(DIU TRACK-L YE LRACIUK KUGUUUUI-UP (MACHINE) FUWBIKEL BY C4s Fae 1 OT (CATERPILLAR Service Information Systema [Suiiom 5 Weleome ki Testing and Adjusting AGT Track-Type Tractor Hydraulle System esi Number -REWRDSAS12 Putin out-01/08/2012 ite Updated 24/00/2013 Pilot System Pressure - Test and Adjust SMCS - 5050-025 Introduction The oil forthe pilot system comes fom the rear section of the implement pump, Pilot System Pressure Test Tabled Required Too Footing [item [Part Number] Desripton al | #F0887 [Presa Gause ae [Dae [ira ito a [ovate |comirAncny [2 (Two sts of tooling (A) are required to perform the Pilot System Pressure Test ENT ey Personal injury or death can result from escaping fluid under pressure. Escaping fluid under pressure, even a very small pin-hole size leak, ean penetrate body tesue and cause serious injury and possible death. If fui is injected into your skin, it must be treated immediately by a doctor familiar with this typeof injury. lntps/siscat.comvsiswcblsiswebtechdoctechdoc. print pagejsptreturnul-Iiswebs... 19/02/2014DIVE PRACK-1YPE TRACLUR KJGUOUUI-UP (MACHINE) POWERED IY CZ) «age 4 010 Always use a board or cardboard when checking for a leak. WARNING Always replace the Nloorplate when performing tests. Perform tess with ol temperature below 66 dey (150 deg f) to prevent serious burns. Do not hold pressure gauges in your hand or lap when checking, pressure readings NOTICE, Care must be taken to ensure that uids are contained during performance of inspection, maintenance, testing, adjusting, and repair ofthe product. Be prepared to collet the uid with suitable containers before opening any compartment or disassembling any component containing Ouids, Refer to Special Publication, NENG2S00, "Dealer Service Tool Catalog" for tools and supplies suitable to collet and contain fluids on Cat products. Dispose of al luids according to local regulations and mandates. 1. Move the machine toa smooth, horizontal location. Move the machine away from other ‘operating machines and away from personnel, 2. Lower the blade until te bade is about 609.6 mm (24 inch) off the ground. Lower the ripper until the ripper i resting firmly on the ground 3. Stop the engine. 4. Tum the engine tart switch key to ON postion. Verify thatthe implement shutoff contol is not aetvated inorder to allow the implements to operate ‘5. Move the contol lever forthe ripper lift and ripper ip repeatedly Note: The blade wil slowly lower as the riper controls are moved. 6. Move the contol lever forthe bulldozer to each operating postion several times in order to remove the pressure from the hydraulic lines, atpssis cat. comssweb/siswebltechdoc/echdoe. print page sp?reumurlisisweb(s... 19/02/2014DIO TRACK-TYPE TRACTOR RIGOO001-UP (MACHINE) POWERED BY C27... Page 3 of 7. Turn the key to OFF position 8, Assemble both sets of tooling (A) 9, Remove the Roorplate from machine. Matin 1 ousor2e (0) reser Tap fo Hyslop HPS") @)Leiaut (@)Asionmen Screw pss at com/siswelsiswebvtechdociechdoe_print_pagejsp?retumursisweb's... 19/02/2014DIUI TRACK-1 YP LRACAUK KJGUUUUI-UP (MACTUNE) FUWEREL BY CZs. Fage 4010 eran 2 ‘Conta Va forthe Remote Al-To-Al Afttcooler (RATAAC) (4) Pes for Hye Fan Pap Discharge CHFPD") (6) Adjustment sero (equa abe) 10. Attach one set of tooling (A) tothe pressure tap for hydraulic pilot supply ("HPS") (1) tach the other st of tooling (A) to the pressure tap for hydraulic fan pump discharge IFPD") (4) 11 Install dhe loorplate 12, Start the engine and run the engine at low ide (700 rps), 13, Check the pressure ofthe hydraulic fan pump discharge (*HFPD") at toling (A). The pressure a tooling (A) should be 4068 + 207 kPa (590 + 30 ps) nipsisis cat com/siswebisiswebltechdochtechdoe_ print pagejsp?retummurisiowebls... 19/02/2014DIVE PRACK-1 YP ERACLUK KJGUUUUI-UP (MACHINE) POWERED BY CZs. rage 2 OT 14, Tnerease the engine speed to high ide 15, Tum the implement lockout switch to the ON position. 16, Check the pressure ofthe hydraulic pilot supply ("HPS") at woling (A) . The pressure at tooling (A) should be 4000 = 207 kPa (580,00 30.00 ps Adjusting the Pilot System Pressure hstton 3 sours {Cano Valve forthe Remote A-To-Air Afro (RATAAC) (4) resp for Hye Fan Pimp Disshrge FPO") (6) Adjsment sew Gequence valve) hupslsis.catcomsiswebvsiswebvtechioc/techdoc_print_page,jsptreturnurl-/siswebls... 191022014WIUL PRACK-1YPE LRACIOK KJGUUUUL-UF (MACHINE) FUWERED BY U2/ Frage 0 OF 1. Adjust the pressure ofthe hydraulic fan pump discharge ("HEPD") (2) onthe sequence valve (3) 0 4068: 207 kPa (590+ 30 psi. sraton 4 soins (Pressure Tap for yale Plot Supply CAPS") )Lacknt (0) Adjust Sen 2, Loosen locknut (4) and turn adjustment srew (5) in onder to adjust the pressure of the hydraulic pilot supply CHES") to 4000-£ 207 kPa (80,00 + 30.00 ps) ntpsisis eat com/siswebisisweb/techdochechdoe_print_page jspPretumurtsisweb's.. 19/02/2014