26071-100-GQI-GCQ-00011-003 ITP For AG Piping Fabrication & Installation
26071-100-GQI-GCQ-00011-003 ITP For AG Piping Fabrication & Installation
: 26071-100-GQI-GCQ-00011
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Doc. No. : 26071-100-GQI-GCQ-00011
REVISION LOG
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Doc. No. : 26071-100-GQI-GCQ-00011
1. GENERAL
1.1. Purpose
This is Generic Inspection & Test Plan (ITP) for Aboveground Piping across the Project.
Ongoing ITP’s will be detailed with the specific requirements of each work area and work
construction package, which will have specifications, standard/codes, testing, drawing and
material requirements which will be unique/specific for each package for The Refinery
Development Master Plan (RDMP) Project RU V Balikpapan (hereinafter referred to as
PROJECT).
1.2. Scope
This ITP is applied for aboveground piping installation works including pipe support
installation, welding work, NDE & HEAT TREATMENT, Pressure test, Re-instatement.
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Doc. No. : 26071-100-GQI-GCQ-00011
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Doc. No. : 26071-100-GQI-GCQ-00011
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INSPECTION AND TEST PLAN
FOR A/G PIPING
FABRICATION & INSTALLATION
ITP No 26071-100-GQI-GCQ-00011
: EPC ISBL and OSBL for
Project Revision No. 003
RDMP PROJECT RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Description:
- This is the generic Inspection & Test Plan (ITP) for Aboveground Piping across the Project
- This ITP is applied for aboveground piping installation works at all project work area including welding work, NDE & HEAT TREATMENT, Pressure
test, Re-instatement.
Remark:
- The detailed procedures, method statements and drawings will be incorporated by subcontractor on the completion of the actual work ITP.
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INSPECTION AND TEST PLAN
FOR A/G PIPING
FABRICATION AND INSTALLATION
ITP No 26071-100-GQI-GCQ-00011
: EPC ISBL and OSBL for
Job No. Revision No. 003
RDMP PROJECT RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
0 Document Review
NDE – RT ( RT Shooting ) H S S -
Piping Material
Specification
5.2.1 Inside cleaning before installation Vendor procedure ITR-PI-005 H W S -
Vendor procedure (26071-100-V2A-PX12-
(26071-100-V2A-PX12- 00005
00005
26071-100-VSC-PF10-
26071-100-VSC-PF10- 00005) ITR-PI-006
5.2.2 Flange Joint Verification H W S
00005) As Per PICS
6 Others
Pickling and Passivation for Contaminated Method Statement for Method Statement for
6.1 Stainless Steel Pickling and Passivation Pickling and ITR-PI-012 H W R -
(Only for contaminated area) of Stainless Steel Passivation of Stainless
Legend: H – Hold W - Witness SW – Spot Witness R – Document Review S - Surveillance
GQI-GAQ-0005-01
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INSPECTION AND TEST PLAN
FOR A/G PIPING
FABRICATION AND INSTALLATION
ITP No 26071-100-GQI-GCQ-00011
: EPC ISBL and OSBL for
Job No. Revision No. 003
RDMP PROJECT RU V BALIKPAPAN
Revision Date 30 Sep. 2022
Reference Acceptance Report Inspection Point
No. Description of Inspection or Test
Criteria
Remark
Document Form No. Subcon Contractor IPMT TPI
Steel
As per
Spec. for Piping Support WPS & ISO DWG.
Spool release to painting or storage ASME B31.3
6.2 (Refer to Painting ITP if the spool is issued Thru PICS H R - -
Approved WPS &
for painting) Inside Cleaning &
ISO DWG
End Capping
Spool release from Fabrication ITR-PI-004
6.3 N/A As per ISO DWG H R - -
Shop(Kariangau75) to Field(Refinery) As per PICS
Welding Material Control Welding Material Control
6.4 Welding consumable Procedure Procedure
- S S S
Engineering Spec. for
General Welding and NDE
Welding condition Approved WPS &
6.5 Requirements for Vendor- - S S S
(Welding parameter, welding machine etc.) Fabricated Piping and Piping ISO DWG
Field Welds
Engineering Spec. for
General Welding and NDE
6.6 Leak test on pad (If necessary) Requirements for Vendor- NDE Procedure NDE Report R R R
Fabricated Piping and Piping
Field Welds
Refer to
6.7 Earthing & Lightning Installation 26071-100-GQI-GCQ-00031 - - - - -
E&I ITP
7 Pressure Test (Metal & Non-Metals)
Procedure for Pipe Completion of all
Flushing, Pressure Test, inspection activities
7.1 Test Package Welding Summary ITR-PI-013 R R R -
Blowing, Drying and required according to
Reinstatement the report form
PD&P Field Fabrication As per
7.2 PKG Review ITR-PI-007 R R R -
and Installation. Pressure Test PKG
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WELDING INSPECTION REPORT
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ORIFICE FLANGE INSIDE
INSPECTION REPORT
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SPOOL ISSUE SLIP REPORT
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TEST PACKAGE
TABLE OF CONTENTS
Subcon : System No :
Sub-system No :
2 Table of Contents
5 Punch List
9 Marked-up P&ID
15 Drying Report
20
ITR-PI-007
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PUNCH LIST
No ISO DWG Description Category Issue by Issue Date Clear Date Sub-con Contractor IPMT Remark
10
11
12
13
14
15
9
10
For detail guidance to control of pressure gauge, refer to 26071-100-GQI-GAQ-00004 Inspection, Measuring and
testing Equipment Control Procedure
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DRYING REPORT
Data
Test Medium Test Date
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LINE REINSTATEMENT
REPORT
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PICKLING AND PASSIVATION
FOR CONTAMINATED STAINLESS
STEEL REPORT
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Test Package Welding Summary
Report No.
Joint Material- Material- Heat Heat Weld Welder1 Welder3 WPS
S/F Type Size Sch. Thick Mat.Class No-1 No-2
No. 1 2 Date Welder2 Welder4 No.
WIR RT/UT MT/PT PWHT PMI Ferrite
Name
Signature
Date
ITR-PI-013
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NDE CLEARANCE
DECLARATION
Project : Package No :
1. SHOP
NDE
Lot Joint Summary Welding Date
Welder No Rate Result
(%) Q’ty
Total Shot Ratio From To
2. FIELD
REVIEWED BY APPROVED BY
Name Name
Signature Signature
Date Date
ITR-PI-014
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ITR-PI-019
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