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Testing Report

1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

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Miguel Bernal
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© © All Rights Reserved
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9 views

Testing Report

1) This document is a genset test report that checks various parameters and performance of a genset. 2) It tests the genset's appearance, coupling components, nameplate information, insulation resistance, start ability, phase rotation, control panel functions, voltage and frequency regulation, load application performance, and transient performance. 3) The conclusions section indicates whether the genset passed or failed the tests based on whether its parameters and performance met specification requirements.

Uploaded by

Miguel Bernal
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GENSETS TEST REPORT

QR7.5-08
Gensets model： Gensets series no.：
(test environment condition) ：(temp.) ℃； (humidity) %； (air pressure) kpa

1：check gensets appearance (mark)：good( √ ；fail × ； no check item (blank) or / )

No. Item Result No. Item Result No. Item Result


1 Welding 4 Plating layer 7 Painting quality
quality
2 Electrical 5 Enclosure 8 Surface quality
assembly protection
3 Moving parts 6 Tightening 9 Other item
&cables
Other item： attach a item list if such checking required

2：coupling check

Engine Alternator Control system


Type
Model
Series no.
Documents □ gesnets certification warranty clauses □ gensets operator manual □ engine
enclosed
manual □alternator manual □control system diagram

3：Nameplate, symbol and packaging

Rated Rated
Prp KVA Kw
Gensets
voltage frequency
Rated
nameplate power Rated Rated
&main Ltp KVA Kw
current speed
parameter
Cosф Performan
ce class
Gensets symbol Requirement:correct,obvious,
no pretermission □yes □no
Gensets Requirement: according with
packaging the sales instruction □yes □no

4： Measure the insulation resistance (must disconnect the electronic devices in the measure loop, as:
AVR board etc.)

5：Gensets start ability under normal condition

In the standby mode, start the gensets 3 times □yes longest start time s
continuously without failure □ no

6：check gensets start ability under the cold temperature(if the gensets installed the following options

Gensets Performance Note


The battery charger(if select)
accessories
installed □yes □no
Air heater □yes □no
Coolant heater □yes □no
Lube oil heater □yes □no
GENSETS TEST REPORT
QR7.5-08
7： check the phase rotation

□from left to right □from up to down □face the socket


A,B,C
clockwise

8： check the control panel(the following sheet①:if the module is intelligent one, check the display
function)normal: √;abnormal: ×;n/a: □blank

Check item： Gauges Control function (simulate a fault condition)


□oil pressure；□coolant temp； □start； □stop； □preheat； □idle；
□hour meter； □battery voltage □emergency stop
□voltage； □freq.； □current； □power □low oil press.；□high coolant temp.；□over speed；
□electronic engine control

9：measure the voltage adjust scaleδu s（%）

Adjust the voltage changing


potentiometer(avr voltage adjust) U s，up = v U s，do = v Δu s ≮± %

10： measure the frequency dipδf st（％）and frequency steady scaleβf（％）


11： measure the static voltage deviation δU st（％）
12： check the load application performance

Item Parameters record Engine parameters


Power Power Current Voltage（v） Frequency
factor （a） （hz） Coolant Oil
Kw temp.(℃) pressure(bar)
Cosφ I max Ust, min Ust, max f min f max
Load %
0%
25%
50%
75%
100%
110% Battery voltage when the
100% engine running v
75% Gensets performance well,
50% without fluctuation; leakage
abnormal noise and
25% vibration, etc.
0% □yes □no
Result： f i.r－f r ︱f max－ f min︱max
Δf st = ×100%= % ; Βf = ×100%= % ;
fr fr
︱ust, max－ust, min︱max
Δu st = ×100%= % .
2ur
GENSETS TEST REPORT
QR7.5-08
13： transient performance

Sudden load Power Parameter Result： performance class


applied②、 Kw - + – + – +
(cosφ=0.8)
Fd, min Fd, max Udyn,min Udyn,max Td T d Δf dyn Δf dyn Δu dyn Δu dyn
Sudden load
removal (hz) (v) (s) (%)
(%)
0 → % 0 →
100% → 0 → 0

14：check the reliability of auto-function（if the gensets has the auto function）the following sheet, simulate the fault
condition to check the alarm and warning function

□Auto-start Delay s □success rate 100 ％ □communication function


□cooling delay min □start attempt times； Other item：
interval s
③：□start failure；□low oil pressure；□high coolant temp.；
□overspeed；□emergency stop；□pre-warning

Checker：
Conclusion：□pass □fail
Date：

Wuxi Baifa Power CO., Ltd

QC Dept.

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