3D representation of the speed reducer

THEME 1:

SPEED REDUCER
ASSEMBLY DRAWING
PARTS LIST
11 1 Pin type key
10 1 Bushing Cu Sn 9Pb
9 2 Lock nut
8 1 Axle
7 2 Lock washer
6 1 Gear X 5 Cr Ni 19-11
5 1 Pinion X 5 Cr Ni 19-11
4 1 Driving shaft
3 2 Key
View following F of 16
2 4 Screw CHc
1 1 Bracket EN-GJL 200
Ref. Nb Designation Material
22 1 Body EN-GJL 200 Functioning
21 2 Mounting flange
20 1 Bushing Cu Sn 9Pb
The electric reversible motor
19 2 Snap ring
Mt1, equipped with a speed
18 1 Pin
reducer (5, 6) ensures the
17 1 Operating screw
16 1 Clevis
vertical displacement of the
15 1 Nut
spindle gun carrier 12
14 2 Screw CHc
13 2 Nut H
12 1 Spindle
 Question1. While referring to the assembly
WORK TO BE DONE drawing (slide 9), complete the table below

TECHNOLOGICAL
TECHNICAL FUNCTION
SOLUTION
Section A: TECHNOLOGICAL TF1: To convert electrical
Electric motor Mt1
STUDY energy into mechanical energy
TF2: To transmit the motor
rotational motion towards Spur gear (5, 6)
axle 8
I- FUNCTIONAL ANALYSYS
TF3: To guide axle 8 in
Bushings 10 and 20
rotation
TF4: To connect axle 8 to the
operating screw 17 Rigid coupling (17 + 18)
 Question 2: Complete the kinematic diagram
below

TECHNOLOGICAL
TECHNICAL FUNCTION
SOLUTION
TF5: To convert rotational
Screw- Nut (17, 15)
motion into translation

TF6: To guide spindle 12 in

Pin type key 11
translation
Motor Mt1
 RECALL
1- REPRESENTATION OF A SPUR GEAR (TF2) 2- GUIDANCE IN ROTATION BY BUSHING
Type of (TF3)
Drawing Standard diagram
meshing
Name of Technological
Standard diagram
the linkage solution

External
gear pair

PIVOT

Internal
gear pair
 3- SCREW-NUT SYSTEM (TF5) GUIDANCE IN TRANSLATION (TF6)

Name of Name of Technological Standard

Standard
the Technological solution the linkage solution diagram
diagram
linkage

HELICAL SLIDE
SLIDE
Kinematic diagram
Question 3: Give the function ensured by the
nut 13

Ans.: To limit the stroke of spindle 12

Motor Mt1
 Question 1: Calculate the transmission ratio
II- KINEMATICS STUDY OF
SPUR GEAR (5, 6)
Ans.
Hypothesis:
All the gears are cylindrical straight toothed  N 6  N screw
r5  6
N5 Nm
Data: - Number of teeth of pinon 5, Z5 = 25 teeth
 750
- Module m = 2 mm r5  6
- The rotational velocity of the motor Mt1
1500
is 1500 rev/min
- The rotational velocity of the operating
 1
screw is 750 rev/min r5  6
2
 Question 2: Fill the table below

Number Pitch Addendu Dedendum Outside Root Center

of teeth diameter m diameter diameter distance
Z d a b Do DR C
Pinion Pinion 5
5

Gear 6 Gear 6
RECALL ON GEOMETRICAL
CHARACTERISTICS OF A SPUR Module Number of Pitch diameter
GEAR WITH OUTER TEETH teeth
m Z d = mZ
Addendum Dedendum Center distance

a=m b = 1.25xm C = (d1 + d2)/2

C = m(Z1 + Z2)/2

Outside diameter Root diameter

Do = d + 2a DR = d – 2b
Do = m(Z + 2) DR = m(Z- 2.5)
Ans.

Number Pitch Addendu Dedendu Outside Root Center

of teeth diameter m m diameter diameter distance
Z d a b Do DR C

Pinion
25 50 mm 2 mm 2.5 mm Pinion 5 54 mm 45 mm
5
75 mm
Gear 6 50 100 mm 2 mm 2.5 mm Gear 6 104 mm 95 mm
III- FUNCTIONAL DIMENSIONING
Question : Plot the chain of dimensions
installing condition A

A22

T22
A10 A8

L22/10 L10/8 T6
 In order to reduce the effect of friction on
Section B: GRAPHICAL STUDY axle 8 and improve the efficiency of the
mechanism, the designer proposes to replace
MODIFICATION DRAWING the two bushings 10 and 20 by two deep
groove ball bearing type BC 10 ( R1 and R2).
 STANDARD COMPONENTS TO BE USED:

Question:
Snap ring for shaft
 Supplement the representation of the
guidance of axle 8 by bearings R1 and R2
and the stopped in translation of gear 6.
 Ensure the sealing of bearings
 Indicate the necessary fits during mounting
Lip seal type IE
Solution:
 THEME:
HOMEWORK SINGLE SCREW PUMP
 I- SETTING-UP

The assembly drawing in the next slide

represents a single-screw pump found in an
automated line of extraction of olive oil.
 II- WORK TO BE DODE Question 4: kinematic study of the gear reducer

TECHNOLOGICAL STUDY
a. Complete the table of the geometrical
characteristics of gears below
Question1: Identify all gear pair systems in
the assembly drawing b. Calculate the global reduction ratio r4-9

Question 2: Supplement the minimal c. Knowing that the rotational velocity of the
kinematic diagram of the single-screw motor is Nm = 14040rev/min, calculate the
pump. rotational velocity of the Archimedean screw
21.
Question 3: Give the role of the following
pieces: 8; 22; 10 and 11. d. Compare the direction of rotation of 21 with
. that of the motor.
 Answer sheet
Answer sheet Question 2: Supplement the minimal kinematic
Question1: Identify all gear pair systems in the diagram of the single-screw pump.
assembly drawing
 Answer sheet
Answer sheet Question 4-a. Complete the table of the geometrical
characteristics of gears below.
Question 3: Give the role of the following pieces: Shaft Shaft
8; 22; 10 and 11 Gear 23 Gear 9
pinion 4 pinion 24
Module
1 1 2
8: (m)
Number
of teeth 18
22:
(Z)
Pitch
10: diameter 18
(d)
11 Center
distance C4-23 = ………… C24-9 = 36 mm
(C)
Reduction
r4-23 =1/3 r24-9 =1/2
ratio (r)