SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.

doc FROMM

FROMM
SEMI – AUTOMATIC
Stretch Wrapping Machine
SERVICE MANUAL FS15x
V01/V02-V03-EN03_R03
SERVICE MANUAL FS150 / ORIGINAL MANUAL© 12/16

1
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

INDEX

1 Foreword

2 Machine make - up

3 General

4 Safety instructions

5 Safety devices

6 Warnings

7 Identification Sticker

8 Technical Data

9 Dimensions / Layout

10 Explanation of pictograms

11 Main Components

12 Handeling & Transport

13 Installation

14 Assembly Sequence

15 Control panel

16 Indications

17 Basic operating Instructions

18 Start wrapping Cycle

19 Wrapping Programs

20 Errors during operation

21 Possible errors during first installation

22 Alarms

23 Insering the film

24 Maintenance Instructions

25 Maintenance sheme & Lubrificants

26 Parameter settings

27 Mandatory & Manufacturer / Documentation

28 Warrantee conditions

29 Service logbook

2
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

Dear Customer,

We would like to thank you for purchasing our machine. In this manual we would like to draw your attention
on the technical features and quality of the machine you have purchased.

Our machines are guaranteed to work at an maximum efficiency, only if original spare parts are used and
only if work and repair on the machines has been carried out by our own specialist staff. We advise you,
therefore, to entrust all maintenance work on the MANUFACTURER machine EXCLUSIVELY to our technical
assistance and spare parts service department. In fact, if any maintenance work on manufacturer machine
is carried out by non-authorized personnel, or if any NON-ORIGINAL spare- / replacement parts are used,
all the manufacturer guarantees, technical assistance and obligations will be nullified immediately.
We believe that you will understand the importance of the condition stated above.
From a technical point of view, it is our primary aim to protect our customers from negative experiences.

This INSTRUCTION MANUAL is your guide to the INSTALLATION/USE and MAINTENANCE

of the machine you have purchased. We advise you to follow all the instructions and suggestions in the
manual with great care, as the efficient operation and long life of the machine depends on its correct use
and on the methodical application of the maintenance regulations described later on.

We point out that, if any difficulties arise, our INTERNATIONAL CUSTOMER ASSISTANCE SERVICE is entirely
at your service for explanations or call-outs. If needed you can reach us by sending an English E-mail to:
[email protected]. Your question will be answered directly by us, or forwarded to one of our service
hubs in the area for which the service request has been done. Obviously you can also take a direct contact
with the supplier of your machine.

The MANUFACTURER, declines all responsibility for any incorrect usage of the machine or inadequate
maintenance work. The INSTRUCTIONS MANUAL is to be considered as an integral part of the product.
Keep and look after this Manual throughout the whole lifecycle of the machine. The MANUFACTURER
reserves the right to make modifications for the improvement of his machines, without giving prior notice.

Make sure that any amendments are added to the manual. Hand this Manual on to any other users or
subsequent owners of the machine. When using the manual, take care not to damage its contents, either
wholly or partial. On no account parts of this manual should be removed, torn out or rewritten. Keep the
manual in places which are protected from dampness and heat. Look at the cover of the manual to identify
the model dealt with now in your possession. Look at the INDEX to find the CHAPTER or SECTION
containing all the notes on a specific subject.

The intention of all the INSTRUCTIONS AND/OR NOTES ON THE PRODUCT is to point out the safety
precautions, correct procedures and operational instructions required for the efficient operation of the
machine. The SPAREPARTSLIST supplied with the delivery is an integral part of the manual, it contains
technical information on the acquired components mounted on the machine.
Each page is marked with the Document code (On the inner side the top left and right side)

We wish you all the best results with our machine and we remain at your service.

We take this occasion to send you our best regards.

Fromm Stretch Wrapping Division

ITALY

Copyright
This manual contains confidential industrial information belonging to MANUFACTURER.
All rights are reserved and may be protected by copyright or other ownership laws and treaties.
No part of this manual may be reproduced in any form or by any means without explicit permission from
MANUFACTURER.

3
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

BE Opgelet!
Leest U in elk geval de gebruiksaanwijzing, vooraleer de machine wordt opgesteld, geïnstalleerd en in
gebruik genomen wordt. Daardoor zorgt U voor Uw eigen veiligheid en vermijdt U schade aan Uw
machine.

DE Achtung!
Lesen Sie unbedingt die Gebrauchsanweisung vor Aufstellung-Installation-Inbetriebnahme.
Dadurch schützen Sie sich und vermeiden Schäden an Ihrem Apparat.

DK OBS!
De bør absolut læse bruganvisningen, inden maskinen opstilles, installeres og tages i brug.
Derved beskytter De Dem selv og undgår skader på maskinen.

ES Atención!
Resulta imprescindible leer las Instrucciones de manejo antes de proceder al Emplazamiento/
Instalacion/Puesta en servicio del aparato, con objeto de protegerse a si mismo y evitar el deterioro de la
máquina debido a un manejo incorrecto.

FR Attention!
Lisez impérativement le mode d'emploi avant l'installation/la mise en service.
Vous vous protègerez ainsi et éviterez des détériorations sur votre appareil.

GB Important!
Read the operating instructions carefully before installation and before using this machine for the first
time.
You will avoid the risk of causing harm to yourself or to your machine in this way.

G R Πρ оσо χή !
Πρ ί ν τ η ν εγ κ ατ ά στα σ η, σ ύ ν δε ο η κ α ί αρχ ικ ή λ ει το υ ργ ια τ ης σ υ σκ ε υ ής δ ι αβ άσ τε
π ρο σ εκ τ ικ ά τ ίς ο δ ηγ ιε ς χ ρ ή ση ς.
‘ Ετ σ ι π ρο στ ατ ε ύετ ε το ν εα υ τό σα ς κ αι α π οφ ε ύγ ε τε π ι θ α νέ ς βλ άβ ες σ υσκ ε υ ή.

IT Attenzione!
Leggere assolutamente le istruzione d'uso prima di procedere alla posizionatura, installazione, messa in
funzione della macchina. Questo per proteggere la incolumità dell’operatore e danni all'apparecchio.

NO NB!
De må lese bruksanvisningen før oppstillning, installasjon og start av maskinen!
Gjør det for å unngå skade på Dem selv og maskinen.

NL Let op!
Lees beslist de gebruiksaanwijzing voor het plaatsen, installeren en in gebruik nemen van uw machine.
Dat is veiliger voor Uzelf en U voorkomt onnodige schade aan Uw machine.

PL Ważne!
Przed instalacją maszyny, bądź przed przystąpieniem do pracy z maszyną po raz pierwszy, należy
dokładnie przeczytać i zapoznać się z niniejszą instrukcją obsługi.
W ten sposób uniknie się ryzyka mogącego spowodować uraz ciała bądź uszkodzenie maszyny.

PT Atençāo!
Leia as instruçōes de utilizaçāo antes da montagem - instalaçāo e - primeira utilizaçāoā
Assim evita avarias no aparelho.

SE OBS!
Läs bruksanvisningen noga före uppställning, installation och använding. Ni förebygger därmed olycks-
risker och undviker skador på maskinen.

FI Huomio!
Tutustukaa huolellisesti käyttöohjeeseen ennen laitteen asennusta jä käyttöönottoa.
Näin vältytte mahdollisilta vahingoilta käyttäes-sänne konetta.

4
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

MACHINE MAKE - UP

Article number 32.4 3 .

Serial number .

Manufactured by

Delivered by Delivery date

GROUPS

OPERATING PANEL

16.8411 OP1 /Quadro1 FS110

16.8412 OP2 /Quadro2 FS130
16.8413 OP2 - AWP / Operating panel 2 - AWP

TURNTABLE
16.8421 Turntable diameter Ø1500mm / 1.200kg*
16.8422 Turntable diameter Ø1650mm / 1.350kg*

16.8423 Turntable diameter Ø1650mm / 2.000kg*

16.8424 Turntable diameter Ø1500mm / 1.250kg*, HS right side

16.8425 Turntable diameter Ø1500mm / 1.250kg*, HS left side

*NOTE!! KG refers to maximal loading capacity on the turntable

MAST
16.8431 Mast 2.100mm / 2.000mm + 100mm (Overlap)
16.8432 Mast 2.500mm / 2.400mm + 100mm (Overlap)

5
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

CARRIAGE
16.8440 Carriage 0 / Mechanical film-core tension
16.8441 Carriage 1 / Mechanical film-core tension
16.8442 Carriage 2 / Mechanical break-roll tension
16.8443 Carriage 3 / Mechanical break-rollers pre-stretch
16.8444 Carriage 4 / Magnetic tension

VARIATION
16.8451 Gearbox fixed position

OPTIONS
16.8280 Ramp turntable Ø1.500mm, length 1.449mm, width 990mm, 1.350kg*
16.8465 Ramp turntable Ø1.650mm, length 1.449mm, width 990mm, 1.350kg*
16.8211 Ramp turntable Ø1.650mm, length 1.550mm, width 1.000mm, 1.500kg*
16.8462 Pit-option for table 1.500mm – FS1xx series
16.8463 Pit-option for table 1.650mm – FS1xx series
N5.2638 Photocell for black film
N5.2651 Photocell for black products

*NOTE!!
Ramps KG refers to maximal loading capacity on the ramp

6
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

GENERAL
The FS1 “CENTO” machine is an semi-automatic pallet wrapping machine.
The operator has to place the pallet on top of the turntable and connect the film on the pallet.

The tension or stretch can be adjusted on the operating panel or carriage.

Depending on the functionality of the machine, the operator can start the wrapping process or initially
he has to setup the wrapping cycle, speed of turntable and carriage.

The process will be activated by pressing the start button. After completing the cycle, the machine will
stop in his original start position, the film can be disconnected and the operator can take away the
pallet from the turntable.

 This manual is only intended for a semi-automatic pallet stretch wrapping machine, mentioned at
page one, as delivered by FROMM Stretch Wrapping Division.

 FOR EVERYTHING IN THIS MANUAL IS VALID, IF APPLIED!

 THE ORIGINAL, SIGNED FACTORY MANUAL HAS TO REMAIN CLOSE TO THE MACHINE,
TOGETHER WITH THE MACHINE ELECTRICAL PLAN AND INVERTER MANUALS.
A special bracket FS3.0250 can be purchase to keep this documentation together.

 This so-called turntable machine can be build into the floor.

A support frame for building the machine in the floor can be supplied as an option.

 Pre- stretching (Stretching out) the film prior to application on the goods reduces the costs of
packaging and is easier on the environment. (Available pre stretch depends on the model)

 Refer to chapter for the technical data, which describes the installation in detail and for the
complete size of the installation.

 Read carefully at least the chapters HANDELING AND TRANSPORT and INSTALLATION.

 For safety reasons the entire instruction manual should be read before setting in operation the
machine/installation, solving failures and executing maintenance.

 We particularly draw your attention to the chapters SAFETY INSTRUCTIONS and WARNINGS
which point out the intended use and unsafe situations that could not be prevented in the design and
manufacture of the wrapping machine.

 It is strictly prohibited to tamper with the machine It is prohibited to feed the machine with unforeseen,
corrosive or inflammable products since the machine is not the explosion-proof type.

 The duration of guarantee is provided the following are observed: the use for which the machine was
designed, built and protected, in addition to recommendations, information - including matters of
general knowledge - details plus the safety and health technical limits notified to by the Manufacturer
to the User by virtue of the operating use.

 We cannot accept any claim for warranty if non-original spare parts are utilized.

 If the machine is used beyond its operating limits and if the manufacturer's features are altered in any
way, such use is considered improper. In this case MANUFACTURER is relieved of any liability for
injury/damage caused to people/property due to failure to comply with these guidelines.

 For all the aforementioned reasons, we recommend that our customers always notify the Service
Department.

7
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

SAFETY INSTRUCTIONS

ATTENTION!

The following conditions have always to be satisfied, unless otherwise indicated in other
instructions in this manual.

 This wrapping machine has been delivered by FROMM Stretch Wrapping Division and may only be
applied for wrapping of pallets / products which meet the requirements as mentioned in the
description of the machine in chapter TECHNICAL DATA.
Any other use of the machine as for the described purpose may cause danger due to damage to
the machine and/or the safety of the operator or other persons in the neighbourhood of the
machine.

 Read this manual carefully before using the machine, and be aware of the residuals risks which could
not be excluded during the development of this machine.

 In any case all the components must be disposed of by scrupulously complying with the
corresponding laws in force in the country in which the machine is used, and only by qualified
persons who are capable of assessing possible risks.

 Only personnel trained for the purpose may operate the machine.

 Use the emergency stop to halt the machine immediately.

 Only trained electricians may perform electrical work on the machine.

 Don’t find yourself close to the carriage when the machine is in operation. Be careful especially in
the lowering phase of the carriage. (Use the emergency stop to halt the machine immediately).

 Don’t find yourself near the turntable when the machine is in operation.
(Use the emergency stop to halt the machine immediately).

 Don’t touch the pallet when the machine is in operation.

(Use the emergency stop to halt the machine immediately).

 Don’t place or insert your hand and fingers between mast and carriage.
(Use the emergency stop to halt the machine immediately).

 Don’t put your hand or fingers in the mast.

(Use the emergency stop to halt the machine immediately).

 Don’t put your hand or fingers near the wheels for the carriage movement.
(Use the emergency stop to halt the machine immediately).

 Don’t put your hand or fingers in the electrical box.

(Use the emergency stop to halt the machine immediately).

 Don’t cross the space between the mast and turntable.

(Use the emergency stop to halt the machine immediately).

 Don’t put your finger in the space between the turntable and the base-unit.
(Use the emergency stop to halt the machine immediately).

8
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

SAFETY INSTRUCTIONS

 When installing the machine, as a precaution, always check that the controls and safety systems are
correctly mounted and operating efficiently. If any malfunctions are noted, immediately stop the
production cycle and ask the authorized technical service to intervene.

 Examine the data-plates. lf they are in poor condition, replace them with utmost urgency, strictly and
directly contacting the authorized technical service or the Manufacturer

 The requirements, as mentioned in chapter MAINTENANCE INSTRUCTIONS should be satisfied

during adjustment and maintenance activities.

 People should not step on to means of transport, unless indicated clearly otherwise.

 People should not find themselves above the means of transport.

 Do not place tools and components on the machine.

 Safety devices should not be bridged and put out of operation.

 The manufacturer will only make the machine ready for operation, when the electrical main
connection satisfies the standards applicable in the country of delivery.

 The supplier will do the training of the operating personnel. If not, the training will have to be done
properly by the company that takes care of the installation.

 The machines are designed and implemented conforming to the safety laws in force.
Consequently, no intrinsic fire risks are envisaged when the machine is used normally.

 As such, the equipment provided against the possibility of fire outbreaks inside the company are
sufficient for any problems caused by the material used for the process.

 In the event a fire breaks out and fire extinguishers are used, it is recommended that extinguishers
filled only with CO2 be used, so as not to damage both the equipment on the machine and the
wiring system.

 In the event of flooding, it is compulsory that all the power supplies be disconnected before
entering the room in which the machine is installed.

 In the event the wrapping machine was subjected to a flooding, contact the Customer technical
service of MANUFACTURER.

 You are strictly recommended not to work in the machine while wearing unsuitable clothing
(unbuttoned, ample garments) or personal objects (bracelets, watches, rings, etc.).

9
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

SAFETY DEVICES

We urge on you again that all safety devices are installed for the safety of the operator
etc. and should not be bridged and put out of operation.

Refer to the drawing below for the applied references.

Survey control panel

A = Acoustic signal

B = Emergency stop C
C= Main switch
Light On, when the power
is On
A C = Main switch

The main supply (1x230V) is

switched on and off with the
main switch.
The supply voltage for the
control part (24VAC) is thus
equally switched on and off.

B C

E = Adjustment FILM Tension.

(Only when the machine has been equipped with film
carriage 4)

E = potential meter for film tension.

This is a entrance safety guard, interlocked by means of

Photocell sensor and reflector.
Any time underlying foreign matter comes between this guard, it
inverts the film carriage's motion and causes the
G turntable to stop in emergency.

G = crush-proof guard

10
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

WARNINGS

 The mean weighed noise level of the machine is less than 80 dBa. It is possible that, depending on
the applied film, during wrapping of the pallets / products incidentally a noise level with a maximum
of 80 dBa will be measured. Carrying of noise protecting devices is advised.

 One has to reckon with the possibility that the film (roll) contains an electrostatic charge.

 Utmost caution has to be taken with respect to the complete electrical installation. ONLY trained
persons may carry out activities to it, after having taken the required safety measures as mentioned
in the chapter SAFETY INSTRUCTIONS.

 One has to reckon with the European safety requirements and standards if the machine has to be
adapted and thus safety measures or protection covers also have to be adapted.

 Touching the electrical equipment will hazard your personal safety.

 Persons who carry out changes in or adaptations (function, operation or principles) to the machine
are fully responsible for those changes and/or adaptations.

 All relevant safety measures should be taken when carrying out any activity on the machine,
especially during maintenance activities and solving failures.
Take care that the main switch is switched off (position "0") and locked (If possible), or that the power
cable is disconnected in order to prevent other persons in putting in action the machine during your
activities.
All the normally valid safety measures or customs with respect to safety should also be taken during
those activities.

 Playing with or around the machine may cause dangerous situations with a machine in operation.
This playing is never allowed!

 All other prescriptions and laws with respect to working conditions and safety on the working spot
should be observed with this machine.

 An acoustic signal device has been installed in the control cabinet, which will be activated first during
a short period, as a warning every time before the machine is starting.

11
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

IDENTIFICATION PLATE
The serial identification plate with the following information is affixed to the back of the column.

Name of manufacturer : FROMM Slovakia a.s.

Type : Machine Type.

Serial number : Manufacturer’s production number

Voltage : Power supply voltage.

Power : Power consumption

Fuse : 10 Amp

Year of manufacture : year in which the machine was built by the manufacturer

Furthermore, the identification plate shows the CE mark:

CE mark
The machine meets the applicable requirements as provided for in the EC machinery directives:

2006/42/EC (Directive)
2004/108/EC (Electromagnetic compatibility)
2006/95/EC (Low voltage)

 It is strictly forbidden to remove the identification plate or to replace it with one that is similar or of a
different type.

 If the identification plate should become damaged for any reason, immediately contact the
MANUFACTURER.

12
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

TECHNICAL DATA
Machine - Speed turntable OP2 Adjustable by inverter.
- Capacity max. 25 pallets/hr.
- Operation / working advice Max. 2.300 pallets per year
- Operational hours 8 hrs/day, 5 days/week
- Ceiling height FS1 “CENTO” minimum of 2.400mm / 94,50”

Weight - Total weight FS1 “CENTO” Ø 1.500mm approx. 270kg

Ø 1.650mm approx. 370kg
o
Conditions - Environmental temperature + 5 to +30 C
- Environment clean, dry and non-aggressive

Electrical - Power supply 1 x 230 V 50/60Hz

- Control voltage 24 VAC
- Motor turntable 0.55kW
- Motor film carriage 0.22kW
- Installed power 1 kW
- Protection class IP44

Pallet goods - Pallet dimensions (Length x width) Ø1500mm 800 x 1.200 x 140
31,5” x 47,24” x 5,51”

- Pallet dimensions (Length x width) Ø1650mm 1.100 x 1.200 x 140mm

43,30” x 47,24” x 5,51”

- Height with load FS150 (pallet included) min. 500mm / max. 2.200mm
min. 19,69” / max. 82,67”

- Dimensions of load outside pallet max. 20mm / 0,79” per side

- Top of load flat
- Maximal weight Ø1.500mm 1.350kg
- Maximal weight Ø1.500mm Horse shoe 1.250kg
- Maximal weight Ø1.650mm 2.000kg

13
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

TECHNICAL DATA
Stretch-film - LLDPE Material Max 35 μ / 0,000138”
- Spool core diameter 76 mm / 3”
- Outer diameter of spool Max. 250mm / 9,84”
- Film width Max. 500mm / 19,69”

Colors - Bottom unit, mast : Blue, RAL 5010

- Turntable disk : Yellow, RAL 1021
- Chassis film carriage : Yellow, RAL 1021
- Control cabinet : Grey, RAL 7035

Should the need arise to work with products having a different nature than the above mentioned ones.
It is essential that you contact the technical service of MANUFACTURER in order to receive written
authorization.

WARNING : do not use film thicker than 35 microns without

consulting the Manufacturer

14
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

DIMENSIONS
Refer to the LAYOUT on this page for the dimensions.

15
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

DIMENSIONS
Refer to the LAYOUT on this page for the dimensions.

16
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

EXPLANATION OF PICTOGRAMS
ATTENTION!! (FOR EVERYTHING IS VALID, IF APPLIED!)

WARNINGS

Figure 1:

DANGER
High voltage present.

Fig. 1

Figure 2:

Danger Sign

Fig. 2

Figure 3:

Risk of crushing one’s hands

Fig. 3

Figure 4:

Risk of crushing hands and feet

Fig. 4

Figure 5:

Falling hazard

Fig. 5

Figure 6:

Sharp objects

Fig. 6

COMMAND PLATES

Figure 7:

It is prohibited to pass by within the lifting equipment’s ray of action

Fig. 7

17
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

EXPLANATION OF PICTOGRAMS

Figure 8:

Do not use bare flames and do not smoke

Fig. 8

Figure 9:

Don’t access the area while the machine is working

Fig. 9

Figure 10:

Don’t remove the SAFETY DEVICES

Fig. 10

Figure 11:

Don’t execute any work before taking off the voltage of the machine

Fig. 11

Figure 12:

Truck insertions

Fig. 12

Figure 13:

Lifting points

Fig. 13

Figure 14:

This identifies situations in which

THE SUPPLIER must be contacted

Fig. 14

18
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

EXPLANATION OF PICTOGRAMS

Figure 15:

Fig. 15 Very important guidelines that must strictly be complied with. Otherwise
machine operators could be at risk, the consequence of which would be the
voiding of any form of warranty and liability on behalf of FROMM PACKAGING
SYSTEMS.

Figure 16:

Operations that must never be performed.

Fig. 16

CE-MARK

Figure 17:

Machine fulfils the applied requirements

as mentioned in the CE-machine directives.
Fig. 17

19
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

MAIN COMPONENTS
The installation as delivered, consists of the following parts:

1- Mast
2- Control cabinet with control panel
3- Film carriage
4- Turntable

20
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

HANDLING & TRANSPORT

ATTENTION!

All mentioned activities may only be executed under supervision of qualified personnel from the
manufacturer or his representatives!

Pay attention that proper hoisting and lifting tools are used for handling of the machine.

The machine is supplied in a wooden crate insulated by plastic air bubble film.
It is advisable that two another operators be in attendance on the ground when the machine is moved
by means of the mechanical equipment driven by the operator in charge since the size of the machine
may prevent a clear view during the various phases of the handling operations.

Depending on weight, dimensions, location of machine on the vehicle, available installation space
lifting methods and points suitable for the operations described below must be used, fully observing
the current safety and health laws and the Manufacturer's recommendations.

Lifting and handling of packing in a wooden crate by crane

- use a crane and sling of sufficient strength

- bring the vehicle near to the lifting pallet

- pass the sling (and/or ropes - chains) around the case in the positions indicated by the external
markings (1);
First check that the case - sling/hook (2) are well secured, then carefully lift the case and place it in the
designated area, moving it gently.

21
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

Lifting and handling of packing in a wooden crate by fork-lift truck

Lifting and transport must be affected by a fork-lift truck suitable to bear the weight of the machine, its
accessories and packing.
Always check in advance that sufficient space is available for the operations.

- slide the forks (1) of the truck under the casels support base, in line with the indicator-marks printed
(2).
- lift the load after ensuring it is stable, and transport it to the area in which packing is to be removed,
avoiding jerks and dangerous cambers.

Following measures have to be taken for transport and storage of the machine:
- One has to take care for a suitable storage environment respectively packaging during long-term
storage.
Drag bands etc., if used, in order to attach several parts may never be tightened over vulnerable parts,
such as control panel, ventilation grills, etc.).

Handling the unpacked machine

Should any machine components be shipped together with the machine, handle them adopting all
safety precautions.

1
5

insert the forks of the suitable lifting equipment within the specific guides (1)

Machine storage
The machine and any components packed together with it are protected by a plastic covering that
does not guarantee long storage times.
The machine must never be stacked nor is it capable of supporting external loads.

22
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

INSTALLATION INSTRUCTION

ATTENTION!
All mentioned activities may only be executed under supervision of qualified personnel from the
manufacturer or his representatives!

Refer to pictures in INSTALLATION INSTRUCTION mentioned position numbers.

General guideline

Always check in advance that the minimum conditions for machine placing and operation are
observed, in particular: ambient conditions (suitable floor), temperature, humidity, lighting and
suitability of the designated area.
Installation in rooms subject to the risks of flooding, explosion and fire is strictly forbidden.

The area necessary for installation of the wrapping machine is the area according to the dimensions
on the layout plus enough space for installing and working on the machine.
Installation must be executed by qualified personnel, directly coordinated by the authorized Technical
Service, fully observing the instructions that follow, in addition to current safety and health laws.

As a precaution, always check for any damage caused during transport and handling work.
If necessary, contact the Manufacturer directly.

Temperature

For safety make sure the machine is operating at ambient temperature in the range +5°C to +30°C.
lf other values are measured, contact the Authorized Technical Service with utmost urgency.

Work areas

It is strictly forbidden to locate and/or use the machine if the ambient conditions are liable to cause
risks of explosion or inflammable.
Ensure that the following are not present: dust concentration, gas, dangerous fumes and particles,
electrostatic fields, excessive electro-magnetic flow, or anything else that might be harmful to persons
so exposed or to the efficient running of the machine.

In any event, observe the current safety and health laws.

The machine should be placed on a flat, rigid, vibration-free concrete floor

Never access the high parts of the machine improperly.

Energy sources

The client must provide a cable suited for the required supply voltage up to the control cabinet, of
which the diameter of the conductors can manage the total of the required power as mentioned in
chapter TECHNICAL DATA

The wrapping machine should preferably be connected to the customer's supply voltage wall socket
with a connecting cable with a standard CEE-plug, being fused with a 16A-fuse (slow).
For the correct plug check chapter TECHNICAL DATA

A main switch preceding the plug has to be provided by the customer, if necessary.

The mains supply must satisfy the applicable standards, such as permitted voltage fluctuations, ripple-
generation, reduction of high harmonics, etc.

23
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

INSTALLATION INSTRUCTION

ATTENTION!
All mentioned activities may only be executed under supervision of qualified personnel from the
manufacturer or his representatives!
FOR EVERYTHING IS VALID: IF APPLIED!

Due to shipping requirements, the shaft (1) is usually shipped horizontally and bears on a
support that has been specifically set up for it. Consequently the shaft must be re-positioned
when the machine is installed.

- Upon having located the machine, lift the shaft (1) by turning it around the fulcrum shaft that has
been specifically setup and then locate the shaft upright as compared to the turntable

- Secure the shaft vertically to the relative plate with the 4 screws (Figure 2)

- Place the motor cabinet over the motor and secure with screws (Figure 2 & 3)

Fig. 2

Fig. 3
Fig. 1

24
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ASSEMBLY SEQUENCE

1. Check the functionality of the MAIN SWITCH (Fig. 1)

Fig. 1

2. Check the functionality of the EMERGENCY SWITCH (Fig. 1)

Fig 1.

3. Check the functionality of the transport belt for the carriage

4. Check the knitting of the transport belt for the carriage

5. Check the functionality of the safety device of the base (Only for 1.650mm Turntables)

6. Check the functionality of the MOVEMENT of the CARRIAGE (Fig 1 / 2 / 3)

Fig 1 / Manual movement Fig 2 / Movement UP Fig 3 / Movement DOWN

25
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ASSEMBLY SEQUENCE

7. Check the functionality of the proximity at the top of the mast, which limits the top position of
the carriage and the micro switch at the bottom of the mast executing the same function
(Fig. 1 & 2)

Fig. 1 Fig. 2

8. Check the functionality of the PHOTOCELL (Fig. 1 & 2)

Fig. 1 Fig. 2 16.8440 – V01 Fig. 2 16.8440 – V02

9. Check the functionality of the brake system 16.8440- V01 (Fig. 1)

Fig. 1

26
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ASSEMBLY SEQUENCE

10. Check the functionality of the BRAKE SYSTEM 16.8440- V02 (Fig. 1 / 2)
- Movement wheel is direction of the arrow (1) (Fig. 2) creates more film tension.
Friction plate (2) (Fig. 2) is pressed against metal disk (3) (Fig. 2)

Fig. 1 Fig. 2

11. Check the functionality of the BRAKE SYSTEM Carriage 2 (Fig. 1 / 2)

- Position 1 (Fig. 2) – Brake closed, black roll (3) (Fig. 1) is blocked
- Position 2 (Fig. 2) – Brake open, black roll (3) (Fig. 1) runs free

3 1

Fig. 1
Fig. 2

27
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ASSEMBLY SEQUENCE

12. Check the functionality of the POTENTIIAL METER CARRIAGE 4 - 16.8663 (Fig. 1 / 2 / 3)

Fig. 1 Break at value 1 to 2 Fig. 2 Break at value 8 to 9 Fig. 3 Break at value 3 to 7

(Black roll is free) (Black roll is blocked) (Black roll slipping)
All settings are subject to the quality of film. Thus with higher or lower quality of film
variations of the settings is completely normal. We advise to use the machine with the
settings as explained in Figure 3. (6/7)

13. Check the functionality of the BRAKE SYSTEM Carriage 4 (Fig. 1 / 2 / 3)

- Position 1 (Fig. 3) – Brake closed, black roll (3) (Fig. 1) is blocked
- Position 9 (Fig. 3) – Brake open, black roll (3) (Fig. 1) runs free

Fig. 1 Fig. 2 Fig. 3

14. Check the functionality of the safety device horse shoe (Fig. 1)

1 Fig. 2 2
Fig. 1 A A
- Place a product or mechanical
a block in front of the photocell (1).
a Fig 1. (The machine should not
start.
- Start the machine and while rotating place mechanical block at position 2. (Fig 2)
The machine schould stop in emergency, and stops rotating.

28
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ASSEMBLY SEQUENCE

15. Check the functionality of the MOVEMENT of the TURNTABLE (Fig. 1 / 2)

Fig. 1 / Manual movement Fig. 2 / Movement JOG

16. Check the functionality of the RESET of the MACHINE (Fig. 1)

Fig. 1 / Reset function

17. Check the functionality of the proximity sensor for bottom / top-wraps and zero position
(Fig. 1)

Fig. 1

ELECTRICAL CABINET

18. Check the functionality of the terminal / over-current / circuit brakers (Fig. 1 & 2)

Fig. 1 Carriage Fig. 2 Turntable

29
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ASSEMBLY SEQUENCE

ATTENTION!

After the fist installation

Follow procedure below before starting the machine
- Control if the emergency button is free;
- Turn on the machine;
- Press the reset button;
- Wait 5 seconds and than make the first rotation in manual mode;
- If the turntable rotates, follow procedure below.

After installation or maintenance of the machine follow procedure below to check the efficiency of the
safety devices, such as:

 Interlocking of the safety belt interlocked operator guard

 Emergency button

Check for the efficiency of the mobile interlocked safety belt of the carriage

- start the machine

- trigger the interlocked operator guard

Check that the carriage inverts its running direction for approximately 3 seconds and that the
turntable starts slowing down and stops within a few seconds.

Check for the efficiency of the mushroom-head button (Emergency stop)

- start the machine

- press the emergency mushroom-head button
Check that the machine stops within a few seconds.

30
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

CONTROL PANEL

Figure 1: Console FS13x Generation V01

A = Emergency stop
B = Reset button
C = Indication main switch is turned ON
(Light = ON)
Or
C = Joystick version (Optional)

Up = Film carriage moves upwards

Down = Film carriage moves downwards

Function

• Press « » or « » to change the

parameters
• The parameter is stored immediately. You can
insert different settings to different programs.
B • You may change all parameters even while the
machine is operating.

ERRORS
A E1: NO PALLET DETECTED 1x beep / pause
E2: EMERGENCY SWITCH 2x beep / pause
C After switching on the machine, press RESET!!
E3: INVERTER ERROR 3x beep / pause
E4: SAFETY BELT 4x beep / pause
E5: BASE SAFETY DEVICE 5x beep / pause
Fig.1 ES: SERVICE BY FROMM ENGINEER
REQUESTED

ALARM RESET
Clear the fault, push the RESET button if it is necessary to restart the cycle.
During the failure the machine will repeatedly beep until the fault is cleared.
The relay inside the cabinet will make a clicking noise.

31
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

CONTROL PANEL
Main operating mode selection (Small light on, indicates the selected function)
Automatic / Manual
mode

Selector for automatic program’s A (Programs with a double wrapping cycle)

Double wrapping Double wrapping
wrapping ascent / wrapping ascent /
descent descent

A1 A4
UP / DOWN UP / DOWN
+TOPSHEET
Double wrapping Double wrapping
wrapping ascent / wrapping ascent /
descent descent

A2 A5
UP / DOWN UP / DOWN
+TOPSHEET
Double wrapping Double wrapping
wrapping ascent / wrapping ascent /
descent descent

A3 A6
UP / DOWN UP / DOWN
+TOPSHEET

Selector for automatic program’s P (Programs with a single wrapping cycle)

Single wrapping Single wrapping
wrapping ascent wrapping ascent

P1 P4
UP UP + TOPSHEET

Single wrapping Single wrapping

wrapping ascent wrapping ascent

P2 P5
UP UP + TOPSHEET

Single wrapping Single wrapping

wrapping ascent wrapping ascent

P3 P6
UP UP + TOPSHEET

32
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

BLOCKING THE CONTROL PANEL

Press for 5 seconds

Display will show message BL

BLOCK

Confirm and all the parameters are blocked

UN-BLOCK THE CONTROL PANEL

Press for 5 seconds

Display will show message PA

PASSWORD

PRESS Start

Select + or – to select the correct value

Value =
(If unknown please ask your direct manager / machine responsible person)

PRESS Start to confirm the value

Select + or – to select the correct value

Value =
(If unknown please ask your direct manager / machine responsible person)

PRESS Start to confirm the value

At this moment the machine is unblocked again. You can change the parameters.

33
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

INDICATIONS
START-UP CYCLE ACTIVE An acoustic signal device has been installed in the control cabinet,
which will be activated first during some seconds as a warning every
time before the AUTOMATIC PROGRAM is executed.
The operator will thus be able to leave the danger zone before the
machine starts to operate.
The machine will only start to operate after this period has been
elapsed.

RESET MACHINE The automatic program of the wrapping machine is interrupted and a
failure indication will be displayed on the console, when the
emergency stop is activated or any other failure is detected.
Wrapping can only be started again after pushing reset on the
control panel. Thus, the failure is reset and the control voltage is
activated again, assuming that the mains switch still has been
switched on. The cause of the failure has to be solved first, of
cause.

By holding down the reset button for 3 seconds the wrapping

machine can be brought back to the start conditions.

The turntable returns back to the zero position of the machine.

The film carriage returns back to the zero position of the mast.

34
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

BASIC OPERATING INSTRUCTIONS

Button Explanation

Automatic or manual mode selection.

By pressing the key, the machine will set in automatic or manual mode, the light
LED will indicate the selected mode

Program selection:
By pushing this button it will be possible to select a set program.
On the button the light switches ON when the function has been selected.

Display indication values of the selected settings

Or PA – Parameters for FROMM Engineers only
Or ES – Maintenance counter elapsed!!
Machine maintenance by FROMM service required!!

Check value maintenance counter under information button.

RE / FIND ZERO POSITON

Press stop and immediate after press reset and hold both buttons
for 5 seconds.
The turntable starts to rotate and stops at the next position.
ZERO POSITION CORRECT – Proceed with working cycle
ZERO POSITION FALSE – Repeat procedure (Max 3 times)

Push for increasing the displayed parameters

Push for decreasing the displayed parameters

START button
Automatic run mode with settable cycles
Activate this run mode, after the machine has been turned on and the safety
conditions have been complied with, by pressing the START pushbutton provided
that the corresponding work cycle has been set via the pushbutton panel.
In manual mode, the turntable starts
STOP button
For stopping the machine so that it can restart from the operation point in which it
stopped. Pressing two times consecutively the operation point is resetted and the
next start will be from the beginning of the work cycle.

After pressing this button in the manual program the turntable will return to home
“ZERO” position.
Press TWO times and the machine will stop immediate

35
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

BASIC OPERATING INSTRUCTIONS

Button Explanation

In Automatic function.
Digital setting for adjusting carriage ascent / decent speed (adjustment
1 to 9 step 1). Speed control button and then press up or down arrow.
Min speed inverter at 30Hz 2.49 mt/min
Max speed inverter at 60Hz 4.98 mt/min
Digital setting for adjustment of number top wraps
(adjustment 1 to 9 step 1)

Digital setting for adjustment of number bottom wraps

(adjustment 1 to 9 step 1 )

Digital setting for adjusting turntable speed during bottom wraps

(adjustment 1 to 9 step 1)

Jog table. For the manual movement of the turntable

Carriage movement jog button.

Press once to raise the carriage. Press again to stop the movement.
Using the +/- buttons it’s possible to increase decrease the speed.

Carriage movement jog button.

Press once to lower the carriage. Press again to stop the movement.
Using the +/- buttons it’s possible to increase decrease the speed.

Press during the automatic cycle and the carriage will stop the
movement during activation of this button

1. Reset button. Reset the machine to home position.

2. After switching on the machine clear error E2 the control voltage is
activated again.

ACTUAL WRAPPED ROUNDS

Max value at counter is 99.999.999 Million rounds.

EXAMPLE 99.887.766

STARTIING from the first TWO digits until the last TWO digits

PRESS one time = shown value P12 (99)

PRESS two times = shown value P13 (88)
PRESS three times = shown value P14 (77)
PRESS four times = shown value P15 (66)
P12 P13 P14 P15

99 88 77 66
36
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

STARTING AND STOPPING OF THE TURNTABLE WRAPPING CYCLE

Automatic run mode with settable cycles

Activate this run mode, after the machine has been turned on and the safety conditions have been
complied with, by pressing the START pushbutton provided that the corresponding work cycle has
been set via the pushbutton panel.

ATT. The acoustic signal is active during approximately 3 seconds before the automatic wrapping cycle
will be executed. The machine will only start to operate after this period has been elapsed.

N.B. The automatic wrapping cycle is only started, if the start conditions are fulfilled.
A failure indication is displayed, if not all start conditions are fulfilled.
The start conditions for the automatic wrapping cycle are:

- One of the WRAPPING PROGRAMS 1-2;

- Photocell "pallet height" should be activated;
- Emergency stop not activated;
- No failure detected;

Stop with table deceleration

This stop is commanded as follows:

- by pressing the stop pushbutton
- by pressure exerted on the base safety device
- by the presence of an alarm that commands the immediate stop.

This stop mode envisages:

- the immediate stop of the film carriage
- the turntable starts to slow down until it stops.

NOTE: with this type of stop the machine can restart from the operating point in which it had stopped
by, pressing the start button.

37
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

WRAPPING PROGRAMS
Main operating mode selection automatic mode (If small light = ON, indicates the selected function)

Auto/manual mode

Double wrapping
Double wrapping
wrapping ascent / descent

A1 / A2 / A3 / A4 / A5 / A6
Each program can be setup with specific parameters

Double wrapping.
The UP/DOWN (double) wrapping program will be executed with this
function.
- After completing the pre-selected number of bottom wraps the film
carriage will go upwards;
- While the turntable keeps turning, it will halt automatically at the top, to
apply the pre-selected top wraps;
- After this the carriage will go downwards again;
- After reaching the switch for the carriage ZERO position, the turntable will
halt in phase;
- The film can be cut at the bottom and the pallet can be transported.

Single wrapping
Single wrapping
wrapping ascent / ascent-descent / descent

P1 / P2 / P3 / P4 / P5 / P6
In each automatic program’s P, you can decide which Movement
Carriage set up.

Select a program P

Press « » or « » to choose the program P1/P2/P3/P4/P5/P6

on the display.

Press « » for 2 seconds to choose Movement Carriage

When you have chosen press « » to exit

38
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

WRAPPING PROGRAMS

Movement carriage
Single wrapping Single wrapping cycle,
cycle, ascent only cycle, ascent only +
cycle, descent only

Movement Carriage 1 Movement Carriage 4

Single wrapping Single wrapping

cycle, ascent only Cycle, descent only
MANUAL RETURN

Movement Carriage 2 Movement Carriage 5

Single wrapping
cycle, ascent only
AUTOMATIC RETURN
(in combination with
Parameters 9)

Movement Carriage 3

Single wrapping Movement Carriage.

The ONLY UP (single) wrapping program will be executed with this function.
- After completing the pre-selected number of bottom wraps the film
carriage will go upwards;
- While the turntable keeps turning, it will halt automatically at the top, to
apply the pre-selected top wraps;
- Now the turntable will halt in phase;
- The film can be cut on the top and the pallet can be transported.
Movement Carriage 1:
After pressing start the machine will return to ZERO position and the
machine restarts the process.
Movement Carriage 2:
After pressing start the carriage return to ZERO Position.
Movement Carriage 3:
The carriage returns to ZERO Position in automatic way.
In combination with Parameters 9.
Movement Carriage 4:
Only upwards (from bottom to top, carriage remains in top).
Only downwards (from top to bottom, carriage remains at bottom).
Movement Carriage 5:
Only downwards (wrapping cycle starts in the top wrapping only
downwards).

Double wrapping + TS or Single wrapping +TS

- After completing the pre-selected number of bottom wraps the film
carriage will go upwards;
- While the turntable keeps turning, it will halt automatically at the top, to apply
the pre-selected top wraps;
- After this the carriage will go down for the pre-selected distance and it will
halt. Also the turntable will halt; (Not in phase)
- Re-start and the film carriage will go upwards wrapping the pre-selected top
wraps.

39
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

WRAPPING PROGRAMS (SPECIAL PROGRAM)

BANDEROL PROGRAM
Extra wrapping process

Press one time and the carriage will halt during the wrapping process
Press second time and the carriage will proceed the wrapping process

PALLET FOOT PROGRAMME

The function of the program is to repeat the pre-installed bottom wraps, to
reinforce the packaging at the pallet foot.

(Press this button for 2 seconds)

Standard value is 00 “program deactivated”

Steps of approx. 5 cm
(Min value is 00 cm = “Function OFF” / max value is 95 cm)

WRAPPING STARTING HEIGHT

The function of the program is to starting the wrapping process at a higher
position. This can be a useful programme in case the client doesn’t want
to wrap the wood or pallet foot of the product.

(Press this button for 2 seconds)

Standard value is 00 “program deactivated”

Steps of approx. 5 cm
(Min value is 00 cm = “Function OFF” / max value is 95 cm)

40
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

WRAPPING PROGRAMS (SPECIAL PROGRAM)

PRE SET PALLET HEIGHT

The function of the program is wrap the pallets with exclusion from the
photoelectric sensor. Usefull in combination with dark products or special
pallets.

(Wrapping without photocell - Press this button for 2 seconds)

Standard value is 00 “program deactivated”

Steps of approx. 10 cm
(Min value is 00 cm = “Function OFF” / max value is 34 (340cm))

TOP-SHEET PROGRAMME
The function of the program is wrap the pallets using a top sheet.
The value which can be inserted is the decrease of the carriage
before applying the sheet on top of the pack.

(Wrapping the pallet waterproove)

Standard value is 00 “program deactivated”

Steps of approx. 5 cm
(Min value is 00 cm = “Function OFF” / max value is 50cm)

41
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ERRORS DURING OPERATION

THE CARRIAGE DOES NOT STOP AT THE LOWER OR UPPER LIMIT STOP MICROSWITCH

Problem suggestion Possible solution

- Proximity/Micro switches are not - Check the wiring
connected properly If the carriage is in the LOWEST Magnet sensor
2 (Fig. 2)
LED L24 (3) is ON (Fig. 3)
- If the carriage is in the HIGHEST
Magnet sensor 1 (Fig. 1)
LED L25 (3) is ON (Fig. 3)
- If the carriage is in ZERO position
LED L24 & L25 are OFF (IF PA06=10)
Means carriage in not at lower or upper
proximity.
- Proximity/Micro switch malfunctioning - Control the distance proximity (1) (Fig.1) bracket
mounted on the carriage. Max 4-6mm distance.
- Control the micro (2) (Fig.2) The lever should be
able to move up and down
- Replace the proximity sensor.
- Replace the micro sensor.
- Carriage doesn’t wrap at turntable level - Check for the position of the lower cam by
adjusting the respective adjuster screws.

1 2 3

Fig. 3
Fig.1 Fig. 2

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

42
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ERRORS DURING OPERATION

THE FILM TENSION DOES NOT CHANGE WITH CARRIAGE 16.8440 – V01
Problem suggestion Possible solution
- Clutch not connected properly - Check the height of the core.
- Check the correct position of the top
brake unit with spring (Fig. 1)
- Clutch not connected properly - Friction disk has to be replaced (Fig. 2)
- Carriage makes noise at the below part FS3.2034
- Film feed in the wrong way - Film should be applied before the metal
roll (Fig. 3)
- Don’t feed the film between metal roll
and carriage frame

Fig. 1 Fig. 2 Fig. 3

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

THE FILM TENSION DOES NOT CHANGE WITH CARRIAGE 16.8440 – V02

Problem suggestion Possible solution

- Clean the friction disk. (1) (Fig. 1 & 2)
- Tension on the film to high - Clean the metal disk. (2) (Fig. 2)
- Clean the part below the core holder
- Film feed in the wrong way - Film should be applied before the metal roll (4) (Fig. 1 & 2)
Don’t feed the film between Metal roll and carriage frame

1 4

4
3

1 2 3
Fig. 1 Fig. 2

43
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ERRORS DURING OPERATION

THE FILM TENSION DOES NOT CHANGE WITH CARRIAGE 2

Problem suggestion Possible solution
- Tension on the film to high - Clean the friction ring. (1) (Fig. 2)
- Clean the metal brake wheel. (2) (Fig. 2)
- Check the tensioning know (3) (Fig. 2)
- Check the metal sliding plates (4) (Fig. 2)
- Clean the above three mentioned parts
- Clean the vulcanized roller (4) (Fig.1)
- Film should be applied before the metal roll (5) (Fig. 1)
- Film feed in the wrong way - Don’t feed the film between Metal roll and carriage frame
- Out-feed film is at the LEFTSIDE of roll 5 (Fig. 1)

4 5 3 1 2

Leftside

Fig. 2
Fig. 1

THE FILM TENSION DOES NOT CHANGE WITH CARRIAGE 4

Problem suggestion Possible solution
- Tension on the film to high - Clean the metal disk. (1) (Fig. 2)
- Clean the magnet. (2) (Fig. 2)
- Check the tensioning potential meter (3) (Fig. 3)
The higher the value, the higher the brake. Postion 9 values 10
volt.
- Clean the vulcanized roller (4) (Fig.1)
- Film feed in the wrong way - Film should be applied before the metal roll (5) (Fig. 1)
- Don’t feed the film between Metal roll and carriage frame
- Out-feed film is at the LEFTSIDE of roll 5 (Fig. 1)

4 1 3

Leftside 2

Fig. 1 Fig. 2 Fig. 3

44
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ERRORS DURING OPERATION

THE MACHINE DOESN’T STOP WHEN THE EMERGENCY MUSHROOM-HEAD BUTTON IS
PRESSED

Problem suggestion Possible solution

- Emergency circuit failure - Check the circuit
- Reset not working - Check if there are other errors or failures
preventing an correct reset. (Fig. 2)
- Emergency mushroom-head button not - Replace the emergency mushroom-head button.
working (Fig. 1)
- Check LED L23 (1) (Fig. 3)
(If not pressed LED is ON after pressing the
RESET button (Fig. 2)
1

Fig. 1 Fig. 2
Fig. 3

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

THE TURNS AT THE BOTTOM AND AT THE TOP OF THE LOAD ARE NOT REGULATED
PROPERLY
Problem suggestion Possible solution
- Proximity sensor (Fig. 1) not connected - Check the wiring
properly - Check the LED L27 (6) (Fig. 3)
With turntable in ZERO the light is ON
- Move the turntable in JOG function.
LED L27 should flash 3x during one round.
- Proximity sensor doesn’t give a signal - The distance sensor (1) bracket (2) has to be
approx 3 to max 6mm (3). (Afb. 1)
- Shaft rotating bracket (Fig. 2) not - Fixed the bracket in the correct position (4) (Fig. 2)
connected properly
- Proximity sensor malfunction - Replace the proximity sensor. (5) (Fig. 2)
- Control card (Fig. 3) not working - Replace the faulty card (Fig. 3) by carefully
properly referring to the wiring diagram attached to the
machine documentation. ELS1042

6
1

3
2

Fig. 2
Fig. 1 4 5 Fig. 3

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

45
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ERRORS DURING OPERATION

THE HORSESHOE TURNTABLE DOESN’T START ROTATING

Problem suggestion Possible solution

- The machine doesn’t start and generates - Check if something is blocking the safety-device
an error on the display of the table
- Check the hidden parameters PA03 should have
the value 3.
- Check the wiring according diagram.
- Remove the plate (3) covering the distance
- The machine doesn’t start and doesn’t between mast and turntable. (Fig. 3)
generates an error on the display - Check that 2x rolls (1) are still pressed against
the turtable (2). (Fig. 1)
- If you discover a broken roll or excessive wearing
we adivise to replace the rolls.
- Clean the side surface (6) of the table. (Fig. 1)
- Increase the tension on the rolls by adjusting the
bolts (4) dont forget to contra block the bolt with
nut (5).
- Higher force on the rolls can give more wearing!!

1
Fig. 2 Fig.3
Fig. 1 5 4 3

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

THE MACHINE DOESN’T STOP IN THE ZERO POSITION

Problem suggestion Possible solution

- The machine stops in the wrong position - The machines has been switched
OFF, not being in the ZERO position.
- Follow below sequence to RESET the
ZERO position.
RE / FIND ZERO POSITON
Press stop and immediate after press reset and hold both buttons for 5
seconds.
The turntable starts to rotate and stops at the next position.
ZERO POSITION CORRECT – Proceed with working cycle
ZERO POSITION FALSE – Repeat procedure (Max 3 times)

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

46
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

POSSIBLE ERRORS AT THE FIRST TIME INSTALLATION!

THE CARRIAGE DOESN’T APPLY ENOUGH OVERLAP AT PALLET TOP – PA06

Problem suggestion Possible solution
- Timer PA06 has to be increased - Open the hidden parameters of the
software “operating panel.
- Select parameter PA06 and increase
the value.
- This operation can only be done by a
FROMM engineer.

THE CARRIAGE HOME POSITION IS WRONG – PA07

Problem suggestion Possible solution
- Carriage home position - Open the hidden parameters of the
software “operating panel.
- Select parameter PA07 and increase
or decrease the value.
- Increase = The carriage will stop
higher
- Decrease = The carriage will stop
lower
- This operation can only be done by a
FROMM engineer.

TIMER SELECTION PA08

Problem suggestion Possible solution

- Timer selection for Movement Carriage 3. - Open the hidden parameters of the
- Single wrapping only up with automatic software “operating panel.
return. - Select parameter PA08 and change
Movement Carriage 3 the timer.
- This operation can only be done by a
FROMM engineer.

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

47
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ALARMS
E1: NO PALLET DETECTED 1x beep than pause (repeated sequence)
E2: EMERGENCY SWITCH 2x beep than pause (repeated sequence)
E3: INVERTER ERROR 3x beep than pause (repeated sequence)
E4: SAFETY BELT 4x beep than pause (repeated sequence)
E5: BASE SAFETY DEVICE 5x beep than pause (repeated sequence)

ES: SERVICE BY FROMM ENGINEER REQUESTED

ALARM RESET

After having cleared the fault, push the RESET button

E1 - NO PALLET DETECT

Problem suggestion Possible solution

- Pallet is not recognized by photo electric cell - Dark goods? Replace sensor by sensor
suitable for dark goods. (N5.2638)
- Pallet to be wrapped is lower that 600mm.
Ask FROMM engineer to change parameter
PA04 to 0 (OFF)
- Photocell (Fig. 1) not connected properly - Check the wiring / connector
- Photocell malfunction - Replace the photocell
- Check LED L22 (1) (Fig. 3) (Load on
turntable LED is ON)

Fig. 2 Fig. 3
Fig. 1

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

E2 - MAIN CONTACTOR / EMERGENCY SWITCH

Problem suggestion Possible solution

- After switching on the machine E2 appears in the - Press the RESET button. Inverters
display are activated again.
- This alarm signals that the emergency button - Check the situation and deactivate
was pressed the mushroom-head button
- Emergency button not working or properly - Replace the emergency button
connected - Check LED L23 (Emergency NOT
pressed LED standard is ON)

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

48
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ALARMS
E3 - INVERTOR ERROR

Problem suggestion Possible solution

- This alarm signals the blocking of an inverter - Turn off the machine. Wait 20 seconds and
turn it on again.
- Check the situation on the display of the
inverter referring to the inverter instruction
manual that is enclosed with the machine
documentation
- Check for the presence of mechanical
motor locks, if any, and proceed as required
- Check if the circuit breakers are ON - Fig. 1 – ON inverter should work
- Fig. 2 – OFF inverter is switched OFF
- Inverter not working properly - Replace the inverter
- LEFTSIDE Inverter Carriage (1)
- RIGHT SIDE Inverter Turntable (2)

1 2

Fig. 1 ON Fig. 2 OFF

Should the problem persist, contact the Customer After-Sales Service of MANUFACTURER

49
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

ALARMS
E4 - CLAMP PROTECTION / CARRIAGE 0 EMERGENCY LIMIT SWITCH “SAFETY BELT”

Problem suggestion Possible solution

- This alarm indicates that the carriage - Check the situation.
belt tension (Fig 1 & 2) is wrong. Maybe an item has been
Placed under the carriage activating the
emergency.
- Remove the obstruction from under the carriage
and re-tension the belt (Fig. 2 / Fig. 3)
- Re-tension the belt by placing it under tension
manually. The belt will run inside the mast for a
short time. (2 Sec.)
If the belt is still not under complete tension the
alarm will continue. Repeat the steps until the belt
is completely under tension.
- Unlock the carriage from its safety position by
changing to manual mode (1) and activating the
manual arrow up button (2) on the
Operating panel. (Fig.4)
- Micro-switch incorrectly positioned or - Position the switch correctly (Fig. 3 & 4)
connected Check LED L26 on the main board
- The belt had been loosen (If not pressed LED is ON)

- The belt is broken and the carriage - Replace the belt

has been blocked in the mast

Fig. 1 Fig. 2 Fig. 3

Fig.4
Fig. 5

50
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

ALARMS
E5 - BASE EMERGENCY LIMIT SWITCH “BASE SAFETY DEVICE”

Problem suggestion Possible solution

- This alarm signal has been activated by the limit - Check the situation, an object or person
switch of the base has been positioned between mast and
turntable. (Fig. 1)
- Re-move this object or person.
- Limit switch not working properly (or not - Replace the limit switch (2) (Fig. 2).
connected)
- The spring is positioned incorrectly - Position the spring (3) correctly (Fig. 3).
- The plate have been blocked mechanically - Release the plate.
2 3

Fig. 1 Fig. 2 Fig. 3

E5 - TABLE SAFETY DEVICE / TRANSPALLET / HORSESHOE

Problem suggestion Possible solution

- This alarm signals that the entrance of the - Check the situation, remove the
horseshoe turntable is blocked for safety mechanical block from the entrance.
reasons. (Fig. 1)
- Check the wiring. (1) (Fig. 2)
- Photocell incorrectly positioned or connected. - Check the reflector. (2) (Fig. 2)
- Check LED 28 (3) on the PLC.
(If entrance is free LED have to be ON.
If LED is OFF, check wiring, photocell,
entrance of machine) (Fig. 3)
- Proximity sensor malfunction. - Replace the proximity sensor. (1)
(Fig. 2)
- Mirror / Reflector incorrectly positioned or - Check the mirror / reflector. (2) (Fig. 2)
broken.

2 3

Fig. 1 Fig. 2 Fig. 3

ES - SERVICE REQUIRED

Problem suggestion Possible solution

- This alarm signals that service has to been done - If maintenance will be done by a
qualified FROMM engineer. The timer
will be reset to ZERO and the alarm
disappear from the operating panel.
- Service has been done Alarm ES persists - Timer has not been set to ZERO
- Call FROMM distributor.

51
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

INSERTING THE FILM

Place the new film reel (direction of unwinding depends on the side on which the cling is
found).
Guide the film through the brake system according to the subjoined drawing.

Arrows on the inside of the roll means:

CI = CLING INSIDE
The film has to be guided through the brake system in this way when applying a "differential cling"-film
with the cling on the inside of the film when unwinding the film from the film reel.

Arrows on the outside of the roll means:

CO = CLING OUTSIDE
The film has to be guided through the brake system in this way when applying a "differential cling"-film
with the cling on the outside of the film when unwinding the film from the film reel.

The way of guiding the film through the brake system when applying a "double sided cling"-film is
basically not relevant.

Stretchfilm - LLDPE Material Max 35 μ / 0,000138”

- Spool core diameter 76,2 mm / 3”
- Outer diameter of spool Max. 250 mm
- Film width Max. 500 mm

CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V01

Step 1

CHANGING FILM CARRIAGE 0 – FS1 “CENTO” V02

Step 1

52
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

MAINTENANCE INSTRUCTIONS FOR OPERATORS

SAFETY!
- First switch off the main switch and lock it before carrying out maintenance on the installation.
- Take care, that other persons cannot put the installation in action.
- Take care, that the protection covers, etc. are remounted when putting the installation in action again.

The installation will have a long operational life due to preventive maintenance. This means, that the
various parts of the installation have to be monitored on a weekly, monthly, semi-annually or annually
schedule.

The operational lifetime is influenced by the environmental conditions. The indicated maintenance
frequency is valid for normal operation conditions (8 hrs per day, 20 C, clean environment).
One is advised to increase the maintenance frequency under more severe conditions.
Keep rotating parts free from dirt.

REMAINDER OF THE FILM

The machine has to be cleaned every day
Never use solvents to clean the machine. To remove dust or particles deposited during the size
changeover operations, never use compressed air: only use rags and aspirators.
Check if any film and packaging remainder are present in the brake system and remove it.

53
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

MAINTENANCE INSTRUCTIONS

2 Weeks maintenance

- Clean the photocell of the carriage.

16.8440-V01 16.8440-V02

IMPORTANT NOTE!
Official maintenance and replacing of spare-parts has to be documented in the separately delivery
maintenance booklet. Machines counters and the maintenance responsible engineers has to be filled
out. Including date of maintenance. Every additional special maintenance has also to be documented.
No maintenance or lack on maintenance can influence the warrantee and safety conditions of the
machine.

Monthly maintenance / Control

- Check if the center bolts (1) (Fig. 1) of the turntable are still locked tight;
- Move the disk slowly with your feet;
- If you see that the disk has a play on the central bearing, locking of bolts is requested;
- Secure the turntable carefully, use lock tide n°628.

Fig. 1

½ Years maintenance trolly /carriage 0

- Clean the friction disk
- Check wearing of the tension block
3
3

2 1
Fig. 1 Fig. 2

54
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

MAINTENANCE INSTRUCTIONS

½ Years maintenance carriage 2

- Clean the vulcanized roll (1) (Fig. 1)
- Check the condition of the metal film feeding roll (2A & 2B) (Fig. 1)
- Check the condition / wearing of the film coil holder (3) (Fig. 1)
- Check the condition film coil brake plates (4) (Fig. 1)
- Clean the round friction plate (5) (Fig. 2)
- Clean the brake wheel (6) (Fig. 2)
- Grease the thread of the brake adjuster wheel (7) (Fig. 2)
- Grease the brake release plates (8) (Fig. 2)

1 2A 3
7 5 6

2B

3 4

Fig. 2
Fig. 1

½ Years maintenance carriage 4

- Clean the vulcanized roll (1) (Fig. 1)
- Check the condition of the metal film feeding roll (2A & 2B) (Fig. 1)
- Check the condition / wearing of the film coil holder (3) (Fig. 1)
- Check the condition film coil brake plates (4) (Fig. 1)
- Clean the round friction plate (5) (Fig. 2)
- Clean the clutch (6) (Fig. 2)
- Check the functionality of the potential meter (7) (Fig. 3)

1 5 7

2A
3 4 6
2B

Fig. 2 Fig. 3
Fig. 1

55
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

MAINTENANCE INSTRUCTIONS

½ Years maintenance

- Check the condition of group motor-gear-belt. (Fig. 1)

- Check the tension of the chain that moves the turntable; adjust the chain screw/unscrew the
hexagonal bolt. (Fig. 2)

Fig. 1 Fig. 2

- Check the functionality of the “belt tension control system”. (Fig. 1)

Fig. 1

- Grease the mast where the carriage moves up and down; (Fig. 1)
- Grease the chain which is rotating the turntable; (Fig. 2)
- Check the wearing condition of the belt of the mast; (Fig. 3)
- Check the knitting of the belt; (Fig. 4)
- Check the wearing condition of the group carriage wheels; (Fig. 5)

Fig. 1 Fig. 2
Fig. 3

Fig.4 Fig. 5

56
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

MAINTENANCE INSTRUCTIONS

Yearly maintenance

- Release the turntable by removing the 4 bolts (1) in the center of the disk (Fig. 1);
- Slowly slide away the turntable, from the base unit;
- Check the wear condition of the wheels (2) and replace them if required (Fig. 2);
(insert them by pressing them in place)
- Secure the turntable carefully, use Locktite 628. (Fig. 1)

Note! Pay attention to Rest the machine in ZERO position before to start this operation!

Fig. 1 Fig. 2

Horse shoe turntable

- Check the wear condition of the sliding wheels (1) of the turntable (Fig. 1);
replace them if required; (insert them by using the spring)
- Release the turntable by releasing the central bearing locking nut (1) in the center of the disk
(Fig. 1 / 2 / 3)
- Lift the turntable (2), from the base unit and rotate it upside down.(Fig. 2);
- Remount the turntable carefully, lock it tide by using the correct tool (1) (Fig. 1);

1 1 2

1 Fig. 2 Fig. 3
Fig. 1

57
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

MAINTENANCE INSTRUCTIONS

Adjust the top proximity sensor bracket and adjust the low micro-switch sensor bracket

In order to perform any positioning modifications of the limit stop, adjust the bracket, by regulating the
corresponding adjuster screws

Adjust the bracket downwards:

The micro-switch for the carriage (1) will be activated at a lower level of the pallet. (Fig.1)

Adjust the bracket upwards:

The proximity sensor for the carriage (2) will be activated at a higher level of the pallet (Fig.2)

1 2

Fig. 1 Fig. 2

58
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

SPECIAL MAINTENANCE
Replacing carriage belt tension and/or wheel
- Remove the carriage; (Fig. 1 & 2)
Pay attention to place something under the carriage to prevent falling.
- Unscrew the screws (1) that fastens the group motor-gear-belt; (Fig. 3)
- Remove the group (2) motor-gear-belt; (Fig. 4)
- Replace the belt and/or the wheel; (Fig. 4 & 5)

Fig. 1 Carriage V01 Fig. 2 Carriage V02 Fig. 3

Fig. 5

Fig. 4

Replacing the turntable drive chain

- Release the turntable by removing the 4x bolts (1) in the center of the disk; (Fig. 1)
- Slowly slide away the turntable, from the base unit;
- Unlock the chain by removing the chain link (2) (Fig. 2);
- It could be that you have to release the motor in order to release the chain completely (Fig. 3);
For this release the bolts (3) of the motor (Fig. 3);
- Release the chain (2). (Fig. 2)

1 2 3 3

Fig.1 Fig.2
Fig.3

59
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

SPECIAL MAINTENANCE
Replacing driving rolls horse shoe turntable
- Remove the cover between mast and turntable (1) (Fig. 1)
- Release the tension on the wheel (2) by adjusting the bolt (3) and contra nut (4). (Fig. 2)
- Release the spring holding the roll in place (5) (Fig. 3)
- Check the wearing condition of the bearing (6) in the roll. If needed replace also the bearing. (Fig. 3)
- Check the wearing condition of the spring (7). If needed replace it. (Fig. 3)
5 7

4
1 2

6
Fig. 1 3 Fig. 2 Fig. 3

60
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

MAINTENANCE SCHEME

Based on 20 pallets per day / 8 Hours

TURNTABLE

MAINTENANCE FREQUENCY
8 hr 40 hr 100 hr 200 hr 500 hr 1000 hr 1800 hr Counter value
Every wraps
Daily cleaning X 375 Wraps
Cleaning eye of photocell X 5.000 Wraps
Belt (Check) X 7.500 Wraps
Turnplate chain 4 7.500 Wraps
Gear wheels 4 7.500 Wraps
Bearings X 32.000 Wraps
Wheels carriage 126.000 Wraps
Friction discs Visual check X 32.000 Wraps
Friction discs Replacement 126.000 Wraps
Proximity and limit switches X 32.000 Wraps
Electrical system X 63.000 Wraps
Sliding wheels X 63.000 Wraps
Support wheels X 63.000 Wraps

The numbers in the maintenance scheme refer to lubricants, which are to be applied in the table with
lubricants (hereunder).

The symbol "X" in the maintenance scheme refers to remarks concerning the maintenance of or
checking on the relevant part or system.

LUBRIFICANTS
No. LUBRIFICANT
SHELL BP ESSO MOBIL OIL TEXACO
1 OMALA 220 ENERGOL SPARTAN MOBILGEAR 630 MEROPA 220
GR-XP 220 EP 220
2 OMALA 680 ENERGOL SPARTAN MOBILGEAR 636 MEROPA 680
GR-XP 680 EP 680
3 TONNA T68 MACCURAT 68 FEBIS K 68 VACTA.4 WAX LUBRI-
EP220 CANT X68
4 ALVANIA R ENERGREASE BEACON 2 MOBILUX 2 MULTIFAK EP2
L2
5 TELLUS 46 HPL 46 NUTCO H46 DTE 26 RANDO HD46

6 TORCULA 32 ENERGOL AROX EP 56 ALMOBIL 1 ARIES 32

RD-E 80
7 TELLUS 15 RANDO HDZ 15

8 RETINAX WB STARPLEX
PREMIUM 1
(depending on
the application)

61
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

PARAMETERS
Below parameters have to filled out by the technical engineer during the first installation of the
machine. (Additional amendments can be registered, by downloading the parameter setting
documents from our website)

Programs Bottom Top wraps Speed Table Top sheet

wraps up / down speed PA16
0-9 0-9 1-9 1-9 1-20 sec

Adjustable parameters hidden parameters. PA01 to PA16

01 02 03 04 05 06 07 09 10 11 12 13 14 15 16
1=ON 1=ON 1=NO 1=ON 1=ON 00-90 0- 0-30 ? ? 00 00 00 00 1-20
0=OFF 0=OFF 2=RC 0=OFF 0=OFF 9.0 sec 5.0 sec sec
3= HS sec

Standard OEM factory settings

PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA
01 02 03 04 05 06 07 09 10 11 12 13 14 15 16
1 1 1 1 0 40 3 5.01 ? ? 00 06 16 00 5.0
sec sec sec

NEW VALUE’S (To be filled out by FROMM engineer)

PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA
01 02 03 04 05 06 07 09 10 11 12 13 14 15 16
X X

Description parameters OP2-AWP:

Parameter Description
PA01 Beeps before starting operation (On or Off)
PA02 Alarm RL1 / External flash light (On or Off)
PA03 1 = NO options installed / 2 = Remote Control (RC) / 3 = Horse Shoe machine (HS)
PA04 Pallet or product detection before start Error E1 (On or Off)
PA05 Joystick function (installed or not installed)
PA06 Photocell delay in seconds
PA07 Carriage move upwards after stop. (Zero position carriage)
PA08 Timer for Movement Carriage 3
PA09 Digit 1 & 2 of the password to block the machine (De-block machine, ask manager)
PA10 Digit 2 & 3 of the password to block the machine (De-block machine, ask manager)
PA11 Maintenance / Table laps counter 1e & 2e digit of a 8 number figure (Value)
PA12 Maintenance / Table laps counter 2e & 3e digit of a 8 number figure (Value)
PA13 Maintenance / Table laps 4e & 5e digit of a 8 number figure (Value)
PA14 Maintenance / Table laps 6e & 7e digit of a 8 number figure (Value)

Changing of parameters can only be done by a FROMM engineer.

62
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

AGENT
FROMM Wrapping Systems S.r.l.
Viale del Lavoro, 21
37013 Caprino Veronese (VR)
Italy

Tel. +39 045 205 7300

Fax +39 045 205 7373

VAT no. IT 04146150232

www.fromm-stretch.com
[email protected]

MANUFACTURER
FROMM SLOVAKIA a.s.
Priemyselná 5885
SK-901 01 Malacky
(SLOVAK REPUBLIC)

VAT no. SK2022019109

DOCUMENTATION
Refer to the leaflet delivered separately for the spare parts.

Or download it directly from our website:

http://www.fromm-stretch.com

Or contact your Fromm distributor.

63
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

EC Declaration of Conformity
(EC machinery directive 2006/42/EC - Annex IIA)

The Supplier (manufacturer): FROMM SLOVAKIA a.s.

Priemyselná 5885
SK-901 01 Malacky
(SLOVAK REPUBLIC)

Agent: FROMM Wrapping Systems S.r.l.

Via del Lavoro 21
IT-37013 Caprino V.se (VR)
(ITALY)

Declares, under its responsibility, that the product:

Model: FS15x

Machine type:

Serial no.:

Description: Semi-automatic wrapping machine using stretch film

has been manufactured in compliance with the following directives:

2006/42/EC (Directive)
2004/108/EC (Electromagnetic compatibility)
2006/95/EC (Low voltage)

and in compliance with the following harmonised and national standards as well as other standard
documents:

UNI EN 12100:2010
ISO 13849-1:2008 + AC:2009
IEC EN 60204-1:2006
UNI EN 415-6-2013
UNI EN415-10:2014

01/01/2017

Name: Mr. Reinhard Fromm

Function: Legal Representative

64
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

WARRANTEE CONDITIONS
FROMM Distributor to End-user.

Warranty over a period of 12 months, using the machine in operation

8 hours a day, 40 hours a week. The warranty includes all deficiencies clearly resulting from poor
manufacturing or faulty materials.

The warranty excludes:

a) wearing parts.
b) deficiencies resulting from improper stocking, incorrect handling and use as well as from using
strapping / stretch film qualities not recommended by FROMM.
c) deficiencies resulting from improper repair work made by the customer.
d) deficiencies resulting from lack or improper maintenance work.

Warranty lapses as soon as the installation is not maintained according to supplied maintenance- and
operating instructions.
The warranty concerns the parts to be replaced, exclusive the necessary repair hours.

Damage claims as a result of production shutdowns and claims for damage to persons and to property
resulting from warranty deficiencies cannot be asserted by the customer.

Maintenance costs

Ask your local distributor / supplier for the maintenance cost per year / service period.
Service will be provided according FROMM service conditions / contracts.

65
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
 FROMM SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc

SERVICE LOGBOOK

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

66
It is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com
SERVICE MANUAL FS15x_V01-V02-V03-EN03_R3.doc FROMM

SERVICE LOGBOOK

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

Service / Maintenance executed Service / Maintenance executed

Machine counter: Machine counter:

Date: Date:

Engineer: Engineer:

61.600 rounds / or ONE year 61.600 rounds / or ONE year

67
it is forbidden to duplicate this manual or parts of it in any way or any form without written permission of the author © 2017
website: www.fromm-stretch.com