TS-1000 User Guide and Programming Instructions
TS-1000 User Guide and Programming Instructions
TS-1000~~1
Tank Sentinel @
INCON has strived to produce the finest possible manual for your
TS-1000 and to ensure that the information contained in it is
complete and accurate. However, INCON makes no expressed or
implied warranty with regard to its contents. INCON assumes no
liability for errors or omissions, or for any damages, direct or
consequential, that result from the use of this document orthe
equipment which it describes.
(207) 283-0156
(800) 872-3455 Sales
(800) 981NCON (46266) Technical Service
Fax: (207) 283-0158 Sales
Fax: (207) 282-9002 Technical Service
Standard Tanks
CAPACITY DIMS
-
MFG GALLONS DxL finches)
Xerxes
Xerxes
Xerxes
Xerxes
Xerxes
Xerxes
Xerxes
Corespan
Corespan
Corespan
Corespan
Corespan
Corespan
Corespan
Operating Specifications
Applicable Liquid Products Number of Leak Detection Sensors
Petroleum (all), most chemicals, and 1 to8
hazardous wastes, when used with
appropriate liquid floats (consult factory). Safety
Intrinsically safe sensor circuits for probes
Number of Tanks Monitored and sensors mounted in Class I, Division 1,
1 to 4 (Liquid Level)
Group D locations.
Temperature Resolution
0.001 Forbetter
Leaded Regular
Unleaded Regular
Unleaded Plus
Unleaded Extra
Unleaded Super
Diesel
Kerosene
#2 Fuel Oil
NOTE Important details, advise, and hints are highlighted by this note
graphic.
INTRODUCTION .....................................................................................................
1-1
GENERAL OVERVIEW .......................................................................................................................
1-1
Where to find information ..................................................................................................................
1-4
Scope of this Manual ................................................................................................................
1-4
Liquid Level Probes & TS-1000 Console ................................................................................. 1-4
Leak Detection Sensors ............................................................................................................ 1-4
Accessories .............................................................................................................................
1-4
DOWN ........................................................................................................................................2-5
CANCEL ...................................................................................................................................2-5
ENTER ........................................................................................................................................
2-6
ALARM .......................................................................................................................................2-6
Automatic Alarm Processing ................................................................................................. 2-6
Steps to take When an Alarm Occurs ...................................................................................
2-6
Non-critical Event Alarms ...................................................................................................... 2-7
Example Alarms .....................
.
.............................................................................................
2-7
Automatic Alarm History Storage ......................................................................................... 2-7
ACK SHIFT ................................................................................................................................
2-7
Acknowledging and Silencing Alarms ................................................................................2-8
Alarm Acknowledge Password ..............................................................................................
2-8
Automatic Alarm Silencing ..................................................................................................
2-8
CONTENTS
SETUP INSTRUCTIONS............................................................................................
3.0.1
TS-100012 AND TS-100014 SETUP ............................................................................................ 3.0.1
Accessing Setup, and Menu Choices ...................................................................................3.0.1
After Setup Performance and Accuracy ............................................................................3.0.1
Security ...................................................................................................................................
3.0.1
Setup Menu Structure
EXIT SETUP,
SYSTEM,
COMM PORTS,
TSCIM,
SENSORS,
TANKS,
REPORT SCHED,
LEAK TESTS,
CLOCWCAL,
ALARMIRELAY,
SPECIAL PROD,
SPECIAL PRO6 .......................................................................................................................
3.0.2
CONTENTS
CONTENTS
CONTENTS
..
3.4.5
TSP-DDS BriteSensor (Water Product. & Sump Full) ........................................................
3.4.6
TSP-DTS BriteSensor (Water Product. & Sump Full) .....................................................
3.4.6
TSP-MWS BriteSensor (Product. & Dry Well) ....................................................................... 3.4.7
TSP-HIS BriteSensor (Product. High Bri & Low Bri) ............................................................
3.4.7
TSP-DVS BriteSensor (Vapor &Water) .................................................................................
3.4.8
CONTENTS
PRODUCT CNTL.
SMP FUL CNTL ...................................................................................................................
3-9-10
DRY WEL CNTL.
HGH BRI CNTL ......................................................................................................................
3.9.11
LOW BRI CNTL.
VAPOR CNTL.
SYSFAIL CNTL ......................................................................................................................
3.9.11
Slope .........................................................................................................................................
4-8
Product Deliveries ..................................................................................................................4-9
Tank Temperature ................................................................................................................... 4-9
Water Levels .............................................................................................................................
4-9
What to do When You Fail a Leak Test ..................................................................................... 4-9
PROBLEM SOLVING
SERVICE & FACTORY SUPPORT .............................................................................
6.0.1
Where to Find Help .....................................................................................................................
6.0-1
Customer Assistance Telephone ..............................................................................................
6.0.1
Be Prepared .................................................................................................................................
6.0.1
Return Packaging .................................................................................................................... 6.0.2
APPENDICES
Standard Tank List
. . ................................................................................................................
A-1
Technical Speclfrcations ........................................................................................................... 8-1
Operating. & Mechanical .........................................................................................................
8-1
Electrical & Environmental .....................................................................................................
8-2
Standard Products ...................................................................................................................C-1
Typical Leak Test Times for .
Various Tank sizes and Threshold Values ............................................................................
0-1
CONTENTS
SECTION 1
Figure 1-1 TS-100014 Console (without printer) ....................................................................... 1-1
Figure 1-2 TS-100014-P Console (with printer) ......................................................................... 1-2
Figure 1-3 Example: TS-100012-P System Layout .....................................................................
1-3
SECTION 2
Figure 2-1 TS-1000 Keyboard Key Arrangement .......................................................................2-1
Figure 2-2 TS-100012-P Control Panel Component Location .......................
.
.........................2-2
- -
Figure 2-3 KEYBOARD MODE Display ACK SHIFT Key Character Positions .....................2-8
SECTION 3
Figure 3.5.1 CORRECT N Submenu Structure ........................................................................
3.5.8
SECTION 5
Figure 5-1 Paper Supply Mechanism ...........................................................................................
5-2
Figure 5-2 Paper Path ................................................................................................................. 5-2
Figure 5-3 TS-1000 Console .Interior View ..............................................................................
5-6
SECTION 3.5
TABLE 1 TANKS Setup Table .................................................................................................3.5.7
TABLE 2 Tank Chart Level and Volume Correction Points ............................................... 35-14
SECTION 3.9
TABLE 1 CNTL OUTPUT (TS-ROM) Typical Submenu Choices ......................................... 3.9.7
SECTION 3.11
TABLE 1 SPEC PROBE N Configuration Table ....................................................................3.11.1
GENERAL OVERVIEW The TS-1000 12 and 14 Tank Sentinelmis a complete leak detection
and inventory monitoring system. It conducts leak tests that meet or
exceed all EPA standards, and gauges a broad variety of liquid
products with exceptionally high accuracy.
NOTE:
A quick-installation upgrade
printer kit (TS-UG-P) is
available for consoles that
were not originally equipped
with a report printer.
With the optional report printer (the -P option), the TS-1000can also
provide hardcopy records of leak detection (tank leak test
parameters and results) and inventory activity. In addition, reports
can be printed to record: tank leak test time estimates, deliveries,
line leak detector tests, each tank's setup, the system setup (less
tank setup), and fault alarms.
HAZARDOUS AREA
WEli.4iRPRDil'
I Y N S T I D X BD.
WK DElECllON
Automatic tank leak testing, thefl monitoring, and report printouts can
be scheduled to occur during convenient periods, such as afler
hours when no product dispensing or deliveries will occur.
Where to find information: This manual will explain the basic TS-1000 console operation, setup
Scope of this Manual programming, tank leak testing, maintenance, and troubleshooting of
the ATG (Automatic Tank Gauge) system. The instructions included
in this manual will be concise if they are detailed elsewhere.
Liquid Level Probes, and The Installation and Wiring of the TS-1000 console and liquid level
TS-1000 Console probes, as well as safety issues, are detailed in the:
TS-1000 INSTALLATIONGUIDE.
Leak Detection Sensors The Installation, Wiring, Programming, and Testing of the various
TSP-XXX liquid detecting sensors are detailed in their separate
INSTALLATION& PROGRAMMING GUIDES.
BASIC FEATURES Once the TS-1000 Tank Sentinelmhas been installed, set up, and
tested, the operator need not be concerned with the advanced
capabilities and features available through the setup menu.
Ordinarily, the user's only interaction with the system will be through
its keypad, display and printer. All of the basic features of the
system are available through these input and output devices.
Section 2 Topics Illustrations of the console's: front panel keypad, display, and
report printer are shown and described.
I-[ [q-]
[G][%j CANCEL
[GI
[TI[GI[-TI
I-[ [G][GI[lz] SPACE
SH l FT
-'@
Figure 2-2. TS-100012-P Control Panel Component Location
LEAK TEST MODE (3 digit status display field): Indicates TST when
a tank leak test is running, and SEN while the TS-1000 ATG is in the
Sentinel mode (the Sentinel mode can be setup for product theft
monitoring, and tank leak monitoring after business hours).
@ -
No Paper Indicator: Scheduled reports and alarm reports will not
print if there is no paper. Replace the roll of paper as soon as you
notice a red stripe along printed reports (see Section 5 for details).
~ ~ command
~ K~~ b The~ basic types
~ of information
~ dthat can be accessed through the
Functions front panel keys are described by the following paragraphs:
[TI LEVEL
Level is the physical height of the liquid in the underground storage
tank in inches or centimeters. Level is the total height of the product
including any water that may be at the bottom of the tank in
petroleum and similar applications. It is typically the same as the
level which would be read from a dipstick immersed in the tank (dip
stick reading).
1
7 GROSS Gross is the physical product volume in the tank in gallons or liters.
When two floats are used on the level probe to detect water at the
bottom of a tank as is done in petroleum and similar applications, the
volume of the water is not included in the gross volume. The gross
product volume is not temperature compensated and therefore will
change as the temperature fluctuates when a delivery occurs.
Water is the level of the second (lower) float on the liquid level probe
when two floats are used. This float is designed to float on the water
at the interface between the water and the product in petroleum
applications. It may be used to report the water level in the tank in
inches or centimeters.
CLOCK Clock displays the TIMEIDATE (the current Time or Date). You can
switch between Time and Date by pressing the Up or Down key.
The clock function will automatically be replaced by the previous run
mode display after 20 seconds.
Up will scroll you through the selections available from the Clock,
Alarm, Report, Test, and Setup key functions.
[aow;]
SPACE
The Down key will scroll in the opposite order from the Up key.
The Cancel key has may functions, and can be used to:
exit out of a menu - back to the previous parent menu
back space overldelete ( XXX + -)
cancel a setup choice before the Enter key has been pressed
cancel a setup input value before the Enter key has been
pressed and to preserve the original setup value (press: the
ACK SHIFT key, then the CANCEL key).
El
Enter is used to:
ENTER accept a displayed choice or input a tank number while in the
normal run mode
access the setup menu and submenus
input a setup value for storage into memory
accept a displayed setup choice for memory storage
exit from the setup mode when (EXIT SETUP) is displayed
The Alarm key is used to review a list of alarms in the order in which
they occurred. The Alarm List can be displayed by pressing the UP
or DOWN keys. The alarm list display shows either currently active
or clearedalarms. Alarms that are currently active will show an A in
the right digit of the lower status display row. Alarms will remain
active until the fault condition no longer exits. Alarms that have been
cleared will display a C. See ACK key.
Automatic Alarm When an alarm condition is detected, a variety of events may occur
Processing depending on how the TS-1000 is set up. An alarm can be setup: to
sound the TS-1000's internal horn andlor close an external relay for
remote alarm annunciation, and to automatically generate an alarm
report at the console's printer. The TS-1000 can also be setup to
automatically dial (autodial) up to four different telephone numbers
and report the alarm condition to remote computers. In addition, an
optional relay output BriteBox accessory unit may be configured to
shut-off product dispenser pumps, or to turn onloff other devices.
Non-critical Event Alarms Some alarms may be programmed as management tools that signal
a non-critical event or condition. A low product level limit alarm
might be set at a predetermined &r level which would alert a
manager to call for a product delivery. In this case, the alarm
condition would clear itself after a delivery causes the product level
to rise above the reorder set point (low product level limit).
Example Alarms The system can generate a number of different alarms. Included
among these are: High and High High Level alarms (tank overfilled
or full), Low and Low Low level alarms (reorder or run out), high
water alarms (stop product dispensing), theft alarms, leak alarms,
and system failure alarms (See Section 6.1).
Automatic Alarm History All alarms are automatically recorded in an alarm history - memory
Storage buffer which may be printed out and examined. The alarm history
memory buffer stores up to 50 of the most recent alarmsfor the
generation of reports (see Report).
The ACK SHIFT key has two functions: to acknowledge and silence
alarms while in the normal run mode, and as an shift input character
selector key while in the setup mode.
Acknowledging and During the normal run mode, the ACK key is used (pressed) to
Silencing Alarms acknowledge and silence alamls that have been programmed to
sound the console's internal alarm horn andlor an optional remote
alarm annunciator. Acknowledging an alarm does not affect the
system in any other way. The alarm remains active in the system
until the alarm condition has been removed (cleared). Alarms which
have been cleared (C) are removed from the Alarm List display
when the ACK key is pressed while viewing the alarm list, but are
not removed from the Alarm History memory buffer.
Alarm Acknowledge The TS-1000 can be setup to limit the acknowledging and silencing
Password, & of alarms to those with access to an Acknowledge Alarm password.
Automatic In addition, the console's alarm horn andlor remote alarm
Alarm Silencing annunciator, can be silenced automatically after a number of
seconds have elapsed. The alarm silence (time-out) feature is
highly recommended if you use an alarm acknowledge password.
Shift Key Character While in the setup mode, the ACK SHlFT key functions as a shin
Input input character selectorwhen a menu requires a custom input.
Pressing the ACK SHlFT key repeatedly, will cause the KEYBOARD
MODE display to change from: A1 to A2 to NUM to COM and allows
for the input of the upper left, upper right characters, lower number,
and commands. For example: pressing the REPORT key while A1
is displayed will input a J into the lower display row. Pressing the
Figure 2-3: ACK SHIFT key until the KEYBOARD MODE displays A2,and then
KEYBOARD MODE Display -
pressing the REPORT key, will input a W into the lower display row.
-
ACK SHlFT Key Character Pressing the ACK SHlFT key until the KEYBOARD MODE displays
Positions NUM, and then pressing the REPORT key, will input the number 3
into the lower display row. See Figure 2-3 below:
~2 KEYBOARD MODE
A
A1 ILOCAT I ON 1
REPORT
Sample Reports These reports are described in detail in the Sample Reports
document (PN 000-1424). All reports are date and time stamped
and include a report header that identifies your system for record
keeping purposes.
Automatic Printing Many of the reports that can be ordered directly from the front panel
of Reports may also be setup and scheduled to print automatically at specific
times that you choose. Among these are the: lnventory report,
lnventory Reconciliation report, Delivery History report, Delivery
report, Alarm History report, and Alarm Status report. These reports
may be scheduled to be printed any day of the month or week, every
day, or during a particular business shift or during every shift.
The TS-1000 system can perform accurate tank leak tests to meet
or exceed EPA, State, and local standards as required. Tank leak
tests may be started from the front panel by pressing the Test key.
Leak tests that are running may also be canceled from the front
panel. Reference the multicolored TS-1000 Quick Reference
Guide that accompanied your TS-1000 for information about
canceling leak tests.
Leak Test Scheduling Leak tests may be setup to occur at predetermined times in a
manner similarto reports (on any day of the month, on any day of a
week, daily, or none - not to occur at all). Tank leak tests may also
be scheduled from a remote computer.
Automatic Features The TS-1000 Tank Sentinel has many features that allow it to
and Remote Operation operate automatically. it also has powerful communications features
that allow it to send data to remote sites, and to be setup and
operated entirely from a remote location.
Sentinel Mode The TS-1000 includes a Sentinel mode feature which can be
scheduled to run after business hours. While in the Sentinel mode,
the TS-1000 performs continuous low-resolution Tank Leak Tests
and product Thefl monitoring -automatically on all tanks. All other
automatic monitoring functions, such as alarm and product delivery
detection, also remain active in the Sentinel mode. In addition, any
high-resolution "compliance" Tank Leak Tests that have been
scheduled to start during this period will run instead of the Sentinel
mode's continuous leak test.
Autodialing The TS-1000 system also has the ability to initiate phone calls
automatically to a remote terminal (AutoDial) when particular events
occur (the autodial communications capability is functional with or
without the optional Tank Sentinel@communicationssoftware). A
call can be placed if an alarm occurs, when a delivery is detected, if
a product thefl is detected, or when a leak test result is available.
The system may programed to autodial up to four different phone
numbers in response to any of these events, and report the event.
In addition, calls can be automatically redialed if no connection
occurs.
Security Access Code Access to your ATG from remote locations can be protected by a
Protection communications Security access code that you can program from
the setup mode. The TS-1000 software will check for the presence
of the security access code whenever a remote modem calls.
Connection to your TS-1000 will be permitted only if the security
access code transmitted by the remote equipment matches the
security code programmed in the TS-1000. Reference Section 3.2
Comm Ports Menu
Setup Password Protection Remote and local access to your TS-1000's setup mode and
configuration can be protected from vandalism or unauthorized
configuration changes by a setup password that you can program or
change from the setup mode. The setup Password (security code)
will restrict further access to the setup until the correct password is
entered. A setup password security code is recommended.
Entering your Password The upper display will read PASSWORD? if a password has been
setup. You must input the password code ,which is displayed as
asterisks (***),and then press enter. If you enter the wrong
password, the lower display will read INVALID for 3 seconds before
If you forget your Passwords you can try again. If you forget your password then call our
customer service department at 1-800-833-8328.
ADVANCED FEATURES The TS-1000 system includes a number of advanced features that
are configured from the Setup Mode and are described below. After
these are setup (or if you don't require any of these advanced
features) you can disregard this page.
Special Tank Strapping The TS-1000 system includes strapping tables in memory for the
Tables standard tanks shown in Appendix A. The tank setup includes
standard and cylindrical tank selections. In addition, tanks that are
not perfect cylinders or a standard tanks, may be used by creating a
special tank strapping table. Up to 32 strapping points (volume-level
correction points) may be added. See the setup TANKS -TANK N :
CYLINDER, LENGTH, and CORRECT N submenu and the
explanation on how to setup a special strapping table.
Special Products The TS-1000 system can be used with virtually any liquid product
that is chemically compatible with its sensor and that is not too
viscous (thick) or sticky. Eight standard petroleum products are
included in the TS-1000 setup menu. However, in applications
where other products are used, the TS-1000 provides a special
products capability that can be used to characterize these liquids.
See the TANKS -TANK N - PRODUCT N submenu, and the SPEC
PROD submenu about this feature.
Special Probes Although the TS-1000 system is normally used with one of five
standard probes, it may be set up to operate with virtually any length
magnetostrictive liquid level sensor. This special probe capability is
provided to allow for special applications. It is also useful in retrofit
applications where the sensors may have been purchased earlier
and were used with obsolete equipment. See the SPEC PROB
submenu about this feature.
SETUP INSTRUCTIONS
TS-100012and TS-100014 This section describes the TS-100012 and TS-100014 setup mode
SETUP and the setup menu. The setup mode allows you to custom-
configure (program) the TS-1000 to function with the equipment that
is installed at your site, and to your business and managements
needs. The setup mode also allows you to configure the TS-1000 to
perform tank leak tests and liquid monitoring to comply with various
Federal, State, and Local regulations.
Accessing Setup, and Press [SETUP] to access the setup configuration mode (See also
Menu Choices Security). The EXIT SETUP function will always be the first default
item to be displayed when you access the setup mode. Along with
the exit setup function, the setup menu contains a list of up to 12
parent menus, each of which are structured in a family tree
arrangement. The parent menus provide a path to other submenus,
and then to the final menu selection list, or input data fields. Here
you configure the TS-1000 by making choices or by inputting data
values (alphanumeric characters or char's) for storage into the
TS-1000's tank and system setup memory.
After Setup Performance The performance and accuracy of your TS-1000 will only be as good
and Accuracy as the input values that you enter and store into memory from setup.
A memory backup battery preserves (holds) your setup configuration
when you loose electrical power. Its a good idea to preserve your
systems performance and accuracy by securing your setup
configuration from vandals or unauthorized accidental changes.
Security: Setup Password, You can do this by programming a setup password. Further access
and Access Code to the setup mode will be denied until the correct password is keyed-
in. The PASSWORD? inputs will be displayed as asterisks ("'),
and incorrect entries will display INVALID for 3 seconds before you
can try again. If you have a modem, you can also limit access to
your ATG by setting up a communications Security code. Both of
these security measures are recommended.
Ct- TANKS
REPORTSCHED
LEAK TESTS
Setup Tanks ( Start with Tank 1 - DO NOT skip a tank)
Setup Schedules for automatic printing of Reports
( optional }
Setup Schedules for automatic Tank Leak Testing
{ optional ]
CLOCWCAL Setup actual Date and Time
ALARMIRELAY Setup Alarm, and Relay { and Control Output relays -
only if an optionalTS-ROM BriteBox is installed ]
t- SPECIAL PROD
SPECIAL PROB
Setup Special Products {other than those listed in
Appendix C }
Setup Special Probes { other than those listed in the menu
selections }
NOTES @S
$ 1) The TS-1000 Setup menus do not have a top or bottom (they are
circular). When you press the [UP] key you will scroll (move)
through and display the menu selection choices as they are
shown in this manual. Until you become familiar with the
Navigating the Setup Menu TS-1000 menu structure, use the [UP] key to scroll through
and Accessing a Menu menu choices. Pressing [ENTER] will: access a menu or
submenu, or store a selected submenu choice or input value
into memory (See Note 6 and 7).
Factory Default Settings 2) TS-1000 ATG console's are shipped with factory default setup
selections and values and are shown in this manual as
CAPITALIZED ITALIC TEXT. In many cases the default setting
will not need to be changed. Space is also provided in this
manual to record your setup selection choices and values.
Empty Data Fields 3) The default term Empty describes an empty lower input display
row field where no (null) characters exist.
Exit Setup 4) Pressing the [CANCEL] key repeatedly when the lower display
input status row is blank will bring you back to EXIT SETUP.
Press [ENTER] to return to the normal run mode.
Auto-exit Setup 5) The TS-1000 will automatically exit the Setup mode and return
to the normal run operation mode after 3 minutes of keyboard
inactivity. The TS-1000 does not respond to alarms while it is
in the setup mode. The auto-exit setup feature prevents the
TS-1000 from being unintentionally left in the setup mode for
extended periods.
Suggested Review 6) Review the input KEYBOARD MODE display, and the [ACK
S H I q and [CANCEL] key functions in Section 2 of this
manual.
Undoing Input Errors 7) Understand, if you make an selection choice error, or an input
error (when the lower input display status row displays text) DO
NOT press [ENTER]. You can undo this change by pressing
the [ACK SHIFT] key, and then the [CANCEL] key. The original
menu selection choice or value will remain unchanged in
memory { you can press enter again to access the same menu
and verify that the lower display row choice or value was not
changed }.
Storing a Choice or Input 8) If you press the ENTER key while your submenu choice or input
Value into Memory value is shown on the lower display row, then the lower display
row will blank out. The upper display row will still show the
same submenu that you were in. This indicates that your choice
or input value has been stored in memory. You may press
ENTER again to verify that this is true.
Range Errors 9) When the TS-1000 requires a numerical input only, then input
values will be limited to upper and lower range limits. If you
enter a value outside of the acceptable range then a RANGE
ERROR message will be displayed at the lower status display
row. After 3 seconds, the range error message will disappear
and you may input the correct value.
Negative Number lnputs 10) Negative numbers can be used only when the lower range limit
is a negative number. Press the UP key to switch a numerical
value to the opposite sign (-or t).
TS-100012 and TS-100014 The SYSTEM Setup menu is provided to allow you to customize the
SETUP SYSTEM MENU basic TS-1000 system setup such as units of measurement for your
site. Do not skip this setup menu.
PASSWORDS Restrict Access to: the Setup mode (recommended), and Alarm
AcknowledginglSilencing
I- SYSTEM ID
UNITS
Change site name and location for IocaUremote report
headers
Establish Units of Measure { Gal.lLiters, ln.lCM) ]
NO. OF TANKS Specify number of Tanks connected
LIMITS Customize Sentinel limit set-points
SENTINEL Sentinel mode Theft and Leak monitoring onloff time period
DELlV DELAY Delivery detection delay
REPORT DELlV Report Deliveries { printout at the console's printer ]
REPRTALARMS Report Alarms { printout at the console's printer ]
REPORT TESTS Report Leak Test results { printout at the console's printer ]
NO. ALARMS Restrict the number of alarms that can be printed on the Alarm
History report (to conserve paper)
C PRT INTERVAL
DATA INTERVL
DATA TANK
Specify Tank Strapping table height print interval
NIA reserved for future feature
NIA reserved for future feature
EXIT SETUP
YOUR ACTUAL S W I N G S
PASSWORDS ( Restrict access to: Setup mode, and A l a n Acknowledging }
SETUP WORD Empty
( Security Access codes:
ACKWORD Empty
Input up to1 0 Alphanumeric Characters ]
- UNITS ( Select the system's units of measurement -for Display & Reports }
VOLUME UNITS
E:?
LEVEL UNITS
INCHES
CM { Centimeters ]
TEMP UNITS { Temperature Units }
FAHRENHEIT
CELSIUS
T-
SETUP
EXIT SETUP
SYSTEM YOUR ACTUAL SElTlNGS
NO. OFTANKS 1
{ Input the number of tanks in your system. Range = 1 to 2 for
TS-100012 consoles, and 1 to 4 for TS-100014 consoles. )
- LIMITS { Customize alarm limit setpoints )
I
LEAK LIMIT i2.00000
{ Sentinel mode: inventory monitoring Leak Alarm
setpoint. Range = +0.2 to +I0 VOLUME UNITS per
Hour )
THEFT LlMlT i10.0000
{ Sentinel mode: inventory monitoring Theft Alarm
setpoint. Range = +I to i999 VOLUME UNITS per
Hour)
DELlV LlMlT i200.000
{ Delivery occured setpoint. Set this value up or down
based on a product delivery for your smallest tank.
Range = +I to +99999 VOLUME UNITS per Hour)
-SENTINEL { Skip Sentinel if your operation is open 24 hours a day )
SENTL MODE
O F F
SCHEDULED
{ Select SCHEDULED for leak and theft monitoring
after (business) hours only. ]
START SENTL 00.00.00
{ Set the Sentinel mode Start time (after business
hours). 00.00.00 = Midnight in 24 hour HH.MM.SS
format. See the CLOCWCAL menu about entering
24 hour format time values. )
[SrmP]
EXIT SETUP
SYSTEM YOUR ACTUAL SETINGS
-SENTINEL (continued)
L END SENTL 00.00.00
{Set the time to End the Sentinel mode (before the
business opens). ]
- DELIV DELAY 15
{Range = 1 to 240 Minutes. A 15 Minute delay can help
prevent multiple delivery reports in stop and start filling
operations. ]
- REPORT DELIV ( Report Deliveries )
b ENABLED
DISABLED
- REPRT ALARMS { Report Alarms )
k z ENABLED
DISABLED
- REPORT TESTS( Report Tank Leak Tests )
ENABLED
DISABLED
- NO. ALARMS 50
( Range = 1 to 50. Limits the number of the most
recent alarms that will be printed when you start an
Alarm History report. ]
- PRT INTERVAL +1.00000
{ Range = +0.1 to +I00 LEVEL UNITS. Use Print
Interval for printing out special Tank Strapping Table
Height Intervals. ]
- DATA INTERVL 1 { NIA future function }
- DATA TANK 1 ( NIA future function )
TS-100012 and TS-100014 The Communication Ports Setup menu is provided to allow
COMM PORTS SETUP communications to and from the TS-1000 ATG console via the
RS232 port. You can use a modem to communicate to remote
terminals, or to and from remote PC computers with TS-HOST and
its companion data logginglreport generator program TS-LOG. This
configuration setup may be skipped if you are not using remote
communications.
The default Mode Chan I,Baud Chan 1, Data Bits 1, Stop Bits 1,
and Parity values will work in most applications. If you have trouble,
please call our Customer Service Department for assistance.
COMM PORTS
Setup Menu Structure
[SETUP]
I
EXIT SETUP Exit Setup function
COMM PORTS ( Communication Ports - modem Communications settings )
I CHANNEL 1 YOUR ACTUAL S m I N G S
MODE CHAN 1
NATIVE { use for TS-HOST ]
EXIT SETUP
COMM PORTS YOUR ACTUAL SElTlNGS
/ CHANNEL 1
BAUD CHAN 1
STOP BlTS 1
p:E
-PARITY 1
EVEN
-AUTO DIAL 1 {Automatically Dial (call) remote locations to report Deliveries,
Alarms, or Tank Leak Test results )
[srmp]
EXIT SETUP
COMM PORTS
L CHANNEL 1
AUTO DlAL 1
CALL NO. I{ continued j YOUR ACTUAL SETTINGS
L REDIAL NO. 1
t DISABLED
ENABLED {Allow redialing when a remote
modem is busy or is
connected. Typical j
CALL NO. 2
ACCESS NO. 2 Empty
PHONE NO. 2 Empty
REDIAL NO. 2
-CALL NO. 3
t
ACCESS NO. 3
PHONE NO. 3
REDlAL NO. 3
t DISABLED
Empty
Empty
ENABLED
-CALL NO. 4
ACCESS NO. 4 Empty
t
PHONE NO. 4
REDlAL NO. 4
DISABLED
Empty
ENABLED
COMM PORTS
LCHANNEL 1 YOUR ACTUAL SETTINGS
AUTO DlAL l{continued )
DIAL ALARM Empty
(See Note 1 below) {Input one or more Call Numbers
(N*) when any alarm occurs )
DIAL LEAK EmpfY
(See Note 1 below) {Input Call Numbers (N *)when a
leak test result is available ]
i
ECHO TEST 1 ACTIVE. .. {To deactivate the remote location's
echo test modem, Press[CANCEL]
and exit )
NOTES 1) For DIAL XXX inputs, if (N *) = 1 then the TS-1000 will autodial
the remote modem's : CALL NO. 1 Access and Phone number
to send Leak Test result(s)/DeliverylAlarmdata. If (N *) = 1234
then all Call Numbers (1,2,3, & 4) will be autodialed.
TS-1000/2 and TS-100014 The TS-CIM Setup Sub-Menu is displayed only when an optional
TS-CIM SETUP MENU TS-CIM Control Input Module BriteBoxTMhas been installed to the
TS-1000 Automatic Tank Gauge console. The ATG console
automatically detects the presence of a BriteBox.
Identify the TS-CIM Channel External Closure contacts, or CAMPOIMILLER Line Leak Detector
Inputs contacts can be wired to any of the TS-CIM eight input channels.
The TS-CIM menu is provided for you to identify which the type of
input device is wired to the TS-CIM BriteBox channels. The
TS-1000 must know the type of input so that it can operate properly.
NOTE 3) Once the type of TS-CIM inputs have been identified, then you
can setup the inputs to control (activate) the console's alarm
horn, external alarm relay, and the channel relay(s) of a
TS-ROM Relay Output Module BriteBoxTMwhen an input
IS-CIM Setup Menu alarm occurs. See the ALARMIRELAY: ALARM, RELAY, and
Structure CNTL OUTPUT (TS-ROM) submenus, and the TS-CIM and
TS-ROM Installation Manual(s) for additional details.
7 SETUP
EXIT SETUP
TS-CIM (Control Input Module channel's: 1through 8, input mode type and name )
MODE 1
EXT CLOSURE ( See NOTE 1 Typical )
-
LN LEAK { Channel I Line 1 See NOTE 2 Typical )
INPUT 1 = EXTERNAL 1{ See NOTE 1 Typical )
MODE 2
t
INPUT2
EXT CLOSURE
LN LEAK { Channel 2 - Line 2 )
= EXTERNAL2
EXT CLOSURE
LN LEAK ( Channel 3 - Line 3 )
INPUT3 = EXTERNAL3
Cr'
SETUP
i
EXIT SETUP
TS-CIM YOUR ACTUAL SETTINGS
MODE 4
t
INPUT4
EXT CLOSURE
LN LEAK { Channel 4 - Line 4 )
= EXTERNAL4
EXT CLOSURE
LN LEAK { Channel 5 - Line 5 )
INPUT5 = EXTERNAL5
- MODE 6
EXT CLOSURE
LN LEAK { Channel 6 - Line 6 ]
- INPUT6 = EXTERNAL6
- MODE7
EXT CLOSURE
LN LEAK { Channel 7 - Line 7 )
I
INPUT7 = EXTERNAL 7
MODE 8
EXT CLOSURE
LN LEAK { Channel 8 - Line 8 )
INPUT8 = EXTERNAL8
TS-100012 and TS-100014 Up to 8 optional liquidlvapor detecting sensors can be wired directly
SENSORS SETUP MENU to the TS-1000 console. This menu provides the means to
automatically identify (auto-configure), or manually select, the type of
sensors installed, and also the means to optionallyrename the
sensor alarms with an alias for ease of identification on Alarm
History reports and Alarm status displays.
NOTE Verify that jumper wires are installed only on all unused sensor
-
channels between the GND and IN terminals at the console's
SENSOR interface terminal strip J6. Channels which have sensor
wiring must not have this jumper installed. Reference each sensor's
Installation Manual for comprehensive details and diagrams.
OVERVIEW - BriteSensors When auto-configured, all BriteSensor's that are wired to the
TS-1000 console will be identified by a channel number, and model
type from each sensor's serial data "signature". This data is stored
in the TS-1000's memory. The type of sensor defines the kind of
alarms that the BriteSensor can generate.
-
OVERVIEW Standard After auto-configuration, all unused channels and all channels that
(non-discriminating) Sensors are wired with standard liquid detecting sensors will be displayed as
STD N sensors since they do not have serial communications
capabilities. The standard sensor alarms (or faults) are recognized
at the TS-1000 console when an input signal is lost. Standard
sensors can not discriminate what type of liquid is present when it
alarms.
SETUP STEPS for SENSORS
Know Each Sensor Type, 1) For each sensor, you must know the: type (model), where it
Location, and Channel # is installed (location), and what sensor channel (1 -to - 8)
that it is wired to. When you have this information, choose
Access SENSORS Menu SENSORS and enter the SENSORS menu.
Rename and Record Sensor 3) Optionalbut Recommended for each sensor channel:
Alias rename and record the default alarm(s) that would occur with
a unique 12 character name (or alias) for easy identification
on Alarm displays and reports.
Example B): Renaming a A TSP-HLS (High Level Sensor) is installed inside of Tank 1 and is
TSP-HLS Sensor's Name wired to sensor channel 1. The TSP-HLS is a standard high level
sensor. The float will rise and trigger an alarm when tank 1 is full or
overfilled. You renamed SENSOR 1's default alarm name from
STD 1 = STD 7, to STD 1 = ITANK IFULL (or l T 1 OVERFILL). You
did this to identify the sensor channel, where it occurred, and the
type of alarm that occurred.
-
Sensor Alarms Setup In addition, when sensor alarms occur, they can be:
Capabilities + automatically printed out at the console's report printer { see
SYSTEM -REPORT ALARMS submenu and choose ENABLE}
+ automatically sent to a remote location (see COMM PORTS
CHANNEL 1 -AUTO DlAL 1 - CALL NO. N and DlAL ALARM
submenus 1,
+ assigned to activate the console's alarm horn, and automatically
silence after a timeout period has elapsed { see ALARMIRELAY -
ALARM submenu 1,
+ assigned to activate the console's alarm relay (which is typically
used with a remote Tank Overfill Alarm annunciator and
acknowledge unit), and automatically deactivate after a timeout
period has elapsed { see ALARMIRELAY - RELAY submenu 1,
and finally,
+ assigned to activate up to 8 relays inside the optional TS-ROM
BriteBox (which is typically used to turn onloff control devices and
alarm annunciators or indicators) { see ALARMIRELAY - CNTL
OUTPUT submenu }.
[G]
EXIT SETUP
SENSORS { LiquidlVapor detecting Sensor setup )
AUTO CONFIG {Press [ENTER] to automatically identi@all sensor model types and
their channel location )
YOUR ACTUAL S m I N G S
SENSOR 1
SENSOR 2
I SENSOR 3
t SENSOR 5
I SENSOR 7
L SENSOR 8
After choosing AUTO CONFIG, access each SENSOR N submenu and: Record the sensor type
(default type that appears first in the list of sensors), location, and the alarm name (or optionally the
renamed aliases) in the spaces provided above. See Possible Sensor N submenus on the next pages.
For example: SENSOR 8 TSP-DDS, TANK 4.8WATER 4 DDS. 8PROD 4 DDS. 8SMPFUL 4DDS
1.) A typical menu is shown below for a standard (non-discriminating)liquid detecting sensor and all
unused (unwired) Sensor channels after Auto Configuring. This menu is also the default list for all
SENSOR channels before Auto Configuring. The standard sensors are:
. Electro-optic Interstitial Sensor, model type TSP-EIS
. Universal Liquid Sensor, model type TSP-ULS
. In-tank High product Level Sensor, model type TSP-HLS
SENSOR N
TSP-DVS
STD N = STD N { Rename with an alias (optional). See Step 3
Example B ]
2.) A Discriminating liquid detecting InterstitialSensor - model type TSP-DIS menu, and the kinds of
alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
TSP-DVS
3.) A Discriminating liquid detecting Dispenser sump Sensor - model type TSP-DDS menu, and the
kinds of alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
TSP-DVS
TSP-DIS
WATER N = WATER N { Rename with an alias (optional).]
PRODUCT N = PRODUCTN { Rename with an alias (optional). ]
SUMP FULL N = SUMPFULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A
4.) A Discriminating liquid detecting Turbine sump Sensor - model type TSP-DTS menu, and the kinds
of alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
TSP-DVS
TSP-DIS
TSP-DDS
WATER N = WATER N { Rename with an alias (optional).}
PRODUCT N = PRODUGTN { Rename with an alias (optional). }
SUMP FULL N = SUMP FULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A
5.) A Tank field Monitoring Well liquid detecting Sensor - model type TSP-MWS menu, and the kinds
of alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
TSP-DIS
TSP-DDS
TSP-DTS
PRODUCT N = PRODUCT N { Rename with an alias (optional). }
DRY WELL N = SUMP FULL N { Rename with an alias (optional). }
See Step 3 - Renaming Alarms - Example A
6.) A Hydrostatic Interstitial brine reservoir, liquid detecting Sensor - model type TSP-HIS menu, and
the kinds of alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
TSP-DIS
TSP-DDS
TSP-DTS
TSP-MWS
HIGH BRINE N = HIGHER1N { Rename with an alias (optional). ]
LOW BRINE N = LOW BRI N { Rename with an alias (optional). ]
See Step 3 - Renaming Alarms - Example A
7.) A Discriminating tank field Vapor and water detecting Sensor - model type TSP-DVS menu, and
the kinds of alarms that it can produce, is shown below after Auto Configuring:
SENSOR N
- TYPE N
E
TSP-DVS { Sensor ID default type is first on the list )
STD
TSP-DIS
TSP-DDS
TSP-DTS
TSP-MWS
- TSP-HIS
VAPOR N = VAPOR N { Rename with an alias (optional), j
- WATER N = WATER N { Rename with an alias (optional). )
TS-100012 and TS-100014 The TS-1000 Tanks setup menu is provided for you to define the
TANKS SETUP MENU type of tank (size and shape), product, and level probe size for up to
4 tanks. When required, special tanks, products, probes can be
defined from the tanks menu. In addition, tank related alarm set
points (limits) are defined here.
NOTES 1) Before installing the Liquid Level probes in their tanks, record
each probe's Serial Number, Gradient Value, and Model
Number in TABLE 1 (for future reference) and in the Warranty
Registration form.
EXIT SETUP
TANKS
TANK I
TANK TYPE 1 Empty { OptionalAdd a Descriptive Name (see note 8) }
TANK DIMS 1 Empty { Optional Add Tank Dimensions (see note 8) )
-TANK SIZE 1 Empty { Optional Add Tank Size (see note 8) }
TANK SHAPE 1
STANDARD { Choose Standard if your tank is listed in
Appendix A , if not choose Cylinder. }
CYLINDER { Choose Cylinder for cylindrical tanks or
Non-Standard tanks only. }
- STANDARD 1 12 { Input matching tank TYPE # from Appendix A.
NIA for Cylinder or Non-Standardtanks.)
- DIAMETER 1 t96.0000{ lnput the tank diameter for Cylindrical or Non.
Standard tanks only (see note 2). The
input Range is 0 to 500 Level Units. Skip
this if you had selected a standard tank
above. )
- LENGTH 1 t324.000{ lnput the tank length for Cylindrical or Non-
Standard tanks only (see note 2). The
input Range is 0 to 1999 Level Units. Skip
this step if you had selected a standard tank
listed in Appendix A. ]
'17
SETUP
I
EXIT SETUP
TANKS
TANK 1
CORRECT 1 { Create a Tank Strapping Table for non-standard
tanks that are not perfect cylinders. See
the explanation on how and when to do
this later in this section ]
ADD 1 { Add a level position and volume correction set )
LEVEL t0.00000
VOLUME ~O.OOOOO
DELETE
EDIT
DISPLAY
-PRODUCT 1 { Select the product in the tank )
UNLEADED REG { Gasoline ]
UNLEADED PLS
UNLEADEDXTR
UNLEADEDSUP
DIESEL
KEROSENE
#2 FUEL OIL
SPECIAL 1 { If your product is not listed here, then use the: SPECIAL
PROD - SPEC PROD N submenu to create custom
therrno-expansion data tables for up to 4 Special
Products. At this menu, select the SPECIAL N number
that matches your special product SPEC PROD N )
SPECIAL 2 { Special Product number 2 ]
SPECIAL 3 { Special Product number 3 ]
SPECIAL 4 ( Special Product number 4 )
LEADED REG { Gasoline ]
Cr'
SETUP
EXIT SETUP
TANKS
TANK 1
OFFSET P I t0.00000 { Product Level compensation due to tank tilt.
The input Range is from -20 to + 20
Level Units. See Note 2 and 6. ]
OFFSET W1 tO.OOOOO { Water Level compensation due to tank tilt.
The input Range is from -20 to + 20
Level Units. See Note 2 and 6. ]
- MANIFOLD 1 { Skip this submenu unless you have manifolded tanks }
{ Leave as NONE for mmanifolded tanks }
MANIFOLD A [ Manifolded tanks must have separate Level
Probes, & common MANIFOLD X selected ]
-PROBE 1
STD 101 { Choose the type of Probe installed in Tank #N.
STD 125 See Note # 2 }
STD 149
SPEC PROBE 1 { Special Probe number 1. If the tank's probe-
length is not listed here, then see the: SPECIAL
PROB - SPEC PROBE N submenu to use a
special pre-configured probe (number N) or how
to create Special Probe setups for up to 4 special
probes. At this menu, select the correct Special
Probe N number for the particular tank. j
SPEC PROBE 2 { Special Probe number 2 }
SPEC PROBE 3 { Special Probe number 3 j
SPEC PROBE 4 { Special Probe number 4 j
STD 53
STD 77
'i
SETUP
EXIT SETUP
TANKS
TANK 1
NO. FLTS 1 { Select the Number of Floats installed on the tank's probe }
t GASOLINE
OIL ( Choose OIL for Diesel, Kerosene, and Fuel Oil )
Crl
SETUP
I
EXIT SETUP
TANKS
LOW LOW 1 +0.00000( lnput the very low product level alarm set
point. The input range is from 0 to 9999.
Set to a percentage of Tank Gross volume
in VOLUME UNITS (see Note 6) and
reference the tank table. This alarm is
useful to help prevent submersible pumps
from overheating due to very low product
levels. }
WATER LIM 1 td.00000 ( lnput the high water level alarm set point (For
probes with 2 floats only). The input
range is from 0 to 9999. Set the Water
Limit level below the dispenser pump's
inputlsuction line in LEVEL UNITS (see
Note 6) and reference the tank table. This
alarm is useful to help prevent submersible
pumps from pumping water instead of
product due to high water levels. )
t TANK
See note 5.
-
TANKS CORRECT N The CORRECT N submenu allows you to enter tank chart points for
Submenu Tank N (where N is tank number 1 through 4). These points
"correct" the tank table created by the TS-1000 from the tank setup
Length and Diameter values of a tank that was defined as a cylinder.
NOTE
When to use the Correct N Use the CORRECT N submenu only when:
Feature * You cannot match a Standard Tank TYPE from those found in
Appendix A, and
When your tank is not a perfect cylinder with a perfectly round
diameter and flat ends (the diameter is either elliptical andlor
the ends are bowed-out).
CAUTION Correction data and tank shape are key parameters used
by the TS-1000 system. Incorrect or inaccurate data input will
produce errors in volume measurements and all resulting tank data.
Input the tank table correction data with care.
NOTE Normally, It is not necessary to enter correction data for steel tanks.
Most often, these may be handled using a cylinder tank shape
without correction. In this case you need to input only the length and
diameter.
You may add, delete, edit and display correction points to a tank
table from this submenu. When you input correction points, the
volume for the level at that tank table position is made equal to the
corrected data. Levels between two correction point levels are also
adjusted so that the tank table is without abrupt changes.
How to use the Correct N The setup steps for making tank table corrections is described below
Feature (have the tank manufacture's TankTable for reference):
9) When you are satisfied that the corrected tank table matches
your tank's strapping table, document your corrected tank
table in TABLE 2 at the end of this section or print out a tank
setup report for the tank.
Tanks with Domed Ends The tank length and Diameter will affect how many correction points
are required to produce an accurate tank table. For tanks with
domed ends, it is recommended that you input the internal tank
DIAMETER N and calculate the internal length by the following
calculations (use a calculator and double-check your
calculations for accuracy):
Example: Internal Length N A 10,000-gallon (nominal) tank, 96-inches in diameter actually holds
Calculation for a Domed 10,213 gallons when completely full (the gallon data taken form the
Ended Tank: tank manufacturer's tank chart). To find LENGTH N:
ADD Selection The ADD selection allows you to add up to 32 level and volume
correction points to a cylinder tank table as explained previously.
Attempts to add correction points above number 32 is not possible
and will cause the TS-1000 to display a TABLE FULL error
message. Reference Figure 3-5.1.
EDlT Selection The EDlT selection allows you to edit any of the data points (level
andlor volume) to a cylinder tank table. See Figure 3-5.1.
First, select the position that you wish to edit, press enter and either
edit (input) a new LEVEL N value and lor press the enter key to
accept an existing level value. The VOLUME N value will be
displayed next for this level position. Either edit (input) a new
VOLUME N value andlor press the enter key to accept an existing
volume value for this level position.
NOTE When you ADD or EDlT a data pair be accurate and precise. You
may input 6 numerical digits in a range from t0.00000 (Empty) to
t999999. Decimal points are accepted in any position in your value.
DELETE Selection The DELETE function deletes the data points (Level and Volume
values) at the position that you choose. You may scroll through the
"corrected" tank table by pressing the UP or DOWN keypad keys.
Stop at the position that you want to delete and then press the
ENTER key.
DISPLAY Selection The DISPLAY function is used to display the level and volume
values at any position. This feature is especially useful when you
are verifying that the corrected tank table with the manufactures tank
table.
You may scroll through the "corrected" tank table by pressing the UP
or DOWN keypad keys. Stop at the position that you want to display
and then press the ENTER key. The level value for this position is
displayed first. Press the enter key to display the volume value for
this data pair. If you press enter again, you will return to this
positions level value.
NOTE Fill-in TABLE 2 (at the end of this section) with TANK N tank
strapping table corrected values for future reference and use.
TS-100012 and TS-100014 The purpose of this menu is to allow you schedule various types of
REPORT SCHED SETUP reports for automatic printing at the console. The types of reports
MENU that can be scheduled are: Inventory, Inventory Reconciliation,
Delivery History, A l a n History, and tank Alarm Status reports.
EXIT SETUP
REPORT SCHED (Schedule a Report to print automatically on any day of the week, or
any day of the month, and at a certain time of the day or shift ]
t EXIT SETUP
REPORTSCHED
SCHED ALHIST
L NONE { See Typical Report Schedule )
TlME AHST 1 = 00.00.00 { Midnight ]
TlME AHST2 = 00.00.00{Shift2]
TlME AHST3 = 00.00.00{Shift3]
-
Typical Report Schedule Submenu Choices:
SCHED XXXXX
NONE {Default selection -No report is scheduled for automatic printing ]
SHIFT {If the same time is entered in more than one SHIFT time, then only one report
will print)
DAILY {Everyday of the year ]
MONDAY
: {Weekly, on a particular day -through - ]
SUNDAY
IST DAY
: {Monthly, on a particular day of the month -to the
30TH DAY - see Note 2 ]
LAST DAY -
{ Last day of every month see Note 2 ]
TS-l00012and TS-100014 The purpose of this menu is to allow you to: schedule automatic
LEAK TESTS SETUP Tank Leak Tests for all of your tanks, assign a probability of leak
MENU detection value (percent confidence), and assign a minimum leak
rate detection limit (threshold).
2) Not all months have 30 days. No tank will be leak tested during
February if you have scheduled leak test(s) to occur on the 30th
day of every month.
LEAK TESTS
Setup Menu Structure
EXIT SETUP
LEAK TESTS ( Tank Leak Tests )
YOUR ACTUAL SElTlNGS
CONFIDENCE {Probability of detection:
INCON recommends it be left at 99% ]
99.0
90.0
95.0
97.5
i~~~~
SCHED {Schedule Leak Test(s) and starting Time@)for Tank N
(where N = 1 for tank 1, and 4 for tank 4). ]
v
SETUP
EXIT SETUP
LEAK TESTS {Tank Leak Tests ]
LEAK SCHED (Schedule Leak Test(s) and starting Time@) for Tank N
(where N = 1 for tank 1, and 4 for tank 4). )
L SCHED TEST 4
L NONE
( Schedule a test for Tank 4 )
-
Typical Schedule Test N Submenu Choices:
SCHED TEST N { N =tank number )
---
TS-100012 and TS-100014 The Clock (time) and Calendar (date) must be set after installation.
CLOCWCAL SETUP All events in the TS-1000 system are date and time stamped for your
MENU present and future reference.
For example:
3.11 p.m. 9:09 a.m.
+ 12.00.00 (12 hours) + 0 (no hours)
= 15.1 1.OO < 24 hour input format > = 09.09.00
CLOCWCAL
Setup Menu Structure
vSETUP
EXIT SETUP
CLOCWCAL ( ClocUCalendar - Time and Date setup ]
YOUR ACTUAL SETrINGS
DAYLIGHT SAV (Choose automatic Daylight Savings
C ENABLED
Time support /switching ]
MONDAY
: {through]
SUNDAY
Alarm and Relay Testing 8) A test feature is provided for both the audible alarm and alarm-
relay from the setup mode. This feature allows you to verify
the overall alarm and relay connections and timeout
functioning. The console's audible alarm is tested from the
ALARM submenu, and the alarm-relay (for the remote alarm
annunciator) is tested from the RELAY submenu.
9) In the following menus, the factory defaults are shown first, and
are followed the alternate choice. Press the Up key to view
the choices and press the ENTER key to store your selection
in memory.
TSP-MWS BriteSensor:
PRODUCTAL N (NO, YES)
DRY WLALN (NO, YES), , , .
TSP-HIS BriteSensor:
HlGH BRl AL N (NO, YES).
LOW BRl AL N (NO, YES). . .
VAPORRY N (N0,YES) . .
CNTL OUTPUT The AlarmlRelay Control Output submenu allows you select which
alarms and TS-CIM BriteBox inputs will turn on or off (control) the
channel relays within the TS-ROM BriteBox. Up to 8 channel relays
in the TS-ROM can be used to disable dispenser pumps, solenoid
valves, and other devices.
-
Grace Period Definition The GRACE PERIOD is a programmable alarm-override. It
allows the device(s) which has been turned off (disabled) to operate
for the preset time.
Alarm Override Action The alarm-override begins when you press the console's ACK
SHIFT key and ends after the preset time period has elapsed.
Setting the Grace Period The GRACE PERIOD input time Range is from 0 minutes (no
override) to 120 minutes. Attempts to input a value outside of this
range will display RANGE ERROR for three seconds.
GRACE PERIOD - 0
{ See: Setting the Grace Period ]
SETUP
71 EXIT SETUP
ALARMIRELAY
CNTL OUTPUT
EXT CLO CNTL (Continued)
EX CL OUT 5 = NONE { See Note
YOUR ACTUAL SETTINGS
HIGH CNTL { HlGH product level Limit alarms control TS-ROM output relays )
HlGH OUT 1 = NONE { See Note
HlGH OUT 2 = NONE #2, and
HlGH OUT 3 = NONE TABLE
HlGH OUT 4 = NONE 3.9-1 )
LO CNTL [ LOW product level Limit alarms control TS-ROM output relays )
LO OUT 1 = NONE { See Note
LO OUT 2 = NONE #2, and
LO OUT 3 = NONE TABLE
LO OUT 4 = NONE 3.9-1 )
EXIT SETUP
ALARMIRELAY
tl CNTL OUTPUT
ALARMIRELAY
CNTL OUTPUT YOUR ACTUAL SEITINGS
--- -
7
SETUP
EXIT SETUP
ALARMIRELAY
CNTL OUTPUT YOUR ACTUAL SETTINGS
LOW BRI CNTL { LOW BRINE alarms from TSP-HIS
BriteSensors control
TS-ROM output relays ]
LO BRI OUT 1 = NONE { See Note
LO BRI OUT 2 = NONE #6, and
LO BRI OUT 3 = NONE TABLE
LO BRI OUT 4 = NONE 3.9-1 ]
LO BRI OUT5 = NONE
LO BRI OUT6 = NONE
LO BRI OUT7 = NONE
LO BRI OUT8 = NONE
TS-100012 and TS-100014 The SPECIAL PROD menu allows you to specify (define) the:
SPECIAL PROD SETUP product name, temperature compensation, API gravity, and
MENU temperature coefficient (Alpha) for up to 4 special products. Special
products can supplement the list of standard products supported by
the TS-1000 (see Appendix C).
a) The API 6N54A method is used for crude oils and JP4.
b) The API 681548 method is used for most refined products.
c) The API 6C154C method is used for special products
such as lube oils.
d) Consult the supplier of the product for recommendations
on which temperature compensation method to use
and for product parameters.
A provided for crude oil and heavy fuel oils, their high viscosity
may result in erroneous data and faulty leak tests.
SPECIAL PROD 6) Finally, if you have 4 tanks and each contain a different special
Setup Menu Structure product, then use Special Prod # I for tank # I ... , and Special
Prod #4 for Tank #4 to prevent any confusion.
Lr'
SETUP
EXIT SETUP
SPECIAL PROD YOUR ACTUAL SEllINGS
TEMP COMP 1
API 68/548 { See Note 3 }
API 6Cl54C
API 6N54A
LALPHA
1 +600.000 { See Note 5 }
TEMP COMP 2
API 68/548 { See Note 3 )
API 6Cl54C
API 6A154A
t-
L~~~~~
2
API GRAV 2
+600.000
t63.5000
{ See Note 5 )
{ See Note 4 )
vSETUP
EXIT SETUP
SPECIAL PROD
TEMP COMP 3
API 68/548 ( See Note 3 ]
API 6Cl54C
API 6A154A
I r API GRAV 3
I--ALPHA
3 t600.000
t63.5000 { See Note 4 }
( See Note 5 }
r
I
ALPHA
API GRAV 4
4
t63.5000
+600.000
{ See Note 4 }
{ See Note 5 }
TS-100012 and TS-100014 The SPECIAL PROB menu allows you to specify the: special
SPECIAL PROB SETUP probe's overall mechanical length, the number of Resistive
MENU Temperature measuring Devices (RTD's), and the RTD locations
within the shaft of up to 4 special probes. The special probe(s) that
you define can be used to support older probes in retrofit
applications, or non-standard length probes, or probes that have not
been ordered from INCON.
SPEC PROBE N Setup Steps 1) Input LENGTH N which is the overall mechanical length of the
probe in inches. The length of the probe's shaft is intended to
be equal to the tank diameter. The overall length will be equal
to the diameter of the tank plus 5 inches (or the measured
length of the probe's head to the top of the probe's shaft).
NOTE f@$ RTD location #1 is at the tip of the probe at the bottom of the tank,
and the highest RTD location is near the probe's head or top of the
tank as shown in TABLE 1.
SPECIAL PROB
Setup Menu Structure
Crl
SETUP
EXIT SETUP
Fill in your Actual setup configuration(s) in TABLE 1.
SPECIAL PRO0
SPEC PROB 1 { Special probe type 1 }
L LENGTH 1
E-
NO. RTDS 1
RTD LOCATE 1
69
5
{See Step 1 }
{ See Step 2 }
{SeeStep3}
DELETE -
{ Typical RTD LOCATE N Submenu }
DISPLAY
SPEC PROB 2 { Special probe type 2 ]
LENGTH 2 81 {See Step 1 ]
NO. RTDS 2 5 { See Step 2 }
RTD LOCATE 2 { See Step 3 and the Typical Submenu above }
Make sure you select the correct special probe number N in the
NOTE
TANK N - PROBE N submenu after you're done.
LEAK TESTING The TS-1000 Tank Sentinel Automatic Tank Gauge system includes
the capability of performing highly accurate leak tests. The TS-1000
allows you to set up the percent confidence level (probability of
detecting a leak), leak rate threshold value (smallest leak to be
detected), and an automatic leak test schedule so you can comply
with local, state and federal regulations (see Section 3.7). When
correctly setup and used, the TS-I000 can be an effective means of
verifying that your underground storage tanks are, or are not leaking.
NOTE The TS-1000 system has been tested by a recognized third party
laboratory using EPA's test protocol EPN5301UST-901006 "Standard
Test Procedures for Evaluating Leak Detection Methods: Automatic
Tank Gauging System" and EPN530lUSTI-901004 "Standard Test
Procedures for Evaluating Leak Detection Methods: Volumetric Tank
Tightness Testing Methods."
-
OVERVIEW Theory of The TS-1000 Tank Sentinel performs volumetric leak tests. This
Volumetric LeakTesting method relies on accurately measuring the contents of a tank over a
period of time to determine if it is leaking.
(Once read, you may skip this
topic in future references to Highly accurate product level and temperature measurements are
this section ) sent from the liquid level probes to the Automatic Tank Gauge. At
the Tank Sentinel console, the product level is converted into gross
volume by using information about the tank's shape which was
defined in the setup mode. Gross volume is then used to calculate
the tank's Net Volume, which is temperature compensated.
Volumetric leak tests are very sensitive and demanding. The Tank
Sentinel uses advanced statistical methods to determine the leak
rate and to verify the accuracy of each test. The leak test(s)
Leak Estimate Report The time required to perform a leak test will vary from site to site
depending on how the system is set up, the size or type of the tanks
connected, and the conditions within the tank (such as an unstable
product temperature due to a recent product delivery). Because of
the variable leak test times, a leak estimate report is available. This
report provides you with an estimate of the time requiredto complete
a tank leak test if it were started immediately.
NOTE It is recommended that you use the leak estimate report before
manually starting a leak test from the keypad to be sure there is
sufficient time to complete the test. The table contained in Appendix
D shows typical leak test times for various size tanks and various
thresholds.
See the TS-1000 Quick Reference Guide about how to print out a
Leak (test time) Estimate report.
Factors Affecting Leak Test Some of the statistical algorithms used in the TS-1000 software
Estimate Reports require a period of time to initialize (start). As a result, if the system
has been turned off (or if power is lost) the TS-1000 must re-initialize
these algorithms. Similarly, if you have entered the setup mode,
these algorithms must also be re-initialized. The leak test estimate
report will indicate somewhat extended test times to allow for any
software re-initialization.
When to Conduct a Leak You may have set up a schedule for automatic leak tests. In this
Test case, the system will automatically conduct a leak test on a daily,
weekly or monthly basis. Alternatively, if you did not set up a leak
test schedule, you may manually order leak tests at any time from
the console's keypad.
NOTE INCON recommends that you run a tank leak test whenever a liquid
detecting point sensor alarms. INCON also recommends taking a
sample from the alarmed sensor's location for chemical analysis.
This is especially important when a discriminating BriteSensor
detects a hydrocarbon (product or vapor alarms). A hydrocarbon
alarm may be caused by motor oil runoff during heavy rains, or the
sensor may have actually detected a product leak from your tank.
Leak tests may be started during any idle period when no product is
being withdrawn or added to the tank (such as during non-business
hours).
A deliveries and withdrawals from the tank can cause: false test
results, false alarms (to remote sites), and a failure to detect leaks.
NOTE If a product is dispensed or added to the tank during a leak test, the
test will be disturbed and the results are invalid (false). Therefore,
it is important that you schedule or conduct your leak tests
during periods of time when the tank can be effectively taken
out of service.
How to Conduct a Manual To conduct a manual leak test, press the Test key from the
Leak Test console's keypad, input the tank number (or press 0 for all tanks),
and then press the enter key. Also, see the TS-1000 Quick
Reference Guide about how to start or cancel a tank Leak Test.
At the end of the leak test, the system will automatically print a leak
test report (if the REPORT TESTS is ENABLED from the SYSTEM
setup menu), or you may manually order a leak test report for the
last conducted tank leak test . The leak test report summarizes
-
the conditions in the tank during the test, records test data, and
indicates the test results.
Leak Test Interference Since volumetric tank leak tests are highly sensitive there are a
number of sources of possible interference. These interference
sources can affect leak test results. If you have difficulty with leak
tests, it is important that you determine if one of these sources of
interference is causing the problem.
Temperature Instability be seen. If you fail a leak test it is a good idea to examine the
temperature variation that was recorded during the test. If it is more
than a few tenths of a degree, you should retest the tank after the
temperature has stabilized.
Check Valves and A second source of interference in volumetric tank tests is leaking
Dispensing Lines check valves and similar sources. Product may leak into the tank
from the dispensing lines if the check valves leak or because of
thermal expansion in the product dispensing lines. The leak into the
tank will be recorded as a positive slope but will not be declared a
leak (see Interpreting the Results of a Leak Test about slope).
NOTE It is important to note, however, that a small flow of liquid into the
tank can hide the affect of a small leak in the tank. Therefore, if
you routinely see positive slopes of a magnitude similar to the
programmed leak threshold, you should attempt to identify the
source of the flow into the tank and remedy the condition.
Tank Cross-talk Tank cross-talk is another source of error in volumetric tank testing.
Under certain installation conditions, it is possible for changes in the
level in one tank to cause small changes in level in an adjacent tank.
This results from a change in the force being applied on the second
tank from the first tank. Although this is uncommon, it can be a
source of interference in volumetric tank testing.
Interpreting the The TS-1000 Tank Sentinel produces a very complete leak test
Results of a Leak Test report at the end of each test. It contains a variety of information
allowing the user to determine if the tank is leaking and to make
judgments about the validity of a particular test.
PasslFail The most important piece of information on the leak test report is the
TYPICAL LEAKTEST REPORT
bottom test result line. It is here that the system reports whether the
leak test has passed orfailed. Ordinarily, this is the only line of the
NORTHEAST GAS CO.
1234 BROADWAY ST. report that the operator may be concerned with.
TONAWANDA NY 14150
SITE # 518-543-2007
4/18/95 1243 PM It is important to understand the meaning of pass and fail on the leak
LEAK TEST REPORT
test report. The TS-1000 is unique in that it allows the user to tailor
TANK NO. 1 GAL its operation to meet the local regulatory requirements. The
UNLEADED REG
confidence and threshold values, which are set in the setup mode,
THRESHOLD 0.10 GAVHR
CONFIDENCELEVEL 9DO . em
/ determine how long the test will last and how the results should be
TESTSTARTED 12:00 AM
TEST STARTED 4/18/95 interpreted. A passed test indicates that the system is confident that
LAST DELIVERY 6% AM
LAST DELIVERY 4/16/94
you do not have a leak greaterthan the threshold value. For
% GRDSS CAPACITY 73.60 example, in a system programmedwith a confidence level of 99%
BEGlN GROSS 5903.8 GAL
BEGlN NET 5869.3 GAL and threshold of 0.1 gallons per hour, a passed test indicates that
BEGlN LEVEL 66.31 1 IN
BEGINTEMP 68.334 F the system is 99% confident that a leak equal to or greater than 0.1
BEGlN WATER 6.5 GAL
BEGIN WATER 0.504 IN gallons per hour does not exist in the tank. There is, however, still a
END TIME 200 AM
END DATE 4118195
small chance that a leak equal to or greater than 0.1 gallons per
END GROSS 5903.8 GAL hour does exist in the tank. A failed leak test indicates that the
END NET 5869.2 GAL
END LEVEL 66.310 IN system has seen evidence that the tank may be leaking. However,
END TEMP 68.259 F
END WATER 6.5 GAL there are many circumstances other than a leak which could result
END WATER 0.504 IN
in a failed test. Among these are temperature variations,
TlME
HOURLY DATA
DEG F GAL
I evaporation, groundwater level changes, and dispensing.
high and slope low values are very close together then these
sources of interference have not been a significant factor in the test.
Beginning and Ending You will note that the body of the leak test report includes many
Conditions within the pieces of information about the conditions at the beginning and the
Tank end of the test. These are provided to help you identify potential
sources of interference which may have invalidated the test. Pay
particular attention to the last delivery information.
Product Deliveries As you know, a product delivery into the tank causes severe
instability (temperature and wave action) in the tank for a period of
time. It is important that leak tests not be run for a period of at least
six hours after a delivery. If you find that a leak test has started
within that period, it should be considered invalid.
Tank Temperature You should also pay particular attention to the starting and ending
temperature in the tank. Large changes in temperature (more than
about 0.1 degree per hour), indicate that the tank is thermally
unstable which may cause leak tests to fail.
Water Levels Similarly, note the starting and ending water levels. In normal tests
these should be exactly the same. Changes in water level,
particularly increases, may be indicative of problem tests.
What to do When You will occasionally fail leak tests. This is a normal condition and a
You Fail a Leak Test single failed leak test should not be cause for great alarm. Remem-
ber, if the confidence level of the test is 99%, there is a 1%chance
that the system will give you the wrong answer.
What to do When If you fail a leak test, don't panic. First review the leak test report
You Fail a Leak Test to determine if there is an obvious source of interference with
the test. For example, if the test started only a few minutes after a
NOTE delivery, the temperature instability in the tank will interfere with that
(Below) test. If such a source of interference is identified, retest the tank as
soon as that problem no longer exists. If no source of interference
Call INCON Technical can be identified, retest the tank to validate or invalidate the first
Service at 1-800-981NCON test result. If necessary, several tests may be run. If repeated
(46266) for help with Failed tests indicate a leak and there is no obvious source of
Leak Tests. interference, you should immediately have the tank precision
tested. If the precision test confirms the presence of a leak, the
tank owner must take corrective action in accordance with
federal, state and local regulations.
PERIODIC MAINTENANCE 1. Replace the report printer's paper supply when a red stripe
& CLEANING appears - as required.
2. Clean the exterior with a soft sponge or cloth slightly dampened
with a solution of water and mild detergent -as required.
3. Vacuum the inside of the console whenever a visible
accumulation of dust develops. Use a nonmetallic brush type
vacuum cleaner attachment - yearly.
4. Oil door lock mechanism and hinges - as required.
5. Inspect wiring to make certain that it is in good condition and all
terminals are tight - yearly.
6. Test the system's: memoly backup battely - two years afler
-
installation, and thereafter yearly. Replace the battery as -
required.
PRINTING
FEED -C
i
SURFACE
RUBBER ROLLER
REPLACING THE REPORT The instructions for replacing the report printer's paper supply are
PRINTER'S PAPER SUPPLY provided below. The INCON part number for 5 rolls of thermo-
printer paper is: TS-TP.
2. Remove the old paper roll core. If there is still paper on the roll,
then tear the paper between the roll and printer mechanism.
Carefully pull the remaining paper out from the exit slot at the
front of the printer, or repeatedly press the paper feed button
until the remaining paper is out of the printer.
3. Cut the end of the paper off so that the end forms a point
towards the left side of the printer. Place ths new roll of paper
into the unit, with the printing surface up - as illustrated in Figure
5-1. Paper Supply Mechanism.
NOTE The printer can print only on the outside surface of the paper roll.
5. Push the printer mechanism back into its housing until it stops.
6. Feed the exposed paper through the printer cover and reinstall
the printer cover while depressing its side latches.
INTRODUCTION The console's 120 VAC line power is rectified (changed) into low
voltage DC and holds your system's setup configuration in memory.
The TS-1000 is provided with a 3 volt memory backup batterywhich
holds your system's setup program in memory when 120 VAC
power outages occur. The exact life of the backup battery can
range from 2 to 10 years -depending on the total duration of all
power outages. The battery will dependably hold your systems
setup in memory only if the battery voltage is 2.8 volts DC or greater.
Therefore, you must routinely check the backup batteries voltage.
A
Testing the Memory Backup
battery voltage is low may result in a loss of your system's setup
program in memory - should a power loss occur.
Testing and replacing the backup battery should be done with both
Battery the 120 VAC line power supply, and the console's onloff switch
(SW1) in the ON position. You will need a Digital Voltmeter to test
the backup battery.
When to Replace the Memory Replace the system's memory backup battery if the measured
Backup Battery voltage is less than 2.8 VDC.
Replacement Battery type The 3 volt Lithium Battery replacement part number is: BR2032 3V
(INCON PN: 390-0004).
Removing the Battery Carefully /iff the battery up no more than 118 of an inch at the left
side (open battery clip side). Pry the battery out with a non-metallic
flat bladed screwdriver, or use a thin wooden dowel that has been
shaped like a flat bladed screwdriver.
NOTE If you don't have a good replacement battery on hand then reinstall
the old battery and order a new battery. Install the new tested
battery as soon as possible and then discard the old battery.
Installing the Battery Install a good tested battery with the (t)pole of the battery up and
facing the 0 1 battery holder's (t)clip.
-
Figure 5.3 TS-1000 Console Interior View
Where to Find Help Section 6 (Problem Solving) is divided into four sections for your
future reference. These reference sections are:
SERVICE & FACTORY INCON and its authorized representatives provide full service and
SUPPORT factory support for the TS-1000 Tank Sentinel! Your warranty
statement is included at the rear of this section. Please familiarize
yourself with it prior to requesting service.
Return Packaging If it should become necessary to return the TS-1000 to INCON for
service, please use the original packaging materials if possible. If
the original packaging is unavailable, replacement packaging can be
obtained from INCON for a nominal charge.
ALARM AND ERROR The following Alarm Error Messages are produced by the
MESSAGES TS-1000 console. The various Printed and (DISPLAYED) alarm
error messages are listed in this section. When required, a
concise explanation and probable cause(s) follows each alarm
error message.
Alarms listed in this section are organized into three groups. They
are:
1) Programmed Alarms (configured from the setup mode)
2) System Alarms (global -affecting the entire system), and
3) System Failure Alarms (specific - affecting a specitic
operation or portion of the system).
NOTE To help you identify where the alarm occurred, the displayed
messages and printed reports will automatically include the tank
number - N, or channel number - N. An asterisk (*) indicates the
alarms and error messages which may have been renamed with
aliases for easier identification on alarm displays and reports.
Leak -
(LEAK TANK NO. N) alarm indicates a leak has occurred
during the after business hours Sentinel mode. The leak is
greater than the programmed Leak Limit for your site.
Probable cause: A theft occurred if the Theft Limit is set too high,
a leak actually occurred, or the Sentinel mode start and end time
is incorrect (reprogram). See SYSTEM - LIMITS submenu.
Theft -
(THEFT TANK NO. N) alarm indicates a product theft occurred
during the after business hours Sentinel mode.
Probable cause: A product theft occurred, or the Sentinel mode
start or end time occurs during normal business hours
(reprogram). See SYSTEM - LIMITS submenu.
High Limit (HIGH LIM) alarm indicates the product level has risen above the
HlGH LIMIT set-point for TANK NO. N. The high limit alarm is also
referred to as Overfill on the tank Alarm Status and Alarm History
reports. If the set-point is below the HlGH HlGH limit set-point it may
actually indicate the tank is full instead of overfilled. See the TANKS
- TANK N submenu.
Low Limit (LOW LIM) alarm indicates the product volume has dropped below
the LOW LIMIT set-point for TANK NO. N. The low limit alarm may
indicate that the product level is very low and the pumps may run dry
or (if the set-point is at a higher level than the LOW LOW limit) it may
indicate a low product - reorder alert. See the TANKS -TANK N
submenu.
High High (HIGH HIGH) alarm indicates the product volume has risen above
the HlGH HlGH limit set-point for TANK NO. N. If the set-point is
below the HlGH LIM set-point it may actually indicate the tank is full
instead of overfilled. See the TANKS -TANK N submenu.
Low Low (LOW LOW) alarm indicates the product level has dropped below
the LOW LOW set-point for TANK NO. N. The low limit alarm may
indicate that the product level is very low and the pumps may run dry
or (if the set-point is at a higher level than the LOW LIMIT) it may
indicate a low product - reorder alert. See the TANKS -TANK N
submenu.
Water Limit (HIGH WAT) alarms indicates the water level has risen above the
high WATER LIM set-point in TANK NO. N. The lower float on the
probe is the water float and is installed only in tanks with petroleum
products. The high WATER LIM alarm warns you to stop pumping
from this tank to avoid dispensing water. See the TANKS -TANK N
submenu.
TROUBLE SHOOTING The following paragraphs list possible TS-1000 problems and
GUIDE suggested solutions.
Memory 3. Unit does not retain setup information when power is lost.
a. Battery not installed or installed incorrectly. Inspect battery
to ensure that it is properly installed.
b. Battery voltage is too low. Test battery (see Section 5).
Probe (No Probe) 6. Unit displays: "NO PROBE" indicating no response from probe.
a. Wrong cable used or the cable run is too long for the type
of cable used. Review installation requirements and
replace cable as required.
b. Probes are grounded incorrectly. Review installation
instructions and ground as indicated.
c. Loose or defective wiring between probe and unit. Check
and replace as necessary.
d. Wire nuts used for connections. Replace with crimp type
butt-splice connectors.
e. Water in junction boxes or conduits. Remove water. Seal
connections with epoxy seal packs
f. Measure voltage at J2 between t and - terminals where
External Closure (*) (EXTERNAL N) alarms indicates your TS-CIM BriteBox has
detected an external contact closure at input channel N. The closure
may be an alarm condition or it may signal occurrence of an event.
See the TS-CIM submenu. Remember, this alarm may renamed
with an alias for quick identification of alarms on alarm history
reports.
3 GPH Line Leak (3 GPH LN LK) alarms indicates vour TS-CIM BriteBox has received
a 3 gallon per hour line leak alarm at input channel N (line N). See
your line leak detector documentation.
.2 GPH Line Leak (.2 GPH LN LK) alarms indicates your TS-CIM BriteBox has
received a precision 0.2 gallon per hour line leak alarm at input
channel N (line N). See your line leak detector documentation.
Dry Well N (*) (DRY WELL N) alarms indicate a TSP-MWS BriteSensor on input
channel number N, has detected a dry monitoring well. The
monitoring well sensor cannot detect the presence of a liquid
hydrocarbon unless the sensor is submerged in ground water - in
this case the sensor is ineffective. Referto the setup SENSORS -
SENSOR N submenu for the sensor's input channelllocation.
High Bri N (*) (HIGH BRI) alarms indicates a TSP-HIS BriteSensor on input
channel number N, has detected a high brine level . A liquid has
leaked into the hydrostatic brine filled interstitial space where the
brine level should be relatively stable. The leak is either from the
outside (high ground water level is leaking through the outer tank
walllfitiing) or from the inner product tank. Review the ALARM list -
if there is also a PRODUCT N alarm for this input channel, then the
inner tank is leaking. Refer to the setup SENSORS - SENSOR N
submenu for the sensor's input channel/location.
Low Bri N (*) (LOW BRI) alarms indicates a TSP-HIS BriteSensor on input
channel number N, has detected a low brine level . Liquid has
leaked out of the brine filled interstitial where the brine level should
be relatively stable. The interstitial brine is either leaking through the
outer tank wall to the outside, or into the inner tank. If the brine is
leaking into the inner product tank, then you might see a rising water
reading (on 2 float probes), and rising level reading on leak test.
Refer to the setup SENSORS - SENSOR N submenu for the
sensors input channel/location, and schedule tank maintenance.
CPU Crash (CPU CRASH) Alarm indicates that the central processing unit in the
TS-1000 had a severe condition develop for unknown reasons. It is
generally an indicationthat there is a significant problem with the
hardware or software. A CPU crash might also occur as the result of
certain kinds of severe power quality problems.
SYSFail Alarm A Sys Fail Alarm indicates that a specific error has occurred within
& the TS-1000 system. The system fail alarm produces a descriptive
Sys Fail Error Codes (ERROR CODE), as well as print a Sys Fail Alarm report.
Memory Error (MEMORY ERROR) The system has encountered a CRC memory
checking error. Probable cause -dead memory back-up battery or
severe power quality problem.
Float Missing (FLT MISSNG) The system is receiving no response from the probe.
Probable cause - wrong cable used, wiring error, faulty wiring1
installation (the float may be lost in the tank because the float retainer
clip was not installed), or defective probe.
Probe Sync (PROBE SYNC) The system cannot synchronize probe data.
Probable cause - missing or improperly positioned float, wrong cable
used, wiring error, faulty wiring, probe length programmed incorrectly,
or a defective component.
RTD Table Error (RTD TBL ER) Error encountered in RTD table.
Probable cause -the number of RTD's programmed for a special probe
does not match the number of table entries.
API Error (API ERROR) Error encountered in the API temperature compensation
routine.
Probable cause - temperature compensation was not programmed
correctly.
Water Volume Error (WTR VOL ERR) Error encountered while calculating water volume.
Probable cause - error in tank shape data, error in programming
probe type, or error in programming special probe (also generated if
the unit cannot read level.
Net Volume Error (NET ERROR) Error encountered while calculating net volume.
Probable cause - error in tank shape data, error in programming
probe type, error in programming special probe, or temperature
compensation was not programmed correctly.
Float Height Error (FLOAT HT) Level measurement error encountered due to float
height. Probable cause -temperature compensation was not
programmed correctly, error in tank shape data, error in
programming probe type, error in programming special probe type,
or the FLOAT TYPE was programmed incorrectly.
Unstable Probe (UNST PROBE) The probe signal has become unstable.
Probable cause - Incorrect probe wiring, corroded splice connectors,
wrong (wire nut) connectors used, or wet junction box. Check wiring
and connections.
lnput Fail F2 Open (F2 OPEN) The sensor Input circuit fuse (F2) is bad /blown.
Probable cause - A standard sensor is wired incorrectly, wet junction
box, or a short exists at the junction box.
Check standard sensor wiring, replace fuse, and retest standard
sensors.
Sensor Sync Error (SENS SYNC) The console has lost Sync with a BriteSensor on
channel N.
Probable cause - Wet lwronglcorroded splice connectors, or wet
junction box, or faulty sensor. Check and test sensor.
Loss of Signal (LOSS OF SIG) The system detected a loss of serial coded
communication data from a BriteSensor on channel N.
Probable cause - One of the sensor wires is not connected (off) at
the console input terminals or at the junction box. Check wiring.
Sensor ID Error (SENSOR ID) -The sensor type was not identified correctly.
Probable cause - A sensor's type was changed during setup. From
the Setup mode - SENSORS menu, choose AUTO CONFIGURE to
automatically type ID the sensor.
Sensor Data Error (SENS DATA) The system detected incorrect serial data from a
BriteSensor on channel N.
Probable cause - Defective BriteSensor. Replace Sensor.
Probes (Probe Sync) 7. Unit displays: "PROBE SYNC" indicatingthat the system cannot
synchronize on probe data.
a. Wrong cable used or the cable run is too long for the type
of cable used. Review installation requirements and
replace cable as required.
b. Probes are grounded incorrectly. Review installation
instructions and ground as indicated.
c. Loose or defective wiring between probe and unit. Check
and replace as necessary.
d. Water in junction boxes or conduits. Remove water and
seal connections with epoxy seal packs.
e. Faulty probe. Contact factory for trouble shooting
procedure.
Probes (Float Missing) e. Probe installed too high (not 0.25" above bottom of tank).
Review: Adjusting Probe Height.
f. Water in junction boxes or conduits. Remove water and
seal connections with epoxy seal packs.
g. Faulty probe. Contact factory for trouble shooting
procedure.
Delivery Alarms 10. Multiple low level alarms occur when level is near the low level
threshold.
a. Delivery threshold set for too small a value. Reprogram.
Audible Alarms 11. Internal or external alarm do not sound when appropriate.
a. Alarms are not set up correctly. Refer to the Alarm/Relay
submenu -test and/or reprogram.
b. Fuse open. Check fuse F4 on the main system PC Board.
c. Check external alarm wiring.
Multiple Delivery 13. Single deliveries are split up into multiple deliveries.
Reports a. Delivery delay programmed as too short a value.
Reprogram.
Multiple Point Alarms 14. A BriteSensor was wired incorrectly and is type identified as a
point sensor. Correct wiring, and reprogram (choose
Auto Config from the Setup mode Sensors Submenu).
WARRANTY INCON warrants to the original end user of the TS-1000 system that
any part thereof will be free of defects of material and workmanship
for 12 months of operation or for 18 months from the date of
shipment, whichever is less. During this period, INCON will, at its
option, modify, repair or replace defective products with no charge
for parts or labor. The end user must pre-pay shipping charges for
all products and documentation returned to INCON for warranty
service. INCON will pay return shipping charges. INCON will not
accept shipments of returned products without a Return Material
Authorization (RMA). RMA's are obtained by contacting INCON's
customer service department - NO RMA's will be given without the
console's Serial Number. Returned material remains the property of
the buyer until replaced or repaired.
INCON
P.O. Box 638
Saco Maine 04072 Telephone 1-800-872-3455
Fax: 1-207-283-0158
TS-1000USER'S GUIDE
,,",
P.O. BOX 638. SACO. ME 04072
207/2830156 B00/984-6266
FAX: 207/282-9002