Service Repair Manual

Models

247B3 MULTI TERRAIN LOADER

247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 1/15

Shutdown SIS

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Product: MULTI TERRAIN LOADER

Model: 247B3 MULTI TERRAIN LOADER ESL
Configuration: 247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

247B, 247B2, 257B and 257B2 Multi Terrain Loaders Power Train
Media Number -RENR4874-05 Publication Date -01/07/2018 Date Updated -11/07/2018

i02061094

Piston Motor (Hydrostatic) - Disassemble

SMCS - 5058-015-H7

S/N - ESL1-UP

S/N - KB31-UP

S/N - MTL1-5074

S/N - SLK1-7299

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Gp 1
B 1U-7280 Pin Punch 1
C 1P-0510 Driver Gp 1
D 2P-8312 Retaining Ring Pliers 1
E 1U-7276 Pin Punch 1
F 8B-5144 Bolts (5/8 inch by 18 NF by 3 inch) 2
G 8H-0663 Bearing Puller 1
H 6V-5839 Washers 4
6V-8214 Bolts (6 mm by 1.00 NC by 20 mm) 4
9M-1974 Hard Washers 4

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 2/15

9X-8267 Washers 4

Start By:

a. Remove track drive. Refer to Disassembly and Assembly, "Track Drive - Remove".

Note: The following procedure is intended for cleaning purposes only.

Illustration 1 g00882206

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

1. Mark the piston motor for assembly purposes. Remove bolts (1). Remove cover (2).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 3/15

Illustration 2 g00882212

2. Remove gasket (3).

Illustration 3 g00882214

3. Remove washer (4). Remove disc spring (5). Remove fitting (6).

Illustration 4 g00885378

4. Install Tooling (H). Use low pressure compressed air to remove piston (7).

Note: Low pressure air is required in order to allow the piston to release from the motor.

Note: Tooling (H) is required in order to prevent damage to the piston.

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 4/15

Illustration 5 g00882222

5. Remove seal (8) from piston (7).

Illustration 6 g00882227

6. Remove bolts (9). Remove brake housing (10).

Illustration 7 g00882234

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 5/15

Illustration 8 g00882240

7. Use Tooling (A) to remove seal (11) from brake housing (10).

Illustration 9 g00882243

8. Remove discs (12) from the outer spline. Remove discs (13) from the inner spline. Remove
shim (14). Remove O-ring seal (15).

Illustration 10 g00882248

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 6/15

Illustration 11 g00882264

Note: Observe the shaft's direction.

9. Remove shaft (16).

Illustration 12 g00882271

10. Remove fittings (19). Remove bolts (18). Remove rear case (17).

Illustration 13 g00882348

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Illustration 14 g00882350

11. Use Tooling (B) to remove distributor (20) from rear case (17). Remove springs (21).
Remove pin (22). Remove O-ring seals (23).

Illustration 15 g00882353

Illustration 16 g00882358

12. Block distributor (20). Use Tooling (C) to remove bushing (24).

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Illustration 17 g00882374

13. Remove O-ring seal (25). Remove O-ring seal (26). Remove O-ring seal (27).

Illustration 18 g00886692

14. Remove plug (28). Remove O-ring seal (29).

Illustration 19 g00886645

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 9/15

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

15. Remove plug (34). Remove O-ring seal (33). Remove spring (32).

16. Remove washer (31). Remove spool (30).

Illustration 20 g00886642

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

17. Remove plug (38). Remove O-ring seal (37). Remove spring (36).

18. Remove washer (35).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Eng... 10/15

Illustration 21 g00883066

19. Remove cam ring (39).

Illustration 22 g00883099

20. Remove rotor (40). Remove O-ring seal (41).

Illustration 23 g00883103

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Eng... 11/15

Illustration 24 g00883108

21. Use Tooling (D) to remove retaining ring (42). Remove washer (43). Repeat Step 21 for the
other side.

Illustration 25 g00883145

Illustration 26 g00883168

Note: Return the piston to the original bore.

22. Remove piston (44) from rotor (40). Remove O-ring seal (45) and roller (46) from piston
(44).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Eng... 12/15

Illustration 27 g00883170

23. Use Tooling (E) to remove split ring (47).

Illustration 28 g00883177

24. Remove washer (48).

Illustration 29 g00883179

25. Block front case (49). Use a suitable press to remove spindle (50).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Eng... 13/15

Illustration 30 g00883218

26. Block spindle (50). Use a suitable press to remove studs (51).

Illustration 31 g00883219

27. Remove seal (52) from spindle (50).

Illustration 32 g00883224

28. Use Tooling (F) and Tooling (G) to remove bearing cone (53).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Eng... 14/15

Illustration 33 g00883226

29. Remove bearing cone (54).

Illustration 34 g00883228

30. Remove seal (56). Remove bearing cup (55).

Illustration 35 g00883230

31. Remove seal (58). Remove bearing cup (57). Remove plug (59).

Copyright 1993 - 2019 Caterpillar Inc. Thu Nov 7 20:16:41 UTC+0800 2019
All Rights Reserved.

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 1/8

Shutdown SIS

Previous Screen

Product: MULTI TERRAIN LOADER

Model: 247B3 MULTI TERRAIN LOADER ESL
Configuration: 247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

247B, 247B2, 257B and 257B2 Multi Terrain Loaders Power Train
Media Number -RENR4874-05 Publication Date -01/07/2018 Date Updated -11/07/2018

i04590116

Piston Motor (Hydrostatic) - Disassemble - Two Speed

SMCS - 5058-015-H7

S/N - ESL1-UP

Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1854 Retaining Ring Pliers 1
B 7S-8469 Bushing 1
C 1P-0510 Driver Gp 1
D 1P-1863 Retaining Ring Pliers 1

Start By:

a. Remove the motor.

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 2/8

Illustration 1 g02744218

1. Remove nut (1) and valve (2)

Illustration 2 g02744356

2. Remove O-ring seal (3), backup ring (4), O-ring seal (5), backup ring (6), O-ring seal (7),
and O-ring seal (8) from valve (2).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 3/8

Illustration 3 g02744358

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

3. Use a suitable press in order to remove retaining ring (9) and lock (10).

4. Remove housing (11).

5. Remove the O-ring seal from housing (11).

Illustration 4 g02744436

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

6. Remove springs (12).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 4/8

7. Use Tooling (A) in order to remove retaining ring (13).

8. Remove piston (14).

Illustration 5 g02744439

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

9. Use Tooling (A) in order to remove retaining ring (15).

10. Remove piston (16).

Illustration 6 g02744457

11. Remove spring (17).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 5/8

Illustration 7 g02745158

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

12. Use a suitable press in order to remove pin (18).

13. Remove valve (19).

14. Remove the spring from valve (19).

Illustration 8 g02745161

15. Remove seals (20).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 6/8

Illustration 9 g02745162

16. Remove piston (21).

Illustration 10 g02745163

17. Remove seals (22).

Illustration 11 g02745176

18. Remove radial motor (23).

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 7/8

Illustration 12 g02745180

19. Use a suitable press, Tooling (B), Tooling (C), and Tooling (D) in order to remove retaining
ring (24).

20. Remove shim (25).

Illustration 13 g02745196

21. Use a suitable press and Tooling (C) in order to remove shaft (26).

22. Remove bearing cone (27).

Illustration 14 g02745200

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 8/8

23. Remove bearing cone (28) and seal (29).

Illustration 15 g02745202

24. Remove bearing cup (30) and lip seal (31).

Illustration 16 g02745204

25. Remove bearing cup (32).

Copyright 1993 - 2019 Caterpillar Inc. Thu Nov 7 20:17:37 UTC+0800 2019
All Rights Reserved.
Private Network For SIS Licensees.

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 1/14

Shutdown SIS

Previous Screen

Product: MULTI TERRAIN LOADER

Model: 247B3 MULTI TERRAIN LOADER ESL
Configuration: 247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engine

Disassembly and Assembly

247B, 247B2, 257B and 257B2 Multi Terrain Loaders Power Train
Media Number -RENR4874-05 Publication Date -01/07/2018 Date Updated -11/07/2018

i05269920

Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench

Method
SMCS - 5058-015-H7

S/N - ESL1-UP

Disassembly Procedure
Table 1
Required Tools
Tools Part Number Part Description Qty
A 1P-1861 Retaining Ring Pliers 1
B 136-1452 Retaining Ring Pliers As 1
C 1P-0074 Slide Hammer Puller Gp 1
D 5F-7339 Adapter 1
E 1P-1859 Retaining Ring Pliers 1
F 5P-5197 Retaining Ring Pliers As 1
G FT-3081 Adapter Plate 1
308-5676 Spanner Wrench Assembly(1) 1
H 329-1669 Spanner Wrench Assembly(2) 1
308-5675 Driver Assembly 1
J 127-8458 Final Drive Bench Ar 1
K 1H-3110 Bearing Puller Gp 1
(1)
6 Pin

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 2/14

(2)
7 Pin

Start By:

a. Remove the piston motor.

Illustration 1 g01509813

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

1. Remove bolts (1) and head (2).

Illustration 2 g01510048

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247B3 Multi Terrain Loader ESL00001-UP (MACHINE) POWERED BY C2.2 Engin... 3/14

2. Remove bearing (3) and seal (4).

Illustration 3 g01510076

Personal injury can result from being struck by parts propelled by a

released spring force.

Make sure to wear all necessary protective equipment.

Follow the recommended procedure and use all recommended tooling to

release the spring force.

3. Remove plug (5).

Illustration 4 g01510154

4. Remove O-ring seal (8) from plug (5).

5. Remove spring (7) and spool (6).

6. Repeat Step 4 for opposite side.

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