ECP200 BASE 2 / 4 User Manual
ECP200 BASE 2 / 4 User Manual
ENGLISH
INTRODUCTION
CHAP. 1
Pag. 3 1.1 General
Pag. 4 1.2 Product ID codes
Pag. 4 1.3 Overall dimensions
Pag. 5 1.4 Identification data
INSTALLATION
CHAP. 2
Pag. 5 2.1 Important information for the installer
Pag. 5 2.2 Standard assembly kit
Pag. 6 2.3 Installing the unit
TECHNICAL CHARACTERISTICS
CHAP. 3
Pag. 7 3.1 Technical characteristics
WARRANTY
CHAP. 4
Pag. 8 4.1 Warranty
PARAMETER PROGRAMMING
CHAP. 5
Pag. 9 5.1 Control panel
Pag. 9 5.2 Frontal keypad
Pag. 10 5.3 LED display
Pag. 11 5.4 General
Pag. 11 5.5 Key to symbols
Pag. 11 5.6 Setting and displaying set points
Pag. 12 5.7 Level 1 programming
Pag: 12 5.8 List of Level 1 variables
Pag. 13 5.9 Level 2 programming
Pag. 13 5.10 List of Level 2 variables
Pag. 15 5.11 Switching on the ECP200 BASE electronic controller
Pag. 15 5.12 Compressor activation/deactivation conditions
Pag. 15 5.13 Manual defrosting
Pag. 16 5.14 Hot gas defrosting
Pag. 16 5.15 Pump down function
Pag. 16 5.16 Password protection
OPTION
CHAP. 6
Pag. 17 6.1 TeleNET monitoring / supervision system
Pag. 17 6.2 Net configuration with Modbus-rtu protocol
Pag. 18 6.3 ALARM RELAY / RS485 switching
TROUBLESHOOTING
CHAP. 7
Pag. 19 7.1 Troubleshooting
APPENDICES
Pag. 20 A.1 EU declaration of conformity
Pag. 21 A.2 ECP200 BASE 4 wiring diagram
Pag. 21 A.3 ECP200 BASE 4A wiring diagram
Pag. 22 A.4 ECP200 BASE 2 wiring diagram
Pag. 22 A.5 ECP200 BASE 2A wiring diagram
Pag. 23 A.6 Connection example (1) - ECP200 BASE4 /BASE4A
Pag. 23 A.7 Connection example (2) - ECP200 BASE4 /BASE4A
Pag. 24 A.8 Connection example (3) - ECP200 BASE2 /BASE2A
Pag. 24 A.9 Connection example (4) - ECP200 BASE2 /BASE2A
CHAP. 1 - Introduction ECP200 BASE 2/4
CHAPTER 1: INTRODUCTION
GENERAL 1.1
DESCRIPTION:
The ECP200 BASE is a new control panel for cold rooms with a single-phase compressor
up to 2HP, specially designed to provide the user with safety, protection, control and ease
of installation.
It allows the user to control all the components on a refrigerating system: compressor,
evaporator fans, defrosting elements, room light and thermostat-holder demisting element.
APPLICATIONS:
- Complete management of single-phase static or ventilated refrigeration systems up to
2HP, with off-cycle or electrical defrosting and with direct or pump-down compressor
stop.
- Control of single-phase evaporator unit only with freon solenoid enable signal or remote
condensing unit enable signal.
MAIN CHARACTERISTICS:
- Cold room temperature displaying and regulation with decimal point.
- Evaporator temperature displaying from parameter.
- Plant control activation/deactivation.
- Plant alarms signaling (probe error, minimum and maximum temperature alarm,
compressor protection).
- LED indicators and large display illustrate system status.
- User-friendly keypad.
- Evaporator fans management.
- Manual and automatic defrost (static, through heaters, through cycle reversal).
- Direct or pump-down management and control of condensing unit up to 2HP.
- Cold room light activation through key on the panel or through door-switch.
- Direct control of compressor, defrosting elements, evaporator fans, room light with
outputs directly connectable to the various units.
- Auxiliary relay with parameter-configured.
- Possibility, as an alternative to an auxiliary relay, of a RS485 port for connection to the
TeleNET supervision net or to a net with MODBUS-RTU protocol.
• Name of Manufacturer
• Code of the electrical board
• Serial number
• Date
• Power supply
• IP protection rating
• Operating temperature
CHAPTER 2: INSTALLATION
1. Install the device in places where the protection rating is observed and try not to
damage the box when drilling holes for wire/pipe seats.
2. Do not use multi-polar cables in which there are wires connected to inductive/power
loads or signalling wires (e.g. probes/sensors and digital inputs).
3. Do not fit power supply wiring and signal wiring (probes/sensors and digital inputs) in
the same raceways or ducts.
4. Minimise the length of connector wires so that wiring does not twist into a spiral shape
as this could have negative effects on the electronics.
7. When it is necessary to make a probe/sensor extension, the wires must have a cross-
section of at least 1mm2. Probes extension or shortening could alter their factory
calibration; therefore to check and calibrate the probes through an external thermometer.
For the purposes of assembly and use, the electronic ECP200 BASE control unit comes
with:
• N° 3 seals, to be fitted between the fixing screws and the box back panel;
• N° 1 user’s manual.
Fig. 2: Use the three existing holes to fix the box back panel
to the wall: use three screws of a length suitable for the
thickness of the wall to which the panel will be attached. Fit a
rubber washer (supplied) between each screw and the box
backing.
Make all the electrical connections as illustrated in the diagram for the corresponding
model (see relative table in APPENDICES).
To effect correct electrical connection and maintain the protection rating, use
appropriate wire/raceway grips to ensure a good seal.
Route the wiring inside the unit in as tidy a fashion as possible: be especially careful to keep power
wires away from signal wires. Use clips to hold wires in place.
Fig. 3: Close the front panel, making sure that all the wires are
inside the box and that the box seal sits in its seat properly.
Tighten the front panel using the 4 screws, making sure the O-rings
on the head of each screw are used.
Power up the panel and carry out thorough reading/programming of
all the parameters.
Be careful not to over-tighten the closure screws as this could warp the box and
compromise proper operation of the membrane-type keypad.
Install short-circuit overload safety devices on all the power cables connected to the
ECP200 controller so as to prevent damage to the device. Work and/or maintenance
must ONLY be carried out on the unit after disconnecting the panel from the power supply and
from any inductive/power loads: doing so allows the worker to do his job safely.
Power supply
Voltage 230 V~ 10% 50/60Hz
Max power (only electronics) ~ 7 VA
Rated current
16A
(With all loads connected)
Climatic conditions
Working temperature -5 ÷ +50°C
Storage temperature -10 ÷ +70°C
Relative ambient humidity Lower than 90% Hr
General characteristics
Type of sensors that can be connected NTC 10K 1%
Resolution 0,1 °C.
Sensor read precision ± 0,5 °C
Read range -45 ÷ +45 °C
Output characteristics (free voltage contact)
Description Installed relay Card output characteristics BASE 2 BASE4
CHAPTER 4: WARRANTY
4.1 WARRANTY
ECP200 BASE series products are covered by a 24-months warranty against all
manufacturing defects as from the date indicated on the product ID code.
In case of defect the product must be appropriately packaged and sent to our production
plant or to any authorized Service Center with the prior request of the Return Authorization
Number.
Customers are entitled to have defective products repaired, spare parts and labour
included. The costs and the risks of transport are at the total charge of the Customer.
Any warranty action does not extend or renew its expiration.
The Warranty does not cover:
Damages resulting from tampering, impact or improper installation of the product and
its accessories.
Installation, use or maintenance that does not comply with the instructions provided
with the product.
Repair work carried out by unauthorized personnel.
Damage due to natural phenomena such as lightning, natural disasters, etc…
In all these cases the costs for repair will be charged to the customer.
The intervention service in warranty can be refused when the equipment is modified or
transformed.
Under no circumstances Pego S.r.l. will be liable for any loss of data and information,
costs of goods or substitute services, damage to property, people or animals, loss of sales
or earnings, business interruption, any direct, indirect, incidental, consequential,
damaging, punitive, special or consequential damages, in any way whatsoever caused,
whether they are contractual, extra contractual or due to negligence or other liability arising
from the use of the product or its installation.
Malfunction caused by tampering, bumps, inadequate installation automatically declines
the warranty. It is compulsory to observe all the instructions in this manual and the
operating conditions of the product.
Pego S.r.l. disclaims any liability for possible inaccuracies contained in this manual if due
to errors in printing or transcription.
Pego S.r.l. reserves the right to make changes to its products which it deems necessary
or useful without affecting its essential characteristics.
Each new release of the PEGO product user manual replaces all the previous ones.
As far as not expressly indicated, is applicable the Law and in particular the art. 1512 C.C.
(Italian Civil Code).
For any controversy is elected and recognized by the parties the jurisdiction of the Court of
Rovigo.
FRONT KEYPAD 5.2
AUXILIARY RELAY CONTROL (on the version with alarm relay, it manually
controls the relay if parameter AU=1)
ROOM LIGHT
Fans
Defrosting
Ausiliary
Alarm/warning
GENERAL 5.4
To enhance safety and simplify the operator’s work, the ECP200 BASE has two
programming levels; the first level (Level 1) is used to configure the frequently-modified
SETPOINT parameters. The second programming level (Level 2) is for general parameter
programming of the various controller work modes.
It is not possible to access the Level 2 programming directly from Level 1: you must exit
the programming mode first.
• () the UP key is used to increase values and mute the alarm.
• () the DOWN key is used to decrease values and force defrosting.
Displays
evaporator
Evaporator sensor temperature display
tEu temperature read only
(displays nothing if dE =1)
(displays nothing
if dE =1)
To access the second programming level press the UP () and DOWN () keys and the
LIGHT key simultaneously for a few seconds.
When the first programming variable appears the system automatically goes to stand-by.
1. Select the variable to be modified by pressing the UP () and DOWN () keys.
When the parameter has been selected it is possible to:
2. View the setting by pressing the SET key.
3. Modify the setting by holding the SET key down and pressing the () or () key.
4. When configuration settings have been completed you can exit the menu by pressing
the () and () keys simultaneously and keeping them pressed until the room
temperature reappears.
5. Changes are saved automatically when you exit the configuration menu.
6. Press the STAND-BY key to enable electronic control.
0 = NO
Pc Compressor protection contact status 0 = NO
1 = NC
Compressor safety time for door
switch: when the door is opened the
doC evaporator fans shut down and the 0…5 min 0
compressor will continue working for time
doC, after which it will shut down.
Compressor restart time after door
opening. when the door is opened and 0…240 min
tdo after tdo time, it’s setted back the normal 0
functioning giving door open alarm (Ed) 0 = disabled
With tdo=0 the parameter is disabled.
FAN shutdown TEMPERATURE
The fans will stop if the temperature value
Fst -45…+45°C +45°C
read by the evaporator sensor is higher
than this value.
Fd Fst differential 0…+10°C 2°C
To defrost just press the dedicated key (see section 5.2) to activate the elements relay.
Defrosting will not take place if the end-of-defrost temperature setting (d2) is lower than
the temperature detected by the evaporator sensor. Defrosting ends when the end-of-
defrost temperature (d2) or maximum defrost time (d3) is reached.
When parameter PA is setting with value different to 0 the protection function is activated.
See parameter P1 for the different protection.
When PA is setting the protection start after two minutes of inactivity. On display appear
000. With up/down modify the number, with set key confirm it.
Use universal number 100 if you don’t remember the password.
WARNING: During configuration, at entry “Module” to select the entry "Instrument ECP
Base Series / ECP Expert Series ".
Open the front of the box as described in Chap. 2.3 (page 6): rotate it downwards 180° to
gain access to the electronic board
Undo the 6 CPU board fixing screws: remove the board from the frontal part of the box in
ABS.
CHAPTER 7: TROUBLESHOOTING
TROUBLESHOOTING 7.1
In the event of any anomalies the ECP200 BASE warns the operator by displaying alarm codes
and sounding the warning buzzer inside the control panel. If an alarm is tripped the display will
show one of the following messages.
APPENDICES
IL PRODOTTO E’ COSTITUITO PER ESSERE INCORPORATO IN UNA MACCHINA O PER ESSERE ASSEMBLATO
CON ALTRI MACCHINARI PER COSTITUIRE UNA MACCHINA CONSIDERATE DALLA DIRETTIVA: 2006/42/CE
“Direttiva Macchine”.
THE PRODUCT HAS BEEN MANUFACTURED TO BE INCLUDED IN A MACHINE OR TO BE ASSEMBLED
TOGHETER WITH OTHER MACHINERY TO COMPLETE A MACHINE ACCORDING TO DIRECTIVE: EC/2006/42
“Machinery Directive”.
Firmato per nome e per conto di: Luogo e Data del rilascio:
Signed for and on behalf of: Place and Date of Release:
Optional
(See option
chapter)
Optional
(See option
chapter)
Mixed connection with on/off contact powered to enable towards room power board
and light output powered for direct control.
NOTES
NOTES
NOTES
PEGO s.r.l.
Via Piacentina, 6/b 45030 Occhiobello ROVIGO - ITALY
Tel. +39 0425 762906 Fax +39 0425 762905
e.mail: [email protected] – www.pego.it
Distributor: