B20D Parts Manual Section 2 Engine
B20D Parts Manual Section 2 Engine
12
19
7
1
16 18
14
20 8
13
19
9 15
17 5
22 18
21
11
10
3
P008752
2-2
ENGINE MISCELLANEOUS ITEMS
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 255001 1 RING,CLAMPING X X
2 251104 1 ENGINE X X
3 207967 1 BOOT, RUBBER, DRAIN VALVE X X
4 207646 2 MTG,RUBBER,T/MISSION,SPLT X X
5 207455 1 GUARD,STARTER MOTOR X X
6 206764 1 NONSLIP,SUMP X X
7 183140 2 MOUNTING,ENGINE X X
8 176592 4 SPACER,ENG MTG X X
9 175112 1 PLATE,COVER,FLYWHEEL,HOUSING X X
10 122136 1 VALVE,DRAIN X X
11 121090 1 CONNECT,SPEC X X
12 101324 2 BOLT,HEXHD 8.8 X X
13 100827 8 SCREW,HEXHD 10.9 X X
14 100653 2 NUT,STOVER CLASS 8 X X
15 100643 8 SCREW,HEXHD 10.9 X X
16 100548 2 WASHER,HARDENED X X
17 100536 10 WASHER,HARDENED X X
18 100532 4 WASHER,HARDENED X X
19 100370 12 WASHER,HARDENED X X
20 100365 2 SCREW,HEXHD 8.8 X X
21 100238 2 SCREW, HEXHD 8.8 X X
22 100090 12 SCREW,HEXHD 8.8 X X
2-3
ENGINE, CYLINDER CRANKCASE,COVER,GASKET KIT
2-4
ENGINE CYLINDER CRANKCASE,COVER,GASKET KIT
ENGINE,
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221850 1 CRANKCASE,LESS CYLINDER LINERS X X
11 DC221799 2 SLEEVE,FLYWHEEL X X
17 DC220737 3 BALL,D1/4" X X
23 DC100059 1 PIN,DOWEL X X
29 DC100670 14 SCREW, X X
35 DC150174 6 BUSHING,CAMSHAFT BEARINGS X X
41 DC150175 1 BUSHING,CAMSHAFT BEARINGS X X
47 DC220543 6 PLUG,WELCH X X
47 DC220549 a/r PLUG,WELCH X X
53 DC120195 10 PLUG,EXPANSION 40MM X X
56 DC221800 1 THROTTLE,TRANSVERSE X X
59 DC221801 6 NOZZLE,OIL X X
65 DC220735 2 BALL,D08,5 X X
65 DC221802 2 BALL X X
65 DC221803 2 BALL X X
65 DC220737 1 BALL,D1/4" X X
65 DC220737 5 BALL,D1/4" X X
71 DC221804 1 INTERMEDIATE,PIECE OIL PUMP X X
77 DC221805 2 SLEEVE X X
83 DC221806 1 INTERMEDIATE,PIECE TURBO X X
89 DC221807 1 SLEEVE X X
95 DC120226 1 PLUG,EXPANSION X X
101 DC221808 6 LINER,CYLINDER X X
107 DC140181 1 RING,SEAL X X
113 DC120116 1 PLUG,SCREW,RET-THERMO X X
119 DC140150 1 RING,SEAL X X
125 DC120158 1 PLUG,SCREW X X
131 DC140182 1 RING,SEAL X X
137 DC100173 1 PLUG,ALLEN X X
143 DC140172 1 RING,SEAL X X
149 DC120227 1 PLUG,SCREW X X
155 DC221809 2 SLEEVE X X
161 DC120170 1 PLUG,SCREW X X
167 DC120114 1 PLUG,SCREW X X
173 DC140149 1 RING,SEAL X X
245 DC221810 1 VALVE,OVERFLOW X X
251 DC140172 1 RING,SEAL X X
257 DC221811 1 SENDER,FUEL TEMP.SENSOR X X
275 DC140149 1 RING,SEAL X X
287 DC150170 1 BUSHING, X X
293 DC140178 1 RING,SEAL X X
302 DC221812 1 VALVE,SOLENOID X X
308 DC221813 1 VALVE X X
314 DC221814 1 GASKET X X
317 DC100671 2 SCREW, FLANGED X X
335 DC260106 1 KIT,GASKET CYLINDER CRANKCASE X X
2-5
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
2-6
ENGINE, TIMING CASE AND FLYWHEEL HOUSING
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
15 DC221816 1 COVER,TIMING X X
20 DC140183 1 SEAL,OIL CRANKSHAFT REAR X X
23 DC100672 3 STUD X X
32 DC120114 1 PLUG,SCREW X X
35 DC140149 1 RING,SEAL X X
40 DC120120 1 PLUG,SCREW X X
45 DC140151 1 RING,SEAL X X
50 DC220100 1 PLUG,SCREW,HEX X X
55 DC140155 1 RING,SEAL X X
95 DC100673 9 SCREW, FLANGED X X
95 DC100674 6 SCREW, FLANGED X X
95 DC100597 3 SCREW, FLANGED X X
100 DC221817 1 BRACKET,SPEED SENSOR X X
105 DC100287 2 WASHER,FLAT X X
110 DC100675 2 SCREW X X
115 DC150170 1 BUSHING X X
118 DC140178 1 RING,SEAL X X
2-7
ENGINE, OIL PAN AND DIPSTICK
2-8
ENGINE, OIL PAN AND DIPSTICK
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221526 1 PAN,OIL X X
18 DC221818 1 GASKET,OIL PAN X X
20 DC120029 1 PLUG,OIL-MAGNET(400/20/40) X X
25 DC140155 1 RING,SEAL X X
80 DC221819 1 SENDER,OIL LEVEL X X
85 DC120200 3 PLUG, X X
100 DC100676 22 BOLT,COMBINATION X X
175 DC221820 1 TUBE,GUIDE TOP DIPSTICK X X
185 DC221821 1 TUBE,GUIDE BOTTOM DIPSTICK X X
205 DC221822 1 GROMMET X X
210 DC100597 1 SCREW, FLANGED X X
215 DC120228 1 FITTING,GUIDE TUBE X X
235 DC100677 1 CLAMP,GUIDE TUBE X X
300 DC221823 1 DIPSTICK,OIL X X
325 DC221152 1 CAP X X
330 DC140145 1 RING SEAL X X
335 DC221851 1 BRACKET,OIL DIPSTICK X X
340 DC100659 1 SCREW,FLANGED X X
345 DC220562 1 CAP,RUBBER X X
350 DC220407 1 CLAMP,HOSE COMPRESSOR X X
2-9
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
2-10
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
HEAD,CYLINDER With valves and constant
5 DC221824 1 X X
throttle
10 DC220735 6 BALL,FASTENER Constant throttle X X
15 DC220543 2 PLUG,EXPANSION 34MM X X
15 DC120229 A/R PLUG,EXPANSION 36MM X X
20 DC120201 6 PLUG,EXPANSION For web cooling bore X X
20 DC120098 A/R PLUG,EXPANSION For web cooling bore X X
25 DC220545 23 PLUG,EXPANSION 25MM X X
25 DC120230 A/R PLUG,EXPANSION 26MM X X
30 DC220737 6 BALL,LEAK Oil hole plug X X
30 DC220735 2 BALL,LEAK Oil hole plug X X
30 DC220735 1 BALL,TO Plug cooling water bore X X
40 DC221825 12 SEAT,VALVE Intake standard X X
40 DC221826 12 SEAT,VALVE Intake repair 1, 35.37MM X X
40 DC221827 12 SEAT,VALVE Intake repair 11, 35.57MM X X
40 DC221828 6 SEAT,VALVE Exhaust standard X X
40 DC221829 6 SEAT,VALVE Exhaust repair 1, 40.37MM X X
40 DC221830 6 SEAT,VALVE Exhaust repair 11, 40.57MM X X
GUIDE,VALVE Intake and exhaust
45 DC221831 18 X X
standard
GUIDE,VALVE Intake and exhaust
45 DC221832 18 X X
fitting, size +0.2MM
GUIDE,VALVE Intake and exhaust
45 DC221833 18 X X
fitting, size +0.5MM
50 DC140160 6 RING,SEAL X X
55 DC221834 6 SLEEVE X X
60 DC221835 12 VALVE,INTAKE X X
60 DC221836 6 VALVE,EXHAUST X X
65 DC100678 18 WASHER,VALVE Spring X X
70 DC221837 12 SPRING,INTAKE Valve X X
70 DC221838 6 SPRING,EXHAUST Valve X X
75 DC221839 18 RETAINER,SPRING X X
80 DC220030 36 COLLET,VALVE X X
85 DC221840 18 HOLDER,SEAL X X
95 DC221841 6 VALVE,CONSTANT Throttle X X
100 DC221842 6 GUIDE X X
105 DC221843 6 SPRING X X
110 DC221844 6 RETAINER,SPRING X X
115 DC221845 12 VALVE,COLLET X X
2-11
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
2-12
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
120 DC221846 6 PISTON X X
125 DC140184 6 RING,SEAL X X
130 DC221847 6 COVER X X
175 DC221848 6 BRIDGE,VALVE X X
180 DC221849 1 GASKET,CYLINDER Head to crankcase X X
185 DC100679 14 SCREW,CYLINDER Head to crankcase X X
260 DC221852 6 INJECTOR,COMPLETE X X
275 DC140179 6 RING,SEAL Injector to cylinder head X X
275 DC140185 6 RING,SEAL Injector to cylinder head X X
282 DC140186 6 RING,SEAL Injector to cylinder head X X
285 DC221853 6 SOCKET,PIPE X X
290 DC140166 6 RING,SEAL Socket to cylinder head X X
295 DC100636 6 SCREW,FITTING On injector X X
300 DC221854 6 BRACKET,CLAMPING Injector to cylinder head X X
305 DC100681 6 SCREW,INJECTOR To cylinder head M8x60 X X
310 DC100680 6 WASHER,SPHERICAL Injector to cylinder head X X
390 DC260107 1 KIT, CYLINDER Head gasket X X
2-13
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
2-14
ENGINE, CYLINDER HEAD, VALVES, GASKET KIT
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
135 DC120231 A/R HELICOIL,M22x1.5x8.0 X X
140 DC120232 A/R HELICOIL,M14x1x7.0 X X
145 DC120233 A/R HELICOIL,M16x1.5x10.5 X X
150 DC120234 A/R HELICOIL,M14x1.5x14 X X
155 DC120061 A/R HELICOIL,M12x1.5x12 X X
160 DC120059 A/R HELICOIL,M10x15 X X
165 DC120057 A/R HELICOIL,M8x12 X X
170 DC120058 A/R HELICOIL,M8x116 X X
190 DC120235 5 UNION,THREADED Constant throttle to head X X
195 DC140167 5 RING,SEAL Constant throttle to head X X
200 DC130193 1 LINE,CONSTANT Throttle X X
320 DC221855 1 SPINDLE,ROCKER Arm X X
325 DC120236 2 PLUG,EXPANSION X X
330 DC221856 6 ARM,ROCKER Intake X X
335 DC221857 6 ARM,ROCKER Exhaust X X
340 DC150176 12 BUSHING X X
345 DC100682 12 SCREW,ADJUSTING X X
350 DC100683 12 NUT,ADJUSTING Screw X X
355 DC221858 1 BRACKET,ROCKER Arm front X X
355 DC221859 5 BRACKET,ROCKER Arm central X X
355 DC221860 1 BRACKET,ROCKER Arm rear X X
360 DC221861 6 SPRING X X
365 DC100684 12 WASHER X X
370 DC221862 2 RING,LOCK X X
375 DC221863 7 CLAMPING PIECE,ROCKER Shaft to head X X
380 DC100685 7 SCREW,ROCKER Shaft to cylinder head X X
2-15
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER
145
155
180
70
15
2
P008416
2-16
ENGINE, ATTACHMENT, ALTERNATOR AND STARTER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 DC221926 1 MOTOR, STARTER, 24V/4Kw, Bosch X X
2 DC100096 3 NUT, Starting Motor to timing case X X
15 DC221967 1 SUPPORT, ALTERNATOR X X
70 DC100708 4 SCREW, Bracket to crankcase X X
100 DC100152 1 WASHER, Support to alternator X X
115 DC100464 1 SCREW, Alternator to support X X
140 DC100491 1 NUT, Alternator to support X X
145 DC221968 1 BRACKET X X
150 DC100597 1 SCREW, Bracket to oil filter X X
155 DC100478 1 SCREW, Alternator to bracket X X
180 DC221935 1 ALTERNATOR,28V/80A C/W PULLEY X X
2-17
ENGINE, OIL PUMP
2-18
ENGINE, OIL PUMP
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221937 1 PUMP,OIL X X
10 DC140194 1 SEAL,OIL Front crankshaft X X
20 DC100413 8 SCREW,OIL Pump to crankcase M8x50 X X
25 DC130207 1 PIPE,SUCTION X X
40 DC221936 1 BRACKET X X
45 DC100621 1 SCREW,OIL Pipe to dipstick guide tube X X
50 100197 8 SCREW,SUCTION Pipe to oil pump X X
55 DC100597 1 SCREW,SUCTION Pipe to crankcase X X
55 DC100621 1 SCREW,SUPPORT On oil intake pipe X X
2-19
ENGINE, OIL FILTER AND OIL COOLER
2-20
ENGINE, OIL FILTER AND OIL COOLER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221938 1 FILTER,OIL Complete unit X X
15 DC221939 1 COVER,OIL FILTER X X
25 DC221578 1 ELEMENT,OIL FILTER X X
30 DC221940 1 NECK,FILTER X X
35 DC140195 1 RING,SEAL X X
45 DC221941 1 SENDER,OIL Pressure X X
50 DC221942 1 GASKET,OIL Filter to crankcase X X
70 DC221943 1 VALVE,PRESSURE Relief X X
75 DC100366 4 SCREW,OIL Filter to crankcase M8x40 X X
75 DC100671 1 SCREW,OIL Filter to crankcase M8x60 X X
105 DC221944 1 ELEMENT,OIL Cooler X X
110 DC221945 1 COVER,OIL Cooler X X
115 DC221946 1 GASKET,OIL Cooler to cover X X
120 DC100385 2 SCREW,OIL Cooler to cover M8x16 X X
125 DC221947 1 GASKET,OIL Cooler to crankcase X X
130 DC100112 12 SCREW,OIL Cooler to crankcase M8x35 X X
2-21
ENGINE, OIL LINES
2-22
ENGINE, OIL LINES
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
8 DC130208 1 PIPE,OIL Feed X X
35 DC130209 1 PIPE,OIL Return X X
55 DC120182 1 BOLT,BANJO Oil feed pipe to oil filter head X X
70 DC140149 2 RING,SEAL Oil feed pipe to oil filter head X X
90 DC221133 1 GASKET,RETURN Pipe to turbocharger X X
105 DC100414 2 SCREW,RETURN Pipe to turbocharger X X
115 DC130210 1 PIPE,PLASTIC Return pipe to crankcase X X
125 203588 2 CLAMP,RETURN Pipe to crankcase X X
2-23
ENGINE, EXHAUST MANIFOLD
2-24
ENGINE EXHAUST MANIFOLD
ENGINE,
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221917 1 MANIFOLD,EXHAUST X X
15 DC100316 4 STUD X X
25 DC221918 3 GASKET,MANIFOLD To cylinder head X X
30 DC100698 12 SCREW,MANIFOLD To cylinder head X X
95 DC260112 1 KIT,EXHAUST Brake X X
100 DC220960 1 LEVER X X
105 DC220981 1 PIVOT,BALL X X
110 DC100378 1 SCREW,LEVER To shaft X X
115 DC100699 1 NUT,LEVER To throttle valve X X
120 DC260113 1 KIT,EXHAUST Brake valve X X
125 DC100296 4 NUT,FLANGED Exhaust brake to turbocharger X X
140 DC221919 1 BRACKET X X
145 DC100385 2 SCREW,BRACKET To flanged elbow X X
160 DC221920 1 CYLINDER,EXHAUST Brake X X
180 DC100112 1 SCREW,CYLINDER To bracket X X
185 DC221921 1 TUBE,PACER Cylinder to bracket X X
200 DC100117 1 NUT,CYLINDER To bracket X X
205 DC220980 1 SOCKET,BALL Cylinder to lever X X
210 DC100359 1 NUT,CYLINDER To lever X X
215 DC220836 1 CLIP,SECURING X X
2-25
ENGINE, ELECTRICAL EQUIPMENT
2-26
ENGINE, ELECTRICAL EQUIPMENT
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221922 1 UNIT,CONTROL B30D Tier 2 X X
DC221770 1 COOLER,FUEL X X
11 DC100366 3 SCREW,CONTROL Unit to crankcase X X
17 DC221771 6 RING,RUBBER X X
23 DC221772 1 SPRING,CONTROL Unit to crankcase X X
41 DC221923 1 CABLE,ELECTRIC-Engine X X
125 DC221734 1 SENDER,SPEED Camshaft position X X
125 DC221734 1 SENDER,SPEED Crankshaft position X X
131 DC221924 2 SWITCH,ENGINE Start/stop X X
134 DC100700 2 NUT,ENGINE Start/stop X X
149 DC221925 1 BRACKET,FOR Start/stop switch X X
167 101354 4 SCREW,CAP Bracket to crankcase X X
257 DC221726 1 ELECTRONICS,KSA X X
263 DC221927 1 PLUG,2-PIN X X
269 DC120221 2 SOCKET,CONTACT 2-Pin plug X X
275 DC221728 2 GASKET,2-Pin plug X X
281 DC221729 1 BOOT,2-Pin plug X X
287 DC120218 1 HOUSING,2-Pin plug X X
293 DC100664 1 NUT,2-Pin plug X X
299 DC221730 2 GASKET,2-Pin plug X X
305 DC221928 2 BUSHING,PIN,2-Pin plug X X
308 DC221731 1 BOOT,2-Pin plug X X
311 DC120220 1 BUSHING,PIN From heater plug to ground X X
317 DC100603 1 NUT, FROM Heater plug to ground X X
2-27
ENGINE, STARTING MOTOR
2-28
ENGINE, STARTING MOTOR
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221926 1 MOTOR,STARTER 24V/4Kw,Bosch X X
10 DC221929 1 BENDIX X X
15 DC150126 1 BUSHING,DRIVE End X X
20 DC221930 1 HOUSING,FRONT X X
25 DC150156 1 BUSHING,BENDIX X X
30 DC221931 1 SWITCH,SOLENOID X X
35 DC221932 1 LEVER,CONTROL X X
45 DC150158 1 BUSHING,COMMUTATOR End X X
48 DC221933 1 BRACKET,WITH Carbon brushes X X
80 DC221934 1 SWITCH,SOLENOID X X
95 DC260114 1 KIT,GEARING X X
100 DC260115 1 KIT,GEARING X X
105 DC260116 1 KIT,ARMATURE X X
110 DC100096 3 NUT,STARTING Motor to timing case X X
2-29
ENGINE, CAMSHAFT AND TIMING PARTS
2-30
ENGINE CAMSHAFT AND TIMING PARTS
ENGINE,
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221883 1 CAMSHAFT X X
10 DC221884 1 GEAR,CAMSHAFT X X
15 DC221885 1 PIN,CYLINDRICAL X X
20 DC221886 12 FOLLOWER,CAM Inlet and exhaust valves X X
25 DC221887 12 ROD,PUSH Inlet and exhaust valves X X
2-31
ENGINE, INJECTION PUMP
2-32
ENGINE, INJECTION PUMP
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221888 6 PUMP,FUEL INJECTION X X
10 DC260109 6 KIT,SEAL Ring X X Black Seal Top, Green Seal Bottom
15 DC140187 6 RING,SEAL Pump to crankcase X X
20 DC100692 12 SCREW,PUMP To crankcase X X
25 DC221889 1 PUMP,FUEL X X
27 DC100693 1 SCREW,SHEAVE Pulley X X
30 DC221890 1 GASKET,FUEL Pump to crankcase X X
35 DC100112 3 SCREW,FUEL Pump to crankcase M8x35 X X
55 DC221891 1 COVER,INJECTION Pump X X
60 DC221892 4 PIN,LOCKING Cover attachment X X
65 DC221893 4 RING,RETAINING Cover attachment X X
70 DC221894 4 SPRING,COVER Attachment X X
2-33
ENGINE, FUEL LINES
2-34
ENGINE, FUEL LINES
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC130197 6 PIPE,FUEL Pump to injector nozzle X X
15 DC130198 1 PIPE,FUEL To cylinder head X X
20 DC130199 1 PIPE,FROM Fuel filter to feed pump X X
25 DC120211 3 BOLT,BANJO X X
30 DC140172 6 RING,SEAL X X
35 DC120209 2 CONNECTOR,FUEL Line X X
40 DC120210 2 NUT,UNION Fuel lines X X
2-35
ENGINE, FUEL FILTER
2-36
ENGINE, FUEL FILTER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
15 DC221896 1 FILTER,FUEL Complete unit X X
20 DC221680 1 HEAD,FUEL FILTER X X
23 DC140174 1 RING,SEAL X X
25 DC221897 1 COVER,PRE-FILTER X X
28 DC140188 1 RING,SEAL X X
30 DC221895 2 VALVE,CHECK X X
35 DC140063 3 RING,SEAL X X
40 DC100173 1 PLUG,SCREW X X
45 DC221898 1 INSERT,FILTER X X
50 DC221899 1 ELEMENT,FUEL Filter X X
55 DC221900 1 ELEMENT,FUEL Pre-filter X X
60 DC221901 1 GASKET,FUEL Filter to cylinder head X X
65 DC100694 1 SCREW,FUEL Filter to cylinder head M10x100 X X
65 DC100352 2 SCREW,FUEL Filter to cylinder head M10x40 X X
2-37
ENGINE, FLAMESTART SYSTEM
2-38
ENGINE, FLAMESTART SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221902 1 VALVE,SOLENOID X X
15 DC221903 1 BRACKET,SOLENOID Valve X X
20 DC100545 2 SCREW,SOLENOID Valve to bracket X X
25 DC100597 1 SCREW,BRACKET To charging air pipe X X
30 DC100604 1 NUT,BRACKET To charging air pipe X X
40 DC130200 1 PIPE,FROM Solenoid valve to heater plugs X X
90 DC100142 1 BOLT,BANJO Pipe to solenoid valve X X
95 DC140189 2 RING,SEAL Pipe to solenoid valve X X
100 DC130201 1 PIPE,FROM Fuel filter to solenoid valve X X
105 DC120237 1 BOLT,BANJO Fuel pipe to fuel filter X X
110 DC100143 1 BOLT,BANJO Fuel pipe to solenoid valve X X
115 DC140189 2 RING,SEAL Fuel pipe to fuel filter X X
120 DC140190 2 RING,SEAL Fuel pipe to solenoid valve X X
125 DC221904 1 PLUG,HEATER Charge air pipe X X
2-39
ENGINE, TURBO CHARGER
2-40
ENGINE, TURBO CHARGER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221587 1 TURBOCHARGER,'KKK' X X
10 DC100296 4 NUT,TURBOCHARGER To manifold M10 X X
20 DC221905 1 SHIELD,HEAT Flanged elbow X X
30 DC100385 4 SCREW,HEAT Shield to elbow X X
50 DC130162 1 HOSE,MOLDED X X
55 DC100381 1 CLAMP,MOLDED Hose to turbocharger X X
60 203588 1 CLAMP,HOSE To breather pipe X X
60 203588 1 CLAMP,HOSE Compressor suction pipe X X
90 DC130202 1 PIPE,AIR On turbocharger X X
115 DC140191 1 RING,SEAL Air pipe X X
130 DC130203 1 PIPE,CHARGE Air X X
140 DC140192 1 RING,SEAL Charge air pipe X X
152 DC100319 1 CLAMP,CHARGE Air pipe to turbocharger X X
160 DC100390 1 SCREW,CHARGE-Air pipe on member X X
170 DC100695 1 STUD,CHARGE Air pipe at water pump X X
175 DC100604 1 NUT,CHARGE Air pipe at water pump X X
200 DC221906 1 BRACKET,CHARGE Air pipe at water pump X X
248 DC100390 1 SCREW,BRACKET To charging air pipe X X
280 DC100597 2 SCREW,BRACKET To water pump X X
330 206353 1 CLAMP,CHARGE Air pipe on housing X X
340 DC100366 1 SCREW,CHARGE Air pipe to housing X X
340 DC100369 1 SCREW,CHARGE Air pipe to housing X X
345 DC100383 1 NUT,CHARGE Air pipe to housing X X
2-41
ENGINE, AIR COMPRESSOR
2-42
ENGINE, AIR COMPRESSOR
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221907 1 COMPRESSOR,WABCO 352CCM X X
20 DC221908 1 CRANKSHAFT X X
25 DC221909 1 CAP,BEARING X X
30 DC221910 1 ROD,CONNECTING X X
35 DC221911 1 PISTON X X
40 DC221912 1 HEAD,CYLINDER Compressor X X
45 DC140193 1 RING,SEAL X X
55 DC100696 1 NUT,GEAR To compressor X X
70 DC221913 1 VALVE X X
80 DC260110 1 KIT,REPAIR Compressor DC221907 X X
85 DC260111 1 KIT,PISTON Ring X X
110 100946 4 SCREW,CAP X X
2-43
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
2-44
ENGINE, AIR COMPRESSOR ATTACHMENT PARTS
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC130212 1 PIPE,SUCTION X X
20 DC130162 1 PIPE,SUCTION X X
60 DC100385 1 SCREW,INTAKE Pipe to crankcase M8x16 X X
66 DC130213 1 HOSE, SUCTION Line to compressor X X
75 203588 2 CLAMP,SUCTION Pipe to compressor X X
180 DC130205 1 PIPE, AT Cylinder head X X
185 DC130206 1 PIPE,AT Waterpump X X
190 DC120182 2 BOLT,BANJO X X
195 DC140149 4 RING,SEAL X X
240 DC220481 1 CAP,POWER Steering pump X X
245 DC220314 1 GASKET X X
250 DC100629 2 SCREW,COVER To compressor flange X X
2-45
ENGINE, INTAKE MANIFOLD
2-46
ENGINE, INTAKE MANIFOLD
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
11 DC221914 1 COVER X X
25 DC221915 1 HOUSING,CHARGING Air elbow X X
UNIT,SENDER Charge air pressure and tem-
50 DC221916 1 X X
perature
65 DC100697 2 SCREW,FLANGED X X
75 DC100685 12 SCREW,CHARGE Air elbow to cylinder head X X
2-47
ENGINE, CYLINDER HEAD COVER
2-48
ENGINE, CYLINDER HEAD COVER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221864 1 COVER,CYLINDER Head - Plastic X X
17 DC221865 1 DIAPHRAGM X X
29 DC220031 1 CAP,OIL Filling X X
32 DC220029 1 GASKET X X
35 DC221866 7 INSERT,COVER To cylinder head X X
41 DC221867 4 LOCK X X
47 DC221529 1 GASKET X X
68 DC221868 1 GASKET X X
74 DC100686 7 SCREW,COVER To cylinder head X X
115 DC130194 1 PIPE,BREATHER X X
120 DC130196 1 HOSE,BREATHER Pipe to cylinder head cover X X
CLAMP,BREATHER Pipe to cylinder head
125 203588 2 X X
cover
2-49
ENGINE, CRANKSHAFT AND FLYWHEEL
2-50
ENGINE, CRANKSHAFT AND FLYWHEEL
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
CRANKSHAFT,WITH Main and big end bear-
5 DC221869 1 X X
ings
10 DC100687 1 PIN,DOWEL Gear to crankshaft X X
15 DC221870 1 GEAR,CRANKSHAFT X X
15 DC221871 1 GEAR,CRANKSHAFT X X
20 DC150177 7 BEARING,MAIN Standard X X
20 DC150178 7 BEARING,MAIN Fitting size 0.10 X X
20 DC150179 7 BEARING,MAIN Fitting size 0.25 X X
20 DC150180 7 BEARING,MAIN Fitting size 0.50 X X
20 DC150181 7 BEARING,MAIN Fitting size 0.75 X X
20 DC150182 7 BEARING,MAIN Fitting size 1.00 X X
25 DC100688 2 WASHER,THRUST Standard X X
25 DC100689 2 WASHER,THRUST Repair size 1, 0.30MM X X
25 DC100690 2 WASHER,THRUST Repair size 11, 0.50MM X X
30 DC150183 6 BEARING,BIG End standard X X
30 DC150184 6 BEARING,BIG End fitting size 0.10 X X
30 DC150185 6 BEARING,BIG End fitting size 0.25 X X
30 DC150186 6 BEARING,BIG End fitting size 0.50 X X
30 DC150187 6 BEARING,BIG End fitting size 0.75 X X
30 DC150188 6 BEARING,BIG End fitting size 1.00 X X
35 DC221872 1 DAMPER,VIBRATION X X
SCREW,VIBRATION Damper and hub to crank-
43 DC100691 6 X X
shaft
55 DC221873 1 FLYWHEEL,WITH Ring gear X X
60 DC221874 1 GEAR,RING X X
SCREW,FLYWHEEL And crankshaft gear to
70 DC100691 8 X X
crankshaft
75 DC221875 1 GEAR,CRANKSHAFT X X
2-51
ENGINE, CONNECTING ROD AND PISTONS
2-52
ENGINE, CONNECTING ROD AND PISTONS
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
5 DC221876 6 ROD,CONNECTING X X
10 DC100080 12 SCREW X X
15 DC221877 6 PISTON,STANDARD X X
15 DC221878 6 PISTON,FITTING Size 1, height -.30 X X
15 DC221879 6 PISTON,FITTING Size 11, height -.60 X X
15 DC221880 6 PISTON,FITTING Size 111, height -.90 X X
20 DC260108 6 KIT,PISTON RING X X
25 DC221881 6 PIN,PISTON X X
30 DC221882 12 RING,RETAINING X X
2-53
ENGINE, WATER PUMP
2-54
ENGINE, WATER PUMP
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
8 DC221949 1 PUMP,WATER WITH GASKETS X X
15 DC260117 1 KIT,GASKET WATER PUMP X X
20 DC221948 1 GASKET,WATER PUMP TO CRANKCASE X X
24 DC100198 3 SCREW,WATER PUMP TO CRANKCASE X X
28 DC100702 4 SCREW,WATER PUMP TO CRANKCASE X X
42 DC221743 1 SENDER,TEMPERATURE X X
45 DC140149 1 RING,SEAL SENDER UNIT TO FLANGE X X
DC130211 1 PIPE,RETARDER X X
100 DC221950 1 GASKET,PIPE SOCKET TO CYL/HEAD X X
106 DC100408 1 SCREW,PIPE SOCKET TO CYL/HEAD X X
109 DC100702 1 SCREW,PIPE SOCKET TO CYL/HEAD X X
112 DC120238 1 SOCKET,PIPE TO WATER PUMP X X
GASKET,CONNECTING PIPE TO CONNEC-
DC221951 1 X X
TOR
SCREW,CONNECTIONG PIPE ON CONNEC-
DC100507 3 X X
TOR
200 DC220731 2 THERMOSTAT,83 DEGREE X X
205 DC140110 2 RING,SEAL X X
DC221962 1 COVER,TWIN THERMOSTAT HOUSING X X
230 DC100369 1 SCREW,COVER TO WATER PUMP M8X30 X X
230 DC100366 3 SCREW,COVER TO WATER PUMP M8X40 X X
235 DC220800 1 SENDER,UNIT COOLING WATER OUTLET X X
245 DC120239 1 UNION,BANJO X X
265 DC120240 1 FITTING,HEAT FEED X X
RING,SEAL FITTING TO INTERMEDIATE
270 DC140182 2 X X
PIECE
275 DC221952 1 CAP,RUBBER TO PLUG PIPE SOCKET X X
280 203588 1 CLAMP,RUBBER CAP 20-32MM X X
285 DC221953 1 PULLEY X X
SCREW,FAN COUPLING AND PULLEY TO W/
310 DC100507 4 X X
PUMP
315 DC221528 1 BELT,V 2040 MM X X
320 DC221954 1 PULLEY,GUIDE FUEL FEED PUMP X X
330 DC221963 1 TIGHTENER,BELT X X
SCREW,BELT TIGHTENER TO CYLINDER
385 DC100336 1 X X
CRANKCASE M10X95
2-55
ENGINE, FAN
2-56
ENGINE, FAN
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221391 1 FAN X X
15 DC221390 1 HUB,VISCOUS X X
DC221964 1 FLANGE,FAN COUPLING X X
20 DC100359 4 NUT,FAN CLUTCH AT ADAPTOR PIECE X X
35 DC221955 1 SPACER,FAN X X
40 DC100703 4 STUD X X
55 DC100704 6 SCREW,SPACER TO VIBRATION DAMPER X X
2-57
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
2-58
ENGINE, ENGINE SUPPORTS & ATTACHMENT PARTS
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
10 DC221956 1 MOUNTING,ENGINE LEFT X X
10 DC221957 1 MOUNTING,ENGINE RIGHT X X
25 DC100705 8 WASHER,MOUNTING TO CRANKCASE X X
30 DC100706 8 SCREW,MOUNTING TO CRANKCASE X X
77 DC221958 1 EYE,LIFTING REAR X X
85 DC100597 4 SCREW,LIFTING EYE TO CYLINDER HEAD X X
2-59
ENGINE, AIRCONDITIONER COMPRESSOR
2-60
ENGINE, AIRCONDITIONER COMPRESSOR
I Vin Series
Q 6 6
T
PART No T DESCRIPTION x x REMARKS
E From:
Y 4 6
M To:
5 DC221758 1 COMPRESSOR,LESS COUPLING X X
10 DC260118 1 KIT,COUPLING X X
15 DC260098 1 KIT,GASKET X X
20 DC221959 1 CONSOLE X X
25 DC221960 2 SLEEVE X X
30 DC221961 2 SLEEVE X X
49 DC100707 4 SCREW,COMPRESSOR TO SUPPORT X X
52 DC100352 4 SCREW,SUPPORT TO CRANKCASE X X
2-61
AIR INTAKE SYSTEM
3 7
13
11
8
12 6
4
10
13
11
13
11
12
E9836402 SH1-2 C
2-62
AIR INTAKE SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION x x REMARKS
E No. From:
Y 4 6
M To:
1 290230 1 PRE-CLEANER X X
2 290131 1 AIR CLEANER X X
3 206496 2 MTG,BAND,AIR CLEANER X X
4 206489 1 PIPE,AIR INTAKE X X
5 204668 1 CLAMP,STACK-AIR INTAKE PIPE X X
6 208828 2 CLAMP,T-BOLT X X
7 201819 1 REDUCER,STACK X X
8 200641 1 ELBOW X X
9 200466 1 INFORMER X X
10 200051 1 CLAMP,HOSE X X
11 100370 10 WASHER,HARDENED X X
12 100314 4 NUT,NYLOC X X
13 100089 6 SCREW,HEXHD X X
2-63
AIR CLEANER
P008531
2-64
AIR CLEANER
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 290131 1 AIR CLEANER,FRG15,RADIAL SEAL X X
2 220722 1 COVER,FRG15 AIR CLEANER X X
3 220723 6 LATCH,FRG15 AIR CLEANER X X
4 220725 1 ELEMENT,OUTER,FRG15 A/CLEANER X X
5 220747 1 ELEMENT,INNER,FRG15 A/CLEANER X X
6 220724 1 VACUATOR,VALVE,FRG15 A/CLEANER X X
7 NSI 1 BODY,AIR CLEANER X X
8 200871 2 CABLE TIE X X
2-65
EXHAUST SYSTEM
16
18
16
18
3
6
17 20
20 5 17
19
13
1
11
10 20 15
17
4 14
21
15
9
10 12
11
7
10
11
8
E9836403 SH1-2 D
2-66
EXHAUST SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207496 1 CLAMP,EXHAUST X X
2 206638 1 EXHAUST,H/SHIELD COVER X X
3 206637 1 EXHAUST,H/SHIELD FIXED X X
4 206636 1 EXHAUST,H/SHIELD MID X X
5 206635 1 EXHAUST,H/SHIELD FRONT X X
6 206298 1 EXHAUST,STACK PIPE X X
7 206297 1 EXHAUST,MUFFLER X X
8 206296 1 EXHAUST,MID SECTION X X
9 206294 1 EXHAUST,FRONT SECTION X X
10 204035 3 CLAMP,SEALCLAMP X X
11 201212 4 CLAMP,EXHAUST X X
12 176554 1 HEATSHEILD,EXHAUST,ENGINE X X
13 174447 1 MTG,EXHAUST H/SHIELD FRNT X X
14 100652 1 NUT,STOVER X X
15 100548 6 WASHER,HARDENED X X
16 100424 11 WASHER,HARDENED X X
17 100370 10 WASHER,HARDENED X X
18 100211 11 SCREW,HEXHD 8.8 DIN933 YZ X X
19 100199 1 BOLT,HEXHD X X
20 100091 10 SCREW,HEXHD X X
21 100083 4 SCREW, HEXHD 8.8 YZ X X
2-67
FUEL SYSTEM
18 9
16 12
1
16
9
17
7
15 14
11
16
4
14
16
12 17
11
3
13
E10813404 SH2-2
8
2
10
2-68
FUEL SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 DC220461 1 PUMP,HANDLIFT& PREFILTER LATES X X
2 241273 1 HOSE X X
3 241272 1 HOSE X X
4 241218 1 HOSE X X
5 240980 1 HOSE X X
6 206945 2 MOUNTING,RUBBER,D#,USED WITH X X
7 206615 1 FILTER, UNIT, FUEL-WATER X X
8 176793 1 BKT,SQUIGLY,FUEL HOSE X X
9 121451 2 ADAPTOR X X
10 121365 1 ADAPTOR X X
11 120969 2 CONNECTOR X X
12 120804 2 ELBOW X X
13 120785 1 CONNECT,SPEC X X
14 120781 2 ADAPTOR X X
15 100731 2 SCREW X X
16 100548 8 WASHER,HARDENED X X
17 100312 4 NUT,NYLOC X X
18 100198 2 SCREW, HEXHD X X
2-69
FUEL-WATER FILTER UNIT
P008517
2-70
FUEL-WATER FILTER UNIT
I BB Vin Series
Q
T PART 3 2
T DESCRIPTION REMARKS
E No. 0 5 From:
Y
M DD To:
1 206615 1 FILTER,UNIT,FUEL-WATER,10MIC X X
2 206616 1 ELEMENT, FUEL FILTER X X
3 224670 1 BOWL, SEE-THRU X X
2-71
ENGINE COOLING SYSTEM
57
63
29 59
29 27 53
44
63
53
49 55
9
13
33
21
20
37 10
37
61
47
8
52
61
52
28
3
36 16
15 2
19 22
33
18
17 49
46 14 48 30 63
1 52 34
2 38
51 34
2 45 63
32 57
2
4 5
62
2 63
29
54 63
53 57
54 42
29
53
52 63
62 56
51
52
30 52
53 53 58
55 55
E9836405 SH1-3 E
2-72
ENGINE COOLING SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
1 207967 1 BOOT, RUBBER, DRAIN VALVE X X
2 207862 12 CLAMP,T-BOLT X X
3 207451 1 HOSE,SURGE TANK,OUTLET X X
4 207442 1 HOSE,OIL COOLER INLET X X
5 207441 1 HOSE,OIL COOLER OUTLET X X
8 207099 1 SURGE TANK ASSEMBLY X X
9 207004 4 CLIP,SPRING,SHROUD-RAD X X
10 206944 2 PIPE,VENT LINE X X
13 206475 1 COWLING,RADIATOR X X
14 206436 2 PIPE,OIL COOLER CIRCUIT X X
15 206435 1 PIPE,MAKE-UP LINE X X
16 206434 1 PIPE,SUCTION LINE X X
17 206433 1 HOSE, MAKE - UP LINE X X
18 206429 1 HOSE,ENG.IN,OIL COOLER X X
19 206428 1 HOSE,ENG.OUT,OIL COOLER X X
20 206427 1 HOSE,ENGINE INLET X X
21 206426 1 HOSE,RADIATOR,TOP X X
22 206425 1 HOSE,RADIATOR,BTM X X
27 206187 1 RADIATOR,ALUMINIUM,BEHR,#D X X
28 203927 1 GROMMET X X
29 203764 8 P CLIP X X
30 203681 4 P CLIP X X
32 203588 4 CLAMP,HOSE X X
33 203538 2 CLAMP,T-BOLT X X
34 201419 4 P CLIP X X
36 200089 4 CLAMP,HOSE X X
37 200062 9 CLAMP,HOSE X X
38 174673 1 PLT, MTG BRK, VENT LINES X X
42 174557 1 PLT,MTG,COOLING PIPES X X
44 173595 1 GUARD,BREATHER,BEHR RAD X X
45 130082 2 HOSE,HEATER X X
46 130002 1 HOSE,PUSHLOCK X X
47 130001 1 HOSE,PUSHLOCK X X
48 122136 1 VALVE,DRAIN X X
49 100757 4 SCREW,HEXHEAD X X
51 100731 4 SCREW X X
52 100548 21 WASHER,HARDENED X X
53 100370 25 WASHER,HARDENED X X
54 100364 2 SCREW,HEXHD X X
55 100314 8 NUT,NYLOC X X
56 100312 5 NUT,NYLOC X X
57 100310 6 NUT, NYLOC X X
58 100198 2 SCREW, HEXHD X X
59 100094 2 BOLT,HEXHD X X
61 100083 11 SCREW, HEXHD X X
62 100080 6 BOLT X X
63 100061 16 WASHER,FLAT X X
2-73
ENGINE COOLING SYSTEM
62
63
40
26
24
53
61
61 50
52
39 53
52
56 12
43
53
64 50
11 35
61
31
52
7
41
25
52
51
52 56
30 31
6 23
31
60
53
53
55
E9836405 SH 2-3 F
2-74
ENGINE COOLING SYSTEM
I Vin Series
Q 6 6
T PART
T DESCRIPTION XX REMARKS
E No. From:
Y 4 6
M To:
6 207287 1 GUARD,FAN X X
7 207286 1 HOSE,REDUCER,CAC X X
11 206782 1 PIPE,CAC OUTLET X X
12 206523 2 MTG,RUBBER,CAC-CHASSIS X X
23 206366 1 HOSE,MOULDED,CAC INLET X X
24 208598 1 HOSE,CAC, 7 PLY X X AEB**********0438
25 206322 2 CLAMP,HOSE X X
26 206188 1 COOLER,AIR,CHARGE,BEHR,#D X X
30 203681 4 P CLIP X X
31 203592 4 CLAMP,T-BOLT X X
35 201213 2 CLAMP, EXHAUST X X
39 174577 1 BKT,RAD/CAC,LHS BOT X X
40 174576 1 BKT,RAD/CAC,LHS TOP X X
41 174575 1 BKT,RAD/CAC,RHS BOT X X
43 173733 2 PLT,SPACER,CAC X X
50 100733 8 SCREW, HEXHD X X
51 100731 4 SCREW X X
52 100548 21 WASHER,HARDENED X X
53 100370 25 WASHER,HARDENED X X
55 100314 8 NUT,NYLOC X X
56 100312 5 NUT,NYLOC X X
60 100089 4 SCREW,HEXHD X X
61 100083 11 SCREW, HEXHD X X
62 100080 6 BOLT X X
63 100061 16 WASHER,FLAT X X
2-75
B20D 6X4 AND 6X6 ADT
2-76