BIO-MEDICUS, INC 9600 West 76th Street Eden Prairie, MN 55344 DESCRIPTION: Model 540 Series Bio-console ‘Accessories ORIGINATOR DATE PROD. ENGINEER DATE M. Snow 07/11/90 HM Wrbn ilo DATE Me 2770 DATE ae Boral uh}: zg. REV. LEVEL DCN NO. EFF. DATE A Original -f/- ‘THIS DOCUMENT IS THE PROPERTY OF BIO-MEDICUS AND MAY NOT BE USED, REPRODUCED, PUBLISHED, OR DISCLOSED TO OTHERS WITHOUT AUTHORIZATION FROM BIO-MEDICUS. Form #10100 Rev 003BIO-MEDICUS” 540 SERIES EIS’ ConsoLe™ ACCESSORIES ‘THIS MANUAL IS A SUPPLEMENT TO ALL ‘540 SERIES SERVICE MANUALS Federal (USA) Law Restriets this Device to Sale by or on the Order of a Physician Contents ofthis publication may net be reproduced in any form without the writen permission of Medtromc Bio-Medicus, Inc. Medtroni Medtronic Bio-Medicus. Inc. onic: ‘9600 West 76in Sveet Eden Prairie. MN 55344 (62) 944-7784 » (B00) 328-4494 FAX (612) 944-7557 PIN 85414-002 Rev. AO0 (©1990 Medtronic Bio- Medicus. Inc. All cights reserved. Printed in US.AHARHING ONLY QUALIFIED BIO-NEDICUS PERSONNEL ARE AUTHORIZED TO PERFORM CALIBRATION AND REPAIRS ON THE BIO-CONSOLE ACCESSORIES. REMOVAL OF ACCESS COVERS, BREAKING OF PROTECTIVE COVER SEALS, ADJUSTNENTS, MODIFICATIONS, REPAIRS OR TAMPERING WITH THE ACCESSORIES MAY CAUSE FAULTY SYSTEN OPERATION AND PATIENT INJURY OR TAAUNA.TABLE OF CONTENTS Introduction. SECTION 1- MODEL 100 HANDCRANK SECTION 2. MODEL S40T EXTERNAL DRIVE MOTOR SECTION 3- TX-40 TRANSDUCER Functional Description. ‘Schematic Diagram... = Maintenance and Troubleshooting.. LIST OF FIGURES ‘Model 100 Handerank Schematic. Model 100 Handcrank Exploded View.. Model 540T External Drive Motor Schematic Model 540T External Drive Motor Exploded Viow. ‘TX-40 Transducer Schematic. ‘TX-40 Transducer Exploded View. 050re! 1INTRODUCTION This manual is to be used as a supplement to ali Mode! 540 series Bio-Console ® Service and Repair Manuals. ‘This manual contains service information for accessories to all Blo-Medicus Model 540 series Bio- Consoles @, hereafter referred to as the 540, and is provided for authorized service representatives of Bio-Medicus only. The manual assumes the reader is familiar with basic electronic principles of discrete and IC analog and digital circuitry and has a fundamental understanding of the 540 operating characteristics as presented in the Model 540 Blo-Console ® Operators Manual and an understanding of the circult principles of the 540 as presented in the Model 540 series of Bio-Console ® Service and Repair Manuals. This manual is an original release of data for accessories and contains current data for 540 consoles serial number 00000 and up. The manual provides the following sections to assist the Authorized service representative in localizing and repairing 540 accessory faults to the component level. SECTION1 — This section provides information on the Model 100 Handcrank including functional description, schematic, calibration, maintenance and troubleshooting procedures, parts location illustrations and parts list of replaceable items. SEGTION2 This section provides information on the Model S40T external drive motor including functional description, schematic, maintenance and troubleshooting procedures, parts location illustrations and parts list of replaceable items. SECTIONS — This section provides information on the TX-40 transducer including functional description, schematic, maintenance and troubleshooting procedures, parts location illustrations and parts list of replaceable items. 2 ‘0590re!(This page intentionally blank)SECTION 1- MODEL 100 HANDCRANK FUNCTIONAL DESCRIPTION Figure 1-1 represents the schematic of the handcrank. At the handcrank primary shatt, @ pulley and belt are connected to a small DC generator to monitor shaft rotation. Output voltage of the generator is Proportional to RPM and is converted to current by the calibration resistor. Based on handcrank ‘gearbox ratio, pullay ratio and RPM to voltage characteristics of the generator, the circuit will ‘transduce handcrank output at a value of 1uA/45RPM. ‘The DC meter is full scaled at 4.5KRPM to properly indicate 4.5KRPM at 100uA of current flow in the circuit. DC GENERATOR RPM METER 0-100 pA DC METER (SCALE 0-45) : RESISTOR DRIVE FROM 10 KOHM HANDCRANK PULLEY Figure 1-1 Model 100 Handerank Schematic 4 o590re!MAINTENANCE AND TROUBLESHOOTING ‘The handorank should be tested and inspected annually by an authorized service representative. If crank handle fails to tum magnet drive while cranking, perform the following checks with the cover removed: CAUTION: STAY CLEAR OF MOVING PARTS WHEN THE CRANK HANDLE IS ROTATED 1. Verity crank handle is attached securely to the primary shaft by the handle set screw. 2. Verify drive magnet is attached securely to gearbox output shaft by the magnet shaft coupler screw. If the RPM indicator meter does not indicate RPM when the orank handle is turned, perform the following checks: 1. Verify the belt connected to the generator shaft rotates generator pulley. If the bell sips, loosen generator mount screws, pull up the generator housing to tighten the belt, then tighten the generator mount screws. — 2. Disconnect the leads from the generator (+) and (-) output terminals and connect a VOM set to DCV across the generator output. (DMM is not preferred). 43. Set the VOM to the 2Vde range or greater. Vigorously rotate the handcrank handle. The VOM Should indicate a voltage output greater than 0.2 Vde. If the generator output Is less than 0.2 Vdc, replace the generator. NOTE: The generator output is approximately 0.1Vde per Krpm of shaft rotation. 4. {the generator output is normal, connect the VOM set to OHMS across the open wires removed from the generator with meter (+) to the red wire. Meter should indicate ‘42.0Kohms. if the meter indicates an open, troubleshoot the series calibration resistor/meter circuit to locate the fault. 0590re! 5CALIBRATION Calibration of the Model 100 Handcrank should be performed by factory maintenance only. In the event that factory calibration is not possible, infield calibration may be performed as follows: oO Only Authorized service representatives of Bio-Medicus may perform field calibration. ADJUSTMENT OF ANY MODEL 100 INTERNAL CIRCUITS BY UNAUTHORIZED PERSONNEL WILL VOID WARRANTY AND MAY CAUSE IMPROPER OPERATION. [Link] RPM mater calibration Materials Required 1. Strobe or tachometer capable of measuring to 2000 rpm. 2. PC mount pot adjusting too! Diagrams: ‘Schematic = Figure 1-1 Locations - Figure 1-2 Procedures 1. Mount the handcrank on a Bio Console. 2, Sel up a tachometer or strobe to monitor the rpm of the handerank output magnet. 3. Rotate the crank handle counter-clockwise until the tachometer or strobe indicates the hhandcrank output magnet is rotating at 2000 rpm. 4. Adjust the calibration pot on the handerank until the rpm meter indicates 2000 + 200 rpm. ) NOTE: The crank handle and the Left Shroud must be removed to aocess the calibration pot. 5. Dismantle the test setup. 6 o5g0relFigure 1-2 Model 100 Handerank Exploded View aMODEL 100 HANDCRANK-PARTS LISTS INTRODUCTION ‘All parts listed in this section are keyed to the exploded view drawing in figure1-2. A description of parts list headings is as follows: DESIGNATOR BIO-MEDICUS PART NO. CODE. SERIAL NO. USED ON; EFFECTIVE... DISCONT(INUED) DESCRIPTION.. ‘Name given to part (component, subassy, assy). ‘Number assigned to part by Bio-Medicus. ‘Column not used. Seriat number of unit on which the part is first used. Retrofit instructions, if necessary, are explained in the DESCRIPTION ‘column or may be issued via Bio-Medicus Service Bulletins. NOTE: Blank entries indicate the part is used on all units. Serial number of unit on which the part is last used. Removal, replacement, or other modification instructions, if necessary, are explained in'the DESCRIPTION column or may be issued via Bio- Medicus Service Bulletins. NOTE: Blank entries indicate the part is used on all units. Physical and/or electrical description of the part. Any part listed with multiple part numbers must be compared to the specific serial number of the unit under repair. Follow DESCRIPTION column directions or refer to Bio-Medicus Service Bulletins to update a unit to current hardware levels. 8 os90re!on [PARTS LIST FOR: FIGURE 1-2 MODEL 100 HANDCRANK ASSY NO 95105. PAGE 1 OF 1 Designator | Blo-Medicus [Code |Seriai No. used on: |Description Effective Discont. (Gear reducer Bracket, generator ‘Handorank enclosure ‘Bracker_spacer ‘Generator 12Vde Bracket, Handle, AT Pulley, driven ‘Bracket, Handle LT Pulley, driver ‘Qing led wire sub assy ‘Sokler lug #10 Term. strip ass Term. strip_(2pde) 5194-103, Pot, 10k Q PC 14 70267 ‘Screw stand off, ong 15 60387 Rubber mount, modified 16 90187 'Weldment bracket assy 16 70258 Bracket, weldment mounting 16 60203 ‘Mounting adaptor 16, 85119 Label, OF inst. 20 otst ‘Washer, flat bik 23 65102 RPM moter, 0-100 uA | 27 70125 ‘Bio Pump Receptical 28 70165 Roll pin, 1/8 x 1/2 29 70266, Clamp ring. 32, 90190 Handle sub assy 32, 60160 ‘Foam hand grip 32 70262 Handle 34, 85110 Label, S/N & crank direction 35, 70567 ‘Crank handle, modified 7 Be 70275 ml Hole plug, 5/8 37 90161 Drive magnet sub assy 37 70139 ‘Window support button | 38) 60115 Window, magnet 39 60174 ‘Concrete anchor, GAN #8 40 90162 ‘Window cover assy 40 60386 Window cover, machined 40 60163 Bungee cord, 1/8" [so 60125 Ball, plastic bik 40 70113 Washer, shaft 40 66235-311 Ring term,. #10 12-10 AWG 0590%e1 9SECTION 2- MODEL 540T EXTERNAL DRIVE MOTOR FUNCTIONAL DESCRIPTION Figure 2-1 represents the schematic of the Model S40T external drive motor and connections to the ct’ ‘540 console. This motor Is identical to the internal drive motor used in all 540 series consoles. See the Model 540 Serles Bio-Console Service and Repair Manual for technical data concerning motor drive and control circuits. Power is applied to the extemal drive motor by energizing relay K10 to transfor the drive inputs to the EXTERNAL DRIVE MOTOR connector. The external drive motor is then activated in the same manner as the internal motor. Figure 2-1 Model 540T Extemal Drive Motor Schematic 10 ossorelC MAINTENANCE AND TROUBLESHOOTING ‘The extemal drive motor should be tested and inspected annually by an authorized Service representative. If the external drive motor falls to operate, perform the following service checks: 1. Verity the EXT motor transfer LED is activated on the 540 console Area 2 panel. 2. Set the 540 console main POWER switch to OFF. Remove the external motor cable from the EXTERNAL MOTOR connector on the 540. 2. Set the 540 console main POWER switch to ON and press the MOTOR TRANSFER switch to ‘activate the INT motor transfer LED. Set the PUMP SPEED RPM control to ON and observe the 540 console internal motor output. -if the 540 internal motor operates. see step 4. "ithe 540 internal motor does not operate, the extemal drive motor is not faulty. See the 540 Service and Repair Manual to locate the fault in the 540 console. 4, Set the 540 console main POWER switch to OFF and perform the following checks: -Open 540 console and remove side panels (see maintenance section in $40 service manual). “Ohm the connections from J15 to K10 Relay as shown in figure 2-1. “Remove the connectors for relay K10 mounted on the Pressure board. Apply power to the 540 console and press the MOTOR TRANSFER switch to activate the EXT motor transfer LED. “Ohm the fo. contacts of K10 (now closed) from input to extemal motor output as shown on figure 2-1. 5. If the checks in step 4 indicate no fault, perform the following: -See figure 2-2 “Remove the magnet window, drive magnet assembly, pump receptacle and the pump teceptacle back plate. (find #’s 17, 2, 8, 7) “Check the cable assembly internal wiring by ohming from the connecter to the solder terminals (see Detail A). CAUTION: Hall effects may be damaged if they are ohmed across pins 1, 2 oF 3. 6. If the checks in step 5 indicate no fault, replacement of the motor is required. 0590ret WWnaan? y . re | WE 2 ) oO Figure 2-2 Mode! 540T External Drive Motor Exploded View 12 ossorelMODEL 540T EXTERNAL DRIVE MOTOR -PARTS LIST INTRODUCTION ‘All parts listed in this section are keyed to the exploded view drawing in figure2-2 ‘A description of parts list headings is as follows: DESIGNATOR... Name given to part (component, subassy, assy). Number assigned to part by Bio-Medicus. BIO-MEDICUS PART NO. copt Column not used. SERIAL NO. USED ON; EFFECTIVE... ‘Serial number of unit on which the part is first used. Retrofit instructions, if necessary, are explained in the DESCRIPTION column or may be issued via Bio-Medicus Service Bulletins. NOTE: Blank entries indicate the part is used on all units. DISCONT(INUED). Serial number of unit on which the part is last used. Removalreplacement, or other modification instructions, it jecessary, are explained in the DESCRIPTION column ot may be issued via Bio-Medicus Service Bulletins. NOTE: Blank entries indicate the part is used on all units. DESCRIPTION Physical and/or electrical description of the part. ‘Any part listed with multiple part numbers must be compared 10 the specific serial number of the unit under repair. Follow DESCRIPTION column directions or refer to Bio-Medicus Service Bulletins to update a unit to current hardware levels. score! 13PARTS LIST FOR: FIGURE 2-2 MODEL 540T EXT DRIVE MOTOR | PAGE ASSY NO 95120 Designator [Bio-Medicus |Code | Serial No. used on: |Description alll Part_No. Effective __ Discont. 90258 (Cable sub: 65949 ‘Cable, 8 conductor, 65 ft 65923, (Connecter, 10 pin 65497 ‘Teflon insert. 2.2" x 6° 70314 70410 Pump receptacte, alum. 70141, Dowel pin, 1/8" x 1/4" Ss 70412 ‘Spring pump receptacle 70339 Deter 70340 ‘Detent atch 65952 ‘Strain_relief, flexible — [35832 ‘Motor, brushless DC. 70743 ‘Work positioner sub assy 60115 ‘Magnet window 90153 Window cover assy 60116 ‘Cover, red. 60125, Ball, plastic 70113 70206 70207 70461 70206 [Washer, shaft Pin, quick release Ball_chain. 70207 End ring, #6 coupling 70392 E-Z Lok thread insert 95233 70139 70607 14 Label, SIN Window support button Clamp, polemount sub a: sey ossoralSECTION 3- TX-40 SERIES TRANSDUCER FUNCTIONAL DESCRIPTION Figure 3-1 represents the schematic for TX-40 series transducers. The purpose of the transducer is 10 convert is moving blood within the insert. The blood receives a smal charge from the coll field and acts as & moving charge to induce a small voitage as blood passes the electrodes at pins 1 and 2. Figure 3-1 TX-40 Series Transducer Schematic 0590re! 15MAINTENANCE AND TROUBLESHOOTING ‘The transducer should be tested and inspected annually by an authorized service representative. If the flow indications on the 540 console appear to be faulty when monitoring flow in a fluid loop or if the TX-40 is suspected of being fautty, perform the following service checks: 1. Inspect the TX-40 cord, connector pins, insert pins and housing for damage or corrosion. 3. Use DMM to measure the resistance of the following points: (Refer to figure. 3-1) “At connector pins 6 to 7: 1.0 t0 2.5 ohms -From connector pin 9 to cannula pin 2: <1.20 ohms) -From connector pin 4 to cannula pin 1: <1.20 ohms, -From connector pin 10 to all cannula ground pins: <1-20 ohms, 4, Use DMM to measure the isolation botwoen the following paints at the connector. (Resistance must indicate O.L. or greater than 2000Mohm, whichever the DMM can indicate) “Pins 6 to 10, 6 10 5, 6109, 6104 Pins 10 to 9, 10105, 1010 4 Pins 9 to 4 16 os90rel 4ToaTX-40 SERIES TRANSDUCER -PARTS LIST INTRODUCTION All parts listed in this section are keyed to the exploded view drawing in figure 3-2. ‘A description of parts list headings is as follows: DESIGNATOI Name given to part (component, subassy, assy). Number assigned to part by Bio-Medicus. Designate which TX-40 Series Transducer part is used on: A is for all TX-40 Series Transducers, G is for German TX-40 series transducers, P is for Pediatric TX-40 Series transducers. BIO-MEDICUS PART NO. copi SERIAL NO. USED ON; EFFECTIVE. ‘Serial number of transducer on which the partis first used. Retrofit instructions, if necessary, are explained In the DESCRIPTION column or may be issued via Bio-Medicus Service Bulletins. NOTE: Blank entries indicate the part is used on all transducers. DISCONT(INUED) Serial number of transducer on which the par is last used, Removal, replacement, or other modification instructions, # ecassary, are explained in the DESCRIPTION column or may be issued via Bio-Madicus Service Bulletins. NOTE: Blank entries indicate the part is used on all transducers. DESCRIPTION.. Physical and/or electrical description of the part. ‘Any part listed with multiple part numbers must be compared to the specific serial number of the {transducer under repair. Follow DESCRIPTION column directions or refer to Bio-Medicus Service Bulletins to update a transducer to current hardware levels. 18 0590re!PARTS LIST FOR: FIGURE 3.2 1X40 SERIES TRANSDUCER ASSYNO~ [PAGETOFT ] Designator | Blo-Medicus [Code |Serial No. used on: ription Part_No. Effective. Discont. + [Gable & connector sub assy Plastic 10P gray Tubing, C-flex 1/16"x1/4"x3/8" ‘Cable, 2 pair, sep shid, RS. Instructions Label, German [- = Wire, 20 GA, bus. 0580re! 95123-001 Standard assy 96123-002 German assy 95132-001 Podiatric assy 95132-002 German/Pediatric assy 19