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Toggle Valve s

OG, 1G, a nd 92 Se r ie s
■ Manual and pneumatically actuated models

■ Straight, angle, and cross body patterns

■ 316 SS and brass body materials

 Toggle Valves 

Features
■ Compact, rugged design
■ Opens and closes quickly
■ Orifice sizes from 0.080 to 0.250 in. (2.0 to 6.4 mm)
■ Flow coefficients (Cv) from 0.11 to 0.70
■ Straight, angle, and cross flow patterns Panel mounting
PTFE-coated
■ Pneumatic actuation
spring
■ Swagelok® tube fitting, female NPT, male NPT, and
O-ring stem seal
mixed end connections.
needs no adjustment

Technical Data
Pressure-Temperature Ratings
Orifice Temperature Working Pressure
Series in. (mm) °F (°C) psig (bar)
OG 0.080 (2.0)
–20 to 200 300 (20.6)
0.125 (3.2) Soft-seat shutoff
1G (–28 to 93)
0.250 (6.4) 200 (13.7)
Ratings based on manual valve. See Pneumatic Actuators, page 4, for
ratings of valves with pneumatic actuators.

Materials of Construction
Valve Body Materials
1
316 SS Brass
Component Material Grade/ASTM Specification

2 1 Handle Nylon
Roll pin 302 SS
3 2 Panel nut Stainless steel Brass 360/B16
3 Washer Nylon
4 4 Packing nut 316 SS/A276 Brass 360➀/B16
5 Spring PTFE-coated S17700/A313
6 Stem 316 SS/A276
O-ring Fluorocarbon FKM
Stem tip PTFE/D1710
5 7 Body 316 SS/A182 Brass 377/B283
Nonwetted lubricant Nickel antiseize in hydrocarbon carrier
Wetted lubricant Silicone-based
Wetted components listed in italics.
➀ Contains a clear nylon thrust washer (not shown) between the
packing nut and the spring.

6 Testing Cleaning and Packaging

Every Swagelok toggle valve is Every Swagelok toggle valve is
factory tested with nitrogen at cleaned and packaged in accordance
7 200 psig (13.7 bar) at the seat and with Swagelok Standard Cleaning
seal. There is a requirement of no and Packaging (SC-10), MS-06-62.
detectable leakage with a liquid leak
detector.
 Toggle Valves
TOGGLE VALVE W-ELD-137
TOGGLE VALVE W-ELD-138

Ordering Information and Dimensions

Dimensions, in inches (millimeters),
Straight Pattern Angle Pattern
are for reference only and are
subject to change.

Stainless Steel Valves H

open
B D
Select an ordering number. Panel Panel
mount mount
Brass Valves thickness thickness
1/8 to 1/4
H 1/8 to 1/4
B1
Replace SS with B. open (3.2 to 6.4)
C
(3.2 to 6.4)

Example: B-OGS2 G
panel
hole E
Angle-Pattern Valves
D
Add -A to the ordering number. G
panel
Example: SS-OGS2-A hole
E
Cross-Pattern Valves B B1
Certain toggle valves are available A
with cross-pattern bodies, which
provide continuous flow between side
ports and on-off flow through the
bottom port. Contact your authorized
Swagelok sales and service
representative for more information.

End Connections Dimensions, in. (mm)

Orifice Ordering
Inlet/Outlet Size Cv in. (mm) Number A B B1 C D E G H
1.96 1.29 0.92 0.31 2.87
1/8 in. 0.11 0.080 (2.0) SS-OGS2 0.98 (24.9)
(49.8) (32.8) (23.4) (7.9) 0.53 (72.9)
2.26 1.50 0.86 0.38 (13.5) 2.81
Fractional 1/4 in. 0.20 0.125 (3.2) SS-1GS4
(57.4)
1.13 (28.7)
(38.1) (21.8) (9.5) (71.4)
Swagelok
tube fittings 3/8 in. 2.58 1.79
0.70 0.250 (6.4) SS-1GS6 1.29 (32.8)
(65.5) (45.5) 1.06 0.50 0.66 3.56
2.80 1.90 (26.9) (12.7) (16.8) (90.4)
1/2 in. 0.70 0.250 (6.4) SS-1GS8 1.40 (35.6)
(71.1) (48.3)
1.96 1.29 0.92 0.31 2.87
3 mm 0.11 0.080 (2.0) SS-OGS3MM 0.98 (24.9)
(49.8) (32.8) (23.4) (7.9) (72.9)
2.26 1.50 0.53
6 mm 0.20 0.125 (3.2) SS-1GS6MM 1.13 (28.7)
(57.4) (38.1) 0.86 0.38 (13.5) 2.81
Metric (21.8) (9.5) (71.4)
2.22 1.48
Swagelok 8 mm 0.20 0.125 (3.2) SS-1GS8MM 1.11 (28.2)
(56.4) (37.6)
tube fittings
2.72 1.86
10 mm 0.70 0.250 (6.4) SS-1GS10MM 1.36 (34.5)
(69.1) (47.2) 1.06 0.50 0.66 3.56
2.92 1.96 (26.9) (12.7) (16.8) (90.4)
12 mm 0.70 0.250 (6.4) SS-1GS12MM 1.46 (37.1)
(74.2) (49.8)
1.63 1.19 0.86 0.38 0.53 2.81
1/8 in. 0.20 0.125 (3.2) SS-1GF2 0.81 (20.6)
(41.4) (30.2) (21.8) (9.5) (13.5) (71.4)
Female NPT
2.12 1.56 1.06 0.50 0.66 3.56
1/4 in. 0.70 0.250 (6.4) SS-1GF4 1.06 (26.9)
(53.8) (39.6) (26.9) (12.7) (16.8) (90.4)
1.50 1.06 0.92 0.31 2.87
1/8 in. 0.11 0.080 (2.0) SS-OGM2 0.75 (19.0)
(38.1) (27.0) (23.4) (7.9) (72.9)
1.72 1.23 0.53
1/8 in. 0.20 0.125 (3.2) SS-1GM2 0.86 (21.8)
(43.7) (31.2) 0.86 0.38 (13.5) 2.81
Male NPT
1.96 1.36 (21.8) (9.5) (71.4)
1/4 in. 0.20 0.125 (3.2) SS-1GM4 0.98 (24.9)
(49.8) (34.5)
2.25 1.62 1.06 0.50 0.66 3.56
3/8 in. 0.70 0.250 (6.4) SS-1GM6 1.12 (28.4)
(57.2) (41.1) (26.9) (12.7) (16.8) (90.4)
1.73 0.75 0.98 1.29 0.92 0.31 2.87
Male NPT/ 1/8 in. 0.11 0.080 (2.0) SS-OGM2-S2
(43.9) (19.0) (24.9) (32.8) (23.4) (7.9) (72.9)
Swagelok
tube fitting 2.11 0.98 1.13 1.50 0.86 0.38 0.53 2.81
1/4 in. 0.20 0.125 (3.2) SS-1GM4-S4
(53.6) (24.9) (28.7) (38.1) (21.8) (9.5) (13.5) (71.4)
Male/female 1.63 1.19 0.86 0.38 2.81
1/8 in. 0.20 0.125 (3.2) SS-1GM2-F2 0.81 (20.6)
NPT (41.4) (30.2) (21.8) (9.5) (71.4)
Dimensions shown with Swagelok nuts finger-tight.
 Toggle Valves

Pneumatic Actuators
Features
■ Valve and actuator are fully assembled and factory tested.
■ Positive stem retraction prevents sticking.
■ O-ring stem seal requires no packing adjustment.
■ Rotatable actuator port allows easy installation.

Actuation Modes
■ Normally closed—air opens, spring closes.
■ Normally open—air closes, spring opens.
■ Double acting—air opens and closes.
■ High-pressure normally closed—air opens, spring closes. Normally Closed, Normally Open
High-Pressure Normally Closed,
and Double Acting
Actuator Types
■ Standard—valve contains fluorocarbon FKM O-ring, PTFE Materials of Construction
stem tip, and silicone-based lubricant.
■ Low temperature—valve contains Buna C O-ring, PTFE Component Material
stem tip, and lithium-thickened, silicone-based lubricant. Housing Anodized aluminum
■ High temperature—valve contains fluorocarbon FKM O-ring, Spring UNS 17700
PEEK stem tip, and PTFE-based lubricant. External hardware 18-8 SS
■ Nonfluorocarbon—valve contains ethylene propylene O-ring Fluorocarbon FKM
O‑ring, PEEK stem tip, and silicone-based lubricant. See page 2 for other materials of construction.

Technical Data
Valve Working Pressure, psig (bar)
Normally Open, Actuator
Temperature Double Acting, Pressure
Rating High-Pressure Rating
Actuator Type °F (°C) Normally Closed Normally Closed psig (bar)
–20 to 200
Standard
(–28 to 93)
–65 to 200
Low temperature
(–53 to 93) 450 300 150
–20 to 400 (31.0) (20.6) (10.3)
High temperature
(–28 to 204)
–20 to 250
Nonfluorocarbon
(–28 to 121)

Pneumatic Actuator Performance

System Pressure, bar
Minimum Actuator Pressure, psig

Minimum Actuator Pressure, bar

High-Pressure Normally Closed

Normally Closed

Normally
Open
Double Acting

System Pressure, psig

 Toggle Valves 

Pneumatic Actuators
Ordering Information and Dimensions
92 SERIES W-ELD-140

Dimensions, in inches (millimeters), are for reference only and are subject to change. Standard Actuators with
Stainless Steel Valves
92 SERIES BRACKET W-ELD-7 Add an actuation mode designator to
the ordering number.

Actuation Mode Designator

H 1/8 Normally closed -C
female Mounting
bracket High-pressure
NPT -HPC
normally closed
Normally open -O
Double acting -D
1.25 0.63
(31.8) 0.41 (10.4) bolt hole
(15.9)
Example: SS-92S2-C
0.19 (4.8)
mounting holes
B B1
Other Actuator Types
A For a low-temperature, high-
temperature, or nonfluorocarbon
End Connections Dimensions, in. (mm) actuator, add an actuator designator to
Orifice Ordering
the ordering number.
Inlet/Outlet Size Cv in. (mm) Number A B B1 H
0.080 1.96 2.21
Fractional 1/8 in. 0.11
(2.0)
SS-92S2
(49.8)
0.98 (24.9)
(56.1)
Actuator Type Designator
Swagelok Low temperature -LT
tube fittings 1/4 in. 0.125 2.26
0.20 SS-92S4 1.13 (28.7)
(3.2) (57.4) High temperature -HT
0.125 2.26 Nonfluorocarbon -NF
Metric 6 mm 0.20 SS-92S6MM 1.13 (28.7)
(3.2) (57.4) 2.15
Swagelok
tube fittings 8 mm 0.125 2.22 (54.6) Example: SS-92S2-C-LT
0.20 SS-92S8MM 1.11 (28.2)
(3.2) (56.4)
0.125 1.63 Actuators with Brass Valves
Female NPT 1/8 in. 0.20 SS-92F2 0.81 (20.6)
(3.2) (41.4) Replace SS with B.
0.080 1.50 2.21
1/8 in. 0.11
(2.0)
SS-92M2
(38.1)
0.75 (19.0)
(56.1)
Example: B-92S2-C
Male NPT
0.125 1.96 2.15 Actuators with
1/4 in. 0.20 SS-92M4 0.98 (24.9)
(3.2) (49.8) (54.6)
Angle-Pattern Valves
0.080 1.73 0.75 0.98 2.21
Male NPT/ 1/8 in. 0.11 SS-92M2-S2 Insert -A into the ordering number.
(2.0) (43.9) (19.0) (24.9) (56.1)
Swagelok
tube fitting 1/4 in. 0.20
0.125
SS-92M4-S4
2.11 0.98 1.13 2.15 Example: SS-92S2-A-C
(3.2) (53.6) (24.9) (28.7) (54.6)
Dimensions shown with Swagelok nuts finger-tight. Valves Without
Mounting Brackets
Standard actuator assembly includes a
mounting bracket.
Removal of the mounting bracket
shortens actuator stroke and
prevents valve actuation. If the
mounting bracket is not used, a
spacer washer is required.
To order, add -W to the ordering
number.
Example: SS-92S2-C-W
Options and Accessories
Optional O-Ring Materials Handles Handle Designator
Fluorocarbon Black nylon handles are Blue nylon -BL
O-Ring Material Designator
FKM O-rings are standard. For other handles,
Buna C -BC Green nylon -GR
standard. For other add a designator to the
O-ring materials, Buna N -B valve ordering number. Orange nylon -OG
add a designator to Ethylene propylene -E Red nylon -RD
Example: SS-OGS2-BL
the valve ordering Kalrez® -KZ Yellow nylon -YW
number.
Silicone -SI
Handle Kits Black urethane-
Examples: Handle kits contain black painted aluminum
-BKB
(OG and1G
SS-OGS2-BC nylon handle and roll [0.125 in. orifice])
SS-92S2-C-BC pin. For nylon handles of
Black anodized
In pneumatically actuated valves, only the stem tip O-ring is other colors, replace -BK aluminum (1G -BKB
changed to the optional material. with a nylon handle color [0.250 in. orifice])
designator. 316 SS -SH
O-Ring Kits Example: NY-5K-14G-BL
O-ring kits contain For a black aluminum Handle Kit
Valve Orifice O-Ring Kit
fluorocarbon FKM Series in. (mm) Ordering Number handle, replace NY with A. Valve Orifice Ordering
O‑ring, lubricant, Series in. (mm) Number
OG 0.080 (2.0) Example: A-5K-14G-BK 0.080
and instructions. VA70-9K-008 OG
Select a kit 0.125 (3.2) For a stainless steel handle, (2.0)
1G NY-5K-14G-BK
ordering number. 0.250 (6.4) VA70-9K-011 use ordering number 0.125
SS‑5S‑14G for a 0.080 in. (3.2)
1G
(2.0 mm) or 0.125 in. (3.2 mm) 0.250
NY-5K-16G-BK
orifice size and ordering (6.4)

number SS‑5S‑16G for a

0.250 in. (6.4 mm) orifice size.

Handle Positioner Spring-Return Pin

The handle positioner enables setting a The spring-return pin stops the valve from being left in the
valve handle in a desired position and open position.
prevents it from rotating—for example, To order, add -SPR to the valve ordering number.
in panel mounting applications where all
Example: SS-OGS2-SPR
handles must point in the same direction.
To order, add -TGP to the valve ordering
number. Low-Temperature Service
Example: SS-OGS2-TGP Manual valves with Buna C O-rings, aluminum handles, and
lithium-thickened, silicone-based lubricant are available for
Handle Positioner Kits low-temperature service from –65 to 200°F (–53 to 93°C).
Kits include handle positioner, panel nut, and instructions. To order, add -LT to the valve ordering number.
Select a handle positioner kit ordering number. Example: SS-OGS2-LT

Valve Orifice Positioner Kit Ordering Numbers

Series in. (mm) 316 SS Valves Brass Valves
OG 0.080 (2.0)
SS-5K-14G B-5K-14G
0.125 (3.2)
1G
0.250 (6.4) SS-5K-16G B-5K-16G

Safe Product Selection Warranty Information

When selecting a product, the total system design must Swagelok products are backed by The Swagelok Limited
be considered to ensure safe, trouble-free performance. Lifetime Warranty. For a copy, visit swagelok.com or contact
Function, material compatibility, adequate ratings, your authorized Swagelok representative.
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Swagelok—TM Swagelok Company
Kalrez—TM DuPont
© 2002, 2005, 2007, 2008 Swagelok Company
Caution: Do not mix or interchange parts with those of Printed in U.S.A., MI
other manufacturers. November 2008, R5
MS-01-54