8 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES
Fitting the engine on the rotating stand
The engine oil is highly pollutant and noxious.
In case of contact with skin, wash thoroughly with
NOTE Position a suitable container below the sump to water and detergent.
collect the oil as it drains out of the drain plug.
Suitably protect skin and eyes; proceed in
accordance with accident prevention standards.
Drain the engine oil by removing the plug from the oil sump.
Ref. No. Description Suitably dispose of the residuals and in accordance
(-) 1 Plug M22 X 1.5 with regulations.
Figure 10
223409
Secure the engine to the rotating stand 99322230 with the brackets 99361036 (1).
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CURSOR SERIES SECTION 6 - GENERAL MECHANICAL OVERHAUL 9
DISASSEMBLY OF ENGINE AT BENCH Coolant pump alternator drive belt
(COMPONENTS AT THE FRONT) disassembly
Damper flywheel removal
Figure 13
Figure 11
166728
71702 Using a 1/2 inch square wrench (1), act in the direction of the
Lock the flywheel using the tool 99360351 (1). arrow, remove the ancillary drive belt (2).
Figure 12 NOTE The elastic belt must be replaced
after every disassembly.
Alternator removal
Figure 14
221082
Remove the damper flywheel (2) by acting on the screws (1).
Ref. No. Description
(1) 6 M14 x 2 screws
221083
Unscrew the screws (1, 2) and remove the alternator (3).
Ref. No. Description
(1) 1 M8 x 1.25 screws
(2) 1 M10 x 1.5 screws
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10 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES
Alternator support removal Assembly of auxiliary parts
Figure 15 Figure 17
224063
225016
Unscrew the screws (1) and remove the alternator support Unscrew the screw (5) and remove the automatic belt ten-
(2). sioner (6).
Ref. No. Description Unscrew the screws (3) and remove the crankshaft pulley (4).
(1) 3 M10 x 1.5 screws Unscrew the screws (1) and remove the water pump (2) and
its gasket.
Electromagnetic coupling pulley removal
Ref. No. Description
Figure 16 (1) 3 Screws M18 X 1.25 X 20
(3) 6 M14 x 2 screws
(5) 1 M10 x 1.5 screw
Thermostat case removal
Figure 18
225023
Unscrew the screws (1) and remove the fixed belt tensioner
(2), undo the screws (3) and remove the electromagnetic cou-
pling pulley assembly (4).
Ref. No. Description
(1) 1 M12 x 1.75 screw
(3) 5 Screws M12 X 1.75
224067
Unscrew the screws (1, 2) and remove the thermostat cover
and relative gaskets.
Unscrew the fixing screws and remove the degasing pipe (4).
Ref. No. Description
(1) 5 Screws M8 X 1.25 X 100
(2) 2 Screws M8 X 1.25 X 50
(4) 1 Fitting M10 X1.5
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CURSOR SERIES SECTION 6 - GENERAL MECHANICAL OVERHAUL 11
Crankshaft front gasket removal DISASSEMBLY OF ENGINE AT BENCH
(COMPONENTS AT EXHAUST SIDE)
Figure 19 Turbocharger and exhaust manifold removal
Figure 20
224068
Fit puller 99340053 (2) and take off the crankshaft seal (1). Ex-
tract the flange (3). 225021
Ref. No. Description Unscrew and remove the coolant temperature sensor (1).
(3) 8 Screws M8 X 1.25 X 16 Ref. No. Description
(1) 1 M12 X 1.5
Figure 21
221090
Unscrew the fastening screws (1) and remove the exhaust
manifold (3) together with the turbocharger (2) and gaskets.
Ref. No. Description
(1) 24 Screws M10 X 1.5 X 70
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12 SECTION 6 - GENERAL MECHANICAL OVERHAUL CURSOR SERIES
Figure 22 DISASSEMBLY OF ENGINE AT BENCH
(COMPONENTS AT THE INTAKE SIDE
PART 1)
Disassembly of the starter motor
Figure 24
221091
Unscrew the nuts (2, 4) and detach the turbocharger (4) from
the exhaust manifold (3). remove the gasket.
Ref. No. Description
221094
(2, 4) 4 Nuts M12 X 1.75
Remove the nuts (1) from the studs.
Heat exchanger removal
Remove the starter motor (2).
Figure 23
Ref. No. Description
(1) 3 M12 X 1.75
Inlet manifold removal
Figure 25
225015
Unscrew the screws (2,3,4) and remove the complete heat ex-
changer (1) and its gasket.
Ref. No. Description
(2) 1 Screws M8 X 1.25 X 55 225038
(3) 17 Screws M8 X 1.25 X 40 Unscrew the screws (1) and remove the intake manifold (2)
(4) 4 Screws M8 X 1.25 X 45 together with the engine preheating resistor (3).
Ref. No. Description
(1) 3 Screws M10 X 1.5 X 100
(1) 2 Screws M10 X 1.5 X 130
(1) 1 Screws M10 X 1.5 X 150
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