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DMM 1

This document contains a midterm exam for a Design of Machine Members course. It includes 9 questions covering various topics related to failure theories, shaft design, Goodman diagrams, fatigue design, and design of beams, shafts, and rods. Specifically, question 1 asks about failure theories and applies them to shaft design. Question 2 involves fatigue design of a beam. Question 3 involves torque and angular displacement calculations for a keyed shaft and handwheel.

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Madhu Sagar
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63 views

DMM 1

This document contains a midterm exam for a Design of Machine Members course. It includes 9 questions covering various topics related to failure theories, shaft design, Goodman diagrams, fatigue design, and design of beams, shafts, and rods. Specifically, question 1 asks about failure theories and applies them to shaft design. Question 2 involves fatigue design of a beam. Question 3 involves torque and angular displacement calculations for a keyed shaft and handwheel.

Uploaded by

Madhu Sagar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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CHAITANYA INSTITUTE OF SCIENCE AND TECHNOLOGY

MADHAVAPATNAM,KAKINADA

DEPARTMENT OF MECHANICAL ENGINEERING

II B.TECH II SEM I MID PAPER(2019-10)


SUB:Design of machine members -I (R1622034) DATE:

UNIT-I

1.a)Explain briefly the various theory of failures.

b ) A cylindrical shaft made of steel of yield strength 700 MPa is subjected to static loads
consisting of bending moment 10kN-m and a torsional moment of 30kN-m.
Determine the diameter of shaft using all theories of failure and assuming a factor of
safety of 2. Take E = 210 GPa and Poisson’s ratio = 0.25.

2 ) A simply supported beam has a point load at the centre which fluctuates from a value F to
4F. Length of beam is 500 mm and cross section is circular with a diameter of 60mm. Ultimate,
yield stresses are 700 MPa and 500 MPa respectively. Endurance limitin reverse bending is 330
MPa. Factor of safety desired is 1.3.Assume size factor 0.83,Surface finish factor 0.9, reliability
factor 1.0.Find the maximum value of F.

3 ) A steel shaft 35 mm in diameter and 1.2 m long held rigidly at one end has a hand
wheel 500 mm in diameter keyed to the other end. The modulus of rigidity of
steel is 80 GPa
i) What load applied to tangent to the rim of the wheel produce a torsional shear
of 60MPa?
ii) How many degrees will the wheel turn when this load is applied

UNIT-II

4 a) Explain the modified Goodman diagram for bending stresses. [6M]


b) A transmission shaft of cold drawn steel 27Mn2 (S ut = 500 N/mm2 and
Syt = 30N/mm2) is subjected to a fluctuating torque which varies from -100 N-m
to +400 N-m. The factor of safety is 2 and the expected reliability is 0%.
Neglecting the effect of stress concentration, determine the diameter of the shaft.
Assume the distortion energy theory of failure.

5 a) Explain briefly about Soderberg and Goodman lines with neat sketches. [6M]
b) A circular bar of 500 mm length is supported freely at its two ends. It is acted upon
by a central concentrated cyclic load having a minimum value of 20 KN and a
maximum value of 50 KN. Determine the diameter of bar by taking a factor of
safety of 1.5, size effect of 0.85, surface finish factor of 0.9.The material properties
of bar are given by : Ultimate strength of 650 MPa, yield strength of 500 MPa and
endurance strength of 350 MPa.

6 ) A cantilever cold drawn steel bar 20 mm diameter and 100 mm length is loaded by
a transverse force of 0.55 kN, an axial load of 8 kN and a torque of 30 Nm. The
yield tensile and compressive strength are 165 MPa and 190MPa.Compute factor of
safety based on Maximum shear stress theory and Maximum distortion energy
theory.

.
UNIT-III

7. a) Explain the general considerations in the design of engineering materials and their properties?

b ) A line shaft is to transmit 30 KW at 160 rpm. It is driven by a motor placed directly


under it by means of a belt running on a 1m diameter pulley keyed to the end of the
shaft. The tension in the tight side of the belt is 2.5 times that of the slack side and
the centre of pulley overhangs 150 mm beyond the centre line of the end bearing.
Determine the diameter of the shaft, if the allowable shear stress is 56MPa and the
pulley weighs 1600 N.

8 .) A cold drawn steel rod of circular cross-section is subjected to a variable


bending moment of 565 N-m to 1130 N-m as the axial load varies from 4500 N
to 13500N. The maximum bending moment occurs at the same instant that the
axial load is maximum. Determine the required diameter of the rod for a factor
of safety 2. Neglect any stress concentration and column effect. Assuming
ultimate strength =550 Mpa, yield strength =470Mpa, size factor=0.85, surface
finish factor = 0.89. Correlation factors = 0.1 for bending and 0.7 for axial
load. The endurance limit is reversed bending may be taken as one half the
ultimate strength

9. A steel rod is subjected to a reversed axial load of 180 kN. Find the diameter of
the rod for a factor of safety of 2. Neglect column action. The material has an
ultimate tensile strength of 1070 Mpa and yield strength of 910 Mpa. The
endurance limit is reversed bending may be assumed to be one half of the
ultimate tensile strength. The correction factors are as follows.
Load factor = 0.7; surface finish factor = 0.8
Size factor = 0.85; stress concentration factor = 1

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