Experiment 1: Study Of Cad Using SolidWorks

Aim: The Introduction of CAD/CAM.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software.

TECHNOLOGY OF CAD:
CAD - Computer Aided Design
CAD technology makes use of the computer to create drawings of parts and
assemblies on computer files, which can be further analyses and optimized.

REASONS FOR IMPLEMENTING CAD:

To increase productivity of the designer

To improve the quality of design
To improve documentation
To create a database manufacturing

BENEFITS OF CAD

• Productivity Improvement in Design: CAD helps in increased productivity by reducing the

time for developing conceptual design, analysis and drafting. It is also possible to reduce the
manpower.
• This depends on, Complexity of the drawing.Degrees of repetitiveness of features in parts.
• Degree of symmetry in parts Extensive use of defined shapes
• Shorter Lead Time: Using CAD systems a finite set of drawings and documentations can be
prepared in relatively short time.
• Flexibility in Design: CAD offers the advantages of easy modification of design to
accommodate customer’s specific requirements.
• Design Analysis: The design analysis routines available in a CAD System help to optimize
the design
• Fewer Design Errors: Interactive CAD Systems have built in capability for avoiding errors
in design, drafting and documentation.
• Standardization of Design and Drafting: The single operating system in CAD provides a
command basis for design, analysis and drafting process. With interactive CAD, drawings are
standardized.

Drawing More Understandable:

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 With the increase in the use of 3D views and solid modeling, it has become easier to
comprehend the features of the component readily. One does not have to reconstruct the solid
shape from 2D objects. Many software packages allow 3D view generation from a 2D model.
Improved Procedures of Engineering Changes:
Control and implementations of engineering changes can be significantly and improves with
CAD.
Original drawings and reports are available and easily accessible.
Revised Information can be retained and new drawings with changes can be created without
destroying previous features.

Introduction to 3D Modeling Using Solid Works

Solidworks is a 3-D modeling tool. Unlike other 3-D modeling tools, Solidworks is not fully
three dimensional. Other programs allow the user to easily draw in three dimensional space.
In Solidworks, one draws in a plane and then extrudes solids from the plane. Planes are used
to obtain position in three dimensional space. It is possible to draw in three dimensional
space using Solidworks, but is very difficult. Therefore the best method of creating three
dimensional objects is using planes.

File types
The Default tab contains templates based on the units and drafting standard you selected
when you installed Solid Works.

Solid Works file types include:

Part (.ipt)
Assembly (.iam)
Drawing (.idw)

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1.CREATING A NEW PART FILE
a. Go to File:New
b. Select Part
i Solidworks files consist of parts and assemblies.
ii. Individual parts are made and combined together in an assembly

2.CHANGING UNITS
a. Go to Tools: Options
b. Click on Document Properties tab
c. Select Units from the tree on the l

3.CREATING A RECTANGLE
d. Click on Sketch
Sketches are drawings located on a plane
e. Click on Rectangle
f. Select Top Plane
g. Click and Drag to create the rectangle
h. Click the Return Button in top left corner

4.SIZING THE RECTANGLE

i. Select Sketch1
j. Right Click
k. Select Edit Sketch
Allows you to modify a sketch you have already drawn
l. Double Click the left side of the rectangle
A properties box appears where you can edit the starting and
iii. ending points, length, and angle of the line.
iv. Set the beginning point in the Y direction to -24
v. Set the ending point in the Y direction to 24
vi. Set the beginning point in the X direction to -24

e. Double Click the right side of the rectangle

vii. Set the beginning point in the X direction to 24

5.CREATING A SOLID
a. Click on Features
Features manipulate sketches and creates three dimensional solids
b. Click on Extruded Boss/Base
This creates a solid by extending a two dimensional sketch into
viii. three dimensions. The sketch can be extruded in either or both
ix. directions. It can also be extruded a specified distance or up to
another surface.
x. The extrusion can also be tapered a specifie
xi. number of degrees
c. Change the distance of D1 to 4.25
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d. Click the direction arrow so that the normal vector is pointing in the
Negative Y direction
e. Click the check box

6.FILLETS
a. Click on Features:Fillet
b. Set fillet radius to .25
c. Select the four Top Edges
d. Click the check box

7. HOLLOWING THE BOTTOM

a. Click the bottom plane of the solid
b. Draw a 45x45 Rectangle centered on the plane
c. Click on Features:Extruded Cut
i. Extruded Cut is similar to Extruded Boss/Base, but is the opposite. It takes a
twodimensional sketch and removes part of a solid in the third dimension.
d. Change the distance of D1 to 3.5
e. Click the check box

8. SAVING
a. Click on File:Save
b. Name file

9. CREATING AN ASSEMBLY
a. Click on File:New:Assembly with units of Inches
b. Insert the Table Top Part
c. Click on Insert:Component:Existing Part/Assembly
d. Insert the Leg Part
e. Click on Insert:Mate
f. Select the Left Circle of the hole in the Leg and the Inside of one of the Left
Circles on the table
g. Click the check box
h. Repeat for the three other legs

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10. Procedure :
Step 1: Select the part and click on advance and finally click on ok

Step 2: Sketch > front plane

Step 3: Select the desire unit: mmgs unit click out > click on line > draw the horizontal line
from origin and it will show yellow horizontal line will be appear that color belongs to the
relation >180º>for dimension >click on the smart dimension >selection the line >draw
80mm>press the enter >escape

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Step 4: Select smart dimension 80mms for horizontal line blue color indicates the completely
selected >some lines are black in color> it connected to the horizontal line

Step 5: Co- linear with adjancent line >smart dimension

Step: 6 Click on smart dimension width of the line is 20mms , Now its defined as fully
defined over defined purpose

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Step:7 Here dialogue box will appear on the screen and press ok , Measuring box over defined
30º is not necessary

Step:8 Click on smart dimension and measure the width of the design (35mm) For co-linear

Step:9 Click on driven > over defined then you have two options >here convert to the driven
dimension > select it > drag the mouse > delete it

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 Experiment 2: Designing Sheet Metal Stent Modelling

Aim: To make Sheet Metal Stent Modelling.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software

Procedure: The steps involved in designing the sheet metal stents are discussed below:

Steps: 1. Click New (File>New) , Click Part , OK .

2. Click Option (Tools>Option…), Select Document Properties Tab. Select Units,

Under Unitsystemselect IPS (Inch, Pound, Second) Ok.

3. Select Front Plane, From Lower Left Menu Select Normal To.

4. Draw Centreline from Mid Axis and Then Draw A Rectangle At Side Of Centreline

With Specified Dimension.

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5. Click on Features and Select Revolved Boss/Base . We Will Get Cylindrical Shape
Object.

6. Click on Inserts Bends And Select the Edges to Bend.

7. Click on Unfold Option And Click on Edges to Unfold. We Have to Do Normal

to For Sketch.

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8. Click on Line Option Then Draw the Lines as Require at Left Corner of Sheet and Each Line
Has Been Specified with Dimension.

9. With the Help of Line Option Make A Lines With Dimension And Having Equal Or Parallel
To Each Other. It Should Be Drawn Below Upper Square.

10. First Select the Upper Drawn Image Then Click on Linear Sketch Pattern
Option Particular Mention the Dimension of X-Axis, Y-Axis and Degree of Rotation Angle.

11. First Select Sketch1 Then Click on Edit Sketch Option After That Go
To

Features And Select Extruded Cut Option Then Specify the Value. We Will Get
Extruded Metal Stant.

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12. Click On Sheet Metal Tab In That Select Fold Tab Then Select
Fixed Face And Face To Bend Of Opposite Direction.

13. After Folding We Will Get Sheet Metal Modelling.

14. Save The File.

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 Experiment 3: Designing Hip Joint Model

Aim: To make Hip joint Modelling.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software

Procedure: The steps involved in designing the Hip joint are discussed below:

Step 1: Select the line > click on smart dimension and drag the line to 140mm Click on the
smart dimension and measure 165º angle and finally drag up to 100.00mm

Step 2: Click on smart dimension and measure 165º angle and drag the line up to100mm from
origin click on smart dimension drag the line up to 140mm

Step 3: Click on smart dimension and drag the line up to 5mm Click smart dimension and
drag the line up to 27.00mm , Click on 3D point and draw the line and again click on smart
dimension drag the line up to 300mm and click on another vertical line drag the line up to
120mm by using smart dimension

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Step 4: Here click on the smart dimension and measure 165º angle between the adjacent line
Again, click on the smart dimension drag the line up to 100mm

Step 5: Click on the smart dimension and maintain 5mm distance in between the two vertical
lines ,Click on smart dimension between the line drag up to 27.00mm,Again, click on the
smart dimension and maintain the distance between the lines up to 100mm,Click the on smart
dimension and measure width of the line 3mm,Again, click on the smart dimension and drag
the line up to 300mm

Step 6: Click on the smart dimension and take the outer line of the circle up to 38.80mm and
measure the inner radius of the circle is 13.07mm

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Step 7: Here click on smart dimension and drag the vertical line up to 30mm,Measure the
radius of the circle which is about 14mm with the help of smart dimension

Step 8: Mark on a co- liner and after click on the right mark Click on smart dimension and
drag the line up to 25mm and after click on the mirror

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Step 9:

Step 10. Final hip joint image

Click on smart dimension and measure the line which is up to 8.00mm and after that click on
right mark

Click on center point arch and draw the line and after that click on smart dimension drag the
line upto15mm and click on right mark

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 Experiment 4: Designing Tracheobronchial stent on Structure

Aim: To design the Tracheobronchial stent structure.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved in designing the Tracheobronchial stent are discussed below:

Step 1: Sketch “Y” profile on top plane and add dimensions and constraint.

Step 2: Offset sketch entities.

Step 3: Extrude cross section and repeat move/ copy body.

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Step 4: Intersect bodies.

Step 5: Add fillets.

Step 6: Sweep profile and mirror body.

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Step 7: Material appearance.

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 Experiment 5: Model designing for Motion Analysis

Aim: To design the model for motion analysis

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved in designing the part for motion analysis are discussed below:

Step 1: click new file > select units MMGS > select front plane > draw center rectangle
starting from origin > smart dimensions length 100mm width 50 mm > draw extrude boss
20mm.

Step 2: take new file > select top plane > draw center square > smart dimensions all 20mm >
then draw extrude boss of similar dimensions > save.

Step 3: assemble both the parts

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 Experiment 6: Study of Motion Analysis Using SolidWorks

Aim: To study the motion analysis with the help of SolidWorks

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved in the study of motion analysis are discussed below:

Step 1: Add two parts in assembly.

Step 2: Add standard mates.

Step 3: Add solid work motion analysis and apply gravity assembly as well as apply force to
cube.

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Step 4: Plot linear velocity vs time. And check velocity at different time .

Step 5: Plot linear displacement vs time and export plot to excel then see max value at end
row.

Step 6: Plot linear acceleration vs time.

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 Experiment 7: Model Designing of CPU Heat Sink

Aim: To design the CPU heat sink for thermal analysis.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved to design the CPU heat sink for thermal analysis are
discussed below:

Step1: Select the front plane ,and the select the scetch

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Step 2: select the midpoint and draw horizontal line through the origin

Step 3 draw the plates on the horizontal line with the help fillet

Step 4: then select the linear sketch model of the plate and make 12 similar plates.

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Step 5: then make the horizontal plate below the plate and joint it

Step 6: fter this select the extruded boss menu and extrude the design.

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Step 7: making the plate also extruded.

Step 8: then select the appearance like the soft aluminium sheet.

Step 9: then draw the sketch of the rectangle on the horizontal plate with specific dimensions.

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Step 10: then make the four holes to corner of rectangle with the help of hole hazard menu.

Step 11: this is the last step make the fillet to lower side of plates.

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 Experiment 8: Study of CPU Heat Hink for Thermal Analysis

Aim: To study the CPU heat sink for thermal analysis.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved To study the CPU heat sink for thermal analysis are discussed
below:

Step 1 make the new part and draw the rectangle with specific diamensions

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 Step 2 making the extruded boss of rectangular design.

Step 3 make the appearance of this plate copper like and attach this design with the previous
design on lower side of the plates.assemby of two components

Step 4 then go to simulation

Step 5 then go to new study of simulation

Step 6 then directly go to thermal analysis.

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Step 7 then go the thermal analysis setting and selection of parts for thermal analysis

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Step 8 then select the heat power to the copper plate .

Step 9. Then select the heat flow

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 .
Step 10 then apply the heat to total part of the design.

Step 11 then select the maximum and minimum temp to the plate

Step 12 then select the material aluminium

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Step 13 then apply heat to all the part of the design

Step 14 then run this study how to temp flow occurs

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Step 15 it shows the thermal stimulation of heat from bottom to top

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 Experiment 9: Model Designing for Structural analysis study

Aim: To Design the model for structural analysis study

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved Design the model for Structural analysis study are discussed
below:

1.Select the front plane.Select the line and make the diagram as given in the below.

2.Add the Smart dimensions to the above design.

3.Now click on the feactures>Extruded base/boss.

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4.Click on Right option.

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 Experiment 10: Study of Structural Analysis Using SolidWorks

Aim: To study the structural analysis using SolidWorks

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure:
1.Select the front plane. Select the line and make the diagram as given in the below.

2.Add the Smart dimensions to the above design.

3.Now click on the feactures>Extruded base/boss.

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4.Click on Right option.
5.Click on the upperside setting option>Add-ins>Solidworks simulation.

6.Now Simulation option can observed at upperside of the screen.

7.Now click on Simulation>Study Advisor>New Study.

8.After clicking on the new study search Steel structure test as given in image.

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9.Then click on Apply material left corner option.

10.After that select the material AISI 4130 Steel,normalized at 870C and click on apply.

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11.Click on upper leftside corner option Fixture advisor>Fixed Geometry.

12.Select the plane on the model as per below image.

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13.Click on External load advisor>Force
14.Select the edge of model.

Select the direction of force

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15.Now click on the Run This Study option.

16.Click on Stress>Animate

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And the scale as per below image

17.Click on the Strain>Edit Definition

Then select on True scale.

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18.Click on right option.

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 Experiment 11: Model Designing of Ball Bearing Structure
Akash Kacharu Ahire
MD/2023/701

Aim: To design the ball bearing structure.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software

Procedure: The steps involved in designing the ball bearing are discussed below:

Step.1 Click New (File>New) Click ‘OK’

Step 2. Convert the unit in the down most right corner from ‘IPS’ ‘MMGS’

Step 3. Now click on ‘Front Plane’ and ‘Sketch’ in it

Step 4. Now click on a ‘circle’ icon and draw a circle

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Step 5. Open a new part and create the following sketch on a plane. Then revolve it around a
centre axis.

Step 6: this will create the basic outer housing of a ball bearing.

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Step 7: on the plane passing through the centre make the following sketch. the circle touches
the inner curved surface. The number of spokes corresponds to the number of the ball which
will be inserted.

Step 8:

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this will create the following outer housing

Step 9:
in a new part we will create the inner housing of the bearing. for that create the following
sketch and revolve it around the central axis.

Step 10: for the shaft to have a grip we create grooves in the inner housing. For that make
following sketch and cut it

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Step 11: you can make two grooves by using mirror feature(optional)

Step 12:
this creates the inner housing for the ball bearing. Now it’s time to create the ball. for that in a
new part create a semicircle and revolve it as follows.

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Step 13:
in the central plane of the ball create the following sketch. This will be helpful for mating in
the assembly.

Step 14:
open a new assembly. Insert the outer and inner housing in it. mate their respective planes and
their central axis to make them concentric and lie in same plane. for this you will require two
coincident mates (for making them in same plane and for making them concentric).

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Step 15:
insert the balls. (I am inserting 8 balls which can vary as your wish)

Step 16: now mate one of the marked points in the all with the arc in the outer housing with
the coincident mate...

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Step 17: then mate the two-axis using coincident mate to align it properly.

Step 18:
mate all the balls similarly.

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Step 19:
hide the excess lines to make it look good.

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Step 20:
you can also add an animation using this when using this in any further assembly.
Step 21:
important thing is that "radius of the arc created on the outer housing should be equal to the
sum of the ball diameter and radius of the inner surface of the inner housing". else the balls
will mesh into the housing.

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 Experiment 12: Model Designing of Bevel Gear in SolidWorks
Akash Thakur
MD/2023/702

Aim: To create a 3D profile of Bevel Gear using SolidWorks

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved Design the Bevel Gear discussed below:

1. Open SolidWorks.

2. Open new part file.

• Click new

• Double click part in the new tab to create a new part document.

3. Select right plane, and click sketch

• To have a normal view on the selected plane, choose normal to from the click
options.
• You can also press space on your keyboard, to see the orientation panel. Then
choose normal to.

4. On the sketch tab, click on line tool.

5. Using the line tool, click on the origin and draw the following geometry lines by
using the SolidWorks horizontal, vertical, parallel and normal guidelines.

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6. Click smart dimensions

7. Dimension the geometry according to the example. Make sure it is fully defined.

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8. Save and exit the sketch mode.

9. Select features toolbar.

10. Select sketch1 from the part tree.

11. Click revolved boss/base The revolve window will appear.

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12. Click on the axis of revolution tab, then select L1 as the rotation axis.

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13. Make sure that your angle is set to 360 degrees, and click ok.

14. Select front plane and click sketch.

15. On the sketch tab, click on the line tool.

16. Choose the centerline option.

17. Using the centerline tool, draw a line which passes through origin.

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18. Draw another line according to the example.

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19. Select L2 line and the E1 by holding the ctrl key at the time. The property
manager window will now appear.

• The property manager window enables you to set different constraints and relation
between entities.

20. In the properties window, select the collinear as a relation between these.

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21. Press ok.

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22. Save and exit the Sketch mode.

23. Click insert on main toolbar

24. Go through insert -> reference geometry and select plane

25. In the property manager, click first reference then select face1 as a tangent face from the
screen.

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26. In the property manager, click second reference and select L2 as a
perpendicular line from the screen.

27. Select plane1 (the plane was created in the previous steps), and click sketch.

28. Press ok to insert the geometry plane.

29. On the sketch tab, click on line tool. Choose centerline option.

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30. Using the centerline tool, draw a line which almost overlay the previous centerline.

31. On the sketch tab, click on line tool.

32. Using the line tool, draw the following geometry.

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 • The line tool can be used to draw different curves. For this purpose click on the
screen for the starting point and then move back to the starting point and start to
draw a curve.

33. Click smart dimensions.

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34. Dimension the geometry according to the example.

35. Click on mirror entities

• Mirror entities mirrors pre-existing 2D sketch entities on a plane around the

selected line/centerline entity.

36. In the property manager, select the centerline as the mirror about. Select the drawn lines
and curves as the entities to mirror.

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37. Press enter to place the mirror shape.

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38. Save and exit sketch mode.

39. Select the features toolbar.

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40. Click extruded-cut The extrude-cut window will now appear.

• Extruded-Cut is a 3D feature which helps you to remove materials from the 3D

model. You can cut in both directions and you are able to cut in angled extrusion
by checking the draft option

41. Use the previous sketch as selected contours

42. Select up to next as the depth of cut

43. Check the draft feature, and set the angle to 4 degrees.

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44. Press enter.

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45. On the features tab, click on the linear pattern toolbar list and select circular
pattern

• 3D pattern is a SolidWorks feature which helps you to remake features on a

predefined pattern, such as lines, circles, curves, etc.
• 3D circular pattern is a 3D pattern feature which enables you to create the circular
pattern using the feature you select as the seed feature.

46. In the property manager, select your extrude-cut as a features to pattern.

47. Set the angle parameter to 360 degrees.

48. Set the number of patterns to 25.

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49. Check the equal spacing box.

50. Press enter.

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51. Click on the upper surface of the disk, and select sketch.

52. Using the circle tool, draw a circle centered at origin.

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53. Dimension the circle by using the smart dimension, accordingly.

54. Save and exit sketch mode.

55. Click cut-extrude. The extrude-cut window will now appear.

56. Select the previous sketch as selected contours.

57. Select up to next as the depth of cut

58. Press enter, you should now see a complete bevel gear in 3D!

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59. Click file.

60. Click save.

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 Experiment 13: Slider Crank Mechanism

B Anjaneyulu
MD/2023/703

Aim: To create Slider Crank Mechanism

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved Design the slider crank mechanism discussed below:
Step 1:

Click on Sketch and select the front plane and after that click on the smart dimension and
measure the radius of the circle which is about 150mm and then draw a small circle which is
at a distance about 20mm from the main circle and then click on features and then extrude boss/
base after that click on blind and finally choose the midplane and click on the right mark

Step 2:

Click on sketch and then select front plane and then click on straight slot after choosing smart
dimension and then draw the circle which is having 10mm radius and 20mm length and again
click on smart dimension and choose a point which is about 10mm and click on feature select
the extruded boss / base direction 1 mark on the mid plane and again draw the circle click on
smart dimension and draw 15mm circle and finally click on the right mark and click on smart
dimension and the drag the line which is about 30mm length

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Step 3:

Select the sketch and choose the front plane and after that click on the straight line and click
on the smart dimension and extrude the circle 25mm and select the circle and click on smart
dimension and then draw a10mm line and select the feature in extruded boss/base in direction
1 choose the mid plane

Step 4:

Click on sketch and then select the front plane and choose the circle option and click on smart
dimension 25mm and open the features option in extruded boss/base and select the mid plane

Click on the circle and select the smart dimension and draw the circle which is about 10mm
and smart dimension is12.50mm and open the features option in extruded cut direction through
both and finally click on the right mark

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Step 5:

Select the circle and click on the smart dimension and drag the circle which is about 50mm and
angle between the two lines is 45º and then small circle dimension which is about 10mm

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 Experiment 14: Simple Gear Design

Kedar Gulve
MD/2023/704

Aim: To create simple gear design

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved Design the simple gear design discussed below:

1. Selection of circle and Midline in it :-

2. Add line on midline towards upper side and at center point of midline :-

3. Mirror entities of selected lines and joining of two upper lines :-

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4. Select linear sketch pattern and make multiple shapes on surface :-

5. Trim the unwanted middle parts using triam entities :-

6. Select circle and add at middle of design according to dimension :-

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7. Boss-Extrude :-

8. Select material of design and save file:-

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 Experiment 15: Nut Bolt Design

Atharva Kulkarani
MD/2023/705

Aim: To create nut bolt

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved design nut bolt discussed below:

• Step 1 : Create document.

• Step 2: Sketch the head of the bolt.

• Step 3 : Extrude Boss/Base the polygon.

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Step 4: Rounding the head .

• Step 5 : Create the shaft. (extrude cut)

• Step 6 : Chamfer the end of the shaft.

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• Step 7 : Make the thread of the bolt.

zzz

• Step 8 : Finishing the thread .

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 Procedure for nut

• Step 1 : start solid work in part mode .

• Step 2 : Top plane > Sketch and make polygon.

• Step 3 : Extrude it .

• Step 4 : Make a circle tangent to the side of the polygon.

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• Step 5 : Check flip side to cut and draft enabled at 60 degrees and we have rounded
edges then.

• Step 6 : Chamfer the edges of inner circle.

• Step 7 : Create threads in inner circle.

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 Assembly of nut and bolt

• Step 1 : Go to assembly insert and nut and bolt .

• Step 2 : Mate and activate temporary axis in assembly.

• Step 3 : Coincident relation.

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• Step 4 : Choose section view and define the bolt.

• Step 5 : Rotate and see the position nut and bolt .

• Step 6 : Right click > Toolbar > Motion Manager.

• Step 7 :Go to motion study and maker animation.

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 Experiment 16: Design Moving Part

Yogesh Mahale
MD/2023/706

Aim: To Design the moving part by using solid works software.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure:
1. Select the front plane
2. Select circle and draw from the centered.
3. Select the line and draw horizontally to the circle.

4. Draw centered line at the circle and and centeraline with the horizontal line.(make
symmectric of centered line and line).
5. Add smart dimensions the horizontal line with 150mm.

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6. Now exit the stectch.Then select Design library> toolbax>ANSI Metric>Power
transmission> gear

8.Select spur gear and add configuration as per the below image.

9.And cancel the insert component option.

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10.select the front plane of gear and select on float as per below image.

11.select Mate option and select front plane

12.then select on the flip and arrange the gear with previously drawn circle.
13.Go to the Design library> toolbax>ANSI Metric>Power transmission>Rack(spur
rectangular).

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14.Add the configuaration as per below image.

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15.Select the option MATE the select front plane of spur gear and rack gear.

16.Now coincide the previously drawn horizontal line and base of the rack gear.

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17.Select the Move Component option and adjust the rack gear as per the bellow image.

18.Select on the option Mate and in that go to the Mechanical mate in that select on
Rack Pinion

19. Now select the spur gear and then appearance>Plastics>High gloss

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20.And same for the Rack gear too.
21.Now select the Move component>Rotate Component.

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22.Select Motion study then select Annimation in that select Basic Motion then go the
Motor and add the configuration as per below image.

23.Select the setting as given in image

And into the Basic Motion add dimensions as per bellow image.

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24.Now play the image.

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 Experiment 17: Fidget Spinner

Hrushikesh Pathak
MD/2023/707

Aim: To create Fidget Spinner

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved Design the Fidget Spinner discussed below:

Part 1: Body Design

1.Select Top Plane > Normalize It > Draw Circle (3) > Make Two Of Them Construction
Purpose > Give Dimensions > Draw Center Line Of Equal Length (3) > Draw Arc > Select
Line And Go Back Again To Initial Point To Convert Into Arc (3) > Define Their Radius >
Make Them Tangent > Use Circular Sketch Pattern And Select All Arcs > Make 3 Instances >
Sketch Is Ready.

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2. Extrude Cut > Mid Plane > Apply Fillet Of 2mm To Outward Edges.

3.Use Offset For Arcs On Surface > Draw Circle > Trim Cut > Circular Sketch Pattern Of
Instances 3 > Apply Extrude Cut .

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Part 2 : top cover.

1. Top Plane > Draw Sketch > Define The Sketch > Use Revolved Boss >Apply Fillet
> Chamfer To Lower Surface.

Part 3 : bottom part

1. Top Plane > Sketch > Define Sketch > Revolved Boss > Chamfer

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Assembly & animation : all parts
Add body part > Mate > add ball bearing > coincident the plane > start animation > add
RPM > calculate > save all.

Reference
https://youtu.be/dktWCgA2Y-o?si=WRc6QyH3JxgLMpWN

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 Experiment 18: Spline Shaft And Spline Coupling

Rohit Patil
MD/2023/708

Aim: To design A Spline Shaft and Spline Coupling.

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved to design a spline shaft and spline coupling discussed below:

Part 1 Process:

Step 1: Click New (File>New) , Click Part , OK .

Step 2: Click Option (Tools>Option…), Select Document Properties Tab. Select Units,
Under Unit System Select MMGS OK.
Step 3: Select Front Plane , From Lower Left Menu Select Normal To.

Step 4: Click Sketch In Command Manager, Click Line. As You Can See On
Upper Right Corner Sketch Icon Appear Indicate That You’re On Sketch. Then Draw The
Structure Using Line Function.

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Step 5: Draw Sketch And Then Define Sketch With Dimension. Click Smart Dimension

, And Start Dimensioning.

Step 6: Click On Features And Click On Revolved Boss/Base Then Click On Tick Or
Escape.

Step 7: Click On Revolved1 And Select Edit Sketch Option And After That Select A Normal
To Option.

Step 8: Click On View Orientation Tab And Select Front View 3d.

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Step 9: Click On Circle And Then Draw Circle From Mid Plane.

Step 10: Click On Line And Then Start Line

From Outer Circle Top Point To Second Circle Top Point.

Step 11: Select The Line And Click On Offset Entities After Mention Size.

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Step 12: Click On First Line Then Select Offset Entities After That Select Reverse.

Step 13: Click On Trim Entities In That Select Extend Entities.So Extend The Two New
Offset Line Up To Second Circle.

Step 14: Select All Three Line And Select Circular Sketch Pattern.Then Type 6 Pattern.

Step 15: Click On Extruded Cut And Select The Region Of Interest To Cut And
Mention Length.

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Step 16: We Will Get Image After Cut.

Step 17: Click On Fillet And Then Select All 6 Corner Line.

Step 18: Click On Fillet In That Select Chamber Fillet After That Select All Corner Top Line
And Circle.

Step 19: Save The File As Spline Shaft And Select New Part.

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 Part 2 Process:

Step 1: Click New (File>New) , Click Part , OK .

Step 2: Click Option (Tools>Option…), Select Document Properties Tab. Select Units,
Under Unit System Select MMGS OK.
Step 3: Select Front Plane, From Lower Left Menu Select Normal To.

Step 4: Click Sketch In Command Manager, Click Line. As You Can See On
Upper Right Corner Sketch Icon Appear Indicate That You’re On Sketch. Then Draw The
Structure Using Line Function.

Step 5: Draw Sketch And Then Define Sketch With Dimension. Click Smart Dimension

, And Start Dimensioning.

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Step 6: Click On Revolved Boss/Base .

Step 7: Draw Circle From Central Point Of 100mm.

Step 8: Click On Point And Then Start Line From Inner Circle Top Point To Second Circle Top

Point. : Select The Line And Click On Offset Entities After Mention Size. Click On First
Line Then Select Offset Entities After That Select Reverse.

Step 9: Click On Trim Entities And Trim All Outer Line Extension.

Step 10: Select All Three Line And Click On

Circular Sketch Pattern. Then Type Six Circular Require.

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Step 11: Click On Extruded Cut And Select The Region Of Interest To Cut And
Mention Length.

Step 12: Save File As Spline Base.

Part 3 Assembly:

Step 1: Click New (File>New), Click Assembly .

Step 2: Click On Insert Component Then Add Your Parts.

Step 3: Then Click On Mate Option .Then Select Regio Of Interest To Mate.

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Step 4: Click On Movement Option So We Can Adjust The 2 Mate Component.

Step 5: Save The Final Assembly.

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 Experiment 19: Gear Train Mechanism With Motion Analysis

Sayan Kundu
MD/2023/709

Aim: To design gear train mechanism with motion analysis

Requirement: SOLIDWORKS Premium 2020 SP0.0 Software
Procedure: The steps involved to design gear train mechanism discussed below:

1. Click New (File>New) Click Assembly Click ‘OK’

2. Convert the unit in the down most right corner from ‘IPS’ ‘MMGS’

3. Click on ‘Apply Scene’ from the icons on upper side

of the display.

Then, click on second option ‘Plain White’

4. Click on ‘Sketch’ Then select ‘Front plane’

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5. Insert Line > Centerline, then put the centerline horizontally then

draw centerline vertically on both sides of center point.

6. Then Smart dimension > select left vertical line & center point of plane > 50 mm & then
select right vertical line & center point of plane > 30 mm

7. Change display to Isometric view.

8. Go to Design Library > Toolbox > ANSI Metric > Power Transmission >

Gear > drag Spur Gear on display.

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9. Go to Configure Component > put proper measurements. Image is given below.

10. Select one side plane of that spur gear.

11. Right Click > Float

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12. Go to Assembly > Mate > Select center point of spur gear & Front centerline > select
‘Concentric’ > ‘OK’

13. Select ‘Top Plane’ under ‘Annotations’ > Plane 3 of Spur Gear > Coincident > ‘Add/Finish
Mate’

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14. Go to Design Library, drag another Spur Gear on display.

15. Go to Configure Component > put proper measurements. Measurements are given below

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16. Go to Assembly > Mate > Select center point of new dragged spur gear & back
centerline

which is left out > select ‘Concentric’ > ‘OK’

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17. Select ‘Top Plane’ under ‘Annotations’ > Plane 3 of Spur Gear > Coincident > ‘Add/Finish
Mate’

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18. Right click on the surface plane of big spur gear > select ‘Normal To’ option.

19. Click on ‘Move Components’ > Move the big gear .

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20. Change display to isometric view.

21. Select first gear (small gear) > Go to ‘Appearances’ > ‘Painted’ > ‘Car’ > select ‘Candy apple
red’

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22. Select second gear (Large gear) > Go to ‘Appearances’ > ‘Painted’ > ‘Car’ > select ‘Gloss blue’

23. Select Assembly > FeatureManager Design Tree > click on ‘TooCutSke’ > Show (Eye Button).
Do same for both the gears.

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24. Change display to ‘Top view’. One dotted outer circle & Inner circle will be seen after
zooming in.

25. Go to ‘Assembly’ > ‘Mate’ > ‘Mechanical Mates’ > Select ‘Gear’ > Select both the outer
dotted line of both the gears > ‘Ok’

26. Turn off ‘Visibility Sketches’

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27. Go to ‘Motion Study’ tool at down of the display > Select ‘time range’ (16 sec here)

28. Go to ‘settings’ tool, present below the display. Fix ‘Frames per second’ of Animation at
30 > ‘Frames per second’ of Basic Motion at 30 > Geometry Accuracy set at ‘High’ > 3D
Content Resolution set at ‘High’ > ‘Ok’

29. Select ‘Motor’ tool > select the ‘Face’ of the small spur gear > Set the RPM at 5 > ‘Ok’

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30. Gear Train Mechanism is ready. Play the animation to see its rotation.

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