APM APM primarily focus on : a) Operations & Safety - process environment in which assets operates – safety, data analytics, enhance decision support etc. b) Maintenance & Reliability – improving and sustaining the asset performance – when they (assets) needed the most and c) Integrity - fit for service i.e. material degradation, corrosion, fatigue, aging health of asset
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“Data is the blood of Asset Performance Management, without data and asset information, performance management is meaningless”
ISO definitions Data : Facts about objects (assets) Information : meaningful data
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THE BEST PRACTICE ISO 14224-2017 1. Data requirements for the categories of data to be collected for use in various analysis and methodologies 2. Standardize data formats to facilitate the exchange or M&R data between various stakeholders (OEMs, O&M, Owners.)
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DATA ATTRIBUTES ISO 14224
❑ Benefits of M&R data standardization
❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data
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BENEFITS ❑ Benefits of M&R data ❑ Improvement in asset reliability, availability and maintainability standardization ❑ Facilitate in reliability analyses, which can prevent ❑ Asset Hierarchy ? catastrophic events (e.g., which have environmental and reputation consequences) and lost production (taxonomy) ❑ Clarity on cause of failures and faults ❑ Equipment data formats ❑ Improvement in the decision making ❑ Facilitate in asset life cycle activities (renewal planning ❑ Recommended data CAPEX ) attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 6 TAXONOMY ❑ Taxonomy is an ISO term, here it means systematic ❑ Benefits of M&R data classification of assets into generic groups based on factors possibly common to assets standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data
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TAXONOMY (EXAMPLE OF RAIL ASSET) ❑ Benefits of M&R data standardization 1. Mobility ❑ Asset Hierarchy ? 2. Singapore (taxonomy) 3. RTS 4. DTL ❑ Equipment data formats 5. PWR 6. 66 KV ❑ Recommended data 7. INTAKE TRF attributes for: 8. Oil level Switch ❑ Equipment data 9. Dial with Pointer ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 8 DATA FORMATS ❑ Standard provides bare minimum guideline. Example of UPS is shown below: ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data
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DATA FORMATS ❑ Standard provides bare minimum guideline. Example ❑ Benefits of M&R data of UPS (Annex A) is shown below: standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 10 DATA FORMATS ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 11 MINIMUM DATA ATTRIBUTES ❑ Standard provides and example on logical data ❑ Benefits of M&R data structure, for the maintenance and reliability data as: standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 12 EQUIPMENT DATA ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 13 MAINTENANCE DATA ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 14 MAINTENANCE DATA ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 15 MAINTENANCE DATA ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 16 FAILURE DATA ❑ Benefits of M&R data standardization ❑ Asset Hierarchy ? (taxonomy) ❑ Equipment data formats ❑ Recommended data attributes for: ❑ Equipment data ❑ Maintenance ❑ Failure data YOUSUF ALI HASANI 12/24/2021 17 WHAT IS EAM?
“Management of physical assets using integrated digital tools throughout
the asset life cycle i.e. from create to maintain and disposal” GFMAM
❑ EAM is primarily customized IT solution for business whose purpose is to
manage strategic, tactical and operational horizons of physical assets. EAM assists in maintaining asset health by predicting & preventing failures, enhancing reliability, optimization of costs, risks, life cycle decision planning and performance management functions.