SERVICE MANUAL

HD33

Date Revise Version Description

2011.08.17 V1.0 Initial Issue

Copyright Aug. 2011. All Rights Reserved

Prepared:
Mina Amy
Check: Approved:

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 Preface
This manual is applied to HD33 projection system.The manual gives you a brief
description of basic technical information to help in service and maintain the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything
that is complex or not mentioned in the troubleshooting.

Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.

HD33 Service Manual

Copyright Aug, 2011.
All Rights Reserved
Manual Version 1.0

HD33 Confidential I

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 Table of Content

Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-2

Chapter 2 Disassembly Process

Equipment Needed & Product Overview 2-1
Repair notice 2-2
Rod Adjustment 2-6
Re-write Lamp Usage Hour 2-7
Repair Action 2-8

Chapter 3 Troubleshooting

LED Lighting Message For Projector 3-1

Main Procedure 3-2

Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Test Condition 4-1
I/O Port Test 4-2
Run In Test 4-8
Test Inspection Procedure 4-9
ADC Calibration 4-10
Restore Blower Speed 4-11

Chapter 5 Firmware Upgrade

Section 1: Pixelworks for FW Upgrade (USB) 5-1
Equipment Needed 5-1

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 Setup Procedure 5-2
Install USB Driver 5-2
Firmware Upgrade Procedure 5-4
Section 2: Pixelworks for FW Upgrade (RS232) 5-6
Equipment Needed 5-6
Firmware Upgrade Procedure 5-7
Section 3: 8051 FW Upgrade 5-9
Equipment Needed 5-9
8051 Firmware Upgrade Procedure 5-10
Check 8051 FW version 5-11

Chapter 6 EDID Upgrade

EDID Upgrade Procedure 6-1

Appendix A Exploded Image I

Appendix B
Serial Number Definition I
PCBA Code Definition II

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 Chapter 1

Introduction
1-1 Highlight

No Item Description
1 Dimensions (WxDxH) ● 379x313x122 mm
2 Power Supply ● Universal AC 100V-240V±10%, 50-60Hz
● Normal:TYP 375W MAX 385W @110/220VAC
3 Power Consumption ● ECO:TYP 315W MAX 325W@110/220VAC
● Standby:ECO Mode (< 0.5 W)
4 Keystone correction ● +/-5 degree
5 Throw ratio ● 1.5~1.8 (1080P)
6 Projection lens ● YM40
Normal Mode:
● 3000 Hours Standard @280W, 50% Survival Rate
7 Lamp life
ECO Mode:
● 4000 Hours Typical @230W, 50% Survival Rate
8 Lamp ● 280W Lamp (Osram E20.8)
DMD Chip&Number of ● 0.65” 1080P
9
active dots ● Number of active dots: 1080P
10 Color wheel ● 6 segments (R62G64B54R62G64B54)
11 System controller ● TI DDP 3021
● NTSC: M,3.58MHz,4.43MHz
● PAL: B, D, G, H, I, M, N,4.43MHz
● SECAM: B, D, G, K, K1, L,4.25/4.4MHz
12 Video compatibility ● SDTV: 480i/p, 576i/p,
● HDTV: 720p(50/60Hz), 1080i(50/60Hz),1080p(24/50/
60Hz)
●3D Timing: HDMI1.4A/1.3

● VGA (D-Sub 15pin) x1

13 Input signal spec ● HDMI x 2 (Version1.4A)
● YPbPr ( 3 RCA ) x 1
● Operating: 0~2,500 ft 5°C~35°C
14 Altitude&Temperature 2,500~5,000 ft 5°C~30°C
5,000~10,000 ft 5°C~25°C

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 1-2 Compatible Mode
Computer Compatibility

Compatibility Resolution H-Sync [KHz] V-Sync [Hz] Digital Analog

PAL/SECAM 720 x 400 31.5 70 ○ ○
PAL/SECAM 720 x 400 37.9 85 ○ ○
PAL/SECAM 720 x 576 50 ○ ○
VGA 640 x 480 31.5 60 ○ ○
VGA 640 x 480 67 ○ ○
VGA 640 x 480 37.9 72.8 ○ ○
VGA 640 x 480 37.5 75 ○ ○
VGA 640 x 480 43.3 85 ○ ○
SVGA 800 x 600 35.2 56.3 ○ ○
SVGA 800 x 600 37.9 60.3 ○ ○
SVGA 800 x 600 46.9 75 ○ ○
SVGA 800 x 600 48.1 72.2 ○ ○
SVGA 800 x 600 53.7 85.1 ○ ○
SVGA 832 x 624 75 ○ ○
XGA 1024 x 768 48.4 60 ○ ○
XGA 1024 x 768 56.5 70.1 ○ ○
XGA 1024 x 768 60 75 ○ ○
XGA 1024 x 768 68.7 85 ○ ○
XGA 1024 x 768 68.7 120 ○ ○
XGA 1152 x 864 75 ○ ○
HD720 1280 x 720 50 ○ ○
HD720 1280 x 720 60 ○ ○
HD720 1280 x 720 120 ○ ○
WXGA 1280 x 768 47.4 60 ○ ○
WXGA 1280 x 768 75 ○ ○

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 Compatibility Resolution H-Sync [KHz] V-Sync [Hz] Digital Analog
WXGA 1280 x 768 85 ○ ○
WXGA-800 1280 x 800 60 ○ ○
SXGA 1280 x 1024 64 60 ○ ○
SXGA 1280 x 1024 80 75 ○ ○
SXGA 1280 x 1024 91.1 85 ○ ○
SXGA+ 1400 x 1050 60 ○ －
UXGA 1600 x1200 75 60 ○ ○
HD1080 1920 x 1080 24 ○ ○
HD1080 1920 x 1080 50 ○ ○
HD1080 1920 x 1080 60 ○ ○
WUXGA 1920 x 1200 60 ○ ○
HDTV 1920 x 1080i 50 ○ ○
HDTV 1920 x 1080i 60 ○ ○
HDTV 1920 x 1080p 24 ○ ○
HDTV 1920 x 1080p 50 ○ ○
HDTV 1920 x 1080p 60 ○ ○
HDTV 1280 x 720 45 60 － －
HDTV 1280 x 720p 50 ○ ○
HDTV 1280 x 720p 60 ○ ○
SDTV 720 x 576 31.3 50 － －
SDTV 720 x 576i 50 ○ ○
SDTV 720 x 576p 50 ○ ○
SDTV 720 x 480 31.5 60 － －
SDTV 720 x 480i 60 ○ ○
SDTV 720 x 480p 60 ○ ○

Note: If the Computer Compatibility supportive signal is different from User’s Manual,
please refer to User’s Manual.

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 Chapter 2

Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+): 105
2. Screw Bit (+): 107
3. Screw Bit (-): 107
4. Hex Sleeves: 5 mm
5. Tweezers
6. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the main board, you have to record the lamp usage hour.

- Some related contents please refer to common SM chapter 2.

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 2-1 Repair notice

2-1-1 Disassemble Top Cover

Module

1. Unscrew 6 screws (as red circle) from

the Bottom Cover.

2. Press two sides of the projector and push

them as the blue arrow.

3. Remove the Top Cover Module.

2-1-2 Disassemble Main

Board

1. Unscrew 11 screws (as red circle).

2. Unplug 9 connector (as green square).

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 3. Unscrew 6 screws (as blue circle).

4. Unplug 1 connector (as yellow square).

5. Disassemble Main Board,Scaler

Board and Main Board Shielding.

Main BD Formatter BD

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 Note: - Make sure cables plug into the correct
ports when assembling the unit.

Please refer to the below table details of

each connector on Main Board.

A BC D EFG H

Male Connector
Item The key feature Figure
on Main Board

Compose of Black/
A Blower Blue/Red Wire and
Gray tube(3 pin)

Compose of Black/
B Front IR Yellow/Red Wire and
Gray tube(3 pin)

Compose of Black/
White/Red Wire, Red
C Photo Sensor BD
Connector and Black
tube(3 pin)

Compose of Black/
White/Red Wire,
D Lamp Blower
White Connector (3
pin)

Black wire tube (5

E Lamp driver
pin)

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 Male Connector
Item The key feature Figure
on Main Board

Compose of Red/Yel-
F&G System Fan
low/Black Wire (3 pin)

Wire Power Board to Black wire tube (8

H
Main Board pin)

2-1-3 Disassemble System

Fan Module
1. Unscrew 4 screws (as red circle) to
disassemble the System Fan Module.

Note: You should disassemble the System

Fan Module first before the Engine
Module disassembly.

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 2-2 Rod Adjustment

1. Environment Adjustment
- The distance between the engine and
the screen is 1.8M.
- This process should be done at a dark
environment (under 10 Lux).

2. Procedure Adjustment
- Change
 the screen to "white screen".
- Adjust the screws by using the rod
on the engine module to readjust the
image.
("screw 1" should be adjusted first, and
then "screw 2". Adjust until the yellowish
or bluish parts disappeared.)
2

3. Abnormal image inspection 1

- It should not have any abnormal color
at the rim of the image by estimating
through the eyes.
Note: - To avoid over adjusting the rod.
- After the operation, please use the glue
to fix the screws.

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 2-3 Re-write Lamp Usage
Hour
1. Get into service mode
- Press (power off→left→left→up) to get
into service mode.

2. Re-write Lamp Hours(Full)

- Use “up” or “down” buttons to select
“ Exit”,then use “left” or “right” buttons
to re-write the lamp hours(Full).

3. Re-write Lamp Hours(ECO)

- Use “up” or “down” buttons to select
“ Factory reset”,then use “left” or “right”
buttons to re-write the lamp hour(ECO).

4. Choose “Exit”, press “Enter” to exit

Note: left key = decrease lamp hour

right key =increase lamp hour

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 2-5 Repair Action
Repair action Change parts Software Description
page
Main Lamp Engine Lamp Blower Color I/O Firmware EDID
Board Module Module Driver Wheel Board

Firmware Update v v v chapter 5

Color Wheel v v Chapter

Index 4-3-1.7
OSD Reset v v v Chapter
4-5.2
Video v v v v Chapter
Calibration 4-6
VGA v v v v Chapter
Calibration 4-6
EDID v Chapter 6
Re-write Lamp v Chapter 2-3
Hours Usage
Video v v v chapter
Performance 4-3-2

Restore Blower v v v v Chapter 4-7

Speed
Optical v Chapter
Performance 4-3-1
Measure

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 Chapter 3

Troubleshooting
3-1 LED Lighting Message For Projector

Power LED Power LED Temp LED Lamp Led

Message
(Red) (Green) (Red) (Orange)

Standby State
(input power cord)

Power on (Warming) Flashing

Power on and Lamp

lighting

Power off (Cooling) Flashing

Error
Flashing
(Lamp failed)

Error Flashing
Flashing
(Fan failed)

Error
Flashing
(Over Temp.)

Note: Steady light No light

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 3-2 Main Procedure

The other troubleshooting procedures please refer to common service manual

3-1(Main Procedure).

No Symptom Procedure
- Check LED Status
a. Power LED flashes red, Lamp LED light on orange
- Check Lamp
- Check Thermal Switch
- Check Lamp Driver
- Check Main Board
- Check Formatter Board
1 Auto Shut Down - Check Color Wheel
b.Power LED and Temp LED flash red
- Check Fan
- Check Main Board
- Check Photo Sensor Board
c. Power LED flashes red, Temp LED light on red
- Check Thermal Switch
- Check Main Board
- Ensure the using 3D glasses is good and you must face the
projection.
- Ensure the CD in DVD is HQFS format or the graphic card from
3D Image PC can support 3D format.
2 - Ensure your standing distance is less than 6m from screen.
Abnormal
- Ensure the 3D function is on and execute “3D sync invert” in OSD
menu.
- Check main board.

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 Chapter 4

Function Test & Alignment Procedure

4-1 Test Equipment Needed

- IBM PC with HDTV resolution

- DVD player with Multi-system, equipped “Component”, “Composite”, “S-Video” and “HDMI”.

- HDTV Source (720P,1080P,1080i)

- Minolta CL-100

- Quantum Data 802B or CHROMA2327 (Color Video Signal & Pattern Generator)

4-2 Test Condition

- Circumstance brightness: Dark room less than 2 lux.
- Product must be warmed up for 3 minutes.
- Screen size: 60 inches diagonal.
Zone Definition

Frame

< Figure: Zone A, Zone B & Frame (as green line) Definition, Active area=Zone A+ Zone B >

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 4-3 I/O Port Test

4-3-1 VGA Port Test

Note:HD33 the native resolution of test signal is 1920 x 1080@60HZ.

1. Frequency and tracking boundary

Procedure - Test equipment: video generator.
- Test signal: analog ����������������
- Test Pattern: general-1 or master General-1
- Check and see if the image sharpness is well
performed.
- If not, re-adjust by the following steps:
(1) Select “Frequency” function to adjust the total
pixel number of pixel clock in one line period.
(2) Select “Tracking” function and use right or left
arrow key to adjust the value to minimize video Master
flicker.
- Adjust Resync or Frequency/Tracking/H. Position/V.
Position to the inner screen.
Inspection item - Eliminate visual wavy noise by Resync,
Frequency or Tracking selection.
- Check if there is noise on the screen.
- Horizontal and vertical position of the video should
be adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is con-
sidered as failure product.
- If there is noise on the screen, use auto or manual
“frequency” function or “tracking” function to adjust
the screen.
- The PC mode functionally sure be workable include
support format with frequency and auto detected
functional will be workable.

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 2. Bright Pixel
Procedure - Test equipment: video generator.
- Test signal: analog ����������������
- Test Pattern: gray 10
Inspection item - Bright pixel check.
Criteria - Bright pixel ������������������������������������
i Gray 10

1 pixel is allowed on the frame.

- Ref. Defect specification table

3. Dark Pixel
Procedure - Test equipment: video generator.
- Test signal: analog ����������������
- Test Pattern: full white
Inspection item - Dead pixels check.
- White pattern (IRE=100) Full white
Criteria - The dead pixel is unacceptable on full white pat-
tern in zone A and no more than 2 dark pixels in
zone B�
- Adjacent pixels are unacceptable.
- Ref. Defect specification table

4. Bright Blemish
Procedure - Test equipment: video generator.
- Test signal: analog �����������������
- Test Pattern: gray 10
Inspection item - Bright blemish check.
Gray 10
Criteria - The bright blemish is unacceptable under gray
10 pattern in zone A and no more than 4
bright blemish in zone B.
- Ref. Defect specification table

5. Dark Blemish
Procedure - Test equipment: video generator.
- Test signal: analog 1���������������
Blue 60

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 - Test Pattern: blue 60
Inspection item - Dark blemish check
Criteria - The bright blemish is unacceptable under blue
60 pattern in zone A and no more than 4
bright blemish in zone B.
- Ref. Defect specification table

Pixel specification
Order Symptom Pattern Criteria
1 Bright pixel ( dots) Gray 10 pattern A+B=0
A=0
2 Dark pixel(dots) White pattern
B≤2
3 Unstable pixel (dots) Any pattern A+B=0
4 Adjacent pixel (dots) Any pattern A+B=0
A=0
5 Bright blemish (Dirty) Gray 10 pattern B≤4
(diameter<1 inch)
A=0
6 Dark Blemish(Dirty) Blue 60 pattern B≤4
(diameter<1 inch)
7 Bright pixel on frame Gray 10 pattern ≤1

6. Focus Test
Procedure - Test equipment: video generator.
- Test signal: analog ����������������
1
- Test Pattern: full screen
Inspection item - Focus check
Criteria -From
 screen 1.8 M via visual to check the focus,
look at the entire screen, focus shall be clear, crisp,
and sharp over the entire surface of the display pat- Full screen
tern. (Blur word on one of the corner after adjust-
ment is acceptable. However, the word should at
least be recognizable.)

7. Color Performance
Procedure - Test equipment: video generator.
- Test signal: 1�20 x 1080���������������
@60Hz, 1080i
- Test Pattern: Master, 64 gray RGBW
Master

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 Please get into service mode.Use
720p & 1080p signal, master pattern to do HDTV
test. Color cannot discolor to purple and blue.
Inspection item - Check if each color level is well-functioned.
- Color saturation
Criteria - Screen appears normal. It should not have any
abnormal condition, such as lines appear on the
screen and so on.
- Color appears normal.
- It is unacceptable to have few lines flashing.
64 gray RGBW
- RGBW should all appear normal on the screen
and sort from R -G-B-W.
- Color levels should be sufficient and normal. (The
unidentified color levels on both left and right
sides should not over 4 color levels.)
- Gray level should not have abnormal color or
heavy lines.
- If color appears abnormal, please get into service
mode to do color wheel index adjustment.

8. Optical Performance

Inspection Condition
- Environment luminance: 2 Lux
- Product must be warmed up for 5 minutes
- Distances from the screen: 1.8M
- Screen Size: 60 inches diagonal

a. Test equipment
Procedure - Please get into OSD menu, select “Lamp Setting”
under “Options”, press “Enter” button, then select
“Bright” of “Bright mode”.
- Press “Power off→ Left→ Left→ UP” to get into
service mode.
- Test equipment:Select “Spoke Test”

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 - Test signal: analog 1920 x 1080@60Hz

b. Brightness
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9.
- Follow the brightness formula to calculate
brightness values.
☼ Brightness Formula
Avg. (P1~P9)*1.1m2
Criteria • 520 ANSI lumen

Full white pattern

c. Full On/Full Off Contrast

Procedure - Full white pattern & Full black pattern
- Use CL100 to measure brightness values of full
white pattern P5 & full black pattern B5 ( see
image: full white)
- Follow Contrast formula to calculate contrast
values.
☼ Contrast Formula

P5/B5 Full black pattern

Note: P
 5 = Lux of center in full white pattern
B5 = Lux of center in full black pattern
Criteria • 1300:1

d. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of
P1~P9 (see image: full white).
- Follow the Uniformity formula to calculate
Full white pattern

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 average values.
☼ Uniformity Formula

JBMA Uniformity = Avg. (P1, P3, P7, P9) /
P5 *100%
Criteria • 70%

4-3-2 Video Port Test

Procedure - Test equipment: DVD player
- Test signal: Video
Inspection item - Video performance test
Inspection Distance - 1.4M ~1.5M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.
- Check the sound from speaker.
Motion video

4-3-3 Component Port Test

Procedure - Test equipment: DVD player
- Test signal: Ycbcr/YPbPr
Inspection item - HDTV performance test
Inspection Distance - 1.4M ~1.5M
Criteria - Check any abnormal color, line distortion or any
noise on the screen.

4-3-4 HDMI Port Test

Procedure - Test equipment: DVD Player with HDMI output.
- Test signal: 720p, 1080p, 1080i
Inspection item - HDMI performance test.
Inspection Distance - 1.4 M ~1.5 M.
Criteria - Ensure the image is well performed and the
color can not discolor.
- Check whether "mute" is normal.

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4-3-5 3D Test
Procedure - Test equipment: 1. DVD Player & PS3 &HQFS format CD
or 2. PC with 3D Graphic card
- Test signal: 1080p�����
@24Hz(HDMI 1 for 3D movie)
720p@60HZ(HDMI 2 for 3D game)
Inspection item - 3D test
Inspection Distance - 3~5 M
Criteria - The image should not appear noise, flicker shadow, shocking,
abnormal color.

4-4 Run In Test

- Temperature: 15°C~35°C
- Circumstance brightness: Normal environment
- Screen size: No concern
- Display mode: ECO mode
After repairing each unit, a Run-in test is necessary (refer to the below table).

Symptom Run-in Time

Normal repair 2 hours
NFF 4 hours
Auto shutdown 6 hours

- Get into Burn-In Mode

* Cycle setting is based on the defect symptoms. ie: If it is NFF, the run-in time is 4 hours. You have
to set the lamp on for 50 min. and lamp off for 10 min for 4 cycles.

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 Press power off > Left > Left > Up buttons sequentially on remote controller to get into
service mode
Choose Burn-In Test > enter
Lamp On Press right key to adjust the time (50)
Lamp Off Press right key to adjust the time (10)
Set burn in cycle Press right key to adjust the cycle
After setting up the time, choose “Get into Burn-In Mode” and press enter

4-5 Test Inspection Procedure

1. Check Points
Check item Check point
Firmware version All firmware version must be the latest version
TB implementation Related TB must be implement
Cosmetic Cosmetic can not be broken
Missing logo, missing prints and blurry prints are
Logo
unacceptable
Lamp cover It should be locked in the correct place.
Zoom in/out The function should work smoothly
Keypad All keypad buttons must operate smoothly

2. OSD Reset

After final QC step, we have to erase all saved change again and restore the OSD
default setting. The following actions will allow you to erase all end-users' settings and
restore the default setting:
(1) Please enter OSD menu.
(2) Choose "SetUp" and then execute "Reset" function

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 4-6 ADC Calibration

1. VGA Calibration

Note: After replacing main board or upgrading firmware, the VGA calibration
should be done.
Procedure - Test equipment: video generator
(1) Test signal: 1920 x 1080@60Hz
(2) Test Pattern: Gray 16
- Note
(1) Calibration pattern should be in full screen mode.
(2) Please get into service mode, then get into “ADC Gray 16
Adjustment”, and choose “VGA Calibration”.
Inspection item - Check if there is lines or noise on the screen.
- Horizontal and vertical position of the video should be
adjustable to the screen frame.
Criteria - If there is noise on the screen, the product is consid-
ered as failure product.
- The screen appears normal, it shouldn’t appear
any abnormal condition, such as lines and so on.
- Check if the projection is same as monitor diplayed.

2. Video Calibration
Note: After replacing main board or upgrading firmware, the Video calibration
should be done.
Procedure - Test equipment: video generator.
(1) Test signal: 480i
(2) Test Pattern: SMPTE BAR
- Note SMPTE BAR
(1) Calibration pattern should be in full screen mode.
(2) Please get into Service Mode select ‘‘ADC
Adjustment”, and choose “YUV Calibration”.
Inspection item - Color saturations
Criteria - There should not have any lack of SMPTE BAR.Color
levels should be sufficient and normal.
- There is not any abnormal lines on the image.

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 4-7 Restore Blower Speed

After replacing main board, blower or upgrading

the firmware, please follow steps as below:

1.������������������������������������������������������
Plug in the power cord and press “power” button,then
hold
�������������������������������������������������������
“Power” button quickly,then the “Power LED” light
blue,“Temp LED” and “Lamp LED” light red,until the
Power LED” flash blue,release the “Power” button.

2.Wait a moment, please get into service mode

to check the “Blower Factory RPM” (as Picture A
shown).

Note:
- If the Factory FAN RPM Value doesn’t show in
service mode, please repeat the step again.
- Make sure the “� .�������������������� �������������

Picture A

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 Chapter 5

Firmware Upgrade

Section 1: PW980 for FW Upgrade (USB)

5-1-1 Equipment Needed

Software: (PW980)
- HD33_PW980 FW_xxx

Hardware:
- Projector
- Power Cord: 42.50115G001
- USB Cable mini USB to USB (A) (42.00284G001)
- PC or Laptop

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 5-1-2 Setup Procedure
1.Plug in the power code,connect the Projector and
PC by USB cable.

2. Hold “Power” button when the “Power “”Lamp”

and “Temp” LED lights on,loosen “Power” button.

- The PC will ask to install USB driver (only for the

first time).
Please refer to 5-1-3 for the installation of USB
driver.

5-1-3 Install USB Driver

1.Click on the “Found New Hardware Wizard”.

- Select “Install from a list or special location
(Advanced)”.
- Click “Next”.
2.Select “Search for the best driver in these
locations.”
- Choose “Include this location in the search”.
- Click “Browse”.

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 3. Select the "Windowns-Side usb driver"
then click "OK".

4.Wait for several seconds.

5.Click “Finish”.

Note: - If “Found New Hardware Wiszard” picture

appear again, repeat step 2 to install USB
Drivier.

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 5-1-4 Firmware Upgrade Procedure

1. Double click the folder ''HD33_PW980 FW_xxx''.

2. Execute "PW980 FlashUpgrader.exe"

3. - Select "HD33.inf" for Flash File.

- Select "USB 2.0" for Connection
- Select"Notify On Completion" and "Reset Target After
Download".
- Double click the "u-boot.bin"
- Click "Flash" button.

4. The "Downloading:uImage " will running.

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 5. When “uImage” downloads compeletly,
“Downloading :root.cramfs” will running automatically.

6. When message "Flash Completed"

appears, click "OK".

7. Press “Power off”, “Left”, “Left” and “Up” button to get

into service mode to check firmware version.

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 Section 2: PA131 for FW Upgrade (RS232)

5-2-1 Equipment Needed

Software: (PA131)
- HD33_PA131 FW_xxx

Hardware:
- Projector
- Power Cord: 42.50115G001
- RS232 Cable 9PIN to 9PIN: 42.85H02G001
- PC or Laptop

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 5-2-2 Firmware Upgrade Procedure

1.Plug in the power code,then connect the Projector and

PC by RS232 cable.

2.Then hold “Power” button when the “Power"

”Lamp” and “Temp” LED lights on,loosen “Power”
button.

3. Double click the FW folder “HD33_PA131FW_xxx’’.

4. Execute "PA131 FlashUpgrader.exe"

5. Process
�������������������������� Select “PA131” for Chip.
- Select “Serial” for Connection.
- Select the COM Port which you are using.
- Select “38400” for Baud Rate.
- Select"Notify On Completion" and "Reset Target After
Download".
- Choose “PA131.inf” for Flash File.
- Click “Flash” button,then press “Power” button.

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 6. Wait a moment the“FlashBoot .hex programming
completed”.

7. When “FlasherBoot.hex” downloads completely,

“Downloading Appcode.hex” will running automatically.

8. When message “Flash Completed” appears, click

“OK”.

9. Press “Power off”, “Left”, “Left” and “Up"button on

remote controller to get into service mode to check
firmware version.

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 Section 3: 8051 FW Upgrade

5-3-1 Equipment Needed

Software: (N79A901R-USB)
- Setup _NLINK_en
- Manley USB Driver_NLINK
- xxx_8051_xx.hex

Hardware:
- Projector
- Power cord: 42.50115G001
- USB Cable mini USB to USB (A) (42.00284G001)
- NLINK Fixture
- PC or Laptop

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 5-3-2 8051 Firmware Upgrade
Procedure
1. Set-up

- Plug in the power cord, the power LED will light on red.

- Connect VGA-IN Port of projector with NLINK Fixture.

- Connect NLINK Fixture with PC by USB cable.

2. Execute 8051 FW Program

- Double click “NLINK V1.2” to execute NLINK program.

3. Choose the right type of MCU

- “MCU Choose” picture will appear on the screen, select

“N79A901R”.

- Click “OK”.

4. Program settings

Ensure NLlNK Fixture and PC are securely connected: the

indicator lights on green, and the state is “Connect” (as blue
square).

- Select “Brownout Level 3.8V” (as green square).

- Select “Internel RC(22.1184MHz)” (as green square).

- Click “Erase" then press"Write(W)” to execute 8051

Note: Another contents please refer to common service

manual 5-Section 4.

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 5-3-3 Check 8051 FW version
1. Restart the unit and enter the Service Mode (Press
Power off --> Left --> Left--> up).

2. The firmware version will be shown as red circle on the

screen.

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 Chapter 6

EDID Upgrade
6-1 EDID Upgrade Procedure
- The upgrade procedure for VGA and HDMI ports please refer to common service manual
chapter 6.

- Please use " EDID 0.81.exe" Program and Key in the serial number into the "Unit No" blank
space.

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 Appendix A(Exploded Image)
Note:This chapter is only designed to show the exploded image of the projector.For updated part
numbers,please refer to RSPL report.

DC

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 Parts
Item PN Description
Supply
1 70.8KZ15G001 ASSYBOTTOMCOVERMODULE
70.8KZ27GR01 ASSY LAMP DRIVER MODULE 8KZ(SERVICE) V
2 70.8KZ11G001 ASSYLAMPDRIVERMODULEHD33
3 49.8FQ01G011 70x25FTYPELAMPBLOWER/RoHS2.0 V
4 61.8AF30G001 SHOULDERSCREWM3.0*7VP22
5 70.8KZ05G001 ASSY7025BLOWERAIRDUCTMODULEHD33
6 70.8KZ01G001 ASSYOPTICALENGINEMODULEHD33
7 41.8EA01G001 EMICOPPERW50*L60
8 85.1A526G060 SCREWPANMECHM2.6*6NiNYLOK
9 85.1A123G050 SCREWPANMECHM3*5Ni
10 85.00826G080 HEXSCREWM2.6*H8*L4,BRASS
11 70.8KZ07G001 MAINBOARD/IOTOTALASSEMBLYWHITE
12 61.8EG14G001 EMISPRINGHD20
13 85.1A126G040 SCREWPANMECHM2.6*4Ni
14 SUNON8525AXIALFANLOWROTATINGSPEED V
49.8KZ02G011
WITHLINELENGTH150MM/RoHS2.0
15 85.0A323G030 SCREWP/FMECHM3*L3BLACK
16 85.3A126G060 NEWSCREWM=2.6D=2.48-2.58L=6.0束尾2.0MM
17 61.8KZ08G001 MAINBOARDTOPSHEETMETAL0.3T
18 61.8KZ01G001 SIDEMESHHD33
19 85.0A123G040 SCREWP/FMECHM3*4Ni
20 51.00001G001 CABLETIEPG-YJ-80
21 51.81541G001 TAPE3MJ35017*30mm
22 70.8KZ06G001 TOPCOVERASSEMBLYWHITE
23 85.1A123G080 PANSCREWM3*8FORYM-64FRONTCELL&SP
24 70.8KZ02G001 ASSYORSAME20.8280WLAMPMODULEHD33
70.8KZ29GR01 ASSY LAMP COVER MODULE 8KZ V
WHITE(SERVICE)
25 51.8KZ04G001 WHITELAMPCOVERHD33

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 Parts
Item PN Description
Supply
26 61.00061G001 LOCKSCREWPANMECHM3*8.5-3.5Ni
27 51.8KZ24G001 LEFTVENTHD33
28 51.8KZ18G001 TOPIRMYLARBLACK
29 51.8KZ20G001 TOPPROTECTIVEFILMHD33
30 61.8KZ03G001 DUAL8525FANSHIELDINGHD33
31 70.8KZ20G001 FOCUSRINGASSEMBLYWHITE
32 52.8KZ08G001 FANSHIELDINGTOPSPONGEHD33

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 Assy Main Board

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 Parts
Item PN Description
Supply
1 80.8KZ06G001 PCBAFORMATTERBOARDFORHD33PROJECT V
OR
2 80.8KZ01G001 PCBAMAINBOARDFORHD33PROJECTOR V
3 61.00074G001 HEXSCREWL=18.4M3-M3Ni5100MP
4 85.1F123G060 SCREWPANMECHW/SFM3*6NiGREEN
5 52.8KZ04G001 FORMATTERLIGHTLEAKSPONGE
6 52.8KZ05G001 SCALARBDLIGHTLEAKSPONGE
7 51.8KZ15G001 MAINBDBOTTOMMYLAR

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 Assy Engine Module

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 Parts
Item PN Description
Supply
70.8KZ25GR01 ASSYOPTICALENGINEMODULE8KZ(SERVICE) V
1 70.8EG16G001 ASSYENGINEBASEHD20
70.8EG32GR01 ASSY ROD MODULE FOR HD20 (SERVICE) V
2 70.8EG11G001 ASSYRODMODULEHD20
3 70.8CP15G001 ASSYRELAYMODULEZ15
4 70.8KZ10G001 ASSYCOLORWHEELMODULEHD33
5 70.8EG22G001 ASSYENGINEBOTTOMHD20
6 23.8CV01G001 PROJECTIONLENSYM40
7 61.8EG10G021 DMDHEATSINKAL6063HD33
8 52.8CG14G001 THERMALPAD/XR-Hj18.5x14.5x0.5mm
9 61.8FC02G001 DMDLIGHTMASKEH1020
10 61.88611G001 DMDSCREWIvy10X
11 51.00210G001 DMDSCREWWASHERA39
12 48.8EG01G001 DMD1920*1080PIXEL0.65"1080P2xLVDSDC2TYPEA
V

13 11.009F0G007 CNNTF203PFOR720PLGADMDSOCKETPE020323-
03040-10;FOXCO
15 51.81540G001 TAPE3MJ35017*60mm
16 23.8AH20G001 CONDENSER1FORA15W
17 23.8AH20G002 CONDENSER2FORA15W
18 51.8EG34G001 DMDINSULATIONSLICEHD20
19 61.8AH08G001 DMDPLATEALA6061M409WX
20 61.8GV01G001 RODCOVERA15WEW330e
21 61.8EG18G001 RODSPRINGSUS301HD20
22 52.80J01G001 DMDANTIDUSTRUBBER739SILICONERUBBER
23 80.8KZ02G001 PCBADMDBOARDFORHD33PROJECTOR V
24 85.1A526G060 SCREWPANMECHM2.6*6NiNYLOK

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 Parts
Item PN Description
Supply
25 61.8AH13G001 DMDHEATSINKSPRINGSUS304M409WX
26 61.85927G001 DMDSHOULDERSCREWSB21
27 61.8EG15G001 STEPSCREWM2x4FORYM40LENS
28 61.8KZ05G001 DMDBOARDBRACKETHD33
29 51.8EG33G001 3MTAPEA15WENGINEBASEHD20
30 52.8KZ07G001 ENGINETOPSPONGEHD33
30 61.8KZ03G001 DUAL8525FANSHIELDINGHD33
31 70.8KZ20G001 FOCUSRINGASSEMBLYWHITE
32 52.8KZ08G001 FANSHIELDINGTOPSPONGEHD33

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 Assy IO Cover Module

Parts
Item P/N Description
Supply
ASSY IO COVER MODULE 8KZ
70.8KZ28GR01 V
WHITE(SERVICE)
1 75.8KZ02G001 IOCOVERASSYWHITEHD33
2 80.8KZ03G001 PCBAPOWERLEDBDFORHD33PROJECTOR V
3 85.0A123G040 SCREWP/FMECHM3*4Ni
4 35.8KZ01G001 REARIOLABELHD33WHITE
5 42.005E0G002 WIREPOWERBOARDTOMAINBOARD150MM

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 Assy Top Cover Module

Parts
Item PN Description
Supply
1 75.8KZ01G001 TOPCOVERWHITEHD33 V
2 51.8EG09G001 ZOOMRINGHD20
3 51.8KZ19G001 ZOOMRINGTEFLONHD33
4 85.1A123G050 SCREWPANMECHM3*5Ni
5 51.8KZ12G001 ZOOMRINGCOVERBLACK

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 Assy Lamp Module

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 Parts
Item PN Description
Supply
SP.8KZ01GC01 LAMPMODULEFORPROJECTORHD33 V
1 23.8LL15G001 LAMP-OSRAME20.8,P-VIP280/0.9EDU
2 61.8KZ10G001 LAMPHOLDERE20.8HD33
3 51.8KZ05G001 LAMPBOTTOMHD33
4 61.8BA06G001 LAMPCLAMPTOPP1266
5 61.8BA07G001 LAMPCLAMPBOTTOMP1266
6 61.8KZ06G001 LAMPHOLDERMESHOUTLETHD33
7 61.8KZ11G001 LAMPLIGHTCUTHD33
8 61.8KZ12G001 LAMPBLOWERDUCTHD33
9 61.8EE18H002 LAMPDUCTBACKFOILALADC-12H7530
10 61.8EE19H001 LAMPDUCTCAPH7530
11 52.8KZ02G001 LAMPLIGHTCUTRUBBERHD33
12 61.00018G003 LOCKSCREWPANMECHM3*8.5-
3.5BLACK(1018+HEATTREATMENT)
13 61.80L06G001 UVIRSPRINGPLATESUS30180L
14 61.86808G002 LAMPCHANGERHANDLESUS3041.6dDP725F
ORCPC
15 23.88N10G001 UV-IR24*25*2mm(5*5mmcut)_AddDotinkmark-
Oerlikon
16 42.0043GG001 W.A.2P#22MALE6KV200度
C140mmFORLAMPVP22
17 85.0A126G040 SCREWDOUBLEFLATMECHM2.6*4Ni
18 85.1A626G040 SCREWPANMECHM2.6*4BLACKNYLOK
19 85.1A626G050 SCREWPANMECHM2.6*5BLACKNYLOK
20 85.3A122G040 SCREWCAPMECHM2*4Ni

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 Assy Color Wheel Module

Parts
Item P/N Description
Supply
ASSYCOLORWHEELMODULE8KZR62G64B54R6
70.8KZ26GR01 V
2G64B54(SERVICE)
1 23.8EG19G013 ASSYCOLORWHEELMODULEHD33
2 61.8EG06G001 D42COLORWHEELHOLDERHD20
3 61.8EG07G001 D42CWHOLDERCOVERHD20
4 52.83615G001 COLORWHEELDISCRUBBER,EzPro755
5 61.83628G001 COLORWHEELSHOULDERSCREW,EzPro755
6 51.82Y29G001 PCBAPHOTOSENSORBOARDFORHD20
7 PCBAPHOTOSENSORBOARDFORES526XPROJE
80.8LP04G001 V
COR
8 PHOTOSENSORCOVERHOLDERPCLN-
51.8HH08G001
2520AUF65
9 54.8HH01G001 PHOTOSENSORCOVERGLASSUF65
10 85.1A526G060 SCREWPANMECHM2.6*6NiNYLOK

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 Assy Bottom Cover Module

HD33 Confidential 14

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 Parts
Item PN Description
Supply
1 51.8KZ02G001 WHITE BOTTOM COVER HD33 V
2 70.8EG24G001 ASSY FRONTIR MODULE HD20
DELTA45*10mm/WIRE LENGTH 180mm
3 49.8JF01G002 V
BLOWER
4 51.8KZ13G001 4510 BLOWER DUCT HD33
5 85.1A126G060 SCREW PAN MECH M2.6*6Ni
6 85.1A126G040 SCREW PAN MECH M2.6*4Ni
7 61.8KZ02G001 BOTTOM SHIELDING HD33
8 85.1A123G050 SCREW PAN MECH M3*5Ni
9 41.83J01G001 EMI GASKET W5*H1.0*L155mm PD527
10 51.8KZ21G001 LVPS MYLAR HD33
11 75.8FB01GP01 ASSY 280W LVPS FOR EX762 V
SCREW PAN MECHM4*5 COLORW/TOOTH
12 85.1C224G051
WASHERCr3+
13 61.88T19G011 8KZ AC INLET BRACKET
14 85.1F123G060 SCREW PAN MECHW/SFM3*6NiGREEN
15 70.8KZ14G001 ASSY LIMIT SWITCH HD33
16 85.WA126G050 SCREW PAN TAPM2.6*5Ni
17 85.3A122G040 SCREWCAPMECHM2*4Ni
18 51.8KZ24G001 LEFT VENT HD33
19 51.8KZ24G001 LEFT VENT HD33
HEATSINK ALUMINUM 95*48mm CT-400 HS1
20 61.8BYP1G101
XH
GROUNDING CABLE CLAMP FN-008 “
21 61.00079G001
PINGOOD
GROUNDING CABLE CLAMP KTCC-9 “
22 61.8CGB9G001
KANGYANG” SHASTA

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 AK

HD33 Confidential 16

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 Parts
Item PN Description
Supply
1 42.87205G001 CABLE COMPOSITE VIDEO 1.8M 3200MP V
CABLE POWER CORD 1830mmSP30+IS14;BC-
SP.87201GC01
PUPIXY01
2 42.50115G001 CABLE POWER CORD 1.8M SP30+IS14 US V
CABLEPOWERCORD1830mmSP30+IS14;BC-
SP.80N03GC01
PUPIXY01
3 35.82001G111 AK LABEL 3”*3” BLANK
4 36.00024G001 WARRANTYCARDUSFORLPPSERIES,1YEAR
5 36.8KZ01G001 USER’SGUIDEMULTILINGUAL(CD)HD33 V
INSTRUCTIONCARD(OPTOMA)-
6 36.00040G011
BEFORERETURNFORPICO
7 45.8KZ01G001 REMOTECONTROLFORHD33PROJECTOR V
SP.8KZ02GC01 REMOTECONTROLFORHD33 V
8 46.80S01G101 BATTERY#71.5VNOVACELL
PEBAGZIPPER33cm*25cmSIZEGREENFOROP
9 51.00027G003
TOMA
10 AK.8KZ01GC0A A.K.HD33FORAMERICA

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 Appendix B
I. Serial Number System Definition

Serial Number Format for Projector

Q 8KZ 1 15 AAAAA C 0001

1 2 3 4 5 6 7

1 : Q = Optoma

2 : 8KZ = Project Code

3 : 1 = Last number of the manufacture year (ex:2011 = 1)

4 : 15 = week of the manufacture year (ex:the fifteenth week of the

year = 15)

5 : AAAAA = not-defined

6 : C = Manufacture factory

7 : 0001 = Serial Code

EX: Q8KZ115AAAAAC0001
This label "Q8KZ115AAAAAC0001" represents the serial number for HD33. It is produced
at CPC on fifteenth of 2011. Its serial code is 0001.

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 II. PCBA Code Definition

PCBA Code for Projector

A B XXXXXXXXXX C XXX EEEE

1 2 3 4 5 6

1 : ID

2 : Vendor Code

3 : P/N

4 : Revision

5 : Date Code

6 : S/N

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