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32LJ500B

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0% found this document useful (0 votes)
345 views38 pages

32LJ500B

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

Internal Use Only

LED TV
SERVICE MANUAL
CHASSIS : MS3553T.PB769

MODEL : 32LJ500B-UB

CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

Pravin Mevada

P/NO : MFL69841001 (1612-REV00)

Collection By Pravin Mevada


CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS ................................................................... 4

SPECIFICATION ...................................................................................... 6

SOFTWARE UPDATE PROCEDURE....................................................... 8

BLOCK DIAGRAM ................................................................................. 10

EXPLODED VIEW .................................................................................. 12

DISASSEMBLE....................................................................................... 13

TROUBLE SHOOTING GUIDE .................................................. APPENDIX

ADJUSTMENT INSTRUCTION ................................................ APPENDIX

Copyright ©2017 LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check. Connect
power line. Use a transformer of adequate power rating as this 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor between
protects the technician from accidents resulting in personal injury a known good earth ground (Water Pipe, Conduit, etc.) and the
from electrical shocks. exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright ©2017 LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright ©2017 LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright ©2017 LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION

NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LED TV used 1) Performance: LGE TV test method followed
MS3553T.PB769 chassis. 2) Demanded other specification
- Safety : CB, IEC specification
- EMC : CE, IEC/CISPR
2. Requirement for Test
Each part is tested as below without special appointment.

1) Temperature: 25 °C ± 5 °C(77 °F ± 9 °F), CST: 40 °C ± 5 °C


2) Relative Humidity: 65 % ± 10 %
3) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
* Standard Voltage of each products is marked by models.
4) Specification and performance of each parts are followed
eac h drawing and s pec ific ation by part number in
accordance with BOM.
5) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


No. Item Specification Remarks
1 Receiving System NTSC-M, ATSC

2 Promramme coverage 1) VHF : 02~13


2) UHF : 14~69
3) DTV : 02-69
4) CATV : US 01~135
5) CADTV : US 01~135
3 Input Voltage AC 120V~, 60Hz

4 Screen Size 32 inch Wide (1366 × 768)


5 Aspect Ratio 16:9
LCM Model No. Panel Model No. Panel Maker Resolution Frame Rate
6 Module
BOEI320WX1-01 HV320WHB-N81 BOE HD 60 Hz
Component & Com- Bottom : CVBS(Y), Pb, Pr
7 Component + AV
posite Input Bottom : Audio L/R
HDMI2 Side
8 HDMI Input
HDMI1 Bottom

9 USB USB Side (USB 2.0)

Copyright ©2017 LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
5. Component Video Input (Y, Cb/Pb, Cr/Pr)
No. Resolution H-freq(kHz) V-freq.(kHz)
1 720*480i 15.73 60.00
2 720*480p 31.50 60.00
3 1440*576i 16.63 50.00
4 720*576p 31.50 50.00
5 1280*720p 37.50 50.00
6 1280*720p 45.00 60.00
7 1920*1080i 28.13 50.00
8 1920*1080i 33.75 60.00
9 1920*1080p 56.25 50.00
10 1920*1080p 67.50 60.00

6. HDMI Input :
No. Resolution H-freq(kHz) V-freq.(kHz)
PC(DVI)
1 720*400 31.469 70
2 640*480 31.469 59.940
3 800*600 37.879 60.310
4 1024*768 48.363 60.000
5 1280*768 47.776 59.870

6 1360*768 47.712 60.015


DTV
1 640*480p 31.47 59.94
2 640*480p 31.5 60.00
3 720*480p 31.47 59.94
4 720*480p 31.5 60.00
5 1280*720p 44.96 59.94
6 1280*720p 45.00 60.00
7 720(1440)*480i 15.73 59.94
8 720(1440)*480i 15.75 60.00
9 720*576p 31.25 50.00
10 1280*720p 37.5 50.00
11 720(1440)*576i 15.63 50.00
12 1920*1080i 28.125 50.00
13 1920*1080i 33.72 59.94
14 1920*1080i 33.75 60.00
15 1920*1080p 26.97 23.976
16 1920*1080p 27.00 24.00
17 1920*1080p 33.716 29.976
18 1920*1080p 33.75 30.00
19 1920*1080p 56.25. 50.00
20 1920*1080p 67.432 59.94
21 1920*1080p 67.50 60.00

Copyright ©2017 LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
SOFTWARE UPDATE PROCEDURE

1. USB Upgrade

1. Place the higher version software in LG_DTV folder in USB root folder, like this.

2. Plug in USB disk, then a notify OSD will be displayed if the software in LG_DTV higher than current software of TV set.

3. Select “YES” button and press “OK” key if you want to update TV software, the update OSD will be displayed.

Copyright ©2017 LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
About the LED flash during software upgrade:
Upgrading:
Red 1000ms Green 1000ms alternates,the TV set will turn to Upgrade succeed or Upgrade Failed status after the upgrading
process.
Upgrade succeed:
Red 250ms Green 250ms alternates, flashing before power off.
Upgrade Failed:
Red 1750ms Green 250ms alternates,flashing before power off.

4. TV set will reboot after update success.

2. AC ON

In order to avoid the software which is on the mainboard can not work normal for current panel,you can upgrade the
correct software through AC ON:
1. Copy the Software Bin to the U-Disk root;
2. Insert the U-Disk to the mainboard USB Port;
3. The AC on,
4. Then the TV will upgrade, and need to reboot after upgrade success.

Upgrading:
Red 1000ms Green 1000ms alternates,the TV set will turn to Upgrade succeed or Upgrade Failed status after the
upgrading process.

Upgrade succeed:
The TV will prompt to restart immediately.After restart, The TV will prompt From what version of the TV will be
prompted to upgrade to what version.

Copyright ©2017 LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
%/2&.',$*5$0
0$,1

SYSTEM FUNCTION BLOCK DIAGRAM

SPI
FLASH

LVDS/miniLVDS

AMP I2S DDR3


TPA5733l 128MB
L USB 2.0

MSD3553
I2C&AGC
VIF
NTSC/ATSC

Optical
HDMI2

IR & KEY

YPBPR CVBS & Audio IN HDMI1

/*(,QWHUQDO8VH2QO\
2017 0
3V3_STB

RT1 RT2

PIN52 M_SCL
M_I2C

PIN51 M_SDA

UT2 UA1
Si2159 TAS5733 LVDS

MSD3553 Add_R 0xC1 Addr 0x56 Add_R


Add_W 0xC0 Add_W

MainBoardPowerTree

PSU
12V 1800mA + Panel Current

800mA(eff=90%)
230mA
5V_STB
800mA 5V_STB 5V_M VCC_DDR MSD3553
1730mA 1230mA
120mAavg
DC-DC D-LDO 230mApeaU k
UL1
MP9495 UD1 1
POW_EN
2000mA 500mA
270mA

3V3_M 270mA
150mA(eff=85%)
D-LDO
UL1
1.15V
MSD3553 Tuner TAS5733
DC-DC 700mA 200mA 68mA
LC2127 UD1 U1
UT2 U1

1000mA 1000mA
TAS5733L 8ohm 5W USB2.0
200mA

3V3_STB 200mA MSD3553


D-LDO 150mA
UL1
U1

TBD VCC-PANEL

POW_EN

/*(,QWHUQDO8VH2QO\
2017 11
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in
the Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

LV1
200

860

540 521
400

500

522

901
AR1 120
A10 700
ARC1

902
%JTBTTFNCMF

1. After Screw Disassemble (Total Screw 11pcs),


please remove B/C from Module

1 1
1
1 1 1

1
1 1
1
1 1 1 1
1 1 1 1 1
1 1 1

2017 3
2. Remove all sort of connetcor.

2017 4 
3. Remove IO COVER&Power core

Power core

IO SIDE

IO BOTTOM

2017 5 
4. Screw and mainboard and tape disassembly

tape

2017
16
5. tape disassembly

2017 7 
2017
8 
. Remove speaker&FFC cable

9 
2017
. Remove IR COVER & vesa mount bracket and screws

screw

IR COVER

2017 20
&RQWHQWVRI6WDQGDUG5HSDLU3URFHVV'HWDLO7HFKQLFDO0DQXDO

No. Error symptom Content Page Remarks


1 Power Supply Trouble No power A1
2 Blurred screen A2-1
3 Display Trouble White screen A2-2
4 Black screen A2-3
5 Audio Trouble No sound A3
6 TV video error A4-1
Function error
7 HDMI,YPbPr,CVBS error A4-2
8 Power circuit diagram A5
9 Power supply Trouble 2 No power A6
10 Power supply for LED drive No backlight A7
13 Appendix: Exchange Module itself (1) Appendix-1
14 Defected Type caused by T-Con/Module Exchange Module itself (2) Appendix-2
15 Appendix : ADJUSTMENT INSTRUCTION ADJUSTMENT Appendix-3

2017 LGE Internal Use Only


Standard Repair Process
Established
Error A1. Power Supply Trouble date 2016.12.31
LED TV symptom
No power Revised date 1/10

ǃPower Supply Trouble


Check Pin1ǃ2 of CNB2 for 12V

N Y

Check if the power


Check power on the TV board.
board is OK?
N Y

Check U2 for 5V_STB , UL1 for


Repair the power board.
3.3V_STB and UD1 for +1.15V_STB

N Y

Repair the abnormal circuit :


1.5V_STB—check U2
Power on , check QM32 for
2. 3.3V_STB—check UL1
5V_M,UL1 for VCC_DDR
3.+1.15V–- check UD1
and peripheral components

N Y

Repair the abnormal circuit :


1.. 5V_M heck power supply ,and
OK
QM32 circuit
2.. CC_DDR–- check UL1

2017 LGE Internal Use Only


6WDQGDUG5HSDLU3URFHVV

(VWDEOLVKHG
(UURU A2-1 Display Trouble GDWH 61231
/('79 V\PSWRP
Blurred screen 5HYLVHGGDWH 0

ǃDisplay Trouble˄blurred screen˅


blurred screen

Check if the cable is correct


and connected tightly

N Y

Change the cable


Check if the panel is OK
for panel

N
Y

Check if the output circuit from


Change panel U1(MSD3553)
to the jack is normal

N
Y

Software error or
Repair this circuit
U1(MSD3553) damage

2017 LGE Internal Use Only


Standard Repair Process
Established
Error A2-2 Display Trouble date 2016. 12.31
LED TV symptom
White screen Revised date 3/10

ǃDisplay Trouble ˄white screen˅


White screen

Check if the voltage of panel power


supply is normal(depend on panel)

N Y

Check the circuit of QM1 Check output signal


from U1(MSD3553)

N Y

Change the panel


Change U1(MSD3553)
or the cable to panel

2017 LGE Internal Use Only


Standard Repair Process
Established
Error A2-3 Display Trouble date 2016. 12.31
LED TV symptom
Black screen Revised date 4/10

ǃDisplay Trouble˄black screen˅


Black screen

Check if the control circuit


between PWM_DIM and
PWM/ADJ is normal ?

N Y

Check if the power supply


Repair the circuit for inverter is normal?
Check the inverter board

2017 LGE Internal Use Only


6WDQGDUG5HSDLU3URFHVV

A3 Audio Trouble (VWDEOLVKHG


(UURU GDWH 61231
/('79 V\PSWRP
No sound 5HYLVHGGDWH 5/10

ǃAudio Trouble˄No sound)


No sound

Check the AMP power

N Y

Check if PIN24 &PIN31 of the AMP


Check the power supply circuit
chip voltage is normal

N
Y

Check the control circuit Check the input signal

N
Y

Check the circuit from U1


Check the output signal
to AMP

N
Y

Check the circuit between output jack


Check the circuit from AMP to the jack
and AMP chip, Change AMP chip

2017 LGE Internal Use Only


Standard Repair Process

Established
Error A4-1 Function error date 201. .
LED TV symptom
TV video error Revised date 6/1

6ǃFunction Trouble˄TV video˅


TV can’t search any
channel/no picture

Check input RF signal

N Y

Check the RF source Check tuner power

N
Y

Check power supply circuit Check if IIC work

N Y

Check IIC circuit Check IFP/IFN output signal

Y
N

Check tuner and Check the circuit from


peripheral components tuner to U1(MSD3553)

2017 LGE Internal Use Only


Standard Repair Process
(VWDEOLVKHG
(UURU A4-2 Function error GDWH 61231
/('79 V\PSWRP
HDMI,YPbPr,CVBS error 5HYLVHGGDWH 0

7ǃFunction Trouble˄HDMIǃYPbPrǃCVBS˅

HDMI , YPbPr , CVBS

Check the signal at the jack

N Y

Check the signal on the


Check the external source
Corresponding of U1

N Y

Check the circuit from jack to Change U1(MSD3553)


U1(MSD3553)

2017 LGE Internal Use Only


6WDQGDUG5HSDLU3URFHVV
(VWDEOLVKHG
(UURU A5 Power circuit diagram GDWH 61231
/('79 V\PSWRP
5HYLVHGGDWH 0

ǃPower circuit diagram


19V/24V/
AC EMI Output
Rectifie 32V/50V
input filter filter
output

AC/DC Output
Power convertor filter power amplifierǃ
12V The main ICǃ
output Screen voltage
and so on

Feed
back

19V/24V/
LED driver
32V/50V LED
output

VCC_Panel
PWM_DIM

2017 LGE Internal Use Only


Standard Repair Process
(VWDEOLVKHG
(UURU A6 Power supply Trouble 2 GDWH 61231
/('79 V\PSWRP
No power 5HYLVHGGDWH 0

9ǃPower Supply Trouble 2

Non output, IR indicator light slake

Y Check if 12Vǃ19V˄24V/
32V/50V˅ output normal
N
Y Check the power Y
Check if FB 1 Open components Change damaged
damage or not components
N

Check EMI open or L N short Y Change short


components

N Check if EB1 voltage


about ¥2Vac

Y
Check if RB100, Y
Check if UB101 PIN5 N Change damage
RB101,RB102
voltage is about 15V resistors
open
Go to
check Y N
Main
board Check the rectifier
Check if output short Change
function UB101

2017 LGE Internal Use Only


Standard Repair Process
A7 Power supply for LED drive (VWDEOLVKHG
(UURU GDWH 61231
/('79 V\PSWRP
No backlight 5HYLVHGGDWH 0

10ǃPower supply for LED drive

IR indicator light
up but backlight slake

Y Check if LED output cable


is connect correction
N
N
Check PWM_DIM Control signal

Y
Y Increase
Check if Y check is part of check is all of brightness/check
LED output the brightness is the brightness is if Sampling
short/open in dim status in dim status resistor is right
N
Check if UB801 PIN1
voltage is about 12V
Y
Y
N
Check QB801/DB801
damage or not

Remove Y
Correct Check
short/open Main
the LED
status Change board
cable Change UB801
QB801/DB801 function

2017 LGE Internal Use Only


Appendix : Exchange the Module (1)

Press damage Crosstalk Press damage

Crosstalk Press damage

Un-repairable Cases
In this case please exchange the module.

2017 LGE Internal Use Only


$SSHQGL[([FKDQJHWKH0RGXOH 

9HUWLFDO%ORFN 9HUWLFDO/LQH 9HUWLFDO%ORFN


6RXUFH7$%,&'HIHFW 6RXUFH7$%,&'HIHFW 6RXUFH7$%,&'HIHFW

+RUL]RQWDO%ORFN +RUL]RQWDO%ORFN +RUL]RQWDOOLQH


*DWH7$%,&'HIHFW *DWH7$%,&'HIHFW
*DWH7$%,&'HIHFW *DWH7$%,&'HIHFW *DWH7$%,&'HIHFW

8QUHSDLUDEOH&DVHV 
,QWKLVFDVHSOHDVHH[FKDQJHWKHPRGXOH

+RUL]RQWDO%ORFN
*DWH7$%,&'HIHFW
*DWH7$%,&'HIHFW

2017 LGE Internal Use Only


Appendix : ADJUSTMENT INSTRUCTION

How to enter factory mode


Press “SETTING+1+1+4+7” key to enter Factory Settings OSD.

1. FACTORY MAIN MENU


0) SHIPPING INIT: System initialization, for the Machine factory reset
1) AGING MODE: TV aging mode switch
2) ADC ADJUST: Change ADC parameters (Don’t touch)
3) PICTURE SETTING: Setting about picture(Don’t touch)
4) SOUND SETTING: Change sound setting (Don’t touch)
5) GENNERAL SETTING: General setting
7) PANEL SETTING: Change panel parameters (Don’t touch)
8) EMC SETTING: Some settings may affect EMC (Don’t touch)
9) SYSTEM INFO: System parameter
10) BOARD INIT: Factory reset (Don’t touch)
11) SW UPGRADE: Software upgrade
13) LG SYSTEM INFO: System parameter for LGE(Detail -> 2)
14) LG EZ ADJUST: LG EZ adjust(Detail -> 3)

Bin Name:the name of current bin name


Soft Version:the version of the current soft
Main board:the type of the main board
Checksum:the checksum
Build Time:the time of building

2017 LGE Internal Use Only


Appendix : ADJUSTMENT INSTRUCTION

2. LG SYSTEM INFO

LG SYSTEM INFO
Display some system parameters, no adjustable items

2017 LGE Internal Use Only


Appendix : ADJUSTMENT INSTRUCTION

3 LG EZ
. ADJUST
Area Option: Select Area USA/Mexico/Canada

2017 LGE Internal Use Only


Appendix : ADJUSTMENT INSTRUCTION

Output Operation Guide

SHIPPING INIT: Press Right key to execute TV initialization, TV will be reset.

2017 LGE Internal Use Only

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