

• After a successful download of the counter configuration the configuration will be kept remanently in the DIO8Z-module
after the next run up. Than the download-option can be deactivated.

• Older DIO8Z-version doesn't support configuration by ConfigStage

• In case of configuration error the operation system does following diagnostic buffer entries:
Event: 16# BF05
OB: 16# 00
PK: 16# FF
DatID 1/2: 16# 00 00
Add.info 1: start address of module
2: Slotindex (0..10)
3: 1: „Programming error“ - corrupt VME-data or hardware-error
2: „no Data“ - Download-Option not enabled or SDB missing or corrupt
3: Configuration in ConfigStage for old hardware but new hardware detected
3: Configuration in ConfigStage for new hardware but old hardware detected
The PLC enters always STOP-state.

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 Periphery module E-Mess UI (U/I for L1-3, N)
General wiring of E-Mess UI
• compact periphery module
for measurement of current,
voltage and calculation
power and energy for L1,
L2, L3

• Measurement of current in
neutral wire

• 4 current transformer-pins
(in/out)
(IL1, IL2, IL3, IN, max. 5A

• Current transformers
must be potential
separated and may not
be grounded. *)

• Current transformers may

not be wired in idle mode

• including 8-pin connector

with a bolt flange on each
side cage clamp contact
technology with 2,5mm2

• 4x voltage contacts (in-

and out) for each of
L1, L2, L3. N

• With compact and contact

protected 4x2-pin connector
with cage clamp 4mm2(2
pins per wire to combine
wiring of multiple modules )

Figure above: Description and wiring of all connections of E-MESS-UI- module

*) At the connecting of measurement equipment via current transformer to the power circuit
following instructions must be followed:
• Secondary circuits of current transformers in low voltage systems may not be grounded, unless the
measurement can be done by connecting to ground only.
• In secondary circuits of current transformers interrupting safety guards may not be used.
• 4x red / green diagnostic • Secondary conductors of transformers must be wired in that way, that no active parts can be
LEDs, one for each phase touched by their isolation or cover, such as no contact with busbars.
• For connecting temporary measurements disconnecting terminals or shortcut clamps shall be
red: error message
provided.
for Px / N
green: all values in • At the selection of current transformers the load by the secondary conductors (conductor cross
valid areas section and length) must be considered.

off: no voltage applied Note:

• To reduce the influence of power resistors to the result of the measurement particularly transformer
with a secondary rated current of …/1A shall be used.
• The voltage contact must be protected by short circuit protection equipment.
• The respective DIN VDE 0100-557:2014-10 contains the hint, that secondary circuits of current
transformers may not be grounded in the low voltage facilities.

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 Periphery module E-Mess UI (U/I for L1-3, N)
Technical data PM E-Mess UI
Technical data E-Mess-UI
Operating temperature range -20°C ... +60°C (without condens.)
Storage temperature range -30°C ... +80°C
Dimensions W x H x D (mm) 20 x 108 x 70 mm
Weight ca. 150 g
Connection technology connector with cage clamp for cross sections up to 2,5mm2 (current)
connector with cage clamp for cross sections up to 4mm2 (voltage)
Load voltage L+ 24V DC (10V ... 30V DC, connected by device supply)
Protection class I
Degree of pollution 2
Power frequency 50 Hz, 60Hz switchable

Voltage measurement
3-Phase 4-Wire systems with Up to 230V eff.
rating voltage (L -N)
Overvoltage category 300V CAT III
Rated impulse voltage 4kV
Measurement range L-N Up to max. 350V eff.
Impedance 1 MΩ / Phase
Resolution 0,1 V
Measurement precision (typ.) 0,5%
Sampling frequency 8 kHz

Curren measurement
Rated current 1/5A
Measurement range 0 - 6 A eff.
Impedance 14 mΩ
Resolution 0,1 A
Measurement precision (typ.) 0,5%
Sampling frequency 8 kHz

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 Periphery module E-Mess UI (U/I for L1-3, N)
E-Mess topology – E-Mess- module integration

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 Periphery module E-Mess UI (U/I for L1-3, N)
E-Mess sample topology – system net

(max. length between CPU and extension 30m, no separated potential!)

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 Periphery module E-Mess UI (U/I for L1-3, N)
PM E-Mess-UI process data
The module occupies onboard 128 Byte in- and outputs in process image, only the lower 64 Byte of the input image will be
synchronized with the process image at control point. The other process data are respective to the assignment accessable by
direct periphery access.

As decentral periphery only the lower 64 Byte of the input process data will be transferred. Use SDO to access output data as
well as input data on byte offset 64-128.

Process image inputs

(in process image as far length of process image is configured properly:)
Offset Function Format Unit
0 Voltage L1 uint16 0,1Veff
2 Voltage L2 uint16 0,1Veff
4 Voltage L3 uint16 0,1Veff
6 Net frequenca uint16 0,01 Hz
8 Current L1 uint16 0,1 Aeff
10 Current L2 uint16 0,1 Aeff
12 Current L3 uint16 0,1 Aeff
14 Current N uint16 0,1 Aeff
16 Effective power L1 int16 0,1 W
18 Effective power L2 int16 0,1 W
20 Effective power L3 int16 0,1 W
22 Apparent power L1 int16 0,1 VA
24 Apparent power L2 int16 0,1 VA
26 Apparent power L3 int16 0,1 VA
28 Power factor (cos f) L1 int16 0,1% (10-3)
30 Power factor (cos f) L2 int16 0,1% (10-3)
32 Power factor (cos f) L3 int16 0,1% (10-3)
34 Phase angle L1 int16 0,1°
36 Phase angle L2 int16 0,1°
38 Phase angle L3 int16 0,1°
40 Active energy L1 int32 0,1 kWh
44 Active energy L2 int32 0,1 kWh
48 Active energy L3 int32 0,1 kWh
52 Apparent energy L1 uint32 0,1 kVAh
56 Apparent energy L2 uint32 0,1 kVAh
60 Apparent energy L3 uint32 0,1 kVAh

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 Periphery module E-Mess UI (U/I for L1-3, N)
Process image inputs
(only by direct periphery access:)
Offset Function Format Unit
64...79 Reserved
80 Tunnel state uint16
82 Tunnel ADE-register address uint16
84 Tunnel ADE-register data uint16 / uint32
88..95 Reserved
96 Diagnostics / Condition bits uint16 0,1 Aeff
(set by EMESS, cleared by reading L PEW)
.0 Overcurrent L1
.1 L2
.2 L3
.3 Overvoltage L1
.4 L2
.5 L3
.6 Undervoltage L1
.7 L2
.8 L3
.9 Res.
.10 Res.
.11 Net frequency 0: 50Hz / 1:60 Hz
.12 Res.
.13 Phasing wrong
.14 Res.
.15 Data invalid:(compare with A96.15:
if similar = setup ok
if unsimilar = setup running
98 Threshold overcurrent uint16 0,1 Aeff
100 Threshold overvoltage uint16 0,1 Veff
102 Threshold undervoltage int16 0,1 Veff
104 Current transformer- transfer factor primary current int16
106 Current transformer- transfer factor secondary current int16
108 Current transformer- error correction transfer factor L1 int16 0,1% (10-3)
110 Current transformer- error correction transfer factor L2 int16 0,1% (10-3)
112 Current transformer- error correction transfer factor L3 int16 0,1% (10-3)
114 Current transformer- error correction transfer factor N int16 0,1% (10-3)
116 Current transformer- error correction phase angle L1 int16 °min
118 Current transformer- error correction phase angle L2 int16 °min
120 Current transformer- error correction phase angle L3 int16 °min
122 Reserved (internal use) uint16
124 Reserved (internal use) uint16
126 Reserved (internal use) uint16

78 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023
 Periphery module E-Mess UI (U/I for L1-3, N)
Process image outputs
(only by direct periphery access:)

Offset Function Format Unit

0-38 Reserved
40 Active energy L1 int32 0,1 kWh
44 Active energy L2 int32 0,1 kWh
48 Active energy L3 int32 0,1 kWh
52 Apparent energy L1 uint32 0,1 kVAh
56 Apparent energy L2 uint32 0,1 kVAh
60 Apparent energy L3 uint32 0,1 kVAh
64...79 Reserved
80 Tunnel Command uint16
82 Tunnel ADE-register address uint16
84 Tunnel ADE-register data uint16 / uint32
88..95 Reserved
96 Control bits: uint16
.0 ...
.10 Res.
.11 Net frequency 0:50 / 1:60 Hz
.12 ...
.14 Res.
.15 Setup -requirement (Bit toggeling)
after writing of setup data in offset 98..120
98 Threshold overcurrent uint16 0,1 Aeff
100 Threshold overvoltage uint16 0,1 Veff
102 Threshold undervoltage int16 0,1 Veff
104 Current transformer- transfer factor primary current int16
106 Current transformer- transfer factor secondary current int16
108 Current transformer- error correction transfer factor L1 int16 0,1% (10-3)
110 Current transformer- error correction transfer factor L2 int16 0,1% (10-3)
112 Current transformer- error correction transfer factor L3 int16 0,1% (10-3)
114 Current transformer- error correction transfer factor N int16 0,1% (10-3)
116 Current transformer- error correction phase angle L1 int16 °min
118 Current transformer- error correction phase angle L2 int16 °min
120 Current transformer- error correction phase angle L3 int16 °min
122 Reserved (internal use) uint16
124 Reserved (internal use) uint16
126 Reserved (internal use) uint16

INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen 79
Manual Periphery, Rev. 01 / 2023
80 INSEVIS Gesellschaft für industrielle Systemelektronik und Visualisierung mbH • Am Weichselgarten 7 • D-91058 Erlangen
Manual Periphery, Rev. 01/ 2023