Duties of a burner for firing a rotary kiln
• high functionality and availability
• variable flame setting even in case of
a high portion of substitute fuel
• lowering the heat consumption
• reducing the primary air portion
• reducing the specific waste-gas quantity
In other words – we aim at cutting cost
operating and maintenance cost
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The
PYRO-JET®- burner
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The PYRO – JET® - burner cuts cost !
( patented jet – air – nozzles )
Secondary air approx. 93 %
Cooling air approx. 1 %
Jet – air approx. 1,6 %
Conveying air for
pulverized coal approx. 2 %
Swirl air approx. 2,4 %
Oil - burner
Ignition - burner
1. No more than 7%
primary air required
2. Dp jet air 900 mbar
3. Dp swirl air 160 mbar
4. variable flame shape
5. reduced fuel consumption
6. reduced waste-gas quantity
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Conventional PYRO JET burner
Jet - air - nozzle
Oil-gun nozzle
Swirl air nozzle
Ring - nozzle for
pulverized coal Z
X
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PYRO JET burner for petroleum coke and anthracite
Jet air nozzle
Z
X
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PYRO JET burner for coal, gas and oil
Gas ignition burner
Jet air nozzle
Oil-gun nozzle
Gas nozzle
Swirl air nozzle
Ring - nozzle for
pulverized coal
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PYRO JET burner designed as multi-channel burner
for various substitute fuels
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1. jet air nozzles
1
2. pulverized coal /
6 animal meal
3. swirl air nozzle
2 4. plastics chips and paper
5. sawdust / wooden dust
6. Solvents
7 7. waste oil
3
8. animal fat
4 8
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PYRO JET burner – showing the different channels
Cooling air approx. 1%
Jet air approx. 1.6%
Conveying air for
pulverized coal approx. 2%
Swirl air approx. 2.4%
Oil burner
No more than 7% primary air
but up to 93% secondary air
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The PYRO JET burner
not only fulfills your requirements –
it will go beyond your expectations!
• universal applicability of all fuels
• excellent flame shape adjustability thanks
to intense mixing of fuel and hot secondary air
• primary air portion reduced down to 7%
• heat consumption lowered by
approx. 10 kJ/kgclinker for each 1% primary air
• optimal combustion of fuel characterized
by low content of volatiles
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PYRO JET burner for coal and fuel oil
with a firing - capacity of 483 GJ/h
A PYRO – JET® - burner
B Jet – air
C Swirl – air
D pulverized coal
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KHD burners – technical development, advance and success
KHD burners have been used as early
as at the beginning of the sixties!
Since 1980 more than
500 PYRO JET burners have been
practically applied in countries
all over the world !
7 PYRO JET burners have already
been sold in the first 2 month of 2003
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Capital outlay involved in a PYRO JET burner
Saving of primary air 4,50%
Heat saving per 1% 10,00 KJ/Kg
Total heat saving 45,00 KJ/Kg
Clinker production rate 3.000 t/d
Calorific value 21 MJ/Kg
Days of production 300 d/year
Fuel saving / year 1.929 t
Cost per ton 55 €
Total saving 106.071 €
Capital outlay 150.000 €
Pay-off period 1,41 years
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