CBU

Remote
(master)
User manual

For generating group (1500-1800 rpm)

rev.2 A.A. 16/10/2014

cod. 43296

1
INDICE

Section 1 – Electrical connection

1- 1 General chart....................................................................................................................................................................... 4

Section 2 – Descrizione apparecchiatura

2- 1 Operating modes................................................................................................................................................................. 5
2- 2 Features ............................................................................................................................................................................... 5
2- 3 Display page........................................................................................................................................................................ 6
2- 3.1 Stand-by page............................................................................................................................................................. 6
2- 3.2 Oil and temperature page .......................................................................................................................................... 6
2- 3.3 Battery page ............................................................................................................................................................... 7
2- 3.4 Working hours page ................................................................................................................................................... 7
2- 3.5 Date hour page ........................................................................................................................................................... 7

Section 3 – User menu

3- 1 Access to user setup .......................................................................................................................................................... 8

3- 2 User Setup ........................................................................................................................................................................... 9
3- 2.1 Language and contrast setup.................................................................................................................................... 10
3- 2.2 Calendar setup.......................................................................................................................................................... 10
3- 2.3 Events list.................................................................................................................................................................. 11
3- 2.4 Alarm chart................................................................................................................................................................ 12

Section 4 – Quick reference

4- 1 Connect a second CBU controller ................................................................................................................................... 13

4- 2 Wiring diagram.................................................................................................................................................................. 13
4- 3 Schematic diagram ........................................................................................................................................................... 14
4- 4 Dimensions........................................................................................................................................................................ 15

2
3
 Section 1
Electrical connection
1- 1 General chart

CN1 CN3
1 – START relay 1 – Negative battery
2 – Positive battery 2 – Negative battery
3 – Positive battery 3–#
4 – Common START relay, Stop solenoid, glow plug, 4–#
insulated poles 5 – Resistance bridge RS485
5 – Negative battery 6 – B RS485
6 – Negative battery 7 – A RS485
8 – Resistance bridge RS485
CN2
1 – Glow plug relay CN4
2 – Stop solenoid relay 1 – Input Emergency
3 – Insulated poles relay 2 – Input wake up board (- batt)
4 – Positive battery 3 – Input manual start (- batt)
5 – Negative battery 4 – Negative battery
6 – START relay 5 – Positive battery
7 – Input D+ 6 – Positive external battery
8 – Input oil pressure 7 – Input “stop + reset” (- batt)
9 – Input engine temperature 8–#
10 – Input high alternator temperature 9 – RUNS relay
10 – ALARMS relay
11 – Common relay ALARMS e RUN
12 – Negative external battery
Voltage supply:
12 Vdc
FUSE 5A 5x20 glass
F1 – Output relay Run ((9-CN4)
F2 – Output relay Insulated poles (3-CN1)
F3 – Output relay Common alarms (10-CN4)
F4 – Output relay Glow plugs (1-CN2)
F5 – Output Stop solenoid (2-CN2)

Coin cell Battery 3Vdc type BR 1225

4
 Section 2
Description
2-1 Operating modes
Starting and stopping the module
Press the On/off pushbutton. Display turns on and indicates that the controller is operating. Controller starts every time
in manual mode.
Keep pressed On/Off button to stop.
If buttons are not pressed during 2 minutes when engine is stopped, the controller will turn off itself automatically.

Starting and stopping the generator

Manual procedure:
- Starting is possible in one of the following way:
1. Press and keep pressed the START button, the glow-plug preheating starts, and then the engine starts-up, as
long as they key is pressed or until the generator is detected as running.
2. Press the remote START (if equipped with remote control), that controls the starter in the same mode as the
start button on board module.
- Turning off is possible in one of the following way:
1. Press the STOP button.
2. Press STOP on the remote panel (if equipped with remote control).

2- 2 Features

A C

E F

B
D

POS. NAME DESCRIPTION

A Display Backlit, show all functions, values, and alarms from generator
Pushbutton for turn on/turn off the module. If module is on, pressing this button
B ON-OFF/STOP will turn off the generator (if generator is running).
If keep pressed, module will be turned off.
Pushbutton for selection of parameters inside menu.
C OK
In display page, will reset possible alarms.
D START Pushbutton for manual starting of generator.
E Arrow up Scroll up the menu pages and increase the parameters value.
F Arrow down Scroll down the menu pages and decrease the parameters value.

To enter the programming user menu, press at the same time both arrows buttons.
Digit password “0000” to access to user paramenters.

5
2- 3 Display page

2- 3.1 Stand-by page

A D

POS. NAME DESCRIPTION

A Starting procedure Displays the functioning mode. MAN = manual.
Displays the voltage between phase and neutral. Min value: 15Vac (±
B Voltage L1/N
2%)
C Frequency Displays frequency value (Hz).
A Pop-up page with alarm icon will be opened when an alarm occours.
Pressing button “arrow up” or “arrow down” to close pop-up page, but this
D Alarm icon did not delete the alarm. Icon alarm still showed on display and remind
you that an alarm is actually present.
Stating is not allowed until alarm will be reset.

2- 3.2 Oil and temperature page

A This page is not

displayed if analog
sensors thresholds are
B not enable.

POS. NAME DESCRIPTION

Displays the oil pressure. If analog sensor is not fitted, manometer will
A Oil pressure
display 0bar value at engine off and 5bar at engine on.
Displays engine temperature. If analog sensor s not fitted, thermometer
B Engine temperature
will display 30°C and 109°C in alarm condition.

6
2- 3.3 Battery page

POS. NAME DESCRIPTION

Displays the voltage on the battery pack fitted on the
A Voltage on onboard battery pack
generator.
B Voltage on external battery pack Displays the voltage on the external battery pack, if connected

2- 3.4 Working hours page

POS. NAME DESCRIPTION

A Total working hours Shows the total amounts of generator working hours
Remaining hours to Displays the remaining hours to next service.
B
service (After the first 50 working hours. Does not shows any alarms).

2- 3.5 Date-hour page

POS. NAME DESCRIPTION

Displays actual date and hour. Inside module there is a backup coin
A Date e hour battery that supply date and hour memory.
Battery 3Vdc type IEC 1225

THERE IS BACKUP BATTERY THAT MANTAIN HOUR AND DATE MEMORY.

NOTE: Battery is not covered by warranty

7
 Section 3
User menu

3- 1 Access to user setup

8
3- 2 User setup

Inside user setup is possible to change display contrast, language, calendar, date, and history of alarms:

-U user page (main setup)

-U1 display set up (subdirectory)
-U2 calendar set up (subdirectory)
-U3 alarms history (subdirectory)

Warning! do not change paramenters of icons that are not indicated on this manual

U2
U

U1
U3

Access to user menu from main page when turn on:

• Press in the same time and then release arrow pushbuttons (E+F).
• display will show 0000, press and release OK pushbutton (C), user page will open with
icon highlighted (U).
• Press and release OK pushbutton for entering inside user page and have access to other subdirectories.
• Use arrow pushbuttons (E or F) to select the icon U1 / U2 / U3, press OK pushbutton to have access to
other subdirectories.

Exit from user menu

• Exit from subdirectories, pressing the On-Off/Stop (B) pushbutton.

• Enter to user page pressing again On-Off/Stop (B) pushbutton, the icon (U) will be highlighted.
• Press and release at the same time the arrow pushbuttons (E+F).

9
 3- 2.1 Language and contrast setup

RANGE DEFAULT
POS. NAME DESCRIPTION VALUES VALUES
Italian
Select the language of the module. Available language: English
1 LANGUAGE English
English, Italian, Russian, French Russian
French

Set the contrast of the display. Then will automatically

2 CONTRAST 10-40 21
managed by controller.

Set up language and contrast

• Select the icon through arrow pushbuttons (E or F), press and release OK pushbutton.
• Language: Select through arrow pushbuttons the preferred icon language. Press and release the OK
pushbutton to confirm and exit from subdirectory. For exit without saving press and release On-
Off/Stop pushbutton (B).
• Contrast: Select through arrow pushbuttons the preferred contrast. Press and release the OK
pushbutton to confirm and exit from subdirectory. For exit without saving press and release On-
Off/Stop pushbutton (B).
• For exit from sub directory, press and release On-Off/Stop (B) pushbutton more times, until user page icon
(U) is highlighted. Press and release at the same time the arrow pushbuttons (E+F) for exiting from
menu.

3- 2.2 Calendar setup

DATE
HOUR

POS. NAME DESCRIPTION RANGE VALUES DEFAULT VALUES

1 DATE Set the date [day]-[month]-[year] 01/01/11

2 HOUR Set the time [hour]:[minutes] 00:00

Calendar set up
• Select icon with arrow pushbuttons (E or F), press and release the OK pushbutton.
• Date: Set the date using arrow pushbuttons. Press and release START pushbutton (D) for browsing
the menu. Press and release the OK pushbutton to confirm and exit from sub directory. For exit
without saving press and release On-Off/Stop pushbutton (B).
• Hour: Set the date using arrow pushbuttons. Press and release START pushbutton (D) for browsing
the menu. Press and release the OK pushbutton to confirm and exit from sub directory. For exit
without saving press and release On-Off/Stop pushbutton (B).
• For exit from sub directory, press and release On-Off/Stop (B) pushbutton more times, until user page icon
(U) is highlighted. Press and release at the same time the arrow pushbuttons (E+F) for exiting from
menu.

10
3- 2.3 Events list

The events list records the alarm and the working time that it occurred, until 10 events maximun.

• Select icon through arrow pushbuttons (E or F), press and release OK pushbutton.
• Use arrow pushbuttons (E+F) for browsing through events.
• For exit from sub directory, press and release On-Off/Stop (B) pushbutton more times, until user page
icon (U) is highlighted. Press and release at the same time the arrow pushbuttons (E+F) for exiting
from menu.

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3- 2.4 Alarm chart
Alarm code

Simbol

Alarm name Description

0 Emergency stop Means that the emergency pushbutton is pressed.

2 Alternator failure c.b. D+ If enable, means that battery charger alternator is not detected at engine running D+
Means that, after engine is stopped, the electronic board detects active parameters
3 Missing engine stop as the engine is still running.
If generator is running, means that all detected parameters are simultaneously
4 Mechanical failure missing.
Means that the detected temperature by analog sensor rised up over the setted
9 Pre-alarm analog temperature pre-alarm limit.
High engine analog Means that the detected temperature by analog sensor rised up over the setted
10 alarm limit.
temperature
Means that the detected oil pressure by analog sensor is lower than the setted
12 Pre-alarm analog oil pressure pre-alarm limit.
Means that the detected oil pressure by analog sensor is lower than the setted
13 Analog low pressure oil alarm limit.
16 High level battery Means that the battery voltage is too high.

17 Low level battery Means that the battery voltage is too low.

20 Generator: low frequency Means that the generator frequency is too low.

21 Generator: high frequency Means that the generator frequency is too high.

22 Generator: low voltage Means that the generator voltage is lower than the setted alarm thresold.

23 Generator: high voltage Means that the generator voltage is higher than the setted alarm thresold.

Communication Error Alarm appear on the CBU MASTER display, if there is not communication
between CBU Master and Slave

Master display:

Communication
Error

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 Section 4
Second CBU controller

4.1 Connect a second CBU controller

It’s possible to connect an additional CBU controller (MASTER) to the main generator CBU controller
(SLAVE), in order to drive and monitor the generator from 2 different positions.
CBU MASTER sends and receives data from CBU SLAVE controller that directly control the generator.
CBU MASTER can not control the generator without CBU SLAVE.
The two controllers works via 485 mode bus protocol, keeping the same features of control and
command.
At first power on, CBU MASTER self-configures to the twin Slave.
When turn on CBU MASTER, CBU SLAVE also turns on, but not viceversa. You can still turn on at all
times CBU MASTER.

Disconnect battery before doing wiring connections.

Have the access to rear side of CBU SLAVE, locate the connection points.
Connect wirings according to the reference diagram (CBU SLAVE diagram does not show all the cables
connected to it, refer to the diagram of your machine if necessary).

4.2 Wiring diagram

CBU MASTER controller electric diagram cod.48569 :

13
 Connect a second CBU controller, schematic diagram:
4.3 Schematic diagram

14
 HOW TO CONNECT A SECOND CBU MODULE (USUALLY A REMOTE CBU)
TO THE FIRST PROVIDED CBU (USUALLY CBU ONBOARD GENERATOR)
- PHOTO SEQUENCE -

REMOTE CBU ONBOARD CBU

(CBU + CABLE) (REAR VIEW)

Detail of cable terminals:

Connect the above terminals to the first CBU, as shown below.

to PIN3 or PIN2 to male
(They are the CONNECTOR
same) CN3 - 8 poles

to insulated
female crimp
bullet connector
COME COLLEGARE UN SECONDO MODULO CBU (SOLITAMENTE UNA CBU A DISTANZA)
AL PRIMO FORNITO (USUALMENTE INSTALLATA A BORDO GRUPPO)
- SEQUENZA FOTO -

CBU A DISTANZA CBU A BORDO GRUPPO

(CBU + CAVO) (VISTA DAL RETRO)

Dettaglio dei terminali del cavo:

Collegare i terminali indicati sopra alla prima CBU, come indicato nella figura seguente.
al PIN3 o PIN2 al
(sono equivalenti) CONNETTORE
maschio CN3 -
8 poli

alla spina femmina

preisolata
4.4 Dimensions

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Mase Generators S.p.a. • Via Tortona, 345 • 47522 Cesena (FC) ITALY • Tel. (+39) 0547.35.43.11
Fax (+39) 0547.31.75.55 • www.masegenerators.com • e-mail [email protected]