034035

I/O terminal

Design The terminals for 8 inputs and 8 outputs are combined in a basic unit. In addition,
distributor terminals are provided for 0 V and 24 V for the supply of sensors and
actuators. The base unit can be clipped onto top-hat rails. All contact points and the
current supply are linked to the 24-pin plug. The I/O terminal is connected to the
control cabinet by means of an I/O cable, which is not part of the scope of delivery
(Order No. 34031).

Function The I/O terminal provides 8 inputs and 8 outputs on screw terminals. 24 LEDs are
available for status display to indicate the status of the I/Os.

Technical data Electric

Number of inputs with LED 8

Number of outputs with LED 8

Number of terminals 0 V 22

Number of terminals 24 V 12

Connector Amphenol-Tuchel 24-pin, 57 GE series

© Festo Didactic 08/2001 Subject to change 1/2

034035
I/O terminal

PIN 1 O0
PIN 2 O1
PIN 3 O2
PIN 4 O3
PIN 5 O4
PIN 6 O5
PIN 7 O6
PIN 8 O7
PIN 9 24 VA
PIN 10 24 VA
PIN 11 0 VA
PIN 12 0 VA
PIN 13 I0
PIN 14 I1
PIN 15 I2
PIN 16 I3
PIN 17 I4
PIN 18 I5
PIN 19 I6
PIN 20 I7
PIN 21 24 VB
PIN 22 24 VB
PIN 23 0 VB
PIN 24 0 VB

Pin assignment

Note The inputs of the I/O terminal can be switched for the connection of either positive
switching (PNP) or negative switching (NPN) sensors via two slide switches.

Connection of positive Connection of negative

switching sensors (PNP): switching sensors (NPN):
both switches in PNP position both switches in NPN position

Slide switch positions

2/2 Subject to change © Festo Didactic 08/2001

 150768
Starting current limiter

Design A relay and an electronic current limiter have been integrated on a circuit board. The
circuit board can be fitted via the attachments on the reverse side. Electrical
connection is effected via screw terminals.

Function The device limits the surge current to a maximum of 2A the moment it is switched
on. Otherwise, the module operates in the same way as a relay.

Note This module must only be used to operate consuming devices with a maximum static
current requirement of 1A. The current limiting effect must not be used for the
continuous current limiting of a consuming device.

24V
SPS

0V 0V

IN 24V OUT 0V

0V

Connection diagram

© Festo Didactic 08/2001 Subject to change 1/2

150768
Starting current limiter

Technical data Electric

Control voltage 24 V DC

Current 1.0 A

Current limitation 2W

Max. limitation duration 50 ms

Max. switching frequency 1/s

2/2 Subject to change © Festo Didactic 08/2001

 162844
Manometer

Description Pressure gauges are used to measure and indicate pressure values at pneumatic
control systems.

Pressure gauges may not be loaded to more than ¾ of their full scale value during
continuous operation.

© Festo Didactic 07/2009 Subject to change 1/2

162844
Manometer

Technical data Feature Data/description

Nominal size of pressure gauge 63 mm

Indicating range [bar] 0 … 1 bar

Indicating range [psi] 0 … 14.5 psi

Continuous load factor 0.75

Alternating load factor 0.66

Operating medium Liquid and gaseous media

(no oxygen, no acetylene)

Design structure Bourdon-tube pressure gauge

Pneumatic connection G1/4

Position of connection Rear side central

Ambient temperature -20 … +60 °C

Measurement accuracy class 2.5

Protection class IP43

Materials information
connecting thread Brass
housing ABS
viewing window PS

Conforms to standard DIN EN 837-1

2/2 Subject to change © Festo Didactic 07/2009

 170701, 170702, 170703
Push-fit piping system

Function Piping of process engineering systems is quick, reliable and leak-proof using the
piping and push-fit connector system. The individual components of the piping
system are:
 Straight piping sections
available in different lengths Order No. 304518
 Blanking plug Order No. 170704
 Push-in T-connector (see above) Order No. 170702
 Push-in L-connector 90° (see above) Order No. 690590
 Push-in L-connector 90° (see above) Order No. 170701
 Hand lever valve (see above.) Order No. 170703

Design The piping system consists of pipes and push-fit connectors made of plastic.

Technical data Parameter Value

Operating characteristics
Cold water system 20 °C/10 bar
Hot water system 65 °C/7 bar
Central heating system 82 °C/4 bar

Withdrawal force  1200 N/20 °C

Bursting pressure  40 bar/20 °C

Flow media Water, miscellaneous gases

Operating pressure Max. 6 bar at 80 °C

Material Plastic PEM (Polymerelectrolytmembranes)

Piping diameter, external 15 mm

© Festo Didactic 06/2006 Subject to change 1/2

170701, 170702, 170703
Push-fit piping system

Assembly/dismantling  A pipe cutter is required to cut the piping to length.

 Piping is assembled without the need for tools.

 Assembly:
– Simply cut the piping to length using plastic pipe cutters and ensure that the
pipe is free of sharp edges, longitudinal grooves or other damage.
– Prior to pushing-in, the fitting must be in the „unlocked“ position, whereby a
narrow gap exists between the screw cap and the body of the fitting.
– Insert the piping past the O-ring up to the stop in the connector. The O ring in the
support sleeve ensures additional sealing of the connection.
– Tighten the screw cap up to the stop on the housing. This presses the O-ring onto
the piping, thereby securing the connector.
– Check the established connection by attempting to withdraw the piping.

Second seal

Plug-in mark

 Dismantling:
– Unscrew the screw cap until a narrow gap is created and the two arrows snap
into the opposite position. Press back and hold the retaining element using your
fingers or with the help of releasing tool. The pre-fitted piping can now be pulled
out.

2/2 Subject to change © Festo Didactic 06/2006

 170712
Pump

Typical areas of application  Recirculating pump for water, antifreeze compounds in heating systems for
motor vehicles, boats, caravans, etc.
 Recirculating pump for fresh water cooling in vehicles.
 All-purpose pump for applications where self-priming is not required.

Mounting instructions These pumps are standard intake centrifugal pumps and must be filled with the
pumping medium prior to commissioning.

These pumps must not be operated dry. A brief period of dry operation does not
damage the pump. Please note that if the pump is operated dry for more than
30 minutes, it will be rendered unusable. If run dry, a noise will become audible.

Important: This pump must always operate in the specified direction of rotation.

The pumps are designed for continuous operation and voltage fluctuations of ±20%.
They must not be used for waste water containing coarse dirt particles.

The pumps can be installed in any working position – horizontal or vertical. In order
to avoid the formation of air pockets, the pump outlet should be turned upwards in
the case of horizontal mounting or aligned so that it is positioned at the upper side
of the pump.

© Festo Didactic 06/2006 Subject to change 1/4

170712
Pump

Design The pump is held within a clamping ring and is mounted onto a profile plate using
two screws and T-head nuts.

Individual components of the pump:

1) Housing,  20 2) Impeller 3) O-ring
4) Screw 5) Clamping ring 6) Washer
7) Shaft 8) Seal 9) Magnet housing

Note When in operation, note the polarity of the voltage applies. The cable connections
are colour coded:
Operating voltage Positive terminal red
Negative terminal black

The maximum cable length is 44 m at:

Cable cross section: 1.0 mm2
Operating voltage: 24 V

2/4 Subject to change © Festo Didactic 06/2006

 170712
Pump

Technical data Parameter Value

Pump housing Fibreglass reinforced plastic (PPA,

GF 30 )

Shaft Stainless steel

Wearing plate Stainless steel

O-ring EPDM

Impeller Body: Fibreglass reinforced plastic (PPS, GF

40 %)

Magnet: Ferrite

Bearing: Resin-bound carbon

Magnet housing Fibreglass reinforced plastic (PSU,

GF 30 %)

Motor flange Fibreglass reinforced plastic (PA66,

GF 30 %)

Motor housing Steel, iron-zinc treated,

Motor cover Fibreglass reinforced plastic (PA 66,

GF 30 %)

Schrauben Steel, iron-zinc treated,

Motor Bearing mounted, permanent magnet motor

12/24 V

Motor bracket? Aluminium, varnished

Protection class IP 67 (DIN 40050)

Connection 20 mm (¾“)
Push-in connection for piping diameter, external 15 mm

Interference supressed EN 55014

Temperature range
Fluidt 40°C –  100°C
Environment 40°C – 70°C

Max. system pressure 2.5 bar

Operating voltage 24V DC

Power 26 W

Max. flow 10 l/min

Dimensions:
Length 170 mm
Width 62 mm
Height 75 mm

Weight 0.53 Kg

© Festo Didactic 06/2006 Subject to change 3/4

170712
Pump

Pressure and performance Pressure (bar) Delivery rate (l/min) Current at 24 V (A)

0.1 26 1.1

0.2 19,5 1.0

0.3 9,0 0.75

Measured values apply for a tubing connection of ¾“ (20 mm)

4/4 Subject to change © Festo Didactic 06/2006

 170715
2/2 way solenoid valve DN10

2/2 way solenoid valve

Symbol

Function The 2/2-way solenoid valve is a direct controlled valve. If electrical current is not
flowing through the coil, the valve is closed by spring power. There is no pilot
pressure necessary to open the valve.

Functional principle

In normal position the armature with seal is pressed from spring power on the valve
seat.
The medium reinforces the seal effect. Engaging the selenoid coil the armature is
lifted from the valve seat whereby it is released. The medium is possible to flow
unchecked from P to A. Deactivating the selenoid coil the clip presses on the
armature whereby the valve is locked.

Design The 2/2-way solenoid valve is mounted with plug connectors into the piping.

© Festo Didactic 02/2009 Subject to change 1/2

170715
2/2 way solenoid valve DN10

Assembly position The assembly position of the valve is in any direction, preferably vertical position.

Medium Neutral gases, liquids and steam.

Electrical connection Plug vanes to DIN 43650 A for a connector socket Type 2508.

Note For a firm attachment, a pipe clamp may be fitted in front and behind the valve.

Technical data Parameter Wert

Nominal diameter 10 mm (DN10)

Connection G 1/2

Pressure difference 0...0,3 bar

Static pressure max. 10 bar

Max. anbiant air temperature 50 °C

Body material Brass

Cores Stainless steel (1.4105)

Assembly position Arbitrary, preferably vertical position

Operating voltage 24 VDC ±10 %

Operating cycles max. 360/min.

Viscosity of usable media max. 21 mm2/s (3 °E)

Power consumption 8W

Kv-Value (water, +20°C) 1,2 m3/h (measurement 1 bar valve input free
outlet

Protection class IP 54

Weight 0,415 kg

Subject to change

Electrical pin assignment 1

1 24 V (black)
2 Ground (black)
3 PE (gn/ge)
2

2/2 Subject to change © Festo Didactic 02/2009

 526213
Analogue terminal

9 10 11 12 13 14 15

1... 8

Function The analogue terminal is an optimised terminal strip for the connection of analogue
sensors and actuators to a control unit (PLC, EasyPortDA, Simu-Box etc.) via 15 pin
Sub-D interfaces. A 15-pin cable (not included) with a core cross-section of 0.25 mm2
connects the analogue terminal parallel to the control unit. 4 analogue input signals
and 2 analogue output signals can be connected.

Design The analogue terminal is to be mounted on an H-rail.

Technical data Parameter Value

Number of analogue inputs 4

Number of analogue outputs 2

Number of earth for inputs and outputs 2

Nominal voltage VN 125 V

Max. Current-carrying capacity per branch 2.5 A

Number of pins 15

Dimensions
Length 45 mm
Width 65 mm
Height 42 mm

Ambient temperature (operation) -20 °C – 50 °C

The function of the terminals is described in general in the allocation list and subject
to the function scope of the industrial controller.
Therefore please observe the notes regarding the connection procedure of the
controller.

© Festo Didactic06/2006 Subject to change 1/2

526213
Analogue terminal

Pin allocation PIN allocation Analogue

terminal

Analogue Function Terminal

OUT VO1 1

VO2 2

AGNDO 3

IN II2 4

II1 5

AGNDI 6

VI2 7

VI1 8

OUT IO2 9

IO1 10

IN II4 12

II3 13

VI4 14

VI3 15

U = Voltage
I = Current
E = Input
A = Output
GND = Earth

2/2 Subject to change © Festo Didactic06/2006

 541150
Motor controller

Function The Maxi-1Q-4-30 controller is a motor controller with speed adjustment for 24V DC
motors. It ensures the reliable switching on and off of motors.

In the off status, the dynamic braking is active. The IxR amplification can be adjusted
by means of a bridge between GND and terminal 3 (amplification 1) or terminal 4
(amplification 2).

Design The motor controller is to be mounted on an H-rail.

IxR amplification Bridges Function

None Minimum amplification

GND and terminal 3 Adjustable amplification

GND and terminal 4 Maximum amplification, fixed

© Festo Didactic 04/2010 Subject to change 1/4

541150
Motor controller

+VCD GRD
Anschlussbelegung 0V +VCD

Start

Poti zum Einstellen

der max. Drehzahl

Klemmen zum Brücken

der IxR Verstärkung

R+ Ref. 10V
Externe potentiometer 10 k.
A2 n-setpoint
Speed setpoint adjustment
R- Ref. 0V

A1 Start

0V Earth

0V AGNDO (Analogue earth for outputs)

+ +VCC (supply voltage)

4 IxR amplification 2

3 IxR amplification 1

- GND (earth) amplification 1+2

+ Supply voltage

1 Motor (+)
Motor connection
2 Motor (-)

- Earth

2/4 Subject to change © Festo Didactic 04/2010

 541150
Motor controller

Technical data: Input circuit Parameter Value

Nominal voltage/triggering voltage 24V DC

Nominal voltage range min./max. 18V – 35V DC

Input current for Vn 10 mA

Analogue input voltage range 0V – 10V DC

Technical data: Output Parameter Value

circuit
Switching voltage range / motor voltage 18V – 35V DC

Max. Permanent-load current 3.5 A

Current limiter up to therm. cut-off 15 A

Speed 0V – V CC adjustable

Power driver MOS-FET

© Festo Didactic 04/2010 Subject to change 3/4

4/4 Subject to change © Festo Didactic 04/2010
 544245

Flow sensor Type 2

Function The transparent liquid flowing-in in the direction of the arrow adopts a centrifugal
motion via the rotating body in the measuring chamber and directed onto the light-
weight, three-vane rotor. The speed of the rotor is proportional to flow and is sensed
contactlessly via the built-in optoelectronic infrared system (diode and photo
transistor).

The integral amplifier supplies a steady square-wave signal, whereby the signal level
is dependent on the applied supply voltage (8 – 24V DC). Thanks to the special
configuration of the rotor, any potential gas bubbles in the liquid (trapped air) are
not dispersed, but are transported with the liquid.

The assembly position is arbitrary. The direction of flow is indicated by an arrow on

the sensor housing. Stabilizing sections upstream or downstream of the measuring
device are not required. Volumetric flow rate fluctuations or pulsation does not have
a negative effect on the measuring result. A protective filter is mounted on the inlet
side.

All sensor housing components in contact with media are made of polyvinylidene
fluoride (PVDF).

Design The flow sensor is to be fitted into piping with the help of adapters.

Note Design in use: B.S.P. (British Standard Pipe Thread = Abbreviation for
British pipe thread)

© Festo Didactic 06/2006 Subject to change 1/4

544245
Flow sensor Type 2

Note The polarity of the applied voltage is to be observed during operation. The cable
connections are colour coded:
 Operating voltage Positive terminal white
Negative terminal green
 Output signal Square wave signal brown

Electrical design

Technical data Parameter Value

Permissible operating voltage 8 – 24V DC

Current consumption 18 – 30 mA

Frequency range (output) 40 – 1200 Hz

Max. Load 2.2 k

Signal pick-up Infrared (optoelectronic)

K-Factor (pulse / dm3) 8000

Measuring range 0.3 – 9.0 l/min

Measurement uncertainty  1 % of measured value, at 20 °C

Linearity  1 % of measured value

Viscosity Max. 15 cSt (je nach Messbereich)

Operating pressure Max. 10 bar

Standard temperature range 40 °C – 85 °C

Polarity-reversal protection Yes

Materials:
all components in contact with media PVDF
Seals Viton

Dimensions
Length 47 mm
Connecting thread G ½“

Push-in connection for piping diameter, external 15 mm

Electrical connection Cable

2/4 Subject to change © Festo Didactic 06/2006

 544245

Flow sensor Type 2

Characteristic curves and

scales

Sensor

Pressure loss curve

© Festo Didactic 06/2006 Subject to change 3/4

544245
Flow sensor Type 2

Dimensions for B.S.P (British Standard Pipe Thread = Abbreviation for British pipe
thread) and N.P.T. (National Standard Taper Pipe Thread = American tapered pipe
thread.) design

A 12.7 mm
L 47 mm
D ½“
d 13 mm

Maintenance The protective filter on the inlet side requires cleaning.

4/4 Subject to change © Festo Didactic 06/2006

 549826
Pressure sensor

Pressure sensor

Function The pressure measurement transducer uses ceramic measurement cell as sensor.
The electronics transduces the measured signal into output signals of 0…10 V.
Because of its robust design, this sensor is for use in rough industry environment as
well.
The maximum process temperature range must not exceed 100 °C.

Design To protect the electronics against vibrations and humidity it is infused.

The sensor can be connected with 2 wire or 3 wire technology.
The pressure compensation is realized by a hole at top of the sensor.

Note Watch the polarity of connected voltage supply.

© Festo Didactic 08/2009 Subject to change 1/4

549826
Pressure sensor

Technical data Parameter Value

Measurement range 0 … 400 mbar

Electrical connection Push-in elbow connector to DIN 43650

Protection class IP 65

Process connection G½

Parts in contact with measured substance Ceramic, stainless steel, NBR-sealing ring

Measurement system Ceramic cell

Temperature ranges
Process temperature (at max.
environment temperature of 50°C) -25 °C..+100 °C
Storage temperature -40 °C..+85 °C
permissible environment temperature -25 °C..85 °C
compensated temperature range -10 °C..55 °C

Temperature influence
on zero point ‹0,25 % f.E./10 K
on range ‹0,15 % f.E./10 K

Power supply
nominal voltage 24 V DC
voltage range 11 V DC..40 V DC
max. permissible voltage supply 40 V DC

Signal output
2-wire technology 4..20 mA
3-wire technology 0..20 mA or 0..10 V

Current limiting at output signal At 110 % of pressure range

Adjustment range Zero point ± 10 %

Characteristic curve deviation

(Linearity, hysteresis, repeatability) ‹ 0,5% f.E. (zero point adjustment)

Response time ‹ 3 ms

Load RLmax
Usup ply  11
0,02
Load at signal output 0..10 V › 2,5 kΩ

Weight approx. 300 g

Noise immunity to DIN 50082

Subject to change

2/4 Subject to change © Festo Didactic 08/2009

 549826
Pressure sensor

Pin assignment Parameter Value

2-wire technology (4..20mA)

1 positive terminal
2 negative terminal
3 not used
Ground connected

3-wire technology (0..20mA / 0..10V)

1 output signal
2 negative terminal / output signal
3 positive terminal
Ground connected

Subject to change

Technical diagram

© Festo Didactic 08/2009 Subject to change 3/4

549826
Pressure sensor

Electrical connections

4/4 Subject to change © Festo Didactic 08/2009

 689200
Tank, round

Function The round tank has a capacity of 3 l (effective operating capacity) and can be used
for liquids and solids.

The tank cover is provided with several holes with threaded connection for inflow
and for sensors. Holes not required are provided with a blanking plug.

A connector d40 is fitted at the lower end of the container for discharge.

Design The container is attached laterally to a profile column via brackets, using screws and
T-head screws and is then mounted to the profile plate.

Different design variants with different profile feet can be used within MPS-PA.

Note Carefully tighten the mounting screws.

© Festo Didactic 06/2006 Subject to change 1/2

689200

Tank, round

Technical data Parameter Value

Material Macrolon 2805

Permissible operating temperature Max. 65 °C

Capacity Max. 4 l total volume of container-

Effective operating capacity 3l
Container scaling 0.5 – 3 l

Dimensions of cylinder approx.

Diameter external/internal 150 mm/140 mm
Height external/internal 210 mm/200 mm

Dimensions of frustum (below) approx.

60 mm/50 mm
Diameter external/internal
90 mm/80 mm
Height external/internal

Push-in connections for piping diameter, 15 mm

external

2/2 Subject to change © Festo Didactic 06/2006

 690588
Capacitive proximity sensor

Function The operational principle of a capacitive proximity sensor is based on the evaluation
of a change in capacitance of a capacitor in an RC resonant circuit. If a material
approaches the proximity sensor, the capacitance of the capacitor increases. This
leads to a change in vibration response of the RC circuit which is then evaluated. The
change in capacitance depends mainly on the distance, dimensions and the
dielectric constants of the respective materials.

The proximity sensor has a PNP output, i.e. the signal line is switched to a positive
potential in the switched status. The switch is designed in the form of a normally
open contact. The connection of the load is effected between proximity sensor signal
output and earth.

A yellow light emitting diode (LED) indicates the switching status and the green light
emitting diode (LED) the ready status. The sensitivity of the sensor can be
individually adapted with the help of a small adjusting screw.

The capacitive proximity sensor cannot be fitted flush.

Design The capacity proximity sensor can be fitted in a mounting bracket using two locking
nuts. The proximity sensor is of cylindrical design and has an M 18x1 thread.

© Festo Didactic 06/2006 Subject to change 1/4

690588
Capacitive proximity sensor

Note The polarity of the applied voltage is to be monitored during operation. The cable
connections are colour coded.

Parameter Value

Operating voltage
1 Positive terminal Brown
3 Negative terminal Blue

4 Load output Black

Connection diagram

2/4 Subject to change © Festo Didactic 06/2006

 690588
Capacitive proximity sensor

Technical data Parameter Value

Permissible operating pressure 12 – 48V DC

Switch output PNP, normally open contact

Nominal switching distance (adjustable) 9.5 – 10 mm

Hysteresis (regarding nominal switching 1.9 – 2 mm

distance)

Maximum current on contact 200 mA

Maximum switching frequency 25 Hz

Current consumption when idling (at 55 V)  20 mA

Permissible operating/ambient temperature -10 °C – +50 °C

Protection class IP 65

Polarity reversal protection, short-circuit proof Resistant to sustained short-circuit and

overload-proof

Materials
Front cap PTFE
Housing Brass, nickel-plated

Dimensions of housing M18 x 59.7 mm

Type of mounting Flush

Displays
Supply voltage LED Green
Switching element „ON“ LED Yellow

Type of connection Connectors M8

3-ping

Weight 55 g

Electrical connection Cable, 2000 mm long

Dimensions

© Festo Didactic 06/2006 Subject to change 3/4

4/4 Subject to change © Festo Didactic 06/2006
 691225
Float flow sensor

Function The device consists of a vertically arranged tapered glass tube opening at the top,
through which the fluid to be measured flows. A conical float within the tube is lifted
by the flow of liquid and kept afloat, if equilibrium exists between the downwards
directed weight of the float on the one hand and the upwards directed force of flow
and buoyancy force on the other.

The volumetric flow can be read off via an externally fitted scale and the float level
marking. Bevelled notches on the float cause the float to rotate and prevent any
jamming.

Design The flow meter downstream of the flow sensor is fitted with a metering tube made of
Trogamid –T, which is suitable for use with neutral or aggressive media. The
threaded connectors moulded at the ends of the meter tube are used to receive
valve fittings. O-rings embedded at the front ensure a reliable seal between the
meter tube and valve fitting without generating radial forces which could cause the
tube to burst.

The graduated scale printed on the meter tube is adjusted according to the
respective flow medium and indicates the flow volume in l/h or m³/h. Moulded
dovetailed groovess are provided to fit nominal value pointers, limit value and signal
devices.

© Festo Didactic 08/2009 Subject to change 1/4

691225
Float flow sensor

Note The use of float flow sensors is limited to the measurement of small to medium
volumetric flow of low viscosity liquids without solid particles or of gas flow at low
pressures

Technical drawing 4

1 Meter tube 2 Float 3 Screwed connector

4 Locking nut 5 Float trap 6 O-ring (seal)

2/4 Subject to change © Festo Didactic 08/2009

 691225
Float flow sensor

Technical data Parameter Value

Measuring range for water. 20 – 250 l/h

Housing shape Tapered bodyr

Meter tube size – nominal size 15 mm

Materials
Meter tube Trogamid-T
Connecting piece PVC-U

Type of connection Threaded connector ends with valve fitting

Sealing material EPDM

Operating pressure Max. 10 bar

Dimensions
Internal diameter x length 20 mm x 208 mm (L4)

Weight 0.12 Kg

Push-in connector for piping diameter, external 15 mm

© Festo Didactic 08/2009 Subject to change 3/4

4/4 Subject to change © Festo Didactic 08/2009
 691326
Ultrasonic sensor

Function The functional principle of an ultrasonic sensor is based on the generation of

acoustic waves and their detection following reflection via an object.

The carrier of acoustic waves is normally the atmospheric air. An ultrasonic

generator is actuated for a brief period and emits a pulse of ultrasonic energy which
is inaudible to the human ear. Once emitted, the pulse of ultrasonic energy is
reflected via an object located within range and bounced back to the receiver. The
duration of the ultrasonic pulse is evaluated by means of downstream electronics.

Within a certain range the output signal is proportional to the signal duration of the
ultrasonic pulse.

The object to be detected can be of different materials. Neither shape or colour, nor
liquid or powdery condition, have any or only a minimal effect on detection. In the
case of an object with a smooth, even surface, the surface must be aligned vertically
to the ultrasonic beam.

In its factory condition, the output signal increases with growing distance between
sensor and the object to be measured.

This setting is not suitable for level measurement in a container.

With increasing filling level, the distance between the sensor and the item to be
measured (water surface), the distance is reduced, whereas the gauge signal should
increase. This is why the setting of the increasing output signal has been reversed.
Similarly the measuring range of the sensor has been adjusted to the container.

© Festo Didactic 08/2009 Subject to change 1/4

691326
Ultrasonic sensor

Technical data Parameter Value

Analogue output (VO)

Voltage range 0 – 10 V

Protection class IP 67

Weight Max. 67 g

Ambient temperature -25 – 70 °C

Switching point error  2.5 % (-25 to 70 °C)

Rated operating voltage Ve 24V DC

Operating voltage range VB 10 – 35 V DC (at 12 – 20V DC,

sensitivity reduced by up to 20 %)

Permissible residual ripple 10 %

Idle current I0  50 mA

Measuring range
programmed 48 – 270 mm
factory setting 50 – 300 mm

Characteristic curve
programmed Falling
factory setting Rising

Installation

Dimensions diagram, all dimensions in mm

2/4 Subject to change © Festo Didactic 08/2009

 691326
Ultrasonic sensor

Free spaces

Keep free space within distance "x" around the sound cone clear of interfering
objects. Angular misalignment of 3 applies for smooth surfaces.

Switching range
(Vendor settings)

© Festo Didactic 08/2009 Subject to change 3/4

691326
Ultrasonic sensor

Connection

Pin assignment:
1 24V (brown)
2 n. c.
3 0V (blue)
4 Analogue output (black)

4/4 Subject to change © Festo Didactic 08/2009

 696656
Measuring transducer – frequency/voltage

f
U

Function The measuring transducer converts the measured value of the flow sensor into a
voltage within a range of 0 to 10 V. It is operated using a DC voltage of 24 V.
It can be plugged into the basic terminal block and simply removed using this again
by pulling out.

Technical data Parameter Value

measuring transducer
Permissible ambient temperature 55 °C

Operating voltage 20 – 30V DC

Current consumption 12 mA

Linearity error 0.1 %

Transmission error 0.1 %

Input
Square-wave frequency generator 0 – 1kHz
Signal level 6VSS – 30VSS
Peak time 3s

Output
Output signal 0 – 10 V
Output load 2k

Colour Grey

© Festo Didactic06/2006 Subject to change 1/4

696656
Measuring transducer - frequency/voltage

Note regarding The basic terminal block has a lateral inscription plate. It is equipped with
basic terminal block 2-wire terminals. Front wiring; connections: CAGE CLAMP connection

Measuring converter f/V with basic terminal block:

1) Measuring converter f/V (plug)
2) Basic terminal block
3) Inscription plate

Electrical pin allocation

2/4 Subject to change © Festo Didactic06/2006

 696656
Measuring transducer – frequency/voltage

Technical data Parameter Value

basic terminal block
Cross-section 0.08 – 2.5 mm²
28 – 14 AWG

Rated voltage EN 400 V

Rated transient voltage 6 kV

Degree of contamination 3

Nominal current 10 A

Weight 21.028 g

Colour Grey

Type of wiring Front wiring

Total number of connection points 2

Total number of potentials 2

Height 28 mm/1.1 in

Width 22 mm/0.866 in

Depth 50 mm/1.97 in

Strip length 8 – 9 mm/0.33 in

© Festo Didactic06/2006 Subject to change 3/4

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