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TS-1000 User Guide and Programming Instructions

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0% found this document useful (0 votes)
3K views

TS-1000 User Guide and Programming Instructions

Uploaded by

mikeystromecki
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 144

INTELLIGENT CONTROLS.INC.

TS-1000~~1
Tank Sentinel @

Automatic Tank Gauge and


Leak Detection System

INCON Part Number: 000-1043, Rev. B


Copyright February 1996
Printed in the U.S.A.
NOTICE

INCON has strived to produce the finest possible manual for your
TS-1000 and to ensure that the information contained in it is
complete and accurate. However, INCON makes no expressed or
implied warranty with regard to its contents. INCON assumes no
liability for errors or omissions, or for any damages, direct or
consequential, that result from the use of this document orthe
equipment which it describes.

This document contains proprietary information and is protected by


copyright. All rights are reserved. No part of this document may be
reproduced in any form without the prior written consent of INCON.

INCON reserves the right to change this document at any time


without notice.

Intelligent Contrsls, Inc.


PO Box 638
74 Industrial Park Road
Saco, ME 04072

(207) 283-0156
(800) 872-3455 Sales
(800) 981NCON (46266) Technical Service
Fax: (207) 283-0158 Sales
Fax: (207) 282-9002 Technical Service

Copyright 1994, 1996 Intelligent Controls, Inc.

TS-1000 USER'S GUIDE


Appendix A
~ ~

Standard Tanks
CAPACITY DIMS
-
MFG GALLONS DxL finches)

OIC Tanks 550 48 x 78


550 51 x83
OIC Tanks 1,000 50 x 132
1,000 53 x 138
OIC Tanks 2,000 74 X 133
2,000 74 x 133
OIC Tanks 2,500 75 x 151
OIC Tanks 4,000 74 x 236
4,000 75 x 239
01C Tanks 4,000 92 x 167
4,000 95 x 167
OIC Tanks 4,000 92x 165
OIC Tanks 6,000 74 x 354
6,000 75 x 357
OIC Tanks 6,000 92 x 231
OIC Tanks 6,000 95 x 237
OIC Tanks 8,000 92 x 300
OlC Tanks 8,000 92 x 299
8,000 95 x 299
8,000 95 X 303
OIC Tanks 8,000 75 x 472
OIC Tanks 10,000 92 x 362
OIC Tanks 10,000 92 x 365
10,000 95 x 365
OIC Tanks 10,000 120x245
OIC Tanks 10,000 75 x 570
OIC Tanks 12,000 92 x 432
OIC Tanks 12,000 92 x 431
12,000 95 x 431
12,000 95 x 435
OIC Tanks 15,000 124x348
OIC Tanks 20,000 124 x 458
OIC Tanks 25,000 125 X 554
OIC Tanks 30,000 124 x 656
Xerxes 2,000 96 X 108
Xerxes 2,000 76 x 166
Xerxes 2,000 75x144
Xerxes 3,000 96x 147
Xerxes 4,000 75 x 263

TS-1000 USER'S GUIDE Appendix A Page A-1


Standard Tanks
CAPACITY DIMS SID
GALLONS DxL finches1 WALL
Xerxes
Xerxes
Xerxes
Xerxes

Xerxes

Xerxes

Xerxes

Xerxes

Xerxes

Xerxes

Xerxes

Corespan
Corespan
Corespan
Corespan
Corespan
Corespan
Corespan

Page A-2 TS-1000 USER'S GUIDE Appendix A


Appendix B
Technical Specifications

Operating Specifications
Applicable Liquid Products Number of Leak Detection Sensors
Petroleum (all), most chemicals, and 1 to8
hazardous wastes, when used with
appropriate liquid floats (consult factory). Safety
Intrinsically safe sensor circuits for probes
Number of Tanks Monitored and sensors mounted in Class I, Division 1,
1 to 4 (Liquid Level)
Group D locations.

Liquid Level Accuracy


+I- 0.025% of full scale

Liquid Level Resolution


0.001 inches or better

Temperature Resolution
0.001 Forbetter

Measurement Circuit Stability


+I- 25 PPM over full operating temperature
Mechanical Specifications
Level Sensor Stability
+I- 3 PPM per degree Fahrenheit Display Type
Alphanumeric LCD (Liquid Crystal Display).
Number of Temperature Sensors (RTD'S)
Display Size
0 to 6,5 are standard per liquid level probe.
32 characters (2 lines of 16 characters each)
Automatic rejection of temperature sensors
above the liquid level. Dimensions (overall - without and with report
printer)
Leak Test Time
Depends on leak rate threshold value and
13.5 x 10.25 x 6.38 (H x W x D, inches) a
13.5 x 10.25 x 6.75 (H x W x D, inches) with
confidence level selected, and various
conditions in the tank (See: Appendix D),

TS-1000 USER'S GUIDE Appendix B Page B-1


Appendix €3
Technical Specifications
Electrical Specifications (UL Listed)
Line Power Voltage -
Setup Configuration Memory Backup Battery
120 VAC +0%,
I -1 3% (standard), 3 volt, lithium (See: Section 5 -Routine
100 VAC +lo%, -13% (special order), Maintenance for replacement part numbers).
220 VAC +lo%. -13% lsoecial
~, order).,.
230 VAC +15%, -10% (special order), Environmental Specifications
240 VAC +10°10, -13% (special order).
Operating Temperature
Power
100 Watts maximum
Storage Temperature
Current -67Ot0257O F(-550t0125~C)
1 Amp max. at: 100 VAC and 120 VAC,
Operating Humidity
0.5 Amp max. at: 220 VAC, 230 VAC, and
0 to 95% non-condensing
240 VAC
Splash Resistance
Frequency
Not to be exposed to direct spray, splash, or
47- to - 63 HZ
drips.
Alarm Relay Output Contacts:
Cleaning
Relay Contact Type
Form C, SPDT
-
See: Section 5 Routine Maintenance

Voltage Rating Location


125/240 VAC, Office or non-hazardous industrial
30 VDC environment.
Current Rating
3 Amps (resistive loads)

RS232 Modem Communications Port 1


Requires a standard EIA (Electronic Industry
A WARNING The TS-1000 console must
be mounted in a location where explosive
or flammable vapors are not present,
otherwise, an explosion hazard will be
Association) RS232C, 25 pin - Female
created which can result in property
connector cable (for the TS-1000 Port I ) .
See the left console label for your
damage, injury, and death.
NOTE console's: Model #, Serial #, and
Voltage rating.

Page 8-2 TS-1000 USER'S GUIDE Appendix B


Appendix C
Standard Products
Product Name API Gravity (6B Compensation)

Leaded Regular
Unleaded Regular
Unleaded Plus
Unleaded Extra
Unleaded Super
Diesel
Kerosene
#2 Fuel Oil

TS-1000USER'S GUIDE Appendix C Page C-1


Appendix D
Typical Leak Test Times

Test Time In Hours for 7 Tank Sizes


and 3 Threshold Values
Threshold Tank Size in Gallons
Values
4,000 6,000 8,000 10,000 12,000 15,000 20,000

Page D-1 TS-1000 USER'S GUlDEAppendix D


GRAPHIC CONVENTIONS

The following graphic conventions are used in this manual:

NOTE Important details, advise, and hints are highlighted by this note
graphic.

CAUTION or WARNING messages are highlighted by the caution

A graphic and contain instructions that must be followed to avoid


faulty equipment operation, environmental contamination, or
explosion and shock hazards, which could cause property damage,
injury, or death.

TS-1000 USER'S GUIDE Preface


Section -PAGE
CONTENTS

INTRODUCTION .....................................................................................................
1-1
GENERAL OVERVIEW .......................................................................................................................
1-1
Where to find information ..................................................................................................................
1-4
Scope of this Manual ................................................................................................................
1-4
Liquid Level Probes & TS-1000 Console ................................................................................. 1-4
Leak Detection Sensors ............................................................................................................ 1-4
Accessories .............................................................................................................................
1-4

BASIC OPERATION .....................................................................................................


2-1
BASIC FEATURES .......................................................................................................................
2-1
Section 2 Topics .......................... . . .........................................................................................
2-1
KEYBOARD MODE (status display field) ................................................................................
2-2
LEAK TEST MODE (status display field) ..............................................................................
2-3
LCD Display ............................................................................................................................... 2-3
Printer ...................................................................................................................................... 2-3
Paper Feed Button ..................................................................................................................... 2-3
No Paper .Indicator ................................................................................................................ 2-3
Keypad ......................................................................................................................................
2-3
Keyboard Command Key Functions ............................................................................................ 2-4
LEVEL ...................................................................................................................................... 2-4
GROSS ....................................................................................................................................
2-4
TEMP ...........................................................................................................................................
2-4
WATER .......................................................................................................................................
2-4
NET .............................................................................................................................................
2-4
ULLAGE .................................................................................................................................... 2-5
CLOCK ........................................................................................................................................
2-5

DOWN ........................................................................................................................................2-5
CANCEL ...................................................................................................................................2-5
ENTER ........................................................................................................................................
2-6
ALARM .......................................................................................................................................2-6
Automatic Alarm Processing ................................................................................................. 2-6
Steps to take When an Alarm Occurs ...................................................................................
2-6
Non-critical Event Alarms ...................................................................................................... 2-7
Example Alarms .....................
.
.............................................................................................
2-7
Automatic Alarm History Storage ......................................................................................... 2-7
ACK SHIFT ................................................................................................................................
2-7
Acknowledging and Silencing Alarms ................................................................................2-8
Alarm Acknowledge Password ..............................................................................................
2-8
Automatic Alarm Silencing ..................................................................................................
2-8

TS-1000 USER'S GUIDE Table of Contents TOC-1


Section .PAGE

CONTENTS

Keyboard Command Key Functions (continued)


Shift Key Character Input ....................................................................................................... 2-8
REPORT ...................................................................................................................................
2-9
TS-1000 Reports ..................................................................................................................2-9
Sample Reports ......................................................................................................................2-9
Automatic Printing of Reports .............................................................................................. 2-9
SETUP ...................................................................................................................................
2 - 9
TEST .........................................................................................................................................
2-10
Leak Test Scheduling ..................... . ................................................................................
2-10
Automatic Features and Remote Operation ....................................................................... 2-11
Sentinel Mode ........................................................................................................................
2-11
Communications ............................................................................................................... 2-11
Autodialing ............................................................................................................................
2-11
.
.
Security Access Code Protection ............................... .................................................. 2-12
Setup Password Protection .............................................................................................. 2-12
Alarm Acknowledge Password Protection .......................................
2-
Entering your Password .......................................................................................................
2-12
If you forget your Passwords ............................................................................................ 2-12
ADVANCED FEATURES ..........................................................................................................
2-13
Special Tank Strapping Tables ............................................................................................
2-13
Special Products ...................................................................................................................2-13
Special Compensation ........................................................................................................
2-13
Special Probes .....................................................................................................................2-13

SETUP INSTRUCTIONS............................................................................................
3.0.1
TS-100012 AND TS-100014 SETUP ............................................................................................ 3.0.1
Accessing Setup, and Menu Choices ...................................................................................3.0.1
After Setup Performance and Accuracy ............................................................................3.0.1
Security ...................................................................................................................................
3.0.1
Setup Menu Structure
EXIT SETUP,
SYSTEM,
COMM PORTS,
TSCIM,
SENSORS,
TANKS,
REPORT SCHED,
LEAK TESTS,
CLOCWCAL,
ALARMIRELAY,
SPECIAL PROD,
SPECIAL PRO6 .......................................................................................................................
3.0.2

TOC .2 TS-1000 USER'S GUIDE Table of Contents


.
Section PAGE

CONTENTS

REPORT TESTS Submenu ....................................................................................................


3.1.4
.
NO ALARMS ..........................................................................................................................
3.1.4
PUT INTERVAL ....................................................................................................................
3.1.4
DATA INTERVL .................................................................................................................. 3.1.4
DATA TANKS ..................................................................................................................
3.1.4

COMM PORTS SETUP MENU ......................... .


...................................................3.2.1
COMM PORTS Setup Menu Structure ................................................................................
....3.2.1
COMM PORTS .CHANNEL 1 Submenu ............................................................................... 3.2-1
MODE CHANNEL 1Submenu .........................................................................................
3.2.1
NATIVE .............................................................................................................................
3.2.1
*VEEDERROOT ................................................................................................................
3.2.1
VDR ROOT 422 ..............................................................................................................
3.2-1
BAUD CHAN 1 Submenu ................................................................................................... 3.2-2
DATA BITS 1 Submenu .....................................................................................................
3.2-2
STOP BITS 1 Submenu ......................................................................................................
3.2.2
PARIN 1Submenu ..........................................................................................................
3.2.2
AUTO DIAL 1 Submenu ...................... .
....................................................................3.2.2
CALL NO.1Submenu .....................................................................................................
3.2-2
ACCESS NO 1 . .........................................................................................................
3.2-2
PHONE NO 1 . ...............................................................................................................
3.2.2
REDIAL NO 1 . ...........................................................................................................
3.2-3
CALL NO 2 Submenu . ..............................................................................................
3.2-3
.
ACCESS NO 2 ............................................................................................................. 3.2-3
PHONE NO 2 . .............................................................................................................
3.2.3
REDIAL NO 2 . ...............................................................................................................
3.2.3
CALL NO 3 Submenu . ...............................................................................................3.2.3
ACCESS NO 3 . ....................................................................................................
......3.2-3
PHONE NO 3 . ...........................................................................................................
3.2-3
REDIAL NO.3 ...........................................................................................................
3.2.3
CALL NO.4 Submenu ...................................................................................................
3.2.3
ACCESS NO 4 . ............................................................................................................
; 3.2.3
PHONE NO 4 . ................................. . ........................................................................
3.2.3
REDIAL NO 4 . ...............................................................................................................
3.2.3
DIAL DELIVER Submenu ................................................................................................
3.2-3
DIAL ALARM Submenu ..............................................................................................
3.2-4
DIAL LEAK Submenu ...................................................................................................
3.2-4
ECHO TEST 1 ......................................................................................................................
3.2.4
SECURITY 1 ........................................................................................................................
3.2.4
NOTES ................................................................................................................................
3.2.4

TOC .4 TS-1000 USER'S GUIDE Table of Contents


Section .PAGE

CONTENTS

TS-CIM SETUP MENU..............................................................................................


3.3.1
Identify the TS-CIM Channel Inputs ........................ .
.
..........................................................
3.3.1
NOTES .........................................................................................................................................
3.3-1
TS-CIM Setup Menu Structure .................................................................................................3.3-2
MODE channel 1 Submenu ........................... . . ...............................................................
3.3-2
INPUT channel 1 ....................................................................................................................
3.3.2
.
.
MODE channel 2 Submenu ......................... .................................................................. 3.3.2
INPUT channel 2 ................................. ...............................................................................
3.3-2
MODE channel 3 Submenu ..................................................................................................
3.3-2
INPUT channel 3 ...................................................................................................................
3.3-2
MODE channel 4 Submenu ............................................................................................... 3.3.3
INPUT channel 4 ....................................................................................................................
3.3.3
MODE channel 5 Submenu ..................................................................................................
3.3-3
INPUT channel 5 ....................................................................................................................
3.3-3
..
MODE channel 6 Submenu .................................... ........................................................... 3.3.3
INPUT channel 6 ..................................................................................................................3.3-3
MODE channel 7 Submenu .............................................................................................. 3.3.3
INPUT channel 7 ................................................................................................................ 3.3.3
. ~ MODE channel 8 Submenu ................................................................................................... 3.3-3
INPUT channel 8 ....................................................................................................................
3.3-3
SENSORS SETUP MENU ......................................................................................3.4.1
OVERVIEW .BriteSensors .........................................................................................................
3.4.1
OVERVIEW .Standard Sensors ...............................................................................................3.4.2
SETUP STEPS for SENSORS .....................................................................................................
3.4-2
Know Each Sensor Type, Location, & Channel # ................................................................
3.4-2
Access SENSORS Menu ........................................................................................................
3.4-2
Automatically Configure ........................................................................................................
3.4-2
Rename and Record Sensor Alias .....................................................................................
3.4-2
Example A) Renaming a TSP-DIS BriteSensor [ALARM] Names ........................................ 3.4-2
Example B) Renaming a TSP-HLS [Standard Sensor ALARM] Name .................................
3.4.3
- ..
Sensor Alarms Setup Capabilities .................................... ...........................................3.4.3
SENSORS Setup Menu Structure ..............................................................................................
3.4.4
AUTO CONFIG ........................................................................................................................
3.4.4
SENSOR 1 Submenu ..............................................................................................................
3.4-4
SENSOR 2 Submenu .............................................................................................................
3.4-4
SENSOR 3 Submenu .............................................................................................................
3.4-4
SENSOR 4 Submenu ............................................................................................................
3.4-4
SENSOR 5 Submenu ..........................................................................................................
3.4-4
SENSOR 6 Submenu .............................................................................................................
3.4-4
SENSOR 7 Submenu .............................................................................................................
3.4-4

TS-1000 USER'S GUIDE Table of Contents TOC-5


Section .PAGE

CONTENTS

SENSOR 8 Submenu ........................................................................................................


3.44
Possible SENSOR N Submenus and (Kinds of Alarms) ........................................................ 3.4.5
TSP.EIS, TSP.ULS, TSP-HLS Standard Sensors .................................................................. 3.4.5
TSP-DIS BriteSensor (Water & Product) ...............................................................................

..
3.4.5
TSP-DDS BriteSensor (Water Product. & Sump Full) ........................................................
3.4.6
TSP-DTS BriteSensor (Water Product. & Sump Full) .....................................................
3.4.6
TSP-MWS BriteSensor (Product. & Dry Well) ....................................................................... 3.4.7
TSP-HIS BriteSensor (Product. High Bri & Low Bri) ............................................................
3.4.7
TSP-DVS BriteSensor (Vapor &Water) .................................................................................
3.4.8

TANKS SETUP MENU ................................ .


.......................................................
3 . 5 ~ 1
TANKS Setup Menu Structure .................................................................................................. 3.5.2
TANK 1 ..................... . .........................................................................................................
3.5.2
TANK TYPE 1 ..................................................................................................................3.5.2
TANK DIMS 1 ...................................................................................................................
3.5.2
TANK SHAPE 1 ................................ . . . ......................................................................
3.5.2
STANDARD 1 ................................... . ..........................................................................
3.5.2
DIAMETER 1 ..............................................................................................................
3.5.2
LENGTH 1 .......................................................................................................................
3.5.2
CORRECT 1................................................................................................................... 3.5.3
PRODUCT 1 ....................................................................................................................
3.5.3
OFFSET PI .................................................................................................................... 3.5.4
OFFSET W1 .......................................................................................................................
3.5.4
MANIFOLD 1 .................................................................................................................
3.5.4
PROBE 1 ............................................................................................................................
3.5.4
NO FLTS 1. ...............................................................................................................
3.5.5
FLOAT TYPE 1 ..................................................................................................................
3.5.5
GRADIENT 1 ...................................................................................................................
3.5.5
HIGH LIMIT 1 .....................................................................................................................
3.5.5
LOW LIMIT ............................ .........................................................................................
3.5.5
HIGH HIGH 1 .................................................................................................................
3.5.5
LOW LOW 1 ....................................................................................................................... 3.5.6
WATER LIM 1 ....................................................................................................................
3.5.6
TANK 2 .................................................................................................................................
3.5.6
TANK 3 ...................................................................................................................................
3.5.6
TANK 4 ................................................................................................................................
3.5.6
TANKS CORRECT N .............................................................................................................
3.5.8
When to use the Correct N Feature .................................................................................
3.5.9
How to use the Correct N Feature ................................................................................
3.5.10
Tanks with Domed Ends .......................................................................................... 3.5.11
Internal Tank LENGTH N Calculation ............................................................................
3.5.11
Example: Internal Length N Calculation for a Domed Ended Tank ...........................3.5.11

TOC .6 TS-1000 USER'S GUIDE Table of Contents


Section .PAGE
CONTENTS

ADD Selection ....................................................................................................................


3.5.12
EDIT Selection ....................................................................................................................
3.5.12
DELETE Selection ..............................................................................................................
3.5.13
DISPLAY Selection ............................................................................................................
3.5.13

REPORT SCHED SETUP MENU ............................................................................. 3.6.1


REPORT SCHED Setup Menu Structure ................................................................................... 3.6.2
INVENTORY Submenu ........................................................................................................... 3.6.2
SCHED INVTRY Submenu ................................................................................................. 3.6.2
TIME INV 1..........................................................................................................................
3.6.2
TIME INV 2 ............................................................................................................................
3.6-2
TIME INV 3 ............................................................................................................................
3.6.2
INVEN RECON Submenu .......................................................................................................
3.6.2
SCHED INVREC Submenu .................................................................................................. 3.6.2
TIME INREC 1 ................................................................................................................... 3.6.2
TIME INREC 2 ................................................................................................................... 3.6-2
TIME INREC 3 ................................................................................................................3.6-2
. DELIV HIST Submenu ............................................................................................................. 3.6.2
SCHED DHSTRY Submenu ............................................................................................... 3.6.2
TIME DHST 1 ........................................................................................................................
3.6.2
TIME DHST 2 ........................................................................................................................
3.6-2
TIME DHST 3 ................................................................
...............................................
3.6-2
ALARM HlST Submenu .......................................................................................................... 3.6.3
SCHED ALHIST Submenu .................................................................................................. 3.6.3
TIME AHST 1 ........................................................................................................................
3.6.3
TIME AHST 2 ........................................................................................................................
3.6.3
TIME AHST 3 .................................................................................................................3.6.3
ALARM STAT Submenu .........................................................................................................
3.6-3
SCHED ALSTAT Submenu ................................................................................................
3.6-3
TIME ASTAT 1 ......................................................................................................................
3.6.3
TIME ASTAT2 ...................................................................................................................
3.6.3
TIME ASTAT3 ......................................................................................................................
3.6.3
Typical SCHED XXXXX (Report Schedule) Submenu Choices ................................... 3.6.3

LEAK TESTS SETUP MENU .................... .


..........................................................
3.7-1
NOTES .......................................................................................................................................
3.7-1
LEAK TESTS Setup Menu Structure ........................................................................................
3.7-2
CONFIDENCE Submenu .....................................................................................................
3.7-2
THRESHOLD ...................................................................................................................... 3.7-2
LEAK SCHED Submenu ..................................................................................................
3.7-2
SCHED TEST 1 Submenu ................................................................................................... 3.7-2
TIME TEST 1 .......................................................................................................................
3.7.2

TS-1000 USER'S GUIDE Table of Contents TOC-7


Section -PAGE

CONTENTS

SCHED TEST 2 Submenu .................................................................................................


3.7.2
TIME TEST 2 ....................................................................................................................
3.7.2
SCHED TEST 3 Submenu .................................................................................................
3.7.3
TIME TEST 3 .....................................................................................................................
3.7.3
SCHED TEST 4 Submenu ..................................................................................................
3.7.3
TIMETEST4 ........................................................................................................................
3.7.3
Typical SCHED TEST N Submenu Choices .................................................................. 3.7.3

CLOCK ICAL SETUP MENU .....................................................................................


3.8.1
NOTES .........................................................................................................................................
3.8.1
Time Range Limits ......................................................................................................................
3.8.1
Date Range Limits ......................................................................................................................
3.8.1
CLOCWCAL Setup Menu Structure .....................................................................................
3.8.2
DAYLIGHT SAV Submenu ................................................................................................. 3.8.2
TIME STYLE Submenu .......................................................................................................
3.8.2
DATE STYLE Submenu .......................................................................................................... 3.8.2
SET TIME ............................................................................................................................
3.8.2
SET DATE ................................................................................................................................
3.8.2
SET DAY WEEK Submenu ..................................................................................................... 3.8.2

ALARM 1 RELAY SETUP MENU ................................................................................


3.9.1
NOTES .....................................................................................................................................
3.9.2
Alarm and Relay Testing ........................................................................................................
3.9.3
ALARM Submenu (and Selections) ...........................................................................................
3.9.4
RELAY Submenu (and Selections) ............................................................................................
3.9.5
CNTL OUTPUT Submenu ..........................................................................................................3.9.6
Grace Period (Definition) ......................................................................................................3.9.6
Alarm Override Action ...........................................................................................................
3.9.6
Setting the Grace Period ................................................................................................... 3.9.6
CNTL OUTPUT Setup Submenu Structure ............................................................................... 3.9.7
GRACE PERIOD Selection ..................................................................................................... 3.9.7
Typical XXX OUT N Submenu Choices ................................................................................ 3.9.7
STD CNTL,
EXT CLO CNTL ....................................................................................................................3.9.7
HIGH CNTL,
LO CNTL.
HI HI CNTL ..............................................................................................................................
3.9.8
LO LO CNTL.
HI WTR CNTL.
WATER CNTL ..........................................................................................................................
3.9.9

TOC .8 TS-1000 USER'S GUIDE Table of Contents


Section .PAGE
CONTENTS

PRODUCT CNTL.
SMP FUL CNTL ...................................................................................................................
3-9-10
DRY WEL CNTL.
HGH BRI CNTL ......................................................................................................................
3.9.11
LOW BRI CNTL.
VAPOR CNTL.
SYSFAIL CNTL ......................................................................................................................
3.9.11

SPECIAL PROD SETUP MENU ........................................................................... 3.10.1


NOTES ....................................................................................................................................3.1 0-1
SPECIAL PROD Setup Menu Structure ..............................................................................3.10.3
SPEC PROD N,
PROD NAME N.
TEMP COMP N.
API GRAV N.
ALPHA N ...........................................................................................................................
3.10.3

SPECIAL PROB SETUP MENU ..............................................................................3.11-1


NOTES .......................................................................................................................................
3.1 1-1
SPECIAL PROB Setup Steps ................................................................................................... 3.11.2
SPECIAL PROB Setup Submenu .........................................................................................
3.11.4
SPEC PROB N,
LENGTH N,
.
NO RTDS N,
RTD LOCATE N .............................................................................................................
3.1 1-4

TANK LEAK TESTING ................


..... .................................................................
4-1
.
OVERVIEW Theory of Volumetric Leak Testing ..................................................................4-2
Leak Estimate Report ................................................................................................................4-3
Factors Affecting Leak Test Estimate Reports .........................................................................
4-3
When to Conduct a Leak Test ....................................................................................................
4-4
How to Conduct a Leak Test .....................................................................................................4-5
Leak Test Interference........
.. .
. ...................................................................................................
4-5
Temperature lnstab~l~ty ............................................................................................................
4-5
Check Valves and Dispensing Lines ...................................................................................... 4-6
Tank Cross-talk ........................................
................................................................................4-6
Tidal Action .............................................................................................................................
4-7
Tank Deformation ..................................................................................................................... 4-7
Evaporation...............................................................................................................................
4-7
Interpretingthe Results of a Leak Test ..................... . ...........................................................
4-7
Typical Leak Test Report ......................................................................................................
4-8
PasslFail ................................................................................................................................
4-8

TS-1000 USER'S GUIDE Table of Contents TOC-9


Section PAGE.
CONTENTS

Slope .........................................................................................................................................
4-8
Product Deliveries ..................................................................................................................4-9
Tank Temperature ................................................................................................................... 4-9
Water Levels .............................................................................................................................
4-9
What to do When You Fail a Leak Test ..................................................................................... 4-9

ROUTINE MAINTENANCE ..........................................................................................


5-1
PERIODIC MAINTENANCE & CLEANING................................................................................. 5-1
REPLACING THE REPORT PRINTER'S PAPER SUPPLY ........................................................... 5-3
TESTING AND REPLACING THE MEMORY BACKUP BATTERY ............................................ 5-4
Testing the Memory Backup Battery ................................................................................... 5-4
When to Replace the Battery .................................................................................................. 5-5
Replacement Battery Type .......................................................................................................
5-5
Removingthe Battery ...............................................................................................................
5-5
Installing the Battery ............................................................................................................ 5-5

PROBLEM SOLVING
SERVICE & FACTORY SUPPORT .............................................................................
6.0.1
Where to Find Help .....................................................................................................................
6.0-1
Customer Assistance Telephone ..............................................................................................
6.0.1
Be Prepared .................................................................................................................................
6.0.1
Return Packaging .................................................................................................................... 6.0.2

ALARMS & ERROR MESSAGES ..................... .........................6.1.1


ProgrammedAlarms
Tank RelatedAlarm and Error Messages
Leak (LEAK .TANK NO. N) ............................................................................................ 6.1.1
.
Theft (THEFT .TANK NO N) ........................................................................................... 6.1.1
High Limit (HIGH LIM) .Overfill ................... .
.................................................................
6.1.2
Low Limit (LOW LIM) .........................................................................................................
6.1.2
High High (HIGH HIGH) ................................................................................................... 6.1.2
LOWLOW(LOW LOW) ......................................................................................................
6.1.2
Water Limit (HIGH WAT) ..................................................................................................
6.1.2
TS-CIM Channel Input RelatedAlarmand Error Messages
External Closure (EXTERNAL N) ......................................................................................
6.1.3
3 GPH Line Leak (3 GPH LN LK) .................................
..................................................
6.1.3
.2 GPH Line Leak (.2 GPH LN LK) .....................................................................................
6.1.3

TOC . 10 TS-1000 USER'S GUIDE Table of Contents


Section PAGE.
CONTENTS

SENSOR RelatedAlarm and Error Messages


Water N (WATER N) .......................................................................................................
6.1.3
Product N (PRODUCT N) ...............................................................................................6.1.3
Sump Ful N (SUMP FUL N) ......................... . . .................................................................
6.1.4
Dry Well N (DRY WELL N) ................................................................................................. 6.1.4
High Bri N (HIGH BRI N) .................................................................................................. 6.1.4
Low Bri N (LOW BRI N) ................................................................................................... 6.1.4
Vapor N (VAPOR N) ............................................................................................................ 6.1.5
Std N (STD N) .................................................................................................................. 6.1.5
System Alarms
Power Down & Power Up .......................................................................................................
6.1.5
CPU Crash (CPU CRASH) ......................................................................................................
6.1.5
WD Timeout (WD TIMEOUT) ................................................................................................
6.1.5
SYS Fail Alarms & Error Codes
Memory Error (MEMORY ERROR) ........................................................................................
6.1.5
Tank Related Sys FailAlarm and Error Messages
Float Missing (FLT MISSNG) ............................................................................................. 6.1.6
Probe Sync (PROBE SYNC) .......................................................................................... 6.1.6
No Probe (NO PROBE) .................................................................................................... 6.1.6
Temperature Error (TEMP ERROR) .................................................................................. 6.1.6
RTD Table Error (RTD TBL ER) .......................................................................................
6.1.6
API Error (API ERROR) .....................................................................................................
6.1.6
Alpha Error (ALPHA ERR) ...............................................................................................
6.1.6
Level Error (LEVEL ERR) .................................................................................................6.1.7
Volume Error (VOLUME ERR) .................... .
...............................................................6.1.7
Water Volume Error (WTR VOL ERR) ..........................................................................
6.1.7
Ullage Error (ULLAGE ERR) ............................................................................................
6.1.7
Strap Table Error (TABLE ERR) ......................................................................................
6.1.7
Net Volume Error (NET ERROR) ....................................................................................
6.1.7
Float Height Error (FLOAT HT) ......................................................................................
6.1.7
Unstable Probe (UNST PROBE) ..................................................................................
6.1.8
SENSOR Related Sys FailAlarm and Error Messages
Input Fail F2 Open (F2 OPEN) ..........................................................................................
6.1.8
Sensor Sync Error (SENS SYNC) ......................................................................................
6.1.8
Loss of Signal (LOSS OF SIG) ...........................................................................................
6.1.8
Sensor ID Error (SENSOR ID) ........................................................................................
6.1.8
Sensor Data Error (SENS DATA) ............................ . .................................................
6.1.8

TS-1000 USER'S GUIDE Table of Contents TOC-11


.
Section PAGE
CONTENTS

TROUBLE SHOOTING GUIDE .............................................................................. 6.2.1


Display .......................................................................................................................................
6.2.1
Keypad .......................................................................................................................................
6.2.1
Memory ............................... . ..................................................................................................
6.2.1
Printer ..........................................................................................................................................
6.2.1
Level Accuracy ......................................................................................................................... 6.2.2
Probe (No Probe) ......................................................................................................................
6.2.2
Probes (Probe Sync) .................................................................................................................6.2.3
Probes (Float Missing) ........................................................................................................... 6.2.3
(Continuous) Then Alarms ................................................................................................. 6.2.4
Delivery Alarms (Multiple low level alarms) .............................................................................. 6.2.4
Audible Alarms (do not sound) .................................................................................................. 6.2.4
False Delivery Reports ......................................................................................................... 6.2.4
Multiple Delivery Reports ...........................................................................................................
6.2.4
Multiple Point Alarms ...............................................................................................................6.2.4

WARRANTY ................... m .......................................................................................6.3.1


WARRANTY DISCLAIMER AND LIMITATION OF LIABILITY ............................................ 6.3.1

APPENDICES
Standard Tank List
. . ................................................................................................................
A-1
Technical Speclfrcations ........................................................................................................... 8-1
Operating. & Mechanical .........................................................................................................
8-1
Electrical & Environmental .....................................................................................................
8-2
Standard Products ...................................................................................................................C-1
Typical Leak Test Times for .
Various Tank sizes and Threshold Values ............................................................................
0-1

TOC . 12 TS-1000 USER'S GUIDE Table of Contents


.
Section PAGE

CONTENTS

SECTION 1
Figure 1-1 TS-100014 Console (without printer) ....................................................................... 1-1
Figure 1-2 TS-100014-P Console (with printer) ......................................................................... 1-2
Figure 1-3 Example: TS-100012-P System Layout .....................................................................
1-3

SECTION 2
Figure 2-1 TS-1000 Keyboard Key Arrangement .......................................................................2-1
Figure 2-2 TS-100012-P Control Panel Component Location .......................
.
.........................2-2
- -
Figure 2-3 KEYBOARD MODE Display ACK SHIFT Key Character Positions .....................2-8

SECTION 3
Figure 3.5.1 CORRECT N Submenu Structure ........................................................................
3.5.8

SECTION 5
Figure 5-1 Paper Supply Mechanism ...........................................................................................
5-2
Figure 5-2 Paper Path ................................................................................................................. 5-2
Figure 5-3 TS-1000 Console .Interior View ..............................................................................
5-6

SECTION 3.5
TABLE 1 TANKS Setup Table .................................................................................................3.5.7
TABLE 2 Tank Chart Level and Volume Correction Points ............................................... 35-14
SECTION 3.9
TABLE 1 CNTL OUTPUT (TS-ROM) Typical Submenu Choices ......................................... 3.9.7

SECTION 3.11
TABLE 1 SPEC PROBE N Configuration Table ....................................................................3.11.1

TS-1000 USER'S GUIDE T a b l e of C o n t e n t s TOC-13


CONTENTS

See prior pages.

TOC - 14 TS-1000 USER'S GUIDE Table of Contents


INTRODUCTION 1

GENERAL OVERVIEW The TS-1000 12 and 14 Tank Sentinelmis a complete leak detection
and inventory monitoring system. It conducts leak tests that meet or
exceed all EPA standards, and gauges a broad variety of liquid
products with exceptionally high accuracy.

Up to four storage tanks can be tested and gauged simultaneously


(the Model TS-100012 can monitor up to 2 tanks, and the Model
TS-100014 can monitor up to 4 tanks). In addition, the TS-1000 can
be optionally equipped with up to 8.leak detection sensors. The
system supports interstitial, sump, vapor and groundwater
monitoring.

The TS-1000 operation can be custom configured to match the


hardware at your site, your unique communications needs and
management style. Typical console arrangements are shown in
Figure 1-1 and Figure 1-2.

Typical TS-1000 Console


without a Report Printer

NOTE:
A quick-installation upgrade
printer kit (TS-UG-P) is
available for consoles that
were not originally equipped
with a report printer.

Figure 1-1. TS-100014 Console (without printer)

TS-1000 USER'S GUIDE Introduction Page 1-1


GENERAL OVERVIEW

Typical TS-1000 Console with a


Report Printer

Figure 1-2.TS-100014-P Console (with printer)

With the optional report printer (the -P option), the TS-1000can also
provide hardcopy records of leak detection (tank leak test
parameters and results) and inventory activity. In addition, reports
can be printed to record: tank leak test time estimates, deliveries,
line leak detector tests, each tank's setup, the system setup (less
tank setup), and fault alarms.

Alarms can be setup to sound audibly, control relay contacts, and


send messages to local or remote computers over standard
telephone lines. To name a few, fault alarms can be activated in
response to: high product levels, low product levels, high water
levels, tank leaks, product thefts, and signals from up to 8 leak
detection sensors.

Page 1-2 TS-1000 USER'S GUIDE Introduction


GENERAL OVERVIEW

An example TS-100012-P system layout is shown, in Figure 1-3,


monitoring 2 underground storage tanks. Tank product and water
levels are measured in this example using 2 float tank probes.
Intrinsically safe circuitry at the level probe and sensor inputs of the
TS-1000 eliminates the possibility of igniting Class I, Div. 1, Group D
flammable liquids such as gasoline or diesel fuel contained in the
storage tank.

Typical TS-1000 outputs are available for: accessories, external


alarm annunciators, and a RS-232 modem connection to standard
telephone circuits.
"DOEL 7s-e*
~~"~~~ *L*W W \ T
(.P.I.*IL,
NON-HAZARDOUS AREA

HAZARDOUS AREA

WEli.4iRPRDil'
I Y N S T I D X BD.

WK DElECllON

TANK 1 TANK 1 TANK 2


(SECTION A) ( S E C T I O N 3)

Figure 1-3. Example: Model TS-100012-P System Layout

TS-1000 USER'S GUIDE Introduction Page 1-3


GENERAL OVERVIEW
Where To find Information, Scope of this Manual

The system's configuration can be setup (programmed) and


operated both manually and automatically by locally using the front
panel keypad and display, or remotely by using modems and the
optional TS-HOST communications software (for IBM PC's).

Automatic tank leak testing, thefl monitoring, and report printouts can
be scheduled to occur during convenient periods, such as afler
hours when no product dispensing or deliveries will occur.

When a modem is used, information can also be automatically sent


(autodialed) to as many as 4 remote locations over standard
telephone lines in response to deliveries, alarms, and leak tests.

Where to find information: This manual will explain the basic TS-1000 console operation, setup
Scope of this Manual programming, tank leak testing, maintenance, and troubleshooting of
the ATG (Automatic Tank Gauge) system. The instructions included
in this manual will be concise if they are detailed elsewhere.

Liquid Level Probes, and The Installation and Wiring of the TS-1000 console and liquid level
TS-1000 Console probes, as well as safety issues, are detailed in the:
TS-1000 INSTALLATIONGUIDE.

Leak Detection Sensors The Installation, Wiring, Programming, and Testing of the various
TSP-XXX liquid detecting sensors are detailed in their separate
INSTALLATION& PROGRAMMING GUIDES.

Accessories The Installation, Wiring, Programming, and Testing of the various


accessories, such as the: TS-RAI, RA2, RK remote Tank Overfill
Alarm and Acknowledge units, TS-ROMl dispenser pump control
BriteBoxTM,TS-ROM2 Relay Output BriteBoxTM,and the TS-CIM
Control Input BriteBoxTM,are detailed in their separate
INSTALLATION& PROGRAMMING GUIDES.

Page 1-4 TS-1000 USER'S GUIDE introduction


BASIC FEATURES
OPERATION Section 2 Topics

BASIC FEATURES Once the TS-1000 Tank Sentinelmhas been installed, set up, and
tested, the operator need not be concerned with the advanced
capabilities and features available through the setup menu.
Ordinarily, the user's only interaction with the system will be through
its keypad, display and printer. All of the basic features of the
system are available through these input and output devices.

Many kinds of information can be requested through the keypad.


This information will be shown on the system's front panel display or
may be printed out as reports.

Section 2 Topics Illustrations of the console's: front panel keypad, display, and
report printer are shown and described.

The keyboard command key functions and their basic operation


are explained.

A concise discussion of the TS-1000's advanced features, and


security features concludes this section.

I-[ [q-]
[G][%j CANCEL

[GI
[TI[GI[-TI
I-[ [G][GI[lz] SPACE

SH l FT

Figure 2-1. TS-1000 Keyboard Key Arrangement

TS-1000 USER'S GUIDE O p e r a t i o n P a g e 2-1


BASIC FEATURES

-'@
Figure 2-2. TS-100012-P Control Panel Component Location

a KEYBOARD MODE (3 digit status display field): Indicates what type


of keyboard key input is allowed or expected.

While in the normal run mode, a COM (for command) is


displayed at the Keyboard Mode display field. A NUM is

Page 2-2 TS-1000 USER'S GUIDE Operation


BASIC FEATURES

KEYBOARD MODE (3 digit status display field): Continued...


0
displayed when a tank number input is required. If your system
has only one tank then a tank number input will not be required.

While in the setup mode, various codes will appear in the


Keyboard Mode display field when a setup menu has no list of
selections to choose from. The input keypad key shiff position
codes are: A1 and A2 (text input), NUM (numbers or: +I- .
SPACE),.. and COM. Onlv the CANCEL. UP, DOWN. & ENTER
command key functions are active in Setup mode. Reference
Figure 2-3 in this manual.

LEAK TEST MODE (3 digit status display field): Indicates TST when
a tank leak test is running, and SEN while the TS-1000 ATG is in the
Sentinel mode (the Sentinel mode can be setup for product theft
monitoring, and tank leak monitoring after business hours).

LCD Display: Two rows of 12 alphanumeric characters. In the


normal run mode, requested information is displayed for 20 seconds
before switching to a system okay, or an alarm status display. While
in the Setup mode, menus are shown at the top row and selection
choices (or inputs) are shown at the bottom row.

@ Printer: The thermal printer is used to print reports locally.

0 Paper Feed Button: Press to advance the printer paper manually.

@ -
No Paper Indicator: Scheduled reports and alarm reports will not
print if there is no paper. Replace the roll of paper as soon as you
notice a red stripe along printed reports (see Section 5 for details).

Keypad: Keyboard keys have command functions, such as NET,


0 which are used to setup the TS-1000, acknowledge alarms that may
occur, and to - access - display or - print information. Reference
Command Key Functions in this Section.

TS-1000 USER'S G U I D E Operation Page 2-3


BASIC FEATURES
Keyboard Command Key Functions

~ ~ command
~ K~~ b The~ basic types
~ of information
~ dthat can be accessed through the
Functions front panel keys are described by the following paragraphs:

[TI LEVEL
Level is the physical height of the liquid in the underground storage
tank in inches or centimeters. Level is the total height of the product
including any water that may be at the bottom of the tank in
petroleum and similar applications. It is typically the same as the
level which would be read from a dipstick immersed in the tank (dip
stick reading).

1
7 GROSS Gross is the physical product volume in the tank in gallons or liters.
When two floats are used on the level probe to detect water at the
bottom of a tank as is done in petroleum and similar applications, the
volume of the water is not included in the gross volume. The gross
product volume is not temperature compensated and therefore will
change as the temperature fluctuates when a delivery occurs.

Temp is the product temperature in degrees Fahrenheit or degrees


1 TEMP I Celsius. The Tank SentinePuses the product temperature in
temperature compensated calculations for net volume and in leak
detection measurements.

Water is the level of the second (lower) float on the liquid level probe
when two floats are used. This float is designed to float on the water
at the interface between the water and the product in petroleum
applications. It may be used to report the water level in the tank in
inches or centimeters.

Net is the temperature compensated product volume in gallons or


liters. The net volume is the volume that the product would occupy if
its temperature were 60 degrees Fahrenheit, or in systems
programmed for metric temperature, 15 degrees Celsius. Many
products expand and contract substantially as temperature varies.

Page 2-4 T S - 1 0 0 0 USER'S GUIDE Operation


BASIC FEATURES
Keyboard Command Key Functions

Therefore, the gross volume of these products changes significantly


with temperature variation. By correcting the volume back to a
known temperature, a constant volume of product is reported
independent of temperature variations. This calculation is done in
accordance with the American Petroleum Institute's practices for
petroleum products. The calculation of net volume does not include
any water in systems equipped with two floats. It is important to
understand that the calculation of net volume is the basis for the leak
detection capability in the system.

Ullage is the remaining capacity in the tank in gallons or liters.

CLOCK Clock displays the TIMEIDATE (the current Time or Date). You can
switch between Time and Date by pressing the Up or Down key.
The clock function will automatically be replaced by the previous run
mode display after 20 seconds.

Up will scroll you through the selections available from the Clock,
Alarm, Report, Test, and Setup key functions.

[aow;]
SPACE
The Down key will scroll in the opposite order from the Up key.

The Cancel key has may functions, and can be used to:
exit out of a menu - back to the previous parent menu
back space overldelete ( XXX + -)
cancel a setup choice before the Enter key has been pressed
cancel a setup input value before the Enter key has been
pressed and to preserve the original setup value (press: the
ACK SHIFT key, then the CANCEL key).

TS-1000 USER'S G U I D E Operation Page 2-5


BASIC FEATURES
Keyboard Command Key Functions

El
Enter is used to:
ENTER accept a displayed choice or input a tank number while in the
normal run mode
access the setup menu and submenus
input a setup value for storage into memory
accept a displayed setup choice for memory storage
exit from the setup mode when (EXIT SETUP) is displayed

The Alarm key is used to review a list of alarms in the order in which
they occurred. The Alarm List can be displayed by pressing the UP
or DOWN keys. The alarm list display shows either currently active
or clearedalarms. Alarms that are currently active will show an A in
the right digit of the lower status display row. Alarms will remain
active until the fault condition no longer exits. Alarms that have been
cleared will display a C. See ACK key.

Automatic Alarm When an alarm condition is detected, a variety of events may occur
Processing depending on how the TS-1000 is set up. An alarm can be setup: to
sound the TS-1000's internal horn andlor close an external relay for
remote alarm annunciation, and to automatically generate an alarm
report at the console's printer. The TS-1000 can also be setup to
automatically dial (autodial) up to four different telephone numbers
and report the alarm condition to remote computers. In addition, an
optional relay output BriteBox accessory unit may be configured to
shut-off product dispenser pumps, or to turn onloff other devices.

In most cases, alarms alert you to take immediate action. It is


Steps to take When important to acknowledge an alarm (see ACK SHIFT key -
an Alarm Occurs Acknowledging and Silencing Alarms) and take immediate action to
find and remove the cause of the alarm to clear the fault condition.
For example: Your console's alarm horn sounded. The printed
Alarm Report and Alarm List shows a PRODUCT 1 alarm. You
acknowledged the alarm which warned you that a liquid hydrocarbon

Page 2-6 TS-1000 USER'S GUIDE Operation


BASIC FEATURES
Keyboard Command Key Functions

was detected between the walls of tank number 1. Either


hydrocarbon leaked into this interstitial space through the outer tank
wall or fitting(s), or from the innertank wall. You collected a liquid
sample for chemical analysis (to determine if it matches your
WARNING product), you stopped all tank 1 deliveries and dispensing and you
You must follow all started a leak test on tank 1 (to determine if the tank is leaking).
applicable Federal, State, Reference the multicolored TS-1000 Quick Reference Guide about
and local regulations and starting a leak test, and the sensor's Installation Manual about the
procedures when a product required cleaning and the recovery of a sensor after product
leak has been detected. alarms.

Non-critical Event Alarms Some alarms may be programmed as management tools that signal
a non-critical event or condition. A low product level limit alarm
might be set at a predetermined &r level which would alert a
manager to call for a product delivery. In this case, the alarm
condition would clear itself after a delivery causes the product level
to rise above the reorder set point (low product level limit).

Example Alarms The system can generate a number of different alarms. Included
among these are: High and High High Level alarms (tank overfilled
or full), Low and Low Low level alarms (reorder or run out), high
water alarms (stop product dispensing), theft alarms, leak alarms,
and system failure alarms (See Section 6.1).

Automatic Alarm History All alarms are automatically recorded in an alarm history - memory
Storage buffer which may be printed out and examined. The alarm history
memory buffer stores up to 50 of the most recent alarmsfor the
generation of reports (see Report).

The ACK SHIFT key has two functions: to acknowledge and silence
alarms while in the normal run mode, and as an shift input character
selector key while in the setup mode.

TS-1000 USER'S GUIDE O p e r a t i o n Page 2-7


BASIC FEATURES
Keyboard Command Key Functions

Acknowledging and During the normal run mode, the ACK key is used (pressed) to
Silencing Alarms acknowledge and silence alamls that have been programmed to
sound the console's internal alarm horn andlor an optional remote
alarm annunciator. Acknowledging an alarm does not affect the
system in any other way. The alarm remains active in the system
until the alarm condition has been removed (cleared). Alarms which
have been cleared (C) are removed from the Alarm List display
when the ACK key is pressed while viewing the alarm list, but are
not removed from the Alarm History memory buffer.

Alarm Acknowledge The TS-1000 can be setup to limit the acknowledging and silencing
Password, & of alarms to those with access to an Acknowledge Alarm password.
Automatic In addition, the console's alarm horn andlor remote alarm
Alarm Silencing annunciator, can be silenced automatically after a number of
seconds have elapsed. The alarm silence (time-out) feature is
highly recommended if you use an alarm acknowledge password.

Shift Key Character While in the setup mode, the ACK SHlFT key functions as a shin
Input input character selectorwhen a menu requires a custom input.
Pressing the ACK SHlFT key repeatedly, will cause the KEYBOARD
MODE display to change from: A1 to A2 to NUM to COM and allows
for the input of the upper left, upper right characters, lower number,
and commands. For example: pressing the REPORT key while A1
is displayed will input a J into the lower display row. Pressing the
Figure 2-3: ACK SHIFT key until the KEYBOARD MODE displays A2,and then
KEYBOARD MODE Display -
pressing the REPORT key, will input a W into the lower display row.
-
ACK SHlFT Key Character Pressing the ACK SHlFT key until the KEYBOARD MODE displays
Positions NUM, and then pressing the REPORT key, will input the number 3
into the lower display row. See Figure 2-3 below:
~2 KEYBOARD MODE
A
A1 ILOCAT I ON 1
REPORT

NUM LEAK TEST MODE 'r'


Page 2-8 TS-1000 USER'S GUIDE Operation
BASIC FEATURES
Keyboard Command Key Functions

The Report key is used to access a list of reports which may be


REPORT printed from the console's report printer. The TS-1000 system can
generate many different reports. The available reports are:

TS-1000 Reports Inventory Reconciliation (Reconcil)


Delivery History (Del Hist) Alarm History (Alarm Hist)
Alarm Status (Alarm Stat)
Alarm Delivery
* Leak (Leak Test) Leak Estimate (Leak Est)
System Setup (Setup) *Tank Setup
Line Test History (Ln Tst Hst) * Line Test

Sample Reports These reports are described in detail in the Sample Reports
document (PN 000-1424). All reports are date and time stamped
and include a report header that identifies your system for record
keeping purposes.

Automatic Printing Many of the reports that can be ordered directly from the front panel
of Reports may also be setup and scheduled to print automatically at specific
times that you choose. Among these are the: lnventory report,
lnventory Reconciliation report, Delivery History report, Delivery
report, Alarm History report, and Alarm Status report. These reports
may be scheduled to be printed any day of the month or week, every
day, or during a particular business shift or during every shift.

In addition, Alarm, Delivery and Leak Test reports can be setup


(enabled) to print reports automatically when these events occur or
when a leak test ends (finished, canceled, aborted).

The TS-1000 Tank Sentinel setup mode is used to program your


system. Setup can be accessed by pressing the Setup key. The
configuration of your system can be customized by using the
console keypad and status display, or remotely by using optional

TS-1000 USER'S GUIDE Operation Page 2-9


BASIC FEATURES
Keyboard Command Key Functions

remote communications. Also see Security Access Code and Setup


Password Protection later in this section.

The TS-1000 system can perform accurate tank leak tests to meet
or exceed EPA, State, and local standards as required. Tank leak
tests may be started from the front panel by pressing the Test key.
Leak tests that are running may also be canceled from the front
panel. Reference the multicolored TS-1000 Quick Reference
Guide that accompanied your TS-1000 for information about
canceling leak tests.

The TS-1000 allows the user to configure or setup the:


1) percent confidence (probability of detecting a leak),
2) leak threshold or rate (smallest leak to be detected), and
3) leak test schedule per tank (minimum time between leak tests)
in order to: meet the various federal, state and local leak test
regulations and laws. When correctly setup, the system will
perform tank leak tests that meets or exceeds these regulatory
requirements.

NOTE Reference Section 4 about regulation requirements before


configuring your system.

Reference Section 4 in this manual about: how and when to leak


test, the leak test estimate report (estimated length of time required
to leak test a particular tank), and leak test report results.

Leak Test Scheduling Leak tests may be setup to occur at predetermined times in a
manner similarto reports (on any day of the month, on any day of a
week, daily, or none - not to occur at all). Tank leak tests may also
be scheduled from a remote computer.

Page 2-10 TS-1000 USER'S GUIDE Operation


BASIC FEATURES: Automatic Features & Remote Operation
Sentinel Mode, Communications, Autodial

Automatic Features The TS-1000 Tank Sentinel has many features that allow it to
and Remote Operation operate automatically. it also has powerful communications features
that allow it to send data to remote sites, and to be setup and
operated entirely from a remote location.

Sentinel Mode The TS-1000 includes a Sentinel mode feature which can be
scheduled to run after business hours. While in the Sentinel mode,
the TS-1000 performs continuous low-resolution Tank Leak Tests
and product Thefl monitoring -automatically on all tanks. All other
automatic monitoring functions, such as alarm and product delivery
detection, also remain active in the Sentinel mode. In addition, any
high-resolution "compliance" Tank Leak Tests that have been
scheduled to start during this period will run instead of the Sentinel
mode's continuous leak test.

Communications The TS-1000 Tank Sentinel" includes an RS-232 communications


channel which is designed for use with a Hayes compatible modem.
Any data that can be shown on the console's display or reported on
its printer may be accessed remotely. Leak tests may be started,
alarms may be acknowledged, and reports may be created from a
remote computer having the optional Tank Sentinel"
communications sottware.

Autodialing The TS-1000 system also has the ability to initiate phone calls
automatically to a remote terminal (AutoDial) when particular events
occur (the autodial communications capability is functional with or
without the optional Tank Sentinel@communicationssoftware). A
call can be placed if an alarm occurs, when a delivery is detected, if
a product thefl is detected, or when a leak test result is available.
The system may programed to autodial up to four different phone
numbers in response to any of these events, and report the event.
In addition, calls can be automatically redialed if no connection
occurs.

TS-1000 USER'S GUIDE O p e r a t i o n Page 2-11


BASIC FEATURES
Security

Security Access Code Access to your ATG from remote locations can be protected by a
Protection communications Security access code that you can program from
the setup mode. The TS-1000 software will check for the presence
of the security access code whenever a remote modem calls.
Connection to your TS-1000 will be permitted only if the security
access code transmitted by the remote equipment matches the
security code programmed in the TS-1000. Reference Section 3.2
Comm Ports Menu

Setup Password Protection Remote and local access to your TS-1000's setup mode and
configuration can be protected from vandalism or unauthorized
configuration changes by a setup password that you can program or
change from the setup mode. The setup Password (security code)
will restrict further access to the setup until the correct password is
entered. A setup password security code is recommended.

Alarm Acknowledge In addition, remote and local acknowledging (and silencing) of


Password Protection alarms can be limited to those who know the alarm acknowledge
password. If you program an alarm acknowledge password from
the setup mode, then alarms can not be acknowledged or
silenced without entering the correct acknowledge password.
See the notes in the ALARMIRELAY Menu about the automatic
alarmlrelay timeouts (silencing) before you decide to setup an ACK
WORD (alarm acknowledge password ).

Entering your Password The upper display will read PASSWORD? if a password has been
setup. You must input the password code ,which is displayed as
asterisks (***),and then press enter. If you enter the wrong
password, the lower display will read INVALID for 3 seconds before
If you forget your Passwords you can try again. If you forget your password then call our
customer service department at 1-800-833-8328.

Page 2-12 TS-1000 USER'S GUIDE Operation


ADVANCED FEATURES
Special Tank Strapping Tables, Special Products, Special Compensation

ADVANCED FEATURES The TS-1000 system includes a number of advanced features that
are configured from the Setup Mode and are described below. After
these are setup (or if you don't require any of these advanced
features) you can disregard this page.

Special Tank Strapping The TS-1000 system includes strapping tables in memory for the
Tables standard tanks shown in Appendix A. The tank setup includes
standard and cylindrical tank selections. In addition, tanks that are
not perfect cylinders or a standard tanks, may be used by creating a
special tank strapping table. Up to 32 strapping points (volume-level
correction points) may be added. See the setup TANKS -TANK N :
CYLINDER, LENGTH, and CORRECT N submenu and the
explanation on how to setup a special strapping table.

Special Products The TS-1000 system can be used with virtually any liquid product
that is chemically compatible with its sensor and that is not too
viscous (thick) or sticky. Eight standard petroleum products are
included in the TS-1000 setup menu. However, in applications
where other products are used, the TS-1000 provides a special
products capability that can be used to characterize these liquids.
See the TANKS -TANK N - PRODUCT N submenu, and the SPEC
PROD submenu about this feature.

Special Compensation The TS-1000 system provides four temperature compensation


models for the liquid products. The first three are American
Petroleum Institute models and can be used with virtually any
petroleum product. They provide temperature compensation in
accordance with the API tables 6N54A, 681548, and 6C164C. In
addition, a special compensation capability is includedthat allows
the user to set up a temperature compensation table for any product.
See the SPEC PROD submenu about this feature.

TS-1000 USER'S GUIDE O p e r a t i o n P a g e 2-13


ADVAnCED FEATURES
Special Probes

Special Probes Although the TS-1000 system is normally used with one of five
standard probes, it may be set up to operate with virtually any length
magnetostrictive liquid level sensor. This special probe capability is
provided to allow for special applications. It is also useful in retrofit
applications where the sensors may have been purchased earlier
and were used with obsolete equipment. See the SPEC PROB
submenu about this feature.

Page 2-14 TS-1000 USER'S GUIDE Operation


Menu Choices

SETUP INSTRUCTIONS

TS-100012and TS-100014 This section describes the TS-100012 and TS-100014 setup mode
SETUP and the setup menu. The setup mode allows you to custom-
configure (program) the TS-1000 to function with the equipment that
is installed at your site, and to your business and managements
needs. The setup mode also allows you to configure the TS-1000 to
perform tank leak tests and liquid monitoring to comply with various
Federal, State, and Local regulations.

Accessing Setup, and Press [SETUP] to access the setup configuration mode (See also
Menu Choices Security). The EXIT SETUP function will always be the first default
item to be displayed when you access the setup mode. Along with
the exit setup function, the setup menu contains a list of up to 12
parent menus, each of which are structured in a family tree
arrangement. The parent menus provide a path to other submenus,
and then to the final menu selection list, or input data fields. Here
you configure the TS-1000 by making choices or by inputting data
values (alphanumeric characters or char's) for storage into the
TS-1000's tank and system setup memory.

After Setup Performance The performance and accuracy of your TS-1000 will only be as good
and Accuracy as the input values that you enter and store into memory from setup.
A memory backup battery preserves (holds) your setup configuration
when you loose electrical power. Its a good idea to preserve your
systems performance and accuracy by securing your setup
configuration from vandals or unauthorized accidental changes.

Security: Setup Password, You can do this by programming a setup password. Further access
and Access Code to the setup mode will be denied until the correct password is keyed-
in. The PASSWORD? inputs will be displayed as asterisks ("'),
and incorrect entries will display INVALID for 3 seconds before you
can try again. If you have a modem, you can also limit access to
your ATG by setting up a communications Security code. Both of
these security measures are recommended.

TS-1000 USER'S GUIDE Setup Instructions Page 3.0-1


Setup Menu Structure,
Section Numbers, and Descriptions

Menus that have bold highlighted descriptions, must be setup (see


the section numbers listed to the left of the descriptions below).
Some menus must be setup if you have optional accessories
installed and other menus may be setup to automate operations
such as leak-test scheduling. Comments are enclosed within
braces ( 1.
SETUP Menu Structure

SETUP Section Descriptions


t] EXIT SETUP Exit Setup { press ENTER to return to the normal run
operation mode j
SYSTEM Basic System Setup
COMM PORTS Setup remote Communications ( if used j
TS-CIM Setup Control Input Module {only if an optionalTS-CIM is
installed )
LiquidNapor detecting sensor setup { ID type of sensor
and its alarm )

Ct- TANKS
REPORTSCHED

LEAK TESTS
Setup Tanks ( Start with Tank 1 - DO NOT skip a tank)
Setup Schedules for automatic printing of Reports
( optional }
Setup Schedules for automatic Tank Leak Testing
{ optional ]
CLOCWCAL Setup actual Date and Time
ALARMIRELAY Setup Alarm, and Relay { and Control Output relays -
only if an optionalTS-ROM BriteBox is installed ]

t- SPECIAL PROD

SPECIAL PROB
Setup Special Products {other than those listed in
Appendix C }
Setup Special Probes { other than those listed in the menu
selections }

Page 3.0-2 TS-1000 USER'S GUIDE Setup Instructions


Setup NOTES: Navigatingthe Setup Menu
and Accessing a Menu, Factory Default Settings, Exit Setup

NOTES @S
$ 1) The TS-1000 Setup menus do not have a top or bottom (they are
circular). When you press the [UP] key you will scroll (move)
through and display the menu selection choices as they are
shown in this manual. Until you become familiar with the
Navigating the Setup Menu TS-1000 menu structure, use the [UP] key to scroll through
and Accessing a Menu menu choices. Pressing [ENTER] will: access a menu or
submenu, or store a selected submenu choice or input value
into memory (See Note 6 and 7).

Factory Default Settings 2) TS-1000 ATG console's are shipped with factory default setup
selections and values and are shown in this manual as
CAPITALIZED ITALIC TEXT. In many cases the default setting
will not need to be changed. Space is also provided in this
manual to record your setup selection choices and values.

Empty Data Fields 3) The default term Empty describes an empty lower input display
row field where no (null) characters exist.

Exit Setup 4) Pressing the [CANCEL] key repeatedly when the lower display
input status row is blank will bring you back to EXIT SETUP.
Press [ENTER] to return to the normal run mode.

Auto-exit Setup 5) The TS-1000 will automatically exit the Setup mode and return
to the normal run operation mode after 3 minutes of keyboard
inactivity. The TS-1000 does not respond to alarms while it is
in the setup mode. The auto-exit setup feature prevents the
TS-1000 from being unintentionally left in the setup mode for
extended periods.

Suggested Review 6) Review the input KEYBOARD MODE display, and the [ACK
S H I q and [CANCEL] key functions in Section 2 of this
manual.

TS-1000 USER'S G U I D E Setup I n s t r u c t i o n s Page 3.0-3


Setup NOTES: Undoing lnput Errors,
Range Errors, Negative Number Inputs

Undoing Input Errors 7) Understand, if you make an selection choice error, or an input
error (when the lower input display status row displays text) DO
NOT press [ENTER]. You can undo this change by pressing
the [ACK SHIFT] key, and then the [CANCEL] key. The original
menu selection choice or value will remain unchanged in
memory { you can press enter again to access the same menu
and verify that the lower display row choice or value was not
changed }.

Storing a Choice or Input 8) If you press the ENTER key while your submenu choice or input
Value into Memory value is shown on the lower display row, then the lower display
row will blank out. The upper display row will still show the
same submenu that you were in. This indicates that your choice
or input value has been stored in memory. You may press
ENTER again to verify that this is true.

Range Errors 9) When the TS-1000 requires a numerical input only, then input
values will be limited to upper and lower range limits. If you
enter a value outside of the acceptable range then a RANGE
ERROR message will be displayed at the lower status display
row. After 3 seconds, the range error message will disappear
and you may input the correct value.

Negative Number lnputs 10) Negative numbers can be used only when the lower range limit
is a negative number. Press the UP key to switch a numerical
value to the opposite sign (-or t).

11) Store all of your Tank Sentinel? Accessory Literature,


Installation Manuals, and this manual, in a three ring binder for
your future reference.

12) Mount the multicolored TS-1000 Quick Reference Guide above


the TS-1000 console for handy reference.

Page 3.0-4 TS-1000 U S E R ' S GUIDE setup Instructions


System Menu Structure

SETUP SYSTEM MENU 3.1

TS-100012 and TS-100014 The SYSTEM Setup menu is provided to allow you to customize the
SETUP SYSTEM MENU basic TS-1000 system setup such as units of measurement for your
site. Do not skip this setup menu.

SYSTEM Menu Structure

EXIT SETUP Exit Setup function

PASSWORDS Restrict Access to: the Setup mode (recommended), and Alarm
AcknowledginglSilencing

I- SYSTEM ID

UNITS
Change site name and location for IocaUremote report
headers
Establish Units of Measure { Gal.lLiters, ln.lCM) ]
NO. OF TANKS Specify number of Tanks connected
LIMITS Customize Sentinel limit set-points
SENTINEL Sentinel mode Theft and Leak monitoring onloff time period
DELlV DELAY Delivery detection delay
REPORT DELlV Report Deliveries { printout at the console's printer ]
REPRTALARMS Report Alarms { printout at the console's printer ]
REPORT TESTS Report Leak Test results { printout at the console's printer ]
NO. ALARMS Restrict the number of alarms that can be printed on the Alarm
History report (to conserve paper)

C PRT INTERVAL
DATA INTERVL
DATA TANK
Specify Tank Strapping table height print interval
NIA reserved for future feature
NIA reserved for future feature

TS-1000 USER'S GUIDE System Setup Menu Page 3.1-1


SYSTEM Menu Structure

EXIT SETUP
YOUR ACTUAL S W I N G S
PASSWORDS ( Restrict access to: Setup mode, and A l a n Acknowledging }
SETUP WORD Empty
( Security Access codes:
ACKWORD Empty
Input up to1 0 Alphanumeric Characters ]

- SYSTEM ID { Enter your site's: Report Header (Alphanumeric input) ]


LOCATION 1 INCON E
{ 12 Char's Max. including space(es) }
LOCATION 2 NVIRONMENTAL "
STREET 1 PO BOX 638
"
STREET 2 Empty
CITY 1 SAC0 "
CITY 2 Empty { 12 Char's Max. ]
STATE ME { 3 Char's Max. ]
ZIP CODE 04072 { 12 Char's Max. ]
SITE NUMBER 00001 { 12 Char's Max. ]

- UNITS ( Select the system's units of measurement -for Display & Reports }
VOLUME UNITS

E:?
LEVEL UNITS
INCHES
CM { Centimeters ]
TEMP UNITS { Temperature Units }
FAHRENHEIT
CELSIUS

Page 3.1-2 TS-1000 USER'S GUIDE System Setup Menu


SYSTEM Setup Menu (continued)

T-
SETUP
EXIT SETUP
SYSTEM YOUR ACTUAL SElTlNGS
NO. OFTANKS 1
{ Input the number of tanks in your system. Range = 1 to 2 for
TS-100012 consoles, and 1 to 4 for TS-100014 consoles. )
- LIMITS { Customize alarm limit setpoints )

I
LEAK LIMIT i2.00000
{ Sentinel mode: inventory monitoring Leak Alarm
setpoint. Range = +0.2 to +I0 VOLUME UNITS per
Hour )
THEFT LlMlT i10.0000
{ Sentinel mode: inventory monitoring Theft Alarm
setpoint. Range = +I to i999 VOLUME UNITS per
Hour)
DELlV LlMlT i200.000
{ Delivery occured setpoint. Set this value up or down
based on a product delivery for your smallest tank.
Range = +I to +99999 VOLUME UNITS per Hour)
-SENTINEL { Skip Sentinel if your operation is open 24 hours a day )
SENTL MODE
O F F
SCHEDULED
{ Select SCHEDULED for leak and theft monitoring
after (business) hours only. ]
START SENTL 00.00.00
{ Set the Sentinel mode Start time (after business
hours). 00.00.00 = Midnight in 24 hour HH.MM.SS
format. See the CLOCWCAL menu about entering
24 hour format time values. )

TS-1000 USER'S GUIDE System Setup Menu Page 3.1-3


SYSTEM Setup Menu (continued)

[SrmP]
EXIT SETUP
SYSTEM YOUR ACTUAL SETINGS
-SENTINEL (continued)
L END SENTL 00.00.00
{Set the time to End the Sentinel mode (before the
business opens). ]
- DELIV DELAY 15
{Range = 1 to 240 Minutes. A 15 Minute delay can help
prevent multiple delivery reports in stop and start filling
operations. ]
- REPORT DELIV ( Report Deliveries )

b ENABLED
DISABLED
- REPRT ALARMS { Report Alarms )

k z ENABLED
DISABLED
- REPORT TESTS( Report Tank Leak Tests )
ENABLED
DISABLED

- NO. ALARMS 50
( Range = 1 to 50. Limits the number of the most
recent alarms that will be printed when you start an
Alarm History report. ]
- PRT INTERVAL +1.00000
{ Range = +0.1 to +I00 LEVEL UNITS. Use Print
Interval for printing out special Tank Strapping Table
Height Intervals. ]
- DATA INTERVL 1 { NIA future function }
- DATA TANK 1 ( NIA future function )

Page 3.1-4 TS-1000 USER'S GUIDE System Setup Menu


COMM PORTS Setup Menu

COMM PORTS MENU

TS-100012 and TS-100014 The Communication Ports Setup menu is provided to allow
COMM PORTS SETUP communications to and from the TS-1000 ATG console via the
RS232 port. You can use a modem to communicate to remote
terminals, or to and from remote PC computers with TS-HOST and
its companion data logginglreport generator program TS-LOG. This
configuration setup may be skipped if you are not using remote
communications.

The default Mode Chan I,Baud Chan 1, Data Bits 1, Stop Bits 1,
and Parity values will work in most applications. If you have trouble,
please call our Customer Service Department for assistance.

After changing any of the COMM PORTS settings, YOU MUST


NOTE cycle the TS-1000 console power (turn SWI: Off and then On
again), to activate the changed Communication settings, otherwise
no communications will be possible.

COMM PORTS
Setup Menu Structure

[SETUP]
I
EXIT SETUP Exit Setup function
COMM PORTS ( Communication Ports - modem Communications settings )
I CHANNEL 1 YOUR ACTUAL S m I N G S
MODE CHAN 1
NATIVE { use for TS-HOST ]

VEEDER ROOT{use for other communications -a


TS-HOSTTTS-LOG ]
VDR ROOT 422{use with converters }

TS-1000 USER'S GUIDE Comm Ports Setup Menu Page 3.2-1


COMM PORTS Setup Menu

EXIT SETUP
COMM PORTS YOUR ACTUAL SElTlNGS
/ CHANNEL 1
BAUD CHAN 1

600 {Ref: The data transfer Baud rate in your modem


manual }
DATA BlTS 1

STOP BlTS 1

p:E
-PARITY 1

EVEN
-AUTO DIAL 1 {Automatically Dial (call) remote locations to report Deliveries,
Alarms, or Tank Leak Test results )

ACCESS NO. 1 E~PW


{ Add the remote location's access connect
code up to 12 Characters long. Typical )

PHONE NO. 1 Empty


{Add the remote location's modem phone
No. up to 12 Characters long. Typical )

Page 3.2-2 TS-1000 USER'S GUIDE Comm Ports Setup Menu


COMM PORTS Setup Menu (continued)

[srmp]
EXIT SETUP
COMM PORTS
L CHANNEL 1
AUTO DlAL 1
CALL NO. I{ continued j YOUR ACTUAL SETTINGS
L REDIAL NO. 1
t DISABLED
ENABLED {Allow redialing when a remote
modem is busy or is
connected. Typical j
CALL NO. 2
ACCESS NO. 2 Empty
PHONE NO. 2 Empty
REDIAL NO. 2

-CALL NO. 3

t
ACCESS NO. 3
PHONE NO. 3
REDlAL NO. 3

t DISABLED
Empty
Empty

ENABLED
-CALL NO. 4
ACCESS NO. 4 Empty

t
PHONE NO. 4
REDlAL NO. 4
DISABLED
Empty

ENABLED

-DIAL DELIVER Empty


(See Note 1) (Input one or more Call Numbers
(N*) when deliveries occur j

TS-1000 USER'S GUIDE Comm Ports Setup Menu Page 3.2-3


COMM PORTS Setup Menu (continued)

COMM PORTS
LCHANNEL 1 YOUR ACTUAL SETTINGS
AUTO DlAL l{continued )
DIAL ALARM Empty
(See Note 1 below) {Input one or more Call Numbers
(N*) when any alarm occurs )
DIAL LEAK EmpfY
(See Note 1 below) {Input Call Numbers (N *)when a
leak test result is available ]

i
ECHO TEST 1 ACTIVE. .. {To deactivate the remote location's
echo test modem, Press[CANCEL]
and exit )

L SECURITY 1 Empty { See Note 2 )

NOTES 1) For DIAL XXX inputs, if (N *) = 1 then the TS-1000 will autodial
the remote modem's : CALL NO. 1 Access and Phone number
to send Leak Test result(s)/DeliverylAlarmdata. If (N *) = 1234
then all Call Numbers (1,2,3, & 4) will be autodialed.

2) When the SECURITY 1 connect code is Empty -you have no


SECURITY -any remote modem can access your system.
Setup a 6 digit code to protect your ATG setup and data.

3) The SECURITY 1 code is used as a device address for RS-422


communications.

4) After changing one or more COMM PORTS settings, YOU


MUST cycle the console power (turn SWI: OFFand then ON
again) to reset the Communication memory settings.

Page 3.2-4 TS-1000 USER'S GUIDE Comm Ports Setup Menu


TS-CIM SETUP MENU

TS-1000/2 and TS-100014 The TS-CIM Setup Sub-Menu is displayed only when an optional
TS-CIM SETUP MENU TS-CIM Control Input Module BriteBoxTMhas been installed to the
TS-1000 Automatic Tank Gauge console. The ATG console
automatically detects the presence of a BriteBox.

If the TS-CIMmenu is not displayed, then skip this Section.

Identify the TS-CIM Channel External Closure contacts, or CAMPOIMILLER Line Leak Detector
Inputs contacts can be wired to any of the TS-CIM eight input channels.
The TS-CIM menu is provided for you to identify which the type of
input device is wired to the TS-CIM BriteBox channels. The
TS-1000 must know the type of input so that it can operate properly.

NOTES 1) When the MODE N input channel choice is EXT CLOSURE


the INPUT N menu is visible. The INPUT N channel selection
is provided for you to optionally rename the factory default
EXTERNAL N Descriptionfor easier identification on alarm
displays & reports. The renamed description can be up to 12
alphanumeric characters long to identify the external contact's
purposellocation, and the input channel that it is wired to.

Choosing a external closure selection from the TS-CIM menu


causes an EXT CLO XX N selection to appear in the ALARM
and RELAY submenus for channel N (where N = 1 through a),
and also in the TS-ROM's CNTL OUTPUT submenu.

2) When the MODE N input channel choice is Line Leak (LN


LEAK) then the INPUT N choice is removed from the TS-CIM
menu for that channel.

Choosing a LN LEAK selection from the TS-CIM menu causes


a LN LEAK selection to appear in the ALARM and RELAY
submenus.

TS-1000 USER'S GUIDE TS-CIM Setup Menu Page 3.3-1


IS-CIM Setup Menu Structure

NOTE 3) Once the type of TS-CIM inputs have been identified, then you
can setup the inputs to control (activate) the console's alarm
horn, external alarm relay, and the channel relay(s) of a
TS-ROM Relay Output Module BriteBoxTMwhen an input
IS-CIM Setup Menu alarm occurs. See the ALARMIRELAY: ALARM, RELAY, and
Structure CNTL OUTPUT (TS-ROM) submenus, and the TS-CIM and
TS-ROM Installation Manual(s) for additional details.

7 SETUP

EXIT SETUP
TS-CIM (Control Input Module channel's: 1through 8, input mode type and name )

I YOUR ACTUAL SElTlNGS

MODE 1
EXT CLOSURE ( See NOTE 1 Typical )
-
LN LEAK { Channel I Line 1 See NOTE 2 Typical )
INPUT 1 = EXTERNAL 1{ See NOTE 1 Typical )

MODE 2

t
INPUT2
EXT CLOSURE
LN LEAK { Channel 2 - Line 2 )
= EXTERNAL2

EXT CLOSURE
LN LEAK ( Channel 3 - Line 3 )
INPUT3 = EXTERNAL3

Page 3.3-2 TS-1000 USER'S GUIDE TS-CIM Setup Menu


TS-CIM Setup Menu Structure

Cr'
SETUP

i
EXIT SETUP
TS-CIM YOUR ACTUAL SETTINGS

MODE 4

t
INPUT4
EXT CLOSURE
LN LEAK { Channel 4 - Line 4 )
= EXTERNAL4

EXT CLOSURE
LN LEAK { Channel 5 - Line 5 )
INPUT5 = EXTERNAL5

- MODE 6
EXT CLOSURE
LN LEAK { Channel 6 - Line 6 ]
- INPUT6 = EXTERNAL6

- MODE7
EXT CLOSURE
LN LEAK { Channel 7 - Line 7 )

I
INPUT7 = EXTERNAL 7

MODE 8
EXT CLOSURE
LN LEAK { Channel 8 - Line 8 )
INPUT8 = EXTERNAL8

TS-1000 USER'S GUIDE TS-CIM Setup Menu Page 3.3-3


NOTES

Page 3.3-4 TS-1000 USER'S GUIDE TS-CIM Setup Menu


-
OVERVIEW BriteSensors

SENSORS SETUP MENU 3.4

TS-100012 and TS-100014 Up to 8 optional liquidlvapor detecting sensors can be wired directly
SENSORS SETUP MENU to the TS-1000 console. This menu provides the means to
automatically identify (auto-configure), or manually select, the type of
sensors installed, and also the means to optionallyrename the
sensor alarms with an alias for ease of identification on Alarm
History reports and Alarm status displays.

If you don't have any optional liquidlvapor detecting sensors


connected to the TS-1000's sensor input channels (at J6), then you
can skip this setup menu. See Note below.

NOTE Verify that jumper wires are installed only on all unused sensor
-
channels between the GND and IN terminals at the console's
SENSOR interface terminal strip J6. Channels which have sensor
wiring must not have this jumper installed. Reference each sensor's
Installation Manual for comprehensive details and diagrams.

OVERVIEW - BriteSensors When auto-configured, all BriteSensor's that are wired to the
TS-1000 console will be identified by a channel number, and model
type from each sensor's serial data "signature". This data is stored
in the TS-1000's memory. The type of sensor defines the kind of
alarms that the BriteSensor can generate.

BriteSensors discriminate (except the TSP-HIS) between water and


hydrocarbons (such as fuel oil ) and provide different encoded
alarms depending on which is present. Serial sensor data and
identification data is sent continuously from a BriteSensor to the
TS-1000 console's sensor - input channel terminals. The console
decodes the serial data and compares its type identification and
input channel location with the values stored in memory. It decodes
the sensor data to determine if normal conditions exist, or what kind
of alarm occurred (such as: water, sump full, high brine, low brine,

TS-1000 USER'S GUIDE SENSORS Setup Menu Page 3.4-1


-
OVERVIEW Standard Sensors,
SETUP STEPS for SENSORS, Example A)

dry well, and product [liquid hydrocarbon, or hydrocarbon vapors]


present). Several BriteSensor's generate identical alarms. These
are distinguished from each other by different channel numbers (N).

-
OVERVIEW Standard After auto-configuration, all unused channels and all channels that
(non-discriminating) Sensors are wired with standard liquid detecting sensors will be displayed as
STD N sensors since they do not have serial communications
capabilities. The standard sensor alarms (or faults) are recognized
at the TS-1000 console when an input signal is lost. Standard
sensors can not discriminate what type of liquid is present when it
alarms.
SETUP STEPS for SENSORS

Know Each Sensor Type, 1) For each sensor, you must know the: type (model), where it
Location, and Channel # is installed (location), and what sensor channel (1 -to - 8)
that it is wired to. When you have this information, choose
Access SENSORS Menu SENSORS and enter the SENSORS menu.

Automatically Configure 2) Choose AUTO CONFIG (automatically configure) the sensors


wired to the TS-1000. The display will show WAIT...for a
minute until each sensor is type-identified. The appropriate
type of sensor for that channel will be shown under the
SENSOR N -TYPE N menu (N is the channel number 1-to-8).
Make sure the sensor type has been identified correctly.

Rename and Record Sensor 3) Optionalbut Recommended for each sensor channel:
Alias rename and record the default alarm(s) that would occur with
a unique 12 character name (or alias) for easy identification
on Alarm displays and reports.

Example A): Renaming a A TSP-DIS (Discriminating Interstitial Sensor) is installed between


TSP-DIS Sensor's Name the walls of Tank 1 and is wired to sensor channel 2. It can alarm
when water or a hydrocarbon product is detected. You renamed

Page 3.4-2 TS-1000 USER'S GUIDE SENSORS Setup Menu


Example B),
-
Sensor Alarms Setup Capabilities

SENSOR 2's default water alarm name from WATER 2 = WATER 2,


to WATER 2 = 2WATER 1 DIS, and renamed the default product
name from PRODUCT 2 = PRODUCT2 , to PRODUCT 2 = 2PROD
1 DIS. This renaming scheme identifies the sensor: channel, alarm,
where it occurred, and the type of sensor that produced this kind of
alarm.

Example B): Renaming a A TSP-HLS (High Level Sensor) is installed inside of Tank 1 and is
TSP-HLS Sensor's Name wired to sensor channel 1. The TSP-HLS is a standard high level
sensor. The float will rise and trigger an alarm when tank 1 is full or
overfilled. You renamed SENSOR 1's default alarm name from
STD 1 = STD 7, to STD 1 = ITANK IFULL (or l T 1 OVERFILL). You
did this to identify the sensor channel, where it occurred, and the
type of alarm that occurred.

-
Sensor Alarms Setup In addition, when sensor alarms occur, they can be:
Capabilities + automatically printed out at the console's report printer { see
SYSTEM -REPORT ALARMS submenu and choose ENABLE}
+ automatically sent to a remote location (see COMM PORTS
CHANNEL 1 -AUTO DlAL 1 - CALL NO. N and DlAL ALARM
submenus 1,
+ assigned to activate the console's alarm horn, and automatically
silence after a timeout period has elapsed { see ALARMIRELAY -
ALARM submenu 1,
+ assigned to activate the console's alarm relay (which is typically
used with a remote Tank Overfill Alarm annunciator and
acknowledge unit), and automatically deactivate after a timeout
period has elapsed { see ALARMIRELAY - RELAY submenu 1,
and finally,
+ assigned to activate up to 8 relays inside the optional TS-ROM
BriteBox (which is typically used to turn onloff control devices and
alarm annunciators or indicators) { see ALARMIRELAY - CNTL
OUTPUT submenu }.

TS-1000 USER'S GUIDE SENSORS Setup Menu Page 3.4-3


SENSORS Setup Menu Structure

SENSORS Setup Menu


Structure

[G]
EXIT SETUP
SENSORS { LiquidlVapor detecting Sensor setup )

AUTO CONFIG {Press [ENTER] to automatically identi@all sensor model types and
their channel location )
YOUR ACTUAL S m I N G S

SENSOR 1

SENSOR 2

I SENSOR 3

t SENSOR 5

I SENSOR 7

L SENSOR 8

After choosing AUTO CONFIG, access each SENSOR N submenu and: Record the sensor type
(default type that appears first in the list of sensors), location, and the alarm name (or optionally the
renamed aliases) in the spaces provided above. See Possible Sensor N submenus on the next pages.

For example: SENSOR 8 TSP-DDS, TANK 4.8WATER 4 DDS. 8PROD 4 DDS. 8SMPFUL 4DDS

Page 3.4-4 TS-1000 USER'S GUIDE SENSORS Setup Menu


SENSORS Setup Menu Structure
Possible SENSOR N Submenus

Possible SENSOR N Submenus (where N is the sensor channel 1 -through - 8):

1.) A typical menu is shown below for a standard (non-discriminating)liquid detecting sensor and all
unused (unwired) Sensor channels after Auto Configuring. This menu is also the default list for all
SENSOR channels before Auto Configuring. The standard sensors are:
. Electro-optic Interstitial Sensor, model type TSP-EIS
. Universal Liquid Sensor, model type TSP-ULS
. In-tank High product Level Sensor, model type TSP-HLS

SENSOR N

{ Standard is first on the list ]

TSP-DVS
STD N = STD N { Rename with an alias (optional). See Step 3
Example B ]

2.) A Discriminating liquid detecting InterstitialSensor - model type TSP-DIS menu, and the kinds of
alarms that it can produce, is shown below after Auto Configuring:

SENSOR N

{ Sensor ID default type is first on the list ]

TSP-DVS

WATER N = WATER N { Rename with an alias (optional).]


See Step 3 - Renaming Alarms - Example A
PRODUCT N = PRODUCT N { Rename with an alias (optional). ]

TS-1000 USER'S GUIDE SENSORS Setup Menu Page 3.4-5


SENSORS Setup Menu Structure
Possible SENSOR N Submenus

Possible SENSOR N Submenus (where N is the sensor channel 1 -through - 8):

3.) A Discriminating liquid detecting Dispenser sump Sensor - model type TSP-DDS menu, and the
kinds of alarms that it can produce, is shown below after Auto Configuring:

SENSOR N

TSP-DDS { Sensor ID default type is first on the list }

TSP-DVS

TSP-DIS
WATER N = WATER N { Rename with an alias (optional).]
PRODUCT N = PRODUCTN { Rename with an alias (optional). ]
SUMP FULL N = SUMPFULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A

4.) A Discriminating liquid detecting Turbine sump Sensor - model type TSP-DTS menu, and the kinds
of alarms that it can produce, is shown below after Auto Configuring:

SENSOR N

{ Sensor ID default type is first on the list }

TSP-DVS

TSP-DIS
TSP-DDS
WATER N = WATER N { Rename with an alias (optional).}
PRODUCT N = PRODUGTN { Rename with an alias (optional). }
SUMP FULL N = SUMP FULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A

Page 3.4-6 TS-1000 USER'S GUIDE SENSORS Setup Menu


SENSORS Setup Menu Structure
Possible SENSOR N Submenus

Possible SENSOR N Submenus (where N is the sensor channel 1 -through - 8):

5.) A Tank field Monitoring Well liquid detecting Sensor - model type TSP-MWS menu, and the kinds
of alarms that it can produce, is shown below after Auto Configuring:

SENSOR N

TSP-MWS ( Sensor ID default type is first on the list )

TSP-DIS
TSP-DDS
TSP-DTS
PRODUCT N = PRODUCT N { Rename with an alias (optional). }
DRY WELL N = SUMP FULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A

6.) A Hydrostatic Interstitial brine reservoir, liquid detecting Sensor - model type TSP-HIS menu, and
the kinds of alarms that it can produce, is shown below after Auto Configuring:

SENSOR N

TSP-HIS { Sensor ID default type is first on the list ]


TSP-DVS

TSP-DIS
TSP-DDS
TSP-DTS
TSP-MWS
HIGH BRINE N = HIGHER1N { Rename with an alias (optional). ]
LOW BRINE N = LOW BRI N { Rename with an alias (optional). ]
See Step 3 - Renaming Alarms - Example A

TS-1000 USER'S GUIDE SENSORS Setup Menu Page 3.4-7


SENSORS Setup Menu Structure
Possible SENSOR N Submenus

Possible SENSOR N Submenus (where N is the sensor channel 1 -through - 8):

7.) A Discriminating tank field Vapor and water detecting Sensor - model type TSP-DVS menu, and
the kinds of alarms that it can produce, is shown below after Auto Configuring:

SENSOR N
- TYPE N

E
TSP-DVS { Sensor ID default type is first on the list )
STD
TSP-DIS
TSP-DDS
TSP-DTS
TSP-MWS
- TSP-HIS
VAPOR N = VAPOR N { Rename with an alias (optional), j
- WATER N = WATER N { Rename with an alias (optional). )

See Step 3 - Renaming Alarms - Example A


-THRESHOLD = t2000.00 {The input Range is from 0 to
65535.0. Inputs out of this
range will display RANGE
ERROR. )
- OFFSET - tO.OOOOO (The input Range is from 0 to
65535.0. Inputs out of this
range will display RANGE
ERROR. )

NOTE If an incorrect sensor is selected while manually configuring the


sensor type, or after auto-configuring, the TS-1000 will print out a
SENSOR ID ERROR System Fail alarm when you exit the setup
mode. From the SENSORS menu, choose AUTO CONFlG once
again to clear SENSOR ID alarm.

Page 3.4-8 TS-1000 USER'S GUIDE SENSORS Setup Menu


TANKS SETUP MENU

TS-100012 and TS-100014 The TS-1000 Tanks setup menu is provided for you to define the
TANKS SETUP MENU type of tank (size and shape), product, and level probe size for up to
4 tanks. When required, special tanks, products, probes can be
defined from the tanks menu. In addition, tank related alarm set
points (limits) are defined here.

DO NOT skip this section.

NOTES 1) Before installing the Liquid Level probes in their tanks, record
each probe's Serial Number, Gradient Value, and Model
Number in TABLE 1 (for future reference) and in the Warranty
Registration form.

2) Reference the TS-1000 Installation Manual (Sections 3 and 6)


for each tank's: Probe Gradient, Probe Model Type (i.e.
TSP-LL-lot), Diameter, Length, and Tilt Calculations.

3) Forthe system to operate properly, the liquid level probes


must be connectedto the TS-1000 probe terminals (at 52) in
sequence starting with probe 1 (without skipping a channel).

4) Be precise. Your setup data inputs and selection choices


must be correct and accurate for proper system functioning.

5) The setup menu structure for TANK 1 is shown on the


following pages and is typical for TANK N (where N is tank
number 1 through 4). Repeat the programming steps shown
for all of your tanks. Understand that each tank may be of a
different type or capacity.

6) Reference the SYSTEM - UNITS submenu for the Volume,


Level, and Temperature units that you selected.

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-1


TANKS Setup Menu Structure

NOTE 7) You may document (record) your TANKS Setup and


Correction(s) in the TABLES located in this section. This is
recommended especially if you do not have the optional report
printer which can printout a TANK SETUP report.
TANKS Setup Menu
Structure 8) You may optionally input up to 12 alphanumeric characters in
the Tanks menu for descriptive purposes. These descriptions
will appear on the Alarm History reports.

EXIT SETUP
TANKS
TANK I
TANK TYPE 1 Empty { OptionalAdd a Descriptive Name (see note 8) }
TANK DIMS 1 Empty { Optional Add Tank Dimensions (see note 8) )
-TANK SIZE 1 Empty { Optional Add Tank Size (see note 8) }
TANK SHAPE 1
STANDARD { Choose Standard if your tank is listed in
Appendix A , if not choose Cylinder. }
CYLINDER { Choose Cylinder for cylindrical tanks or
Non-Standard tanks only. }
- STANDARD 1 12 { Input matching tank TYPE # from Appendix A.
NIA for Cylinder or Non-Standardtanks.)
- DIAMETER 1 t96.0000{ lnput the tank diameter for Cylindrical or Non.
Standard tanks only (see note 2). The
input Range is 0 to 500 Level Units. Skip
this if you had selected a standard tank
above. )
- LENGTH 1 t324.000{ lnput the tank length for Cylindrical or Non-
Standard tanks only (see note 2). The
input Range is 0 to 1999 Level Units. Skip
this step if you had selected a standard tank
listed in Appendix A. ]

Page 3.5-2 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS Setup Menu Structure

'17
SETUP

I
EXIT SETUP
TANKS
TANK 1
CORRECT 1 { Create a Tank Strapping Table for non-standard
tanks that are not perfect cylinders. See
the explanation on how and when to do
this later in this section ]
ADD 1 { Add a level position and volume correction set )
LEVEL t0.00000
VOLUME ~O.OOOOO
DELETE
EDIT
DISPLAY
-PRODUCT 1 { Select the product in the tank )
UNLEADED REG { Gasoline ]
UNLEADED PLS
UNLEADEDXTR
UNLEADEDSUP
DIESEL
KEROSENE
#2 FUEL OIL
SPECIAL 1 { If your product is not listed here, then use the: SPECIAL
PROD - SPEC PROD N submenu to create custom
therrno-expansion data tables for up to 4 Special
Products. At this menu, select the SPECIAL N number
that matches your special product SPEC PROD N )
SPECIAL 2 { Special Product number 2 ]
SPECIAL 3 { Special Product number 3 ]
SPECIAL 4 ( Special Product number 4 )
LEADED REG { Gasoline ]

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-3


TANKS Setup Menu Structure

Cr'
SETUP

EXIT SETUP
TANKS
TANK 1
OFFSET P I t0.00000 { Product Level compensation due to tank tilt.
The input Range is from -20 to + 20
Level Units. See Note 2 and 6. ]
OFFSET W1 tO.OOOOO { Water Level compensation due to tank tilt.
The input Range is from -20 to + 20
Level Units. See Note 2 and 6. ]
- MANIFOLD 1 { Skip this submenu unless you have manifolded tanks }
{ Leave as NONE for mmanifolded tanks }
MANIFOLD A [ Manifolded tanks must have separate Level
Probes, & common MANIFOLD X selected ]
-PROBE 1
STD 101 { Choose the type of Probe installed in Tank #N.
STD 125 See Note # 2 }
STD 149
SPEC PROBE 1 { Special Probe number 1. If the tank's probe-
length is not listed here, then see the: SPECIAL
PROB - SPEC PROBE N submenu to use a
special pre-configured probe (number N) or how
to create Special Probe setups for up to 4 special
probes. At this menu, select the correct Special
Probe N number for the particular tank. j
SPEC PROBE 2 { Special Probe number 2 }
SPEC PROBE 3 { Special Probe number 3 j
SPEC PROBE 4 { Special Probe number 4 j
STD 53
STD 77

Page 3.5-4 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS Setup Menu Structure

'i
SETUP

EXIT SETUP
TANKS
TANK 1
NO. FLTS 1 { Select the Number of Floats installed on the tank's probe }

t: {Two floats are required to measure Product and Water }


( Product float only. The system will report a zero water
level when one float is chosen. }
FLOAT TYPE 1

t GASOLINE
OIL ( Choose OIL for Diesel, Kerosene, and Fuel Oil )

- GRADIENT 1 t9.03000 { lnput the tank's: probe Gradient value. The


input range is from 8.00000 to 9.90000.
See Note 2.}
The following tank related alarms can be used to sound alarm annunciators,
or control devices (such as dispenser pumps). See the ALARMIRELAY
Menu for details.
-HIGH LIMIT 1 .t96.0000{lnput the Tank Overfill alarm set point. The
input Range is from 0 to 9999. Set to 90%
of the Tank's volume in LEVEL UNITS (see
Note 6) and reference the tank table. )
-LOW LIMIT 1 t0.00000 ( lnput the reorder product alarm set point - the
range is from 0 to 9999. Set to a
percentage of Tank Gross volume in
VOLUME UNITS (see Note 6) and
reference the tank table. }
-HIGH HlGH 1 t96.0000 ( lnput the tank full alarm set point. The input
range is from 0 to 9999. Set to 90% of
Tank volume in LEVEL UNITS (see Note 6)
and reference the tank table.}

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-5


TANKS Setup Menu Structure

Crl
SETUP

I
EXIT SETUP
TANKS

LOW LOW 1 +0.00000( lnput the very low product level alarm set
point. The input range is from 0 to 9999.
Set to a percentage of Tank Gross volume
in VOLUME UNITS (see Note 6) and
reference the tank table. This alarm is
useful to help prevent submersible pumps
from overheating due to very low product
levels. }
WATER LIM 1 td.00000 ( lnput the high water level alarm set point (For
probes with 2 floats only). The input
range is from 0 to 9999. Set the Water
Limit level below the dispenser pump's
inputlsuction line in LEVEL UNITS (see
Note 6) and reference the tank table. This
alarm is useful to help prevent submersible
pumps from pumping water instead of
product due to high water levels. )

t TANK
See note 5.

Tanks 3 and 4 submenus appear with


the TS-100014 and TS-100014-P
Automatic Tank Gauge consoles only.

Page 3.5-6 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS Setup Menu Structure

TABLE 1. TANKS Setup Table


TANK1 1 TANK2 1 TANK3 1 TANK4
TANK TYPE
TANK DIMS
TANK SIZE
TANK SHAPE
STANDARD I
DIAMETER
LENGTH
CORRECT (See TABLE 2)
PRODUCT
OFFSET P
OFFSET W
MANIFOLD 1
PROBE
NO. FLTS 1
FLOAT TYPE
GRADIENT I
HlGH LlMlT I
LOW LIMIT
HlGH HlGH
LOW LOW
WATER LIM
Probe's
Serial Number:

Record each tank's setup in this


table for future reference.

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-7


TANKS CORRECT N Submenu

-
TANKS CORRECT N The CORRECT N submenu allows you to enter tank chart points for
Submenu Tank N (where N is tank number 1 through 4). These points
"correct" the tank table created by the TS-1000 from the tank setup
Length and Diameter values of a tank that was defined as a cylinder.

The entire CORRECT N submenu is shown below:


m
EXIT SETUP

NOTE

The actions of the keyboard ADD N {Add correction point set(s) )


keys are slightly different from I LLEVEL t0.00000
the rest of the TS1000's menu. I LVOLUME +0.00000
L - - - - -- - - - - -
7
In some submenus, when you To next level
press the ENTER key, you will position press:
return to the menu selection IUP1
[DOWN]
that is represented by the
----- dashed line. EDIT { Edit correction point set(s) )
A circular path results when
I POSITION tN.NNNNN
I
you press enter while in the I L LEVEL t N .NNNNN
DISPLAY- LEVEL or VOLUME I LVOLUME
+N.NNNNN
submenu. This is a useful TO next level, or L------------ J
feature when recording or volume, press: DISPLAY { Display correction point set(s) j
checking your tank chart. LUP] [DOWN] LLEVEL t N .NNNNN- --,
\ I
[CANCEL] [ENTER]
When the CANCEL key is ["I [DOWN]
pressed while you are in the ......................
DISPLAY submenu, you will
return to the selection that is Figure 3-5.1 CORRECT N Submenu Structure
connected by the . .- .- -
dotted line.

Page 3.5-8 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS CORRECT N Submenu

When to use the Correct N Use the CORRECT N submenu only when:
Feature * You cannot match a Standard Tank TYPE from those found in
Appendix A, and
When your tank is not a perfect cylinder with a perfectly round
diameter and flat ends (the diameter is either elliptical andlor
the ends are bowed-out).

CAUTION To use the correction feature of the TS-1000, you must


select CYLINDER under the TANK SHAPE submenu, and you must
also input the LENGTH and DIAMETER of the tank. The selection of
the cylinder tank shape causes the TS-1000 to generate a tank
(strapping) table based on the calculated values of a perfect
cylinder. The tank strapping table must be corrected in volume at
various level positions so that it matches your tank chart. Failure to
correct the tank table will result in errors in all tank measurements,
data, and alarms.

CAUTION Correction data and tank shape are key parameters used
by the TS-1000 system. Incorrect or inaccurate data input will
produce errors in volume measurements and all resulting tank data.
Input the tank table correction data with care.

NOTE Normally, It is not necessary to enter correction data for steel tanks.
Most often, these may be handled using a cylinder tank shape
without correction. In this case you need to input only the length and
diameter.

You may add, delete, edit and display correction points to a tank
table from this submenu. When you input correction points, the
volume for the level at that tank table position is made equal to the
corrected data. Levels between two correction point levels are also
adjusted so that the tank table is without abrupt changes.

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-9


TANKS CORRECT N Submenu,
How to use the Correct N Feature

How to use the Correct N The setup steps for making tank table corrections is described below
Feature (have the tank manufacture's TankTable for reference):

1) Select the CYLINDER under the TANK SHAPE N submenu.

2) Under the TANK N submenu, go to the DIAMETER N


selection and input t h e m 1 tank diameter.

3) Under the TANK N submenu, go to the LENGTH N selection


and input t h e m 1 tank length.

4) { Recommended but not required } Leave the setup mode and


print a tank setup report and compare the tank table
produced with the tank manufacturer's tank table.

5) Enter the setup mode and go to the CORRECT N submenu.


Input volume corrections data at various level positions.

NOTE The number of correction points required will depend on the


amount the manufacturer's tank table is different form that of a
true cylinder and on the accuracy that you desire. It is
recommended that you input corrections at even 12-inch
intervals. The TS-1000 allows you to add a maximum of 32
correction points.

7) Leave the setup mode and print a tank setup report.


See Figure 3.5-1
8) You can add other correction points between these 12-inch
intervals where the errors are greatest. You may also
delete strapping points, or just edit a particular value that's in
error.

Page 3.5-10 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS CORRECT N Submenu,
Tanks with Doomed Ends; LENGTH N Calculation and Example

9) When you are satisfied that the corrected tank table matches
your tank's strapping table, document your corrected tank
table in TABLE 2 at the end of this section or print out a tank
setup report for the tank.

10) Finish any remaining TANK N submenu setup selections.

Tanks with Domed Ends The tank length and Diameter will affect how many correction points
are required to produce an accurate tank table. For tanks with
domed ends, it is recommended that you input the internal tank
DIAMETER N and calculate the internal length by the following
calculations (use a calculator and double-check your
calculations for accuracy):

Internal Tank 294.12 x GALLONS (volume units)


LENGTH N =
LENGTH N Calculation: DIAMETER N x DIAMETER N

Where: GALLONS is the actual number of gallons the tank holds


when it is completely full, which is found on the Tank Chart. It is K$
the nominal volume of the tank.

DIAMETER N is tank N's internal diameter in inches, and


LENGTH N is tank N's length in inches.

Example: Internal Length N A 10,000-gallon (nominal) tank, 96-inches in diameter actually holds
Calculation for a Domed 10,213 gallons when completely full (the gallon data taken form the
Ended Tank: tank manufacturer's tank chart). To find LENGTH N:

1) Multiply 10,213 by 294.12, resulting in 3,003,847.56


2) Divide by 96, resulting in 31,290.08
3) Divide by 96 again, resulting in 325.94 inches
4) Input 325.94 into LENGTH N and Enter

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-11


TANKS CORRECT N Submenu,
ADD Selection, EDlT Selection

ADD Selection The ADD selection allows you to add up to 32 level and volume
correction points to a cylinder tank table as explained previously.
Attempts to add correction points above number 32 is not possible
and will cause the TS-1000 to display a TABLE FULL error
message. Reference Figure 3-5.1.

EDlT Selection The EDlT selection allows you to edit any of the data points (level
andlor volume) to a cylinder tank table. See Figure 3-5.1.

First, select the position that you wish to edit, press enter and either
edit (input) a new LEVEL N value and lor press the enter key to
accept an existing level value. The VOLUME N value will be
displayed next for this level position. Either edit (input) a new
VOLUME N value andlor press the enter key to accept an existing
volume value for this level position.

NOTE When you ADD or EDlT a data pair be accurate and precise. You
may input 6 numerical digits in a range from t0.00000 (Empty) to
t999999. Decimal points are accepted in any position in your value.

Duplicate ADD or EDlT position level or volume values will not be


accepted by the TS-1000 and will cause the TS-1000 to display a
DUPLICATE error message. Press the ENTER key twice to ADD or
EDlT new input values.

Upon accessing the DELETE, EDIT, or DISPLAY submenu (by


pressing the ENTER key), the TS-1000 will display the lowest
(bottom) position level first. The TS-1000 automatically sorts the
data points in ascending order (from 1 to 32).

Page 3.5-12 TS-1000 USER'S GUIDE TANKS Setup Menu


TANKS CORRECT N Submenu,
DELETE Selection, DISPLAY Selection

DELETE Selection The DELETE function deletes the data points (Level and Volume
values) at the position that you choose. You may scroll through the
"corrected" tank table by pressing the UP or DOWN keypad keys.
Stop at the position that you want to delete and then press the
ENTER key.

SURE? will be displayed next which gives you the option of


canceling this deletion. The data point will be deleted when you
press the ENTER key (confirming that you do want the data pair
deleted at this position). See Figure 3-5.1.

DISPLAY Selection The DISPLAY function is used to display the level and volume
values at any position. This feature is especially useful when you
are verifying that the corrected tank table with the manufactures tank
table.

You may scroll through the "corrected" tank table by pressing the UP
or DOWN keypad keys. Stop at the position that you want to display
and then press the ENTER key. The level value for this position is
displayed first. Press the enter key to display the volume value for
this data pair. If you press enter again, you will return to this
positions level value.

Press the UP or DOWN keypad keys to continue to the next higher


or lower data pair or press the CANCEL key to escape back to the
DISPLAY N submenu. See Figure 3-5.1.

NOTE Fill-in TABLE 2 (at the end of this section) with TANK N tank
strapping table corrected values for future reference and use.

TS-1000 USER'S GUIDE TANKS Setup Menu Page 3.5-13


TANKS CORRECT N Submenu

Page 3.5-14 TS-1000 USER'S GUIDE TANKS Setup Menu


REPORT SCHED SETUP MENU 3.6

TS-100012 and TS-100014 The purpose of this menu is to allow you schedule various types of
REPORT SCHED SETUP reports for automatic printing at the console. The types of reports
MENU that can be scheduled are: Inventory, Inventory Reconciliation,
Delivery History, A l a n History, and tank Alarm Status reports.

If you don't want fo schedule reports for automatic printing, or if


your console is not equipped with an optional report printer,
then skip this Section.

NOTES 1) TIME input values are expected in a 24 hour format


(hour:minute:second HH.MM.SS). Input a leading 0 (zero) when
necessary. See the CLOCWCAL Menu about 24 hour time
format and range limits.

2) Not all months have 30 days. No reports will be printed during


February if you have scheduled reports for printing on the 30th
day of every month.

TS-1000 USER'S GUIDE REPORT SCHED Setup Menu Page 3.6-1


REPORT SCHED Setup Menu Structure

REPORT SCHED Setup Menu


Structure

EXIT SETUP
REPORT SCHED (Schedule a Report to print automatically on any day of the week, or
any day of the month, and at a certain time of the day or shift ]

- INVENTORY YOUR ACTUAL SETTINGS


SCHED INVTRY
I NONE ( See Typical Report Schedule }
TlME INV 1 = 00.00.00( Midnight]
TlME INV 2 = 00.00.00( Shift 2 )
TlME INV3 = 00.00.00(Shift3]

- INVEN RECON ( Inventory Reconciliation )


SCHED INVREC
NONE ( See Typical Report Schedule )
TlME INREC 1 = 00.00.00 ( Midnight ]
TIME INREC 2 = OO.OO.OO( Shift2 )
TlME INREC 3 = 00.00.00 ( Shift 3 ]

- DELlV HlST ( Delively History]


SCHEDDHSTRY
L-- NONE { See Typical Report Schedule ]
TlME DHST 1 = 00.00.00{ Midnight ]
TIME DHST 2 = 00.00.00 { Shift 2 ]
TlME DHST 3 = 00.00.00( Shift 3 )

Page 3.6-2 TS-1000 USER'S GUIDE REPORT SCHED Setup Menu


REPORT SCHED Setup Menu Structure

t EXIT SETUP
REPORTSCHED

- ALARM HlST { Alarm History ]


YOUR ACTUAL SElTINGS

SCHED ALHIST
L NONE { See Typical Report Schedule )
TlME AHST 1 = 00.00.00 { Midnight ]
TlME AHST2 = 00.00.00{Shift2]
TlME AHST3 = 00.00.00{Shift3]

- ALARM STAT { tank Alarm Status ]


1 SCHED ALSTAT
L NONE{ See Typical Report Schedule ]
TlME ASTAT I = 00.00.00 { Midnight]
TlME ASTAT 2 = 00.00.00{ Shift 2 )
TlME ASTAT3 = 00.00.00{ Shift 3 I

-
Typical Report Schedule Submenu Choices:
SCHED XXXXX
NONE {Default selection -No report is scheduled for automatic printing ]
SHIFT {If the same time is entered in more than one SHIFT time, then only one report
will print)
DAILY {Everyday of the year ]
MONDAY
: {Weekly, on a particular day -through - ]
SUNDAY
IST DAY
: {Monthly, on a particular day of the month -to the
30TH DAY - see Note 2 ]
LAST DAY -
{ Last day of every month see Note 2 ]

TS-1000 USER'S GUIDE REPORT SCHED Setup M e n u P a g e 3.6-3


Page 3.6-4 TS-1000 USER'S GUIDE REPORT SCHED Setup Menu
LEAK TESTS SETUP MENU 3.7

TS-l00012and TS-100014 The purpose of this menu is to allow you to: schedule automatic
LEAK TESTS SETUP Tank Leak Tests for all of your tanks, assign a probability of leak
MENU detection value (percent confidence), and assign a minimum leak
rate detection limit (threshold).

If you don't need to automatically schedule high resolution


(precise) tank leak tests, then only skip the LEAK SCHED
submenu in this Section.

NOTES 1) TIME input values are expected in a 24 hour format


(hour:minute:second HH.MM.SS), input a leading 0 (zero) when
necessaly. See the CLOCWCAL Menu about 24 hour time
format and range limits.

2) Not all months have 30 days. No tank will be leak tested during
February if you have scheduled leak test(s) to occur on the 30th
day of every month.

3) To meet all local codes, INCON recommends that the


THRESHOLD (leak rate limit) value is set to 0.1 GPH. Code
compliance is an important legal issue.

4) Precise tank leak tests should be scheduled to occur during


non-business hours: 2 hours (minimum) after the last product
dispensing, and 6 hours (minimum) after product deliveries.

5) Automatic printing of tank leak test reports is possible if the


console is equipped with a printer.

6) The results of tank leak tests can be sent to remote locations


over a modem line if the COMM PORTS menu, and its
AUTODIAL - DIAL TEST submenu, are correctly setup.

TS-1000 USER'S GUIDE LEAK TESTS Setup Menu Page 3.7-1


LEAK TESTS Setup Menu Structure

LEAK TESTS
Setup Menu Structure

EXIT SETUP
LEAK TESTS ( Tank Leak Tests )
YOUR ACTUAL SElTlNGS
CONFIDENCE {Probability of detection:
INCON recommends it be left at 99% ]
99.0
90.0
95.0
97.5

THRESHOLD = to. 70000


{ Leak limit Range = t0.5 to +2.0 VOLUME UNITS per hour
INCON recommends leaving threshold at the t0.10000
setting. ]

i~~~~
SCHED {Schedule Leak Test(s) and starting Time@)for Tank N
(where N = 1 for tank 1, and 4 for tank 4). ]

SCHED TEST 1 { Schedule a test for Tank 1 )


NONE ( See : Typical Schedule )
TIME TEST 1 = OO.OO.OO{Midnight -
Start time of tank leak test. See Note 1 and 4
Typical )

SCHED TEST 2 { Schedule a test for Tank 2 ]


NONE
TIMETEST 2 = OO.OO.OO{ Midnight)

Page 3.7-2 TS-1000 USER'S GUIDE LEAK TESTS Setup Menu


LEAK TESTS Setup Menu Structure

v
SETUP

EXIT SETUP
LEAK TESTS {Tank Leak Tests ]
LEAK SCHED (Schedule Leak Test(s) and starting Time@) for Tank N
(where N = 1 for tank 1, and 4 for tank 4). )

YOUR ACTUAL SETTINGS

SCHED TEST 3 { Schedule a test for Tank 3 )


NONE
TlME TEST 3 = 00.00.00

L SCHED TEST 4
L NONE
( Schedule a test for Tank 4 )

TlME TEST 4 = 00.00.00

-
Typical Schedule Test N Submenu Choices:
SCHED TEST N { N =tank number )

t NONE {Default selection -No tank leak test is scheduled ]

DAILY {Everyday of the year )


MONDAY
: {Weekly, on a particular day - through - )
SUNDAY
1ST DAY
: {Monthly, on a particular day of the month -to the
30TH DAY - see Note 2 ]
L LAST DAY { Last day of every month - see Note 2 }
TS-1000 USER'S GUIDE LEAK TESTS Setup Menu Page 3.7-3
NOTES

---

Page 3.7-4 TS-1000 USER'S GUIDE LEAK TESTS Setup Menu


CLOCKICAL SETUP MENU 3.8

TS-100012 and TS-100014 The Clock (time) and Calendar (date) must be set after installation.
CLOCWCAL SETUP All events in the TS-1000 system are date and time stamped for your
MENU present and future reference.

Do not skip this Setup Section.

NOTES 1) Select DISABLED if Daylight Savings time is not recognized at


your location.

2) TIME input values are expected in a 24 hour format


(hour:minute:second HH.MM.SS). lnput a leading 0 (zero) when
necessary. Add 12 hours to all p.m. times (from 1:00 p.m. to
11:59 p.m.) to convert to a 24 hour format, and input all a.m.
times directly without doing a 24 hour time conversion.

For example:
3.11 p.m. 9:09 a.m.
+ 12.00.00 (12 hours) + 0 (no hours)
= 15.1 1.OO < 24 hour input format > = 09.09.00

Time Range Limits Hours: HH 00 (Midnight) to 23 (1lp.m.)


Minutes: MM 00 to 59
Seconds: SS 00 to59

3) SETDATE mput values are expected in a year, month, and day


format (WYY.MM.DD). lnput a leading 0 (zero) when
necessary.

Date Range Limits Year: YYYY 1988 to 2099


Month: MM 01 to 12
Day: DD 01 to 31

TS-1000 USER'S GUIDE CLOCWCAL Setup Menu Page 3.8-1


CLOCWCAL Setup Menu Structure

CLOCWCAL
Setup Menu Structure

vSETUP

EXIT SETUP
CLOCWCAL ( ClocUCalendar - Time and Date setup ]
YOUR ACTUAL SETrINGS
DAYLIGHT SAV (Choose automatic Daylight Savings

C ENABLED
Time support /switching ]

DISABLED ( See Note 1 }

TIME STYLE ( Choose for printed reports and display ]


12 HOUR
24 HOUR

DATE STYLE ( Choose for printed reports ]


MM/DD/YY
DDIMMIW

t SETTIME = 15.11.00 ( See Note 2 ]

t SET DATE = 1921.01.21 { See Note 3 ]

SET DAY WEEK ( Choose the Day of the Week)

MONDAY
: {through]

SUNDAY

Page 3.8-2 TS-1000 USER'S GUIDE CLOCWCAL S e t u p Menu


ALARMIRELAY SETUP MENU 3.9

TS-100012 and TS-100014 The ALARMIRELAY menu provides a path to 2 or 3 submenus.


ALARMIRELAY SETUP From the submenus you will choose (or assign YESINO) which
MENU alarm condition will sound an alarm, andlor will activate an alarm-
relay when a fault occurs.

The submenus present under the ALARMIRELAY menu are


described below along with their purpose.

1) ALARM submenu - sound the console's internal audible alarm


horn when any assigned alarm occurs.

2) RELAY submenu - activate the console's alarm-relay when any


assigned alarm occurs. The alarm-relay is most frequently used
in a remote Tank Overfill alarm (annunciator) and Tank Overfill
Alarm Acknowledge warning circuit. It is typically activated
when a high product level limit (TANK OVERFILL) alarm
occurs at any tank.

CNTL OUTPUT submenu - activate any of the assigned


channel relays (up to 8) of an optional TS-ROM (Relay Output
Module) BriteBoxTM.The control output submenu will not
appear there is a TS-ROM BriteBox connected to the
TS-1000 console. These channel relays can be wired, for
example, to disable a dispenser pump when either a high water
level or low product level limit alarm occurs.

Any combination of the tank related alarms, system related alarms,


line leak alarms, system fail alarms, external closure input alarms,
and sensor related alarms can be assigned from these menus.

CAUTION Do not skip this section. Alarms notify you of fault


conditions, such as an early tank leak warning. They are
intended to alert you so you can take immediate action.

TS-1000 USER'S GUIDE ALARMIRELAY Setup Page 3.9-1


ALARMIRELAY SETUP
NOTES

NOTES 1) In the ALARM submenu, selections ending with AL represent


the word "alarm". In the Relay submenu, selections ending
either with RLY or RY represent the word "relay".

2) Reference the TANKS - TANK N submenu(s) for tank-related


limit set points.

3) Reference the SYSTEM -LIMITS - LEAK, and THEFT limit


settings for these system-related set points.

4) Reference the TS-CIM Setup Submenu structure. The LN LEAK


AL (Line Leak Alarm) menu item is displayed and accessible
only when a TS-CIM control input module is installed and
when the MODE channel N submenu selection is LN LEAK.

5) Reference the TS-CIM submenu structure. The EXT CLO AL N,


or EXT CL RLY N (External contact Closure input AlarmlRelay
channel N) menu selections are displayed only when the
TS-CIM control input module is installed and when the MODE
N submenu selection is EXT CLOSURE.

6) Reference the SENSORS - SENSOR N for the types of sensors


that have been installed at each channel, the kinds of alarms
that each can produce, and where they were installed.
a) BriteSensorTMmenu choices are displayed only when a
BriteSensorTMis wired to a Sensor input channel N.
b) Any unused sensor channel, or any channel that is wired with
a standard sensor, will display the STD AL N, or STD RLY
N menu.

7) Automatic AL TIMEOUT and RLY TIMEOUT { Range Limits 1:


0 = No automatic Alarm/Relay silencing (press the
[ACK] key to silence the alarmldeactivate the alarm-relay),

Page 3.9-2 TS-1000 USER'S GUIDE ALARMIRELAY Setup


ALARWRELAY SETUP
Alarm and Relay Testing

3600 = The AlarmlRelay is silenced or deactivated


automatically after 3600 seconds (or 1 hour). Attempts
to exceed the upper range limit will display RANGE
ERROR for 3 seconds.

CAUTION Make sure you input an automatic alarm silence and

A alarm-relay timeout value (ie: 15 seconds) if you have programmed


an alarm acknowledge password (ACK WORD), otherwise alarms
cannot be silenced withouf first entering the ACK WORD.

Alarm and Relay Testing 8) A test feature is provided for both the audible alarm and alarm-
relay from the setup mode. This feature allows you to verify
the overall alarm and relay connections and timeout
functioning. The console's audible alarm is tested from the
ALARM submenu, and the alarm-relay (for the remote alarm
annunciator) is tested from the RELAY submenu.

Press the DOWN keypad key to CLOSE (or activate) the


alarm or relay. Press the UP key to OPEN (or deactivate) the
alarm or relay. Pressing the Cancel key will exit the test
function and will also deactivate the alarm or alarm-relay.

9) In the following menus, the factory defaults are shown first, and
are followed the alternate choice. Press the Up key to view
the choices and press the ENTER key to store your selection
in memory.

10) Fill in your selections in the spaces provided. In the case of


TS-CIM inputs, BriteSensors, or standard Sensors; fill in your
assignments in the appropriate channel column(s).

11) Reference the TS-RAIRK remote Tank Overfill Alarm and


Acknowledge manual for: alarm-relay interconnecting wiring.

TS-1000 USER'S GUIDE ALARMIRELAY Setup Page 3.9-3


ALARWRELAY SETUP
ALARM Submenu

HlGH LlM AL (NO, YES) . - - .


LOW LlM AL (N0,YES) . .
HI HI AL (NO, YES) . . . .
LOW LOWAL (NO, YES). . . .
WTR LlM AL (N0,YES) . . . .
LEAK LIM AL (NO, YES) . . . .
LNLEAKAL (N0,YES) .
SYS FAIL AL (NO, YES) . . . .
THEFTAL (NO, YES) . . . .
EXr CLOALN (NO, YES) . . .
TSP-DIS BrlleSensor:
WATERALN (NO, YES) .
PRODUCTALN (NO, YES) . .
TSP-DDS BriteSensor:
WATERALN (N0,YES) - . . 1
PRODUCTAL N (NO, YES). . .
. . , . .
SMP FULALN (NO.YESb
TSP-DTS BriteSensor:
WATER AL N (NO, YES) .

TSP-MWS BriteSensor:
PRODUCTAL N (NO, YES)
DRY WLALN (NO, YES), , , .
TSP-HIS BriteSensor:
HlGH BRl AL N (NO, YES).
LOW BRl AL N (NO, YES). . .

VAPOR AL N (NO. * . YES\ . . . ....... ,


..........................
................. ....r<;.
...................
..................
.................. ..,..:;.
TSP-EIS Standard sensor: ...................
...................
.................
....................... :<E
..........
STD AL N (NO, YES) .... ........
..........
.........
..........
........
.......... / 1
TSP-HLS Standard sensor:
STD AL N (NO, YES)

Page 3.9-4 TS-1000 USER'S GUIDE ALARMIRELAY Setup


ALARMRELAY SETUP
RELAY Submenu

HIGH LIM RLY (NO, YES) . . .


LOW LIM RLY (N0,YES) . . .
HI HI RLY (NO, YES) .... .
LOW LOWRLY (N0,YES) . . .
WTR LIM RLY (N0,YES) . . .
LEAKLIM RLY (N0,YES) . . .

SMP FUL RY N (N0,YES) . .

PRODUCT RY N (NO, YES) .


SMP FUL RY N (NO, YES) .

VAPORRY N (N0,YES) . .

STD RLY N (N0,YES) . .


RLY TIMEOUT ( 15)
TEST RELAY (OPEN, CLOSE)

TS-1000 USER'S GUIDE ALARMIRELAY Setup Page 3.9-5


ALARMIRELAY SETUP
CNTL OUTPUT Submenu

CNTL OUTPUT The AlarmlRelay Control Output submenu allows you select which
alarms and TS-CIM BriteBox inputs will turn on or off (control) the
channel relays within the TS-ROM BriteBox. Up to 8 channel relays
in the TS-ROM can be used to disable dispenser pumps, solenoid
valves, and other devices.

This submenu is displayed only if a TS-ROM BriteBox accessory


has been connected to the TS-1000 console. BriteBoxes are
automatically detected.

If this menu i s displayed then DO NOT skip this section.

NOTE Reference the TS-ROM Installation Manual for additional details,


and examples. Also, know what devices are wired to the
TS-ROM BriteBox and which channels they are wired to.

-
Grace Period Definition The GRACE PERIOD is a programmable alarm-override. It
allows the device(s) which has been turned off (disabled) to operate
for the preset time.

Alarm Override Action The alarm-override begins when you press the console's ACK
SHIFT key and ends after the preset time period has elapsed.

Setting the Grace Period The GRACE PERIOD input time Range is from 0 minutes (no
override) to 120 minutes. Attempts to input a value outside of this
range will display RANGE ERROR for three seconds.

CAUTION Consider the action of all devices wired to the TS-ROM


relay contacts before you input the GRACE PERIOD. Set the grace
period to the lowest possible value of the most crucial device. Even
if one device should not be allowed to function after an alarm
occurs, then set the grace period to zero ( 0 ). Otherwise,
unexpected and undesirable results and hazards may occur.

Page 3.9-6 TS-1000 USER'S GUIDE ALARMIRELAY Setup


ALARMIRELAY SETUP
CNTL OUTPUT Submenu Structure

CNTL OUTPUT Setup TABLE 3.9-1


Submenu Structure -
CNTL OUTPUT XXX OUT N Tvpical Submenu Choices: 1
NONE {No channel relay will activate when a fault occurs ]
OUTPUT 1 {Channel 1 relay "]
OUTPUT 2 { Channel 2 relay "]
OUTPUT 3 { Channel 3 relay " ]
OUTPUT 4 {Channel 4 relay "j selections
EXIT SETUP OUTPUT 5 { Channel 5 relay "]
OUTPUT 6 { Channel 6 relay " ] chosen.
ALARMIRELAY OUTPUT 7 { Channel 7 relay " ]
OUTPUT 8 { Channel 8 relay "]
ALL (achannel relays will activate when a fault occurs ]

L C N T L OUTPUT YOUR ACTUAL SEiTINGS

GRACE PERIOD - 0
{ See: Setting the Grace Period ]

- STD CNTL { Standard sensor alarms (at channel N) control TS-ROM


output relay@)]
STD OUT 1 = NONE { See Note
STD OUT 2 = NONE #6, and
STD OUT 3 = NONE TABLE
STD OUT 4 = NONE 3.9-1 ]
STD OUT5 = NONE
STDOUT6 = NONE
STDOUT7 = NONE
STDOUT8 = NONE

-EXTCLOCNTL { External contact Closures (at channel N) control


TS-ROM output relay(s) ]
EX CL OUT 1 = NONE { See Note
EX CL OUT 2 = NONE #5, and
EX CL OUT 3 = NONE TABLE
EX CL OUT 4 = NONE 3.9-1 ]

TS-1000 USER'S GUIDE ALARMIRELAY Setup Page 3.9-7


ALARMIRELAY SETUP
CNTL OUTPUT Submenu Structure

SETUP

71 EXIT SETUP
ALARMIRELAY
CNTL OUTPUT
EXT CLO CNTL (Continued)
EX CL OUT 5 = NONE { See Note
YOUR ACTUAL SETTINGS

EX CL OUT 6 = NONE #5, and


EX CL OUT7 = NONE TABLE
EX CL OUT 8 = NONE 3.9-1 )

HIGH CNTL { HlGH product level Limit alarms control TS-ROM output relays )
HlGH OUT 1 = NONE { See Note
HlGH OUT 2 = NONE #2, and
HlGH OUT 3 = NONE TABLE
HlGH OUT 4 = NONE 3.9-1 )

LO CNTL [ LOW product level Limit alarms control TS-ROM output relays )
LO OUT 1 = NONE { See Note
LO OUT 2 = NONE #2, and
LO OUT 3 = NONE TABLE
LO OUT 4 = NONE 3.9-1 )

HI CNTL { HlGH HIGH product level limit alarms


control TS-ROM output relays )
- HI HI OUT 1 = NONE { See Note
- HI HI OUT 2 = NONE #2, and
- HI HI OUT 3 = NONE TABLE
- HI HI OUT 4 = NONE 3.9-1 )

Page 3.9-8 TS-1000 USER'S GUIDE ALARMIRELAY Setup


ALARIWRELAY SUUP
CNTL OUTPUT Submenu Structure

EXIT SETUP
ALARMIRELAY

tl CNTL OUTPUT

- PRODUCT CNTL { PRODUCT alarms from


YOUR ACTUAL SETTINGS

BriteSensors (type: TSP-DIS,


-DDS, -DTS, -MWS) control
TS-ROM output relays ]

PROD OUT 1 NONE { See Note


PROD OUT 2 NONE #6, and
PROD OUT 3 NONE TABLE
PROD OUT 4 NONE 3.9-1 }
PROD OUT 5 NONE
PROD OUT 6 NONE
PROD OUT 7 NONE
PROD OUT 8 NONE

-SMP FUL CNTL { SUMP FULL alarms from BriteSensors


(type: TSP -LIDS, and TSP-DTS)
control TS-ROM output relays )

SMPFLOUTI = NONE { See Note


SMPFLOUT2 = NONE #6, and
SMPFLOUT3 = NONE TABLE
SMP FL OUT4 = NONE 3.9-1 }
SMP FL OUT5 = NONE
SMP FL OUT6 = NONE
SMP FL OUT7 = NONE
SMP FL OUT8 = NONE

Page 3.9-10 TS-1000 USER'S GUIDE ALARMIRELAY Setup


ALARMIRELAY SETUP
CNTL OUTPUT Submenu Structure

ALARMIRELAY
CNTL OUTPUT YOUR ACTUAL SEITINGS

DRY WEL CNTL { DRY WELL alarms from


TSP-MWS BriteSensors
control TS-ROM output relays )

DRY WL OUT 1 = NONE { See Note


DRY WL OUT 2 = NONE #6, and
DRY WL OUT 3 = NONE TABLE
DRY WL OUT 4 = NONE 3.9-1 ]
DRY WL OUT 5 = NONE
DRY WL OUT 6 = NONE
DRY WL OUT 7 = NONE
DRY WL OUT 8 = NONE

-HGH BRI CNTL { HIGH BRINE alarms from TSP-HIS


BriteSensors control TS-ROM output relays ]

HI BRI OUT 1 = NONE { See Note


HI BRI OUT 2 = NONE #6, and
HI BRI OUT 3 = NONE TABLE
HI BRI OUT 4 = NONE 3.9-1 )
HI BRI OUT5 = NONE
HI BRIOUT6 = NONE
HI BRI OUT7 = NONE
HI BRI OUT8 = NONE

TS-1000 USER'S GUIDE ALARMIRELAY Setup Page 3.9-11


ALARMIRELAY SETUP
CNTL OUTPUT Submenu Structure

--- -

7
SETUP
EXIT SETUP
ALARMIRELAY
CNTL OUTPUT YOUR ACTUAL SETTINGS
LOW BRI CNTL { LOW BRINE alarms from TSP-HIS
BriteSensors control
TS-ROM output relays ]
LO BRI OUT 1 = NONE { See Note
LO BRI OUT 2 = NONE #6, and
LO BRI OUT 3 = NONE TABLE
LO BRI OUT 4 = NONE 3.9-1 ]
LO BRI OUT5 = NONE
LO BRI OUT6 = NONE
LO BRI OUT7 = NONE
LO BRI OUT8 = NONE

-VAPOR CNTL { VAPOR alarms from TSP-DVS


BriteSensors control
TS-ROM output relays }
VAPOR OUT 1 = NONE { See Note
VAPOR OUT 2 = NONE #6, and
VAPOR OUT 3 = NONE TABLE
VAPOR OUT 4 = NONE 3.9-1 ]
VAPOROUT5 = NONE
VAPOROUT6 = NONE
VAPOR OUT7 = NONE
VAPOR OUT8 = NONE

SYSFAIL CNTL { SYSFAIL alarms control


TS-ROM output relays ]
SYSFAIL OUT 1 = NONE
{ See TABLE 3.9-1, and Section 6.1 for
System Fail (Sys Fail Alarm[s]) ]

Page 3.9-12 TS-1000 USER'S GUIDE ALARMIRELAY Setup


SPECIAL PROD SETUP MENU 3.1 0

TS-100012 and TS-100014 The SPECIAL PROD menu allows you to specify (define) the:
SPECIAL PROD SETUP product name, temperature compensation, API gravity, and
MENU temperature coefficient (Alpha) for up to 4 special products. Special
products can supplement the list of standard products supported by
the TS-1000 (see Appendix C).

If you have selected a standard product for TANK N then you


can skip this setup menu.

NOTES 1) Conversely, if any tank contains a special product, then


SPEC PROD N must be setup from this menu. If you only
have one special product, which is contained in more than one
of yourtanks, then you only need to define one special product.
You must then select it (for example: SPECIAL I ) from the
TANKS - TANK N - PRODUCT N submenu for any tank that
contains this special product.

PROD NAME N allows you to describelidentify the special


product on printed Alarm History and Tank Setup reports. The
product name can be up to 12 Alphanumeric characters long.

TEMP COMP N selects the American Petroleum Institute (API)


Temperature Compensation method for special products.
Three choices are available, they are:

a) The API 6N54A method is used for crude oils and JP4.
b) The API 681548 method is used for most refined products.
c) The API 6C154C method is used for special products
such as lube oils.
d) Consult the supplier of the product for recommendations
on which temperature compensation method to use
and for product parameters.

TS-1000 USER'S GUIDE SPECIAL PROD Setup Page 3.10-1


SPECIAL PROD N Setup

CAUTION Although temperature compensation methods are

A provided for crude oil and heavy fuel oils, their high viscosity
may result in erroneous data and faulty leak tests.

NOTES 4) API GRAV N (API GRAVITY) input fortank N is required only


for special products that use a API 6A/54A, or API 651545
temperature compensation method(TEMP COMP N).

a) The API gravity input value must be entered in degrees


API.
b) Consult with the product supplier for the API degree
value(s).
c) The API GRAVITY input range is from tO to t100.
Attempts to enter inputs values outside of this range
will display RANGE ERROR.

5) ALPHA N (temperature coefficient) input is required only for


special products that use a API 6Cl54C temperature
compensation method (TEMP COMP N ).

a) Consult with the product supplier for the temperature


coefficient value(s).
b) The ALPHA N input range is from t270.000to
+930.000. Attempts to enter inputs values outside of
this range will display RANGE ERROR.

CAUTION The temperature compensation method, API gravity, and


the Alpha N temperature coefficient are key parameters used by the
TS-1000 system. Incorrect selection or input of these data values
will produce errors in all subsequent tank measurements and
resulting data that involve special products. Please select and input
these parameters with care.

Page 3.10-2 TS-1000 USER'S GUIDE SPECIAL PROD Setup


SPECIAL PROD N
Setup Menu Structure

SPECIAL PROD 6) Finally, if you have 4 tanks and each contain a different special
Setup Menu Structure product, then use Special Prod # I for tank # I ... , and Special
Prod #4 for Tank #4 to prevent any confusion.

Lr'
SETUP

EXIT SETUP
SPECIAL PROD YOUR ACTUAL SEllINGS

- SPEC PROD 1 { Special Product # 1 )


PROD NAME 1 Empty { See Note 2 ]

TEMP COMP 1
API 68/548 { See Note 3 }
API 6Cl54C
API 6N54A

LALPHA
1 +600.000 { See Note 5 }

-SPEC PROD 2 { Special Product # 2 }


PROD NAME 2 Empty { See Note 2 ]

TEMP COMP 2
API 68/548 { See Note 3 )
API 6Cl54C
API 6A154A

t-
L~~~~~
2
API GRAV 2

+600.000
t63.5000

{ See Note 5 )
{ See Note 4 )

TS-1000 USER'S GUIDE SPECIAL PROD Setup Page 3.10-3


SPECIAL PROD N
Setup Menu Structure

vSETUP

EXIT SETUP
SPECIAL PROD

SPEC PROD 3 { Special Product # 3 ]


PROD NAME 3 Empty ( See Note 2 )

TEMP COMP 3
API 68/548 ( See Note 3 ]
API 6Cl54C
API 6A154A

I r API GRAV 3

I--ALPHA
3 t600.000
t63.5000 { See Note 4 }

( See Note 5 }

.-t SPEC PROD 4 { Special Product # 41


PROD NAME 4 Empty { See Note 2 ]
TEMP COMP 4
API 68/548 { See Note 3 ]
AP16CI54C
API 6A154A

r
I
ALPHA
API GRAV 4

4
t63.5000

+600.000
{ See Note 4 }

{ See Note 5 }

Page 3.10-4 TS-1000 USER'S GUIDE SPECIAL PROD Setup


SPECIAL PROB SETUP MENU 3.11

TS-100012 and TS-100014 The SPECIAL PROB menu allows you to specify the: special
SPECIAL PROB SETUP probe's overall mechanical length, the number of Resistive
MENU Temperature measuring Devices (RTD's), and the RTD locations
within the shaft of up to 4 special probes. The special probe(s) that
you define can be used to support older probes in retrofit
applications, or non-standard length probes, or probes that have not
been ordered from INCON.

I f you have selected a standard (length) probe for TANK N then


you can skip this setup menu.

NOTES 1) Conversely, if any tank has, or will have, a special probe


installed, then you must select SPEC PROBE N from the
TANKS -TANK N - PROBE N submenu. You may also have
to setup a SPEC PROBE N from this menu.

2) See TABLE 1. - below. Special probes have been pre-


configured with four different special probe lengths, RTD
locations, and number of RTD's present. Also document your
actual special probe configuration(s) here.
TABLE 1. SPEC PROBE N Configuration
-

RTD j SPEC PROBE 1 SPEC PROBE 2 SPEC PROBE 3 SPEC PROBE 4


NO. i
101
T DEFAULT
69 INCH
1 INCH
ACTUAL
81 INCH
DEFAULT
INCH
ACTUAL
1131NCH
DEFAULT 1 INCH
ACTUAL
6 - 1 - I - I
5 1 51.3 1 57.8 1 86.9 1
4 --I 40.2 1 453 1 68.5
3 30.5 34.3 1 50.0
2 20.6 1 23.1 1 34.8 /
1 7.6 1 8.6 13.0 /
3) If any of these configurations matchyour probe, then you don't
have to setup a specialprobe. Select the matching special
probe number N in the TANK N - PROBEN submenu.

TS-1000 USER'S GUIDE SPECIAL PROB Setup Page 3.11-1


SPECIAL PROB
SPEC PROBE N Setup Steps

A CAUTION The probe's length, number of RTD's, and the RTD


locations are key parameters used by the TS-1000 system.
Incorrect specification or input of these values will produce errors in
all subsequent tank measurements and resulting data that involve
special probes. Please select and input these parameters with care.

SPEC PROBE N Setup Steps 1) Input LENGTH N which is the overall mechanical length of the
probe in inches. The length of the probe's shaft is intended to
be equal to the tank diameter. The overall length will be equal
to the diameter of the tank plus 5 inches (or the measured
length of the probe's head to the top of the probe's shaft).

a) The length is located on the probe I.D. label.

b) The LENGTH N input range is from tO to t999.000


inches. Attempts to enter input values outside of this
range will display RANGE ERROR.

2) lnput the NO. RTDS N (number of RTD's) installed within the


special probe's shaft.

a) The NO. RTDS N input range is from 0 to 6. Attempts


to enter input values outside of this range will display
RANGE ERROR.

b) The number of RTD and their locations are imprinted on a


label which is found on the probes head.

c) Accurate product temperature measurements are


provided by probes which have from 1 to 6 RTD's.

Page 3.11-2 TS-1000 USER'S GUIDE SPECIAL PROB Setup


SPECIAL PROB
SPEC PROBE N Setup Steps

NOTE The TS-1000 measures tank liquid temperatures by averaging the


outputs of the tank probe RTD's. It is recommended at least 5 RTD's
are included in probes which will be used for leak detection.

3) Using the RTD LOCATE N submenu, input the RTD locations


for the special probe in decimal inches.

a) Reference TABLE 1. and use the EDIT or the DELETE


and ADD functions to correct the RTD location table for
SPEC PROBE N.

b) Use the UP and DOWN keys to scroll through the RTD


locations in any RTD LOCATE N: Add, Edit, Delete, or
Display submenu function.

c) RTD location inputs must be added or edited in ascending


order exactly as shown on the probe's label from the
smallest number (NOT in parenthesis) to largest
number (NOT in parenthesis).

NOTE f@$ RTD location #1 is at the tip of the probe at the bottom of the tank,
and the highest RTD location is near the probe's head or top of the
tank as shown in TABLE 1.

d) The RTD LOCATE N input range is from +O to


t999.000 inches. Attempts to enter inputs values
outside of this range will display RANGE ERROR.

e) Attempts to input more than 6 RTD locations will result in a


TABLE FULL display.

f) Use the DISPLAY function to verify that the RTD location


entries are correct.

TS-1000 USER'S GUIDE SPEClALPROBSetup Page 3.11-3


SPECIAL PRO0
Setup Menu Structure

SPECIAL PROB
Setup Menu Structure

Crl
SETUP

EXIT SETUP
Fill in your Actual setup configuration(s) in TABLE 1.
SPECIAL PRO0
SPEC PROB 1 { Special probe type 1 }

L LENGTH 1

E-
NO. RTDS 1
RTD LOCATE 1
69
5
{See Step 1 }
{ See Step 2 }

{SeeStep3}
DELETE -
{ Typical RTD LOCATE N Submenu }

DISPLAY
SPEC PROB 2 { Special probe type 2 ]
LENGTH 2 81 {See Step 1 ]
NO. RTDS 2 5 { See Step 2 }
RTD LOCATE 2 { See Step 3 and the Typical Submenu above }

SPEC PROB 3 ( Special probe type 3 )


LENGTH 3 113 {See Step 1 ]
NO.RTDS 3 5 { See Step 2 ]
RTD LOCATE 3 { See Step 3 and the Typical Submenu above ]

!-----SPEC PROB 4 { Special probe type 4 ]


LENGTH 4 131 {SeeStep 1)
NO. RTDS 4 5 { See Step 2 ]
RTD LOCATE 4 {See Step 3 and the Typical Submenu above)

Make sure you select the correct special probe number N in the
NOTE
TANK N - PROBE N submenu after you're done.

Page 3.11-4 TS-1000 USER'SGUIDE SPECIAL PROB Setup


TANK LEAK TESTING
-

LEAK TESTING The TS-1000 Tank Sentinel Automatic Tank Gauge system includes
the capability of performing highly accurate leak tests. The TS-1000
allows you to set up the percent confidence level (probability of
detecting a leak), leak rate threshold value (smallest leak to be
detected), and an automatic leak test schedule so you can comply
with local, state and federal regulations (see Section 3.7). When
correctly setup and used, the TS-I000 can be an effective means of
verifying that your underground storage tanks are, or are not leaking.

CAUTION Consult federal, state and local regulations that apply in


your area. These may require specific leak detection methods or
capabilities. It is the tank owner's responsibility to comply with
all applicable regulations when you setup your TS-1000.

WARNING Leak tests must be conducted in accordance with the


recommendations of this manual and any relevant technical bulletins
issued by INCON. Failure to do so could result in false alarms,
invalid test results, or undetected leaks.

NOTE The TS-1000 system has been tested by a recognized third party
laboratory using EPA's test protocol EPN5301UST-901006 "Standard
Test Procedures for Evaluating Leak Detection Methods: Automatic
Tank Gauging System" and EPN530lUSTI-901004 "Standard Test
Procedures for Evaluating Leak Detection Methods: Volumetric Tank
Tightness Testing Methods."

Section Topics: 1) The Theory of Volumetric Leak Testing,


2) The Leak Estimate Report,
3) When and How to Conduct a Leak Test,
4) Causes of Leak Test Interference,
5) Interpreting the Results of a Leak Test,
6) What to do When You Fail a LeakTest

TS-1000 USER'S GUIDE Tank Leak Testing Page 4-1


TANK LEAK TESTING
-
OVERVIEW Theory of Leak Testing

-
OVERVIEW Theory of The TS-1000 Tank Sentinel performs volumetric leak tests. This
Volumetric LeakTesting method relies on accurately measuring the contents of a tank over a
period of time to determine if it is leaking.
(Once read, you may skip this
topic in future references to Highly accurate product level and temperature measurements are
this section ) sent from the liquid level probes to the Automatic Tank Gauge. At
the Tank Sentinel console, the product level is converted into gross
volume by using information about the tank's shape which was
defined in the setup mode. Gross volume is then used to calculate
the tank's Net Volume, which is temperature compensated.

Net Volume is the equivalent volume of the product at 60


degrees Fahrenheit, or 15 degrees Celsius. This correction is
done using industry standard methods developed by the American
Petroleum Institute and other authorities. The net volume is a true
measure of the amount of product in the tank and is independent of
product temperature variation.

Temperature compensated volume conversions allows small leaks


to be detected. For example: 10,000 gallons of a typical gasoline
will increase 7 gallons in volume for every degree that the
temperature rises.

As stated previously, product level and temperature must be


measured to high resolution and accuracy. For example: the
TS-1000 can easily see changes of 0.0001 inch (100 millionths of an
inch) of product level, and 0.001 degrees Fahrenheit of product
temperature. It is this extreme sensitivity that makes it possible for
the Tank Sentinel to determine if a tank is leaking.

Volumetric leak tests are very sensitive and demanding. The Tank
Sentinel uses advanced statistical methods to determine the leak
rate and to verify the accuracy of each test. The leak test(s)

Page 4-2 TS-1000 USER'S GUIDE Tank Leak Testing


TANK LEAK TESTING
LeakTest Estimate Report

continue until the programmed confidence level has been reached.


The exact details of these test methods are proprietary and are
copyright protected.

These statistical methods are used to generate a tank leak test


report at the end of each leak test. The leak report includes test
data, information about conditions in the tank, as well as a pass or
fail result for the particular test.

Leak Estimate Report The time required to perform a leak test will vary from site to site
depending on how the system is set up, the size or type of the tanks
connected, and the conditions within the tank (such as an unstable
product temperature due to a recent product delivery). Because of
the variable leak test times, a leak estimate report is available. This
report provides you with an estimate of the time requiredto complete
a tank leak test if it were started immediately.

NOTE It is recommended that you use the leak estimate report before
manually starting a leak test from the keypad to be sure there is
sufficient time to complete the test. The table contained in Appendix
D shows typical leak test times for various size tanks and various
thresholds.

See the TS-1000 Quick Reference Guide about how to print out a
Leak (test time) Estimate report.

Factors Affecting Leak Test Some of the statistical algorithms used in the TS-1000 software
Estimate Reports require a period of time to initialize (start). As a result, if the system
has been turned off (or if power is lost) the TS-1000 must re-initialize
these algorithms. Similarly, if you have entered the setup mode,
these algorithms must also be re-initialized. The leak test estimate
report will indicate somewhat extended test times to allow for any
software re-initialization.

TS-1000 USER'S GUIDE Tank Leak Testing Page 4-3


TANK LEAK TESTING
When to Conduct a Leak Test

When to Conduct a Leak You may have set up a schedule for automatic leak tests. In this
Test case, the system will automatically conduct a leak test on a daily,
weekly or monthly basis. Alternatively, if you did not set up a leak
test schedule, you may manually order leak tests at any time from
the console's keypad.

At a minium, the frequency of tank leak tests must be


conductedon a schedule that meets federal, state and local
codes and regulations.

NOTE INCON recommends that you run a tank leak test whenever a liquid
detecting point sensor alarms. INCON also recommends taking a
sample from the alarmed sensor's location for chemical analysis.
This is especially important when a discriminating BriteSensor
detects a hydrocarbon (product or vapor alarms). A hydrocarbon
alarm may be caused by motor oil runoff during heavy rains, or the
sensor may have actually detected a product leak from your tank.

CAUTION It is the tank owner's obligation to comply with the


procedures and reporting requirements of federal, state and local
regulations, which must be followed explicitly. Where they conflict
with this manual, follow the regulations.

Leak tests may be started during any idle period when no product is
being withdrawn or added to the tank (such as during non-business
hours).

NOTE It is important that leak tests be conducted when conditions in the


tank are stable and when the tank is full or nearly full in order to test
the integrity of the entire tank. Do not run a test on a tank which is
less than 50% full. Before you conduct a tank leak test: wait at
least 6 hours after product deliveries, and 2 hours after product
dispensing.

Page 4-4 TS-1000 USER'S GUIDE Tank Leak Testing


TANK LEAK TESTING
How to Conduct a Leak Test, Leak Test lnterference

CAUTION Failure to wait the recommended delay periods after

A deliveries and withdrawals from the tank can cause: false test
results, false alarms (to remote sites), and a failure to detect leaks.

NOTE If a product is dispensed or added to the tank during a leak test, the
test will be disturbed and the results are invalid (false). Therefore,
it is important that you schedule or conduct your leak tests
during periods of time when the tank can be effectively taken
out of service.

How to Conduct a Manual To conduct a manual leak test, press the Test key from the
Leak Test console's keypad, input the tank number (or press 0 for all tanks),
and then press the enter key. Also, see the TS-1000 Quick
Reference Guide about how to start or cancel a tank Leak Test.

At the end of the leak test, the system will automatically print a leak
test report (if the REPORT TESTS is ENABLED from the SYSTEM
setup menu), or you may manually order a leak test report for the
last conducted tank leak test . The leak test report summarizes
-
the conditions in the tank during the test, records test data, and
indicates the test results.

Leak Test Interference Since volumetric tank leak tests are highly sensitive there are a
number of sources of possible interference. These interference
sources can affect leak test results. If you have difficulty with leak
tests, it is important that you determine if one of these sources of
interference is causing the problem.

Temperature Instability Temperature instability is the most important source of


interference in volumetric leak tests. When the temperature in
the tank is severely disturbed (i.e. during product deliveries) it is not
possible to calculate temperature compensated net volume
accurately. As a result, false alarms or failure to detect leaks may

TS-1000 USER'S GUIDE Tank Leak Testing Page 4-5


TANK LEAK TESTING
Leak Test Interference

Temperature Instability be seen. If you fail a leak test it is a good idea to examine the
temperature variation that was recorded during the test. If it is more
than a few tenths of a degree, you should retest the tank after the
temperature has stabilized.

Check Valves and A second source of interference in volumetric tank tests is leaking
Dispensing Lines check valves and similar sources. Product may leak into the tank
from the dispensing lines if the check valves leak or because of
thermal expansion in the product dispensing lines. The leak into the
tank will be recorded as a positive slope but will not be declared a
leak (see Interpreting the Results of a Leak Test about slope).

NOTE It is important to note, however, that a small flow of liquid into the
tank can hide the affect of a small leak in the tank. Therefore, if
you routinely see positive slopes of a magnitude similar to the
programmed leak threshold, you should attempt to identify the
source of the flow into the tank and remedy the condition.

It is also possible for product cooling in the dispensing lines to


cause the product to be siphoned out of a tank. This will
appear as a leak.

CAUTION Positive or negative slopes due to leaky check valves or


thermal expansion in dispensing lines, can mask real tank leaks.
Corrective action should be taken if positive slopes are observed on
Leak Test reports, and if check valve leaks are suspected.

Tank Cross-talk Tank cross-talk is another source of error in volumetric tank testing.
Under certain installation conditions, it is possible for changes in the
level in one tank to cause small changes in level in an adjacent tank.
This results from a change in the force being applied on the second
tank from the first tank. Although this is uncommon, it can be a
source of interference in volumetric tank testing.

Page 4-6 TS-1000 USER'S GUIDE Tank Leak Testing


TANK LEAK TESTING
Leak Test Interference, Interpreting the Results of a LeakTest

Tidal Action Tidal action is another source of interference. In coastal


communities where there is some tidal affect on the ground water
levels, the changing pressure due to rising and falling groundwater
can cause tank deformation. This will be seen as changes in level
and could result in an erroneous leak test.

Tank Deformation Tank deformation is also a source of interference in volumetric tank


testing. After the level in a tank has been changed dramatically
(such as when a product delivery occurs), the tank will change
shape. This could result in false leak test results.

Evaporation Evaporation can be a particularly troublesome source of interference


in leak tests. In gasoline storage tanks, product may evaporate into
the space above the liquid, causing reductions in the liquid level.
This reduction in liquid level will look exactly like a leak.

The rate of evaporative loss is related to many factors. Among these


are: the rate of dispensing, temperature, seasonal variations in
product composition, liquid level, size of the tank, tank vent
configuration, and presence of stage II vapor recovery.

To minimize the effects of evaporation on leak tests, be sure not to


start test for several hours after dispensing. In tanks where little
product has been dispensed or where stage II vapor recovery is
present, a two-hour waiting period will generally be adequate.
Active tanks without stage IIvapor recovery may require longer
stabilization periods.

Interpreting the The TS-1000 Tank Sentinel produces a very complete leak test
Results of a Leak Test report at the end of each test. It contains a variety of information
allowing the user to determine if the tank is leaking and to make
judgments about the validity of a particular test.

TS-1000 USER'S GUIDE Tank Leak Testing Page 4-7


TANK LEAK TESTING
Interpreting the Results of a Leak Test

PasslFail The most important piece of information on the leak test report is the
TYPICAL LEAKTEST REPORT
bottom test result line. It is here that the system reports whether the
leak test has passed orfailed. Ordinarily, this is the only line of the
NORTHEAST GAS CO.
1234 BROADWAY ST. report that the operator may be concerned with.
TONAWANDA NY 14150
SITE # 518-543-2007

4/18/95 1243 PM It is important to understand the meaning of pass and fail on the leak
LEAK TEST REPORT
test report. The TS-1000 is unique in that it allows the user to tailor
TANK NO. 1 GAL its operation to meet the local regulatory requirements. The
UNLEADED REG
confidence and threshold values, which are set in the setup mode,
THRESHOLD 0.10 GAVHR
CONFIDENCELEVEL 9DO . em
/ determine how long the test will last and how the results should be
TESTSTARTED 12:00 AM
TEST STARTED 4/18/95 interpreted. A passed test indicates that the system is confident that
LAST DELIVERY 6% AM
LAST DELIVERY 4/16/94
you do not have a leak greaterthan the threshold value. For
% GRDSS CAPACITY 73.60 example, in a system programmedwith a confidence level of 99%
BEGlN GROSS 5903.8 GAL
BEGlN NET 5869.3 GAL and threshold of 0.1 gallons per hour, a passed test indicates that
BEGlN LEVEL 66.31 1 IN
BEGINTEMP 68.334 F the system is 99% confident that a leak equal to or greater than 0.1
BEGlN WATER 6.5 GAL
BEGIN WATER 0.504 IN gallons per hour does not exist in the tank. There is, however, still a
END TIME 200 AM
END DATE 4118195
small chance that a leak equal to or greater than 0.1 gallons per
END GROSS 5903.8 GAL hour does exist in the tank. A failed leak test indicates that the
END NET 5869.2 GAL
END LEVEL 66.310 IN system has seen evidence that the tank may be leaking. However,
END TEMP 68.259 F
END WATER 6.5 GAL there are many circumstances other than a leak which could result
END WATER 0.504 IN
in a failed test. Among these are temperature variations,

TlME
HOURLY DATA

DEG F GAL
I evaporation, groundwater level changes, and dispensing.

1:00 AM 68.276 5895.68


200 AM 68.259 588824 Another important piece of data on the leak test report is the slope.
SLOPE 0.04 GAUHR The slope is the product volume's rate of change in the tank.
SLOPELOW 0.04 GAUHR
SLOPE HIGH 0.04 GAVHR Positive slopes indicate that the volume in the tank is increasing.
TEST RESULTS PASSED
Negative slopes most probably indicate that the volume in the tank is
decreasing as a result of a leak.
Slope
Slope high and slope low values indicate the degree to which the
test was disturbed by wave action or other noise. The Tank Sentinel
system computes the two values to indicate the range over which
the slope could vary due to wave action or noise. When the slope

Page 4-8 TS-1000 USER'S G U I D E Tank Leak Testing


TANK LEAK TESTING
Interpreting the Results of a Leak Test,
What to do When vou Fail a LeakTest

high and slope low values are very close together then these
sources of interference have not been a significant factor in the test.

Beginning and Ending You will note that the body of the leak test report includes many
Conditions within the pieces of information about the conditions at the beginning and the
Tank end of the test. These are provided to help you identify potential
sources of interference which may have invalidated the test. Pay
particular attention to the last delivery information.

Product Deliveries As you know, a product delivery into the tank causes severe
instability (temperature and wave action) in the tank for a period of
time. It is important that leak tests not be run for a period of at least
six hours after a delivery. If you find that a leak test has started
within that period, it should be considered invalid.

Tank Temperature You should also pay particular attention to the starting and ending
temperature in the tank. Large changes in temperature (more than
about 0.1 degree per hour), indicate that the tank is thermally
unstable which may cause leak tests to fail.

Water Levels Similarly, note the starting and ending water levels. In normal tests
these should be exactly the same. Changes in water level,
particularly increases, may be indicative of problem tests.

What to do When You will occasionally fail leak tests. This is a normal condition and a
You Fail a Leak Test single failed leak test should not be cause for great alarm. Remem-
ber, if the confidence level of the test is 99%, there is a 1%chance
that the system will give you the wrong answer.

Do not excavate and repair a tank solely on the basis of a single


failed leak test.

TS-1000 USER'S G U I D E Tank Leak Testing Page 4-9


TANK LEAK TESTING
What to do When you Fail a Leak Test,
Inventory Reconciliation

What to do When If you fail a leak test, don't panic. First review the leak test report
You Fail a Leak Test to determine if there is an obvious source of interference with
the test. For example, if the test started only a few minutes after a
NOTE delivery, the temperature instability in the tank will interfere with that
(Below) test. If such a source of interference is identified, retest the tank as
soon as that problem no longer exists. If no source of interference
Call INCON Technical can be identified, retest the tank to validate or invalidate the first
Service at 1-800-981NCON test result. If necessary, several tests may be run. If repeated
(46266) for help with Failed tests indicate a leak and there is no obvious source of
Leak Tests. interference, you should immediately have the tank precision
tested. If the precision test confirms the presence of a leak, the
tank owner must take corrective action in accordance with
federal, state and local regulations.

WARNING It is the tank owner's obligation to comply with the


reporting and procedure requirements of federal, state and local
regulations. These must be followed explicitly. Serious legal, health
and safety hazards could result from not taking the proper action.
Where the codes and regulations conflict with this manual, follow the
regulations.

Page 4-10 TS-1000 USER'S GUIDE Tank Leak Testing


ROUTINE MAINTENANCE 5

INTRODUCTION This section contains a discussion of periodic maintenance


considerations, and instructions for replacing the: TS-1000 report
printer's paper supply, and memory backup battery.

The TS-1000 console requires no periodic calibration. Only the


occasional routine cleaning, lubrication, and visual inspection (as
described below) is suggested.

PERIODIC MAINTENANCE 1. Replace the report printer's paper supply when a red stripe
& CLEANING appears - as required.
2. Clean the exterior with a soft sponge or cloth slightly dampened
with a solution of water and mild detergent -as required.
3. Vacuum the inside of the console whenever a visible
accumulation of dust develops. Use a nonmetallic brush type
vacuum cleaner attachment - yearly.
4. Oil door lock mechanism and hinges - as required.
5. Inspect wiring to make certain that it is in good condition and all
terminals are tight - yearly.
6. Test the system's: memoly backup battely - two years afler
-
installation, and thereafter yearly. Replace the battery as -
required.

WARNING Make sure you reinstall all console terminal guard

A safety covers after routine inspection or vacuum cleaning has been


performed. An explosion, or electrical shock hazard will be created
if the safety covers are not reinstalled.

TS-1000 USER'S GUIDE Routine Maintenance Page 5-1


REPLACING THE REPORT
PRINTER'S PAPER SUPPLY

P R I N T HEAD - PAPER INSERTION OPENING

PRINTING
FEED -C
i
SURFACE

RUBBER ROLLER

Figure 5-2. Paper Path

Page 5-2 TS-1000 USER'S GUIDE Routine Maintenance


REPLACING THE REPORT
PRINTER'S PAPER SUPPLY

REPLACING THE REPORT The instructions for replacing the report printer's paper supply are
PRINTER'S PAPER SUPPLY provided below. The INCON part number for 5 rolls of thermo-
printer paper is: TS-TP.

1. Remove the printer's cover by depressing its side latches while


pulling the cover towards you. Slide the printer mechanism
forward (out of its housing) until it stops.

2. Remove the old paper roll core. If there is still paper on the roll,
then tear the paper between the roll and printer mechanism.
Carefully pull the remaining paper out from the exit slot at the
front of the printer, or repeatedly press the paper feed button
until the remaining paper is out of the printer.

3. Cut the end of the paper off so that the end forms a point
towards the left side of the printer. Place ths new roll of paper
into the unit, with the printing surface up - as illustrated in Figure
5-1. Paper Supply Mechanism.

NOTE The printer can print only on the outside surface of the paper roll.

4. Feed the paper through the mechanism , as shown in Figure


5-2.Paper Path, until the paper's point appears at the exit slot.
You can then pull the paper through the mechanism, or you can
repeatedly press the paper feed button until 2 or 3 inches of
paper is exposed.

5. Push the printer mechanism back into its housing until it stops.

6. Feed the exposed paper through the printer cover and reinstall
the printer cover while depressing its side latches.

TS-1000 USER'S GUIDE Routine Maintenance Page 5-3


TESTING AND REPLACING
THE MEMORY BACKUP E A T E R Y

INTRODUCTION The console's 120 VAC line power is rectified (changed) into low
voltage DC and holds your system's setup configuration in memory.
The TS-1000 is provided with a 3 volt memory backup batterywhich
holds your system's setup program in memory when 120 VAC
power outages occur. The exact life of the backup battery can
range from 2 to 10 years -depending on the total duration of all
power outages. The battery will dependably hold your systems
setup in memory only if the battery voltage is 2.8 volts DC or greater.
Therefore, you must routinely check the backup batteries voltage.

CAUTION Failing to replace the memory backup battery when the

A
Testing the Memory Backup
battery voltage is low may result in a loss of your system's setup
program in memory - should a power loss occur.

Testing and replacing the backup battery should be done with both
Battery the 120 VAC line power supply, and the console's onloff switch
(SW1) in the ON position. You will need a Digital Voltmeter to test
the backup battery.

WARNING Be careful when working within the console as 120 VAC


Line voltage is present which could kill or injure you. Make sure all
terminal safety cover guards are in place before you start.

Locate the memory backup battery (01) on the console's Main


Processor Unit (MPU) PC Board. Reference Figure 5.3 TS-1000
-
Console Interior View. Test the battery with a digital voltmeter
that is set to read S V o l t s .

Hold the red positive (t , V) meter lead on B1 battery clip (marked


t),and the black ground (COM,GND, - , RTN) meter lead to the
metal guard that's above and to the right of B1.

Page 5-4 TS-1000 USER'S GUIDE Routine Maintenance


TESTING AND REPLACING
THE MEMORY BACKUP BATTERY

When to Replace the Memory Replace the system's memory backup battery if the measured
Backup Battery voltage is less than 2.8 VDC.

Replacement Battery type The 3 volt Lithium Battery replacement part number is: BR2032 3V
(INCON PN: 390-0004).

Removing the Battery Carefully /iff the battery up no more than 118 of an inch at the left
side (open battery clip side). Pry the battery out with a non-metallic
flat bladed screwdriver, or use a thin wooden dowel that has been
shaped like a flat bladed screwdriver.

NOTE If you don't have a good replacement battery on hand then reinstall
the old battery and order a new battery. Install the new tested
battery as soon as possible and then discard the old battery.

Installing the Battery Install a good tested battery with the (t)pole of the battery up and
facing the 0 1 battery holder's (t)clip.

CAUTION Be careful not to deform or bend the B1 battery holder's


(t)clip. Pulling up more than an 118 of an inch could bend the clip
and prevent it from making contact with the battery. The system's
setup program will be saved in memory (when 120 VAC power is
lost) only if the battery clip makes firm contact with the (t)pole of a
good tested backup battery.

TS-1000 USER'S GUIDE Routine Maintenance Page 5-5


TESTING AND REPLACING
THEMEMORYBACKUPBAlTERY

-
Figure 5.3 TS-1000 Console Interior View

Page 5-6 TS-1000 USER'S GUIDE Routine Maintenance


SERVICE & FACTORY SUPPORT 6.0
- -

Where to Find Help Section 6 (Problem Solving) is divided into four sections for your
future reference. These reference sections are:

Service and Factory Support Section 6.0,


Alarms and Error Messages Section 6.1,
Trouble Shooting Guide Section 6.2, and
Warranty Section 6.3.

SERVICE & FACTORY INCON and its authorized representatives provide full service and
SUPPORT factory support for the TS-1000 Tank Sentinel! Your warranty
statement is included at the rear of this section. Please familiarize
yourself with it prior to requesting service.

Customer Assistance If your own service organization or your INCON authorized


Telephone distributor is unable to assist you, INCON Customer Support
personnel are ready to assist you with any TS-1000 problem. The
INCON Customer Service office is open from 8 a.m. until 5 p.m.
(Eastem Standard Time) Monday through Friday at 1-800-984-6266.

NOTE Daylight Savings Time is observed in our area.

Be Prepared Before calling INCON Customer Service, please do the following:

1. Be sure to have the console's serial number and software


version number.

2. Check the possible causes of any error messages. Definitions of


alarms and system error messages are provided in Section 6.1.

3. Check the troubleshooting guide found in Section 6.2.

4. Read the warranty in Section 6.3.

TS-1000 USER'S GUIDE Problem Solving Page 6.0-1


SERVICE & FACTORY SUPPORT
Return Packaging

5. Call from a telephone near the TS-1000 experiencing problems.

6. Have an acceptable Digital Voltmeter.

Return Packaging If it should become necessary to return the TS-1000 to INCON for
service, please use the original packaging materials if possible. If
the original packaging is unavailable, replacement packaging can be
obtained from INCON for a nominal charge.

NOTE @$ Shipping damage due to inadequate or inappropriate packaging is


the customer's responsibility. Make sure you insure the shipment.

Page 6.0-2 TS-1000USER'S GUIDE Problem Solving


ALARMS & ERROR MESSAGES 6.1

ALARM AND ERROR The following Alarm Error Messages are produced by the
MESSAGES TS-1000 console. The various Printed and (DISPLAYED) alarm
error messages are listed in this section. When required, a
concise explanation and probable cause(s) follows each alarm
error message.

Alarms listed in this section are organized into three groups. They
are:
1) Programmed Alarms (configured from the setup mode)
2) System Alarms (global -affecting the entire system), and
3) System Failure Alarms (specific - affecting a specitic
operation or portion of the system).

NOTE To help you identify where the alarm occurred, the displayed
messages and printed reports will automatically include the tank
number - N, or channel number - N. An asterisk (*) indicates the
alarms and error messages which may have been renamed with
aliases for easier identification on alarm displays and reports.

Programmed Alarms Tank RelafedAlarm and Error Messages:

Leak -
(LEAK TANK NO. N) alarm indicates a leak has occurred
during the after business hours Sentinel mode. The leak is
greater than the programmed Leak Limit for your site.
Probable cause: A theft occurred if the Theft Limit is set too high,
a leak actually occurred, or the Sentinel mode start and end time
is incorrect (reprogram). See SYSTEM - LIMITS submenu.

Theft -
(THEFT TANK NO. N) alarm indicates a product theft occurred
during the after business hours Sentinel mode.
Probable cause: A product theft occurred, or the Sentinel mode
start or end time occurs during normal business hours
(reprogram). See SYSTEM - LIMITS submenu.

TS-1000 USER'S GUIDE Problem Solving Page 6.1-1


ALARMS & ERROR MESSAGES
Programmed Alarms: Tank Related Alarms

High Limit (HIGH LIM) alarm indicates the product level has risen above the
HlGH LIMIT set-point for TANK NO. N. The high limit alarm is also
referred to as Overfill on the tank Alarm Status and Alarm History
reports. If the set-point is below the HlGH HlGH limit set-point it may
actually indicate the tank is full instead of overfilled. See the TANKS
- TANK N submenu.

Low Limit (LOW LIM) alarm indicates the product volume has dropped below
the LOW LIMIT set-point for TANK NO. N. The low limit alarm may
indicate that the product level is very low and the pumps may run dry
or (if the set-point is at a higher level than the LOW LOW limit) it may
indicate a low product - reorder alert. See the TANKS -TANK N
submenu.

High High (HIGH HIGH) alarm indicates the product volume has risen above
the HlGH HlGH limit set-point for TANK NO. N. If the set-point is
below the HlGH LIM set-point it may actually indicate the tank is full
instead of overfilled. See the TANKS -TANK N submenu.

Low Low (LOW LOW) alarm indicates the product level has dropped below
the LOW LOW set-point for TANK NO. N. The low limit alarm may
indicate that the product level is very low and the pumps may run dry
or (if the set-point is at a higher level than the LOW LIMIT) it may
indicate a low product - reorder alert. See the TANKS -TANK N
submenu.

Water Limit (HIGH WAT) alarms indicates the water level has risen above the
high WATER LIM set-point in TANK NO. N. The lower float on the
probe is the water float and is installed only in tanks with petroleum
products. The high WATER LIM alarm warns you to stop pumping
from this tank to avoid dispensing water. See the TANKS -TANK N
submenu.

Page 6.1-2 TS-1000 USER'S GUIDE Problem Solving


TROUBLE SHOOTING GUIDE 6.2

TROUBLE SHOOTING The following paragraphs list possible TS-1000 problems and
GUIDE suggested solutions.

Display 1. No LCD readout.


a. Power is turned off. Check power switch SW1 and external
circuit breaker.
b. Fuse open. Check fuse F1 on the main system MPU
board.
c. Loose keyboard display connector J12 on main MPU
system board or loose connector J1 on front panel
keyboardldisplay board. Check connectors.

Keypad 2. Keypad not responding to commands.


a. Power turned off. Check power switch and external circuit
breaker.
b. Fuse open. Check fuse F1 on the main system MPU
board.
c. Loose keyboard display connector J12 on main MPU
system board, or loose connector J1 on front panel
keyboardldisplay board. Check connectors.
d. Ribbon cable connecting BrightBoxTMto console is
incorrectly installed.

Memory 3. Unit does not retain setup information when power is lost.
a. Battery not installed or installed incorrectly. Inspect battery
to ensure that it is properly installed.
b. Battery voltage is too low. Test battery (see Section 5).

Printer 4. Printer inoperative.


a. Power turned off. Check power switch and external circuit
breaker.
b. Loose printer connector on rear of printer. Check
connectors.

TS-1000 USER'S GUIDE Problem Solving Page 6.2-1


TROUBLE SHOOTING GUIDE

Printer c. Printer paper installed up side down.


d. Loose keyboarddisplay connector J12 on main system
MPU board or loose connector J1 on the keyboard
display board. Check connectors.
e. Adjust the darkness of the printer.

Level Accuracy 5. Inaccurate levels.


a. Probe length, offsets, etc. improperly programmed. Review
setup and correct.
b. Probe not "seated" in tank rise pipe. Straighten probe
chain and reinstall probe.
c. Gradient programmed incorrectly. Reprogram.
d. Wrong floats or water float and product float interchanged.
Check floats and install new floats as required.
e. Tank tilted. Review installation instructions, measure tilt,
and adjust offsets in tank setup menu.
f. Probe wiring faulty or improperly installed. Review
installation instructions, inspect wiring, grounds, and
connections.

Probe (No Probe) 6. Unit displays: "NO PROBE" indicating no response from probe.
a. Wrong cable used or the cable run is too long for the type
of cable used. Review installation requirements and
replace cable as required.
b. Probes are grounded incorrectly. Review installation
instructions and ground as indicated.
c. Loose or defective wiring between probe and unit. Check
and replace as necessary.
d. Wire nuts used for connections. Replace with crimp type
butt-splice connectors.
e. Water in junction boxes or conduits. Remove water. Seal
connections with epoxy seal packs
f. Measure voltage at J2 between t and - terminals where

Page 6.2-2 TS-1000 USER'S GUIDE Problem Solving


ALARMS & ERROR MESSAGES
Programmed Alarms: TS-CIM and SENSOR lnput Related Alarms & Error Messages

TS-CIM Channel lnput Related Alarm and Error Messages:

External Closure (*) (EXTERNAL N) alarms indicates your TS-CIM BriteBox has
detected an external contact closure at input channel N. The closure
may be an alarm condition or it may signal occurrence of an event.
See the TS-CIM submenu. Remember, this alarm may renamed
with an alias for quick identification of alarms on alarm history
reports.

3 GPH Line Leak (3 GPH LN LK) alarms indicates vour TS-CIM BriteBox has received
a 3 gallon per hour line leak alarm at input channel N (line N). See
your line leak detector documentation.

.2 GPH Line Leak (.2 GPH LN LK) alarms indicates your TS-CIM BriteBox has
received a precision 0.2 gallon per hour line leak alarm at input
channel N (line N). See your line leak detector documentation.

SENSOR RelatedAlarm and Error Messages:

Water N (*) (WATER N) alarms indicate a BriteSensor (model type TSP-DIS,


TSP-DDS, TSP-DTS, or TSP-DVS) on input channel number N, has
detected water where there should be no water. Referto the
setup SENSORS - SENSOR N submenu for the type of sensor and
its input channel/location.

Product N (*) (PRODUCT N) alarms indicate any BriteSensor (except the


TSP-DVS) on input channel number N, has detected a liquid
hydrocarbon. It is highly probable that a tank leak or spill
occurred at your site. Refer to the setup SENSORS - SENSOR N
submenu for the type of sensor and its input channelllocation. Also
see the Sensor Installation Manual about how to reset (recover) an
alarmed sensor.

TS-1000 USER'S GUIDE Problem Solving Page 6.1-3


ALARMS&ERRORMESSAGES
Programmed Alarms: SENSOR Channel Input Related Alarms

Sump Ful N (*) (SUMP FUL N) alarms indicate a TSP-DDS or TSP-DTS


BriteSensor on input channel number N, has detected a sump full
condition. If the sump is full with water then a liquid hydrocarbon
(which may float on water) cannot be detected until the sump water
level is lowered. Refer to the setup SENSORS -SENSOR N
submenu for the type of sensor and its input channel/location.

Dry Well N (*) (DRY WELL N) alarms indicate a TSP-MWS BriteSensor on input
channel number N, has detected a dry monitoring well. The
monitoring well sensor cannot detect the presence of a liquid
hydrocarbon unless the sensor is submerged in ground water - in
this case the sensor is ineffective. Referto the setup SENSORS -
SENSOR N submenu for the sensor's input channelllocation.

High Bri N (*) (HIGH BRI) alarms indicates a TSP-HIS BriteSensor on input
channel number N, has detected a high brine level . A liquid has
leaked into the hydrostatic brine filled interstitial space where the
brine level should be relatively stable. The leak is either from the
outside (high ground water level is leaking through the outer tank
walllfitiing) or from the inner product tank. Review the ALARM list -
if there is also a PRODUCT N alarm for this input channel, then the
inner tank is leaking. Refer to the setup SENSORS - SENSOR N
submenu for the sensor's input channel/location.

Low Bri N (*) (LOW BRI) alarms indicates a TSP-HIS BriteSensor on input
channel number N, has detected a low brine level . Liquid has
leaked out of the brine filled interstitial where the brine level should
be relatively stable. The interstitial brine is either leaking through the
outer tank wall to the outside, or into the inner tank. If the brine is
leaking into the inner product tank, then you might see a rising water
reading (on 2 float probes), and rising level reading on leak test.
Refer to the setup SENSORS - SENSOR N submenu for the
sensors input channel/location, and schedule tank maintenance.

Page 6.1-4 TS-1000 USER'S GUIDE Problem Solving


ALARMS&ERRORMESSAGES
System Alarms, Sys Fail Alarm & Sys Fail Error Codes

Vapor N (*) (VAPOR N) alarms indicates a TSP-DVS BriteSensor on input


channel number N, has detected a hydrocarbon vapor in the
-
monitoring well. Refer to the setup SENSORS SENSOR N
submenu for the type of sensor and its input channelllocation.

Std N (*) (STD N) alarms indicates a Standard sensor (type TSP-EIS,


TSP-HLS, or TSP-ULS) on input channel number N, has detected a
liquid in an area where no liquid should be present. Refer to the
setup SENSORS -SENSOR N submenu for the type of standard
sensor and its input channelllocation.
Svstem Alarms
Power Down A power down alarm occurs whenever power is removed from the
Power Up system, and a power up alarm occurs whenever power is applied to
the system. Power down alarm reports are always followed by a
power up alarm report. Both reports are date and time stamped and
are printed out at the console's report printer.

CPU Crash (CPU CRASH) Alarm indicates that the central processing unit in the
TS-1000 had a severe condition develop for unknown reasons. It is
generally an indicationthat there is a significant problem with the
hardware or software. A CPU crash might also occur as the result of
certain kinds of severe power quality problems.

WD Timeout A (WD TIMEOUT) The Watchdog Time-out Alarm occurs as the


result of a software failure or power quality problems.

SYSFail Alarm A Sys Fail Alarm indicates that a specific error has occurred within
& the TS-1000 system. The system fail alarm produces a descriptive
Sys Fail Error Codes (ERROR CODE), as well as print a Sys Fail Alarm report.

Memory Error (MEMORY ERROR) The system has encountered a CRC memory
checking error. Probable cause -dead memory back-up battery or
severe power quality problem.

TS-1000 USER'S GUIDE Problem Solving Page 6.1-5


ALARMS&ERRORMESSAGES
Sys Fail Alarm & Sys Fail Error Codes; Tank RelatedAlarms

Tank Related Sys FailAlarm and Error Messages:

Float Missing (FLT MISSNG) The system is receiving no response from the probe.
Probable cause - wrong cable used, wiring error, faulty wiring1
installation (the float may be lost in the tank because the float retainer
clip was not installed), or defective probe.

Probe Sync (PROBE SYNC) The system cannot synchronize probe data.
Probable cause - missing or improperly positioned float, wrong cable
used, wiring error, faulty wiring, probe length programmed incorrectly,
or a defective component.

No Probe (NO PROBE) Failure to communicate properly with a probe.


Probable cause - NO. TANKS incorrectly programmed in setup, wrong
cable used, wiring error, faulty wiring, or defective probe.

Temperature Error (TEMP ERROR) An error was encountered while calculating


temperature.
Probable cause - wrong probe cable used, wiring error, faulty wiring,
temperature compensation programmed incorrectly, or defective probe.

RTD Table Error (RTD TBL ER) Error encountered in RTD table.
Probable cause -the number of RTD's programmed for a special probe
does not match the number of table entries.

API Error (API ERROR) Error encountered in the API temperature compensation
routine.
Probable cause - temperature compensation was not programmed
correctly.

Alpha Error (ALPHA ERR) Error encountered in the API temperature


compensation routine calculating alpha. Probable cause -temperature
compensation was not programmed correctly.

Page 6.1-6 TS-1000 USER'S GUIDE Problem Solving


ALARMS&ERRORMESSAGES
Sys Fail Alarm & Sys Fail Error Codes; Tank Related Alarms

Level Error (LEVEL ERR) Error encountered while calculating level.


Probable cause -wrong cable used, wiring error, faulty wiring, or
defective probe (also generated if the unit cannot read level).

Volume Error (VOLUME ERR) Error encountered while calculating volume.


Probable cause -error in tank shape data, error in programming
probe type, or error in programming special probe (also generated if
the unit cannot read level).

Water Volume Error (WTR VOL ERR) Error encountered while calculating water volume.
Probable cause - error in tank shape data, error in programming
probe type, or error in programming special probe (also generated if
the unit cannot read level.

Ullage Error (ULLAGE ERR) Error encountered while calculating ullage.


Probable cause - error in tank shape data, error in programming
probe type, or error in programming special probe. Also generated if
the unit cannot read level.

Strap Table Error (TABLE ERR) Error encountered in tank correction.


Probable cause -tank correction input data out of range, or values
programmed incorrectly.

Net Volume Error (NET ERROR) Error encountered while calculating net volume.
Probable cause - error in tank shape data, error in programming
probe type, error in programming special probe, or temperature
compensation was not programmed correctly.

Float Height Error (FLOAT HT) Level measurement error encountered due to float
height. Probable cause -temperature compensation was not
programmed correctly, error in tank shape data, error in
programming probe type, error in programming special probe type,
or the FLOAT TYPE was programmed incorrectly.

TS-1000 USER'S GUIDE Problem Solving Page 6.1-7


ALARMS&ERRORMESSAGES
Sys Fail Alarm & Sys Fail Error Codes; SENSOR Related Alarms

Unstable Probe (UNST PROBE) The probe signal has become unstable.
Probable cause - Incorrect probe wiring, corroded splice connectors,
wrong (wire nut) connectors used, or wet junction box. Check wiring
and connections.

SENSOR Related Sys Fail Alarm and Error Messages:

lnput Fail F2 Open (F2 OPEN) The sensor Input circuit fuse (F2) is bad /blown.
Probable cause - A standard sensor is wired incorrectly, wet junction
box, or a short exists at the junction box.
Check standard sensor wiring, replace fuse, and retest standard
sensors.

Sensor Sync Error (SENS SYNC) The console has lost Sync with a BriteSensor on
channel N.
Probable cause - Wet lwronglcorroded splice connectors, or wet
junction box, or faulty sensor. Check and test sensor.

Loss of Signal (LOSS OF SIG) The system detected a loss of serial coded
communication data from a BriteSensor on channel N.
Probable cause - One of the sensor wires is not connected (off) at
the console input terminals or at the junction box. Check wiring.

Sensor ID Error (SENSOR ID) -The sensor type was not identified correctly.
Probable cause - A sensor's type was changed during setup. From
the Setup mode - SENSORS menu, choose AUTO CONFIGURE to
automatically type ID the sensor.

Sensor Data Error (SENS DATA) The system detected incorrect serial data from a
BriteSensor on channel N.
Probable cause - Defective BriteSensor. Replace Sensor.

Page 6.1-8 TS-1000 USER'S GUIDE Problem Solving


TROUBLE SHOOTING GUIDE

the wiring connects to the main system PC Board.


Voltage should be greater than 20VDC. If acceptable
voltage is not present, the cause may be:
i. Faulty probe, or
ii. Main system MPU board damaged. Contact factory
for trouble shooting procedure.

Probes (Probe Sync) 7. Unit displays: "PROBE SYNC" indicatingthat the system cannot
synchronize on probe data.
a. Wrong cable used or the cable run is too long for the type
of cable used. Review installation requirements and
replace cable as required.
b. Probes are grounded incorrectly. Review installation
instructions and ground as indicated.
c. Loose or defective wiring between probe and unit. Check
and replace as necessary.
d. Water in junction boxes or conduits. Remove water and
seal connections with epoxy seal packs.
e. Faulty probe. Contact factory for trouble shooting
procedure.

Probes (Float Missing) 8. Unit displays: "FLOAT MISSING" indicating it is unable to


determine the position of the water float.
a. Wrong cable used or the cable run is too long for the type
of cable used. Review installation requirements and
replace cable as required.
b. Probes are grounded incorrectly. Review installation
instructions and ground as indicated.
c. Loose or defective wiring between probe and unit. Check
and replace as necessary.
d. Float was not installed or the probe was installed without
float retainer clips - float is lost. lnstalllreinstall float(s)
with float retainer clips.

TS-1000 USER'S GUIDE Problem Solving Page 6.2-3


TROUBLE SHOOTING GUIDE

Probes (Float Missing) e. Probe installed too high (not 0.25" above bottom of tank).
Review: Adjusting Probe Height.
f. Water in junction boxes or conduits. Remove water and
seal connections with epoxy seal packs.
g. Faulty probe. Contact factory for trouble shooting
procedure.

Theft Alarms 9. Continuous theft alarms.


a. System is in Sentinel Mode. Reprogram Sentinel Mode to
occur after business hours.

Delivery Alarms 10. Multiple low level alarms occur when level is near the low level
threshold.
a. Delivery threshold set for too small a value. Reprogram.

Audible Alarms 11. Internal or external alarm do not sound when appropriate.
a. Alarms are not set up correctly. Refer to the Alarm/Relay
submenu -test and/or reprogram.
b. Fuse open. Check fuse F4 on the main system PC Board.
c. Check external alarm wiring.

False Delivery Reports 12. False deliveries reported.


a. Delivery threshold set up as too small a value.
Reprogram.

Multiple Delivery 13. Single deliveries are split up into multiple deliveries.
Reports a. Delivery delay programmed as too short a value.
Reprogram.

Multiple Point Alarms 14. A BriteSensor was wired incorrectly and is type identified as a
point sensor. Correct wiring, and reprogram (choose
Auto Config from the Setup mode Sensors Submenu).

Page 6.2-4 TS-1000 USER'S GUIDE Problem Solving


WARRANTY 6.3

WARRANTY INCON warrants to the original end user of the TS-1000 system that
any part thereof will be free of defects of material and workmanship
for 12 months of operation or for 18 months from the date of
shipment, whichever is less. During this period, INCON will, at its
option, modify, repair or replace defective products with no charge
for parts or labor. The end user must pre-pay shipping charges for
all products and documentation returned to INCON for warranty
service. INCON will pay return shipping charges. INCON will not
accept shipments of returned products without a Return Material
Authorization (RMA). RMA's are obtained by contacting INCON's
customer service department - NO RMA's will be given without the
console's Serial Number. Returned material remains the property of
the buyer until replaced or repaired.

WARRANTY DISCLAIMER THERE ARE NO WARRANTIES WHICH EXTEND BEYOND


AND THOSE EXPRESSLY SET FORTH IN THIS DOCUMENT. INCON
LIMITATION OF LIABILITY DISCLAIMS AND EXCLUDES ALL IMPLIED WARRANTIES
INCLUDING WITHOUT LIMITATION THOSE PERTAINING TO
MERCHANTABILITY AND FITNESS FOR A PARTICULAR
PURPOSE.

INCON EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY


FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR
BREACH OF ANY EXPRESSED OR IMPLIED WARRANTY
ARISING IN CONNECTION WITH THIS PRODUCT OR THlS
MANUAL, INCLUDING WITHOUT LIMITATION, PURCHASER'S
LOSS OF STORED LIQUIDS, OR DAMAGE TO THE GROUND,
UNDERGROUND OR ENVIRONMENT, WHETHER ARISING
UNDER THEORIES OF TORT, NEGLIGENCE, STRICT LIABILITY,
CONTRACT OR OTHERWISE.

TS-1000 USER'S GUIDE Problem Solving Page 6.3-1


WARRANTY

Some states do not allow the exclusion or limitation of incidental or


consequential damages or a limitation on the duration of implied
warranties, so the above limitation or exclusion may not apply to
you. This warranty gives you specific legal rights and you may also
have other rights which vary from state to state.

For further information, contact our


Customer Service Department at:

INCON
P.O. Box 638
Saco Maine 04072 Telephone 1-800-872-3455
Fax: 1-207-283-0158

Page 6.3-2 TS-1000 USER'S GUIDE Problem Solving


NOTE After you are finished with theTS-1000 Installation and
programming, store your:

TS-1000 Installation Guide, User's Guide, and the various Sensor


and Accessory Installation Manuals in your three ring binder for
future reference.

TS-1000USER'S GUIDE
,,",
P.O. BOX 638. SACO. ME 04072
207/2830156 B00/984-6266
FAX: 207/282-9002

TS-1000 USER'S GUIDE

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