SPM15-BPT-002-1_EN

Parts & Components Manual

SPM15 Semi-electric Stacker

Date：2012.08
 TABLE OF CONTENTS

Fig.1 Portable Double Mast ........................................................................................................................... 2

Fig.2 Stationary Double Mast ........................................................................................................................ 4
Fig.3 All Free Lifting Mast ............................................................................................................................ 6
Fig.4 Portable Single Mast ............................................................................................................................. 8
Fig.5 Stationary Single Mast ........................................................................................................................ 10
Fig.6 Big Wheel Assembly........................................................................................................................... 12
Fig.7 Front Wheel Assembly ........................................................................................................................ 13
Fig.8 Inner Mast ........................................................................................................................................... 14
Fig.9 All Free Lifting Inner Mast ................................................................................................................. 16
Fig.10 Steering Operating System................................................................................................................ 17
Fig.11 Stationary Pallet Frame ..................................................................................................................... 20
Fig.12 Stationary All Free Lifting Pallet Frame ........................................................................................... 21
Fig.13 Portable Pallet Frame ........................................................................................................................ 22
Fig.14 Hydraulic System .............................................................................................................................. 23
Fig.15 All Free Lifting Hydraulic System.................................................................................................... 25
Fig.16 All Free Lifting Cylinder .................................................................................................................. 27
Fig.17 Distribution Box Components .......................................................................................................... 29
Fig.18 Pump Station Components ................................................................................................................ 31

1
Fig.1 Portable Double Mast

2
Fig.1 Parts List of Portable Double Mast

No. Code number Item Quantity Remarks

2530501023 2500
1 2530501024 Mast 1 3000
2530501025 3500
2 0000025005 Flat washer 8 4
3 0000025004 Spring washer 8 4
4 0000024086 Hex nut M8 4
5 0000023487 Screw M8x35 6
6 2500507003 Hinge pin 2
7 2530504007 Wheel seat 2
8 2530511004 Guide wheel 2
9 0000026034 Circlip for shaft12 2
10 0000023495 Bolt M10x40 1
11 2530202002 Cylinder hoop 1
12 0000024091 Hex nut M10 1
13 0000025065 Spring washer 10 1
14 0000024092 Cap nut M8 2
2530503006 2500
15 2530503007 Protection plate 1 3000
2530503010 3500
16 0000023488 Screw M6x16 4
17 0000025007 Flat washer 6 4
18 2210618001 Rubber cushion 4
□,1 2500500009 Front wheel assembly 2
□,2 2500500007 Big wheel assembly 1

3
Fig.2 Stationary Double Mast

4
Fig.2 Parts List of Stationary Double Mast

No. Code number Item Quantity Remarks

2530501017
2500
2530501041
2530501018
1 Mast 1 3000
2530501042
2530501019
3500
2530501043
2 0000025005 Flat washer 8 4
3 0000025004 Spring washer 8 4
4 0000024086 Hex nut M8 4
5 0000023487 Screw M8x35 6
6 2500507003 Hinge pin 2
7 2530504007 Wheel seat 2
8 2530511004 Guide wheel 2
9 0000026034 Circlip for shaft 12 2
10 0000023495 Bolt M10x40 1
11 2530202002 Cylinder hoop 1
12 0000024091 Hex nut M10 1
13 0000025065 Spring washer 10 1
14 0000024092 Cap nut M8 2
2530503003 2500
15 2530503004 Protection plate 1 3000
2530503009 3500
16 0000023488 Screw M6x16 4
17 0000025007 Flat washer 6 4
18 2210618001 Rubber cushion 4
□,1 2500500009 Front wheel assembly 2
□,2 2500500007 Big wheel assembly 1

5
Fig.3 All Free Lifting Mast

6
Fig.3 Parts List of All Free Lifting Mast

No. Code number Item Quantity Remarks

2530501030
2900
2530501045
1 Mast(All free) 1
2530501031
2500
2530501046
2 0000025005 Flat washer 8 4
3 0000025004 Spring washer 8 4
4 0000024086 Hex nut M8 4
5 0000023487 Screw M8x35 6
6 2500507003 Hinge pin 2
7 2530504007 Wheel seat 2
8 2530511004 Guide wheel 2
9 0000026034 Circlip for shaft 12 2
2530503004 2900
10 Protection plate 1
2530503003 2500
11 0000023488 Screw M6x16 6
12 0000025007 Flat washer 6 6
13 2210618001 Rubber cushion 6
□,1 2500500009 Front wheel assembly 2
□,2 2500500007 Big wheel assembly 1

7
Fig.4 Portable Single Mast

8
Fig.4 Parts List of Portable Single Mast

No. Code number Item Quantity Remarks

1 2530501034 Single mast 1 1600
2 0000023495 Bolt M10x40 1
3 2530202002 Cylinder hoop 1
4 0000024091 Hex nut M10 1
5 0000025065 Spring washer 10 1
6 0000023013 Screw M8x16 1
7 2530502004 Footstock 1
8 0000026002 Circlip for hole 52 2
9 0000027011 Bearing 6205 2
10 2530502003 Chain wheel 2
11 0000026013 Circlip for shaft 25 2
12 0000029300 Chain 12A-1（65 joint） 2
13 2500502007 Chain rod 2
14 0000028076 Cotter pin 2x25 2
15 0000024087 Hex nut M14 4
16 2530503002 Protection plate 1
17 0000023488 Screw M10x16 6
18 0000025007 Flat washer 6 6
19 2210618001 Rubber cushion 6
20 0000024092 Cap nut M8 2
21 0000024086 Hex nut M8 2
□,1 2500500009 Front wheel assembly 2
□,2 2500500007 Big wheel assembly 1

9
Fig.5 Stationary Single Mast

10
Fig.5 Parts List of Stationary Single Mast

No. Code number Item Quantity Remarks

2530501029 Single mast
1 1 1600
2530501044
2 0000023495 Bolt M10x40 1
3 2530202002 Cylinder hoop 1
4 0000024091 Hex nut M10 1
5 0000025065 Spring washer10 1
6 0000023013 Screw M8x16 1
7 2530502004 Footstock 1
8 0000026002 Circlip for hole 52 2
9 0000027011 Bearing 6205 2
10 2530502003 Chain wheel 2
11 0000026013 Circlip for shaft 25 2
12 0000029300 Chain 12A-1（65 joint） 2
13 2500502007 Chain rod 2
14 0000028076 Cotter pin 2x25 2
15 0000024087 Hex nut M14 4
16 2530503001 Protection plate 1
17 0000023488 Screw M6x16 6
18 0000025007 Flat washer 6 6
19 2210618001 Rubber cushion 6
20 0000024092 Cap nut M8 2
21 0000024086 Hex nut M8 2
□,1 2500500009 Front wheel assembly 2
□,2 2500500007 Big wheel assembly 1

11
Fig.6 Big Wheel Assembly

Fig.6 Parts List of Big Wheel Assembly

No. Code number Item Quantity Remarks

1 1010530001 Angled grease cup 6 1
2 2500507001 Big wheel shaft 1
3 0000027107 Bearing 62042Z 2
2500516001 Big wheel φ180x50 White
2530516001 Big wheel φ180x50 Black
4 1
2800116001 PU Big wheel φ180x50 Red
2530516003 PU Big wheel φ180x50 Yellow
5 0000023484 Sunk screw M6x10 4
6 2500504002 Safety damper 1
7 2500501012 Driven wheel frame 1
8 2500525002 Washer 1
9 0000024085 Lock nut M12 1
10 0000027066 Roller bearing 30206 1
11 0000030026 Greasing cup M8x1 1
12 0000027012 Bearing 6206 1
13 2500502006 Gland 1
14 0000023867 Sunk nut M10x20 1
15 2500502010 Washer 1

12
Fig.7 Front Wheel Assembly

Fig.7 Parts List of Front Wheel Assembly

No. Code number Item Quantity Remarks

2500516002 Pinion φ74X70
1 2520500003 PU Pinionφ74X70 2 Red
2530516004 PU Pinionφ74X70 Yellow
2 2000407001 Pinion shaft 2
3 0000027107 Bearing 62042Z 4
4 2000405002 Linking board 2
Quantity,
5 1000525001 Spacer specification
optional
Elastic cylindrical pin
6 0000028009 4
5x35

13
Fig.8 Inner Mast

14
Fig.8 Parts List of Inner Mast

No. Code number Item Quantity Remarks

2500
2530501026
Portable
3000
2530501027
Portable
3500
2530501028
Portable
1 Inner mast 1
2500
2530501020
Stationary
3000
2530501021
Stationary
3500
2530501022
Stationary
2 0000023013 Screw M8x16 1
3 0000026002 Circlip for hole 52 2
4 0000027011 Bearing 6205 2
5 2530502003 Chain wheel 2
6 0000026013 Circlip for shaft 25 2
2500
0000029267 Chain 12A-1（91 joint）
Stationary
2500
0000029279 Chain 12A-1（93 joint）
Portable
3000
0000029266 Chain 12A-1（105 joint）
Stationary
7 2
3000
0000029303 Chain 12A-1（107 joint）
Portable
3500
0000029271 Chain 12A-1（119 joint）
Stationary
3500
0000029180 Chain 12A-1（117 joint）
Portable
8 2500502007 Chain rod 2
9 0000028076 Cotter pin 2x25 2
10 0000024087 Hex nut M14 4
2530504008 Stationary
11 Pull rod 1
2530504009 Portable
12 0000023483 Screw M10x20 2
13 0000027012 Bearing 6206 4
2530411001 Roller 2 φ76.5
14
2530411002 Roller 2 φ78
15 0000026008 Circlip for shaft 30 4
16 2500525001 Helical washer 4
17 2500502003 Side cushion block 4

15
Fig.9 All Free Lifting Inner Mast

Fig.9 Parts List of All Free Lifting Inner Mast

No. Code number Item Quantity Remarks

2530501032 2900
1 Inner mast(All free) 1
2530501033 2500
2 0000026008 Circlip for shaft 30 4
3 0000027012 Bearing 6206 4
2530411001 Roller 2 φ76.5
4
2530411002 Roller 2 φ78
5 2500525001 Helical washer 4
6 2500502003 Side cushion block 4

16
Fig.10 Steering Operating System

17
Fig.10 Parts List of Steering Operating System

No. Code number Item Quantity Remarks

1 2530100002 Handle 1
2 2530102001 Air spring seat 1
3 2530121001 Air spring(handle) 1
4 0000023280 Screw M5X10 1
Handgrip rotating
5 2530103001 1
seat cover
6 0000026051 Circlip 8 1
7 2530107002 Air spring shaft 1
Handle connection
8 2530101001 1
seat
9 0000023511 Set screw M5x12 1
10 2530107001 Handle lever 1
11 0000023867 Sunk screw M10x20 1
12 2500502006 Gland 1
13 0000027012 Bearing 6206 1
14 0000030026 Greasing cup M8x1 1
15 0000027066 Roller bearing 30206 1
16 2500125002 Washer 1
2500516001 Big wheelφ180x50
2800116001 PU Big wheel
17 1
2530516003 PU Big wheel(Yellow)
2530516002 PU Big wheel(Black)
18 0000027107 Bearing 62042Z 2
19 2500109002 Steering chain wheel 1
20 2500100003 Tension screw 2
21 2500507001 Big wheel shaft 1
22 1010530001 Angled grease cup 6 1
23 2500525002 Washer 1
24 0000024085 Lock nut M12 1
25 0000023484 Sunk screw M6x10 4
26 2500504002 Safety damper 1
27 2500501011 Braking wheel frame 1
28 0000026034 Circlip for shaft 12 1
29 2500507002 Hinge pin 1
30 2500505001 Brake block 1
31 2500531001 Spring 1

18
32 2500523002 Push rod screw 1
33 2500505002 Cam footpedal 1
34 0000024095 Lock nut M18x1.5 1
35 0000025104 Flat washer 18 1
36 2500109001 Steering chain wheel 1
37 0000029274 Roller drive chain（08B） 2
38 2500125001 Washer 1
39 0000036010 Flat pin C6X6 2
40 0000027011 Bearing 6205 1
41 0000027069 Roller bearing 30205 1
42 2500502010 Washer 1

19
Fig.11 Stationary Pallet Frame

Fig.11 Parts List of Stationary Pallet Frame

No. Code number Item Quantity Remarks

1100 for
2530401007
Pallet frame 1 double mast
2530401016 1150
1
1100 for
2530401010
Pallet frame 1 single mast
2530401017 1150
Circlip for shaft
2 0000026008 4
30
3 0000027012 Bearing 6206 4
2530411001 Roller 2 φ76.5
4
2530411002 Roller 2 φ78
5 2500525001 Helical washer 4
Side cushion
6 2500502003 4
block

20
Fig.12 Stationary All Free Lifting Pallet Frame

Fig.12 Parts List of Stationary All Free Lifting Pallet Frame

No. Code number Item Quantity Remarks

2530401013 1100
1 Pallet frame 1
2530401018 1150
Circlip for shaft
2 0000026008 4
30
3 0000027012 Bearing 6206 4
2530411001 Roller 2 φ76.5
4
2530411002 Roller 2 φ78
5 2500525001 Helical washer 4
Side cushion
6 2500502003 4
block

21
Fig.13 Portable Pallet Frame

Fig.13 Parts List of Portable Pallet Frame

No. Code number Item Quantity Remarks

2530401008 Pallet frame For double mast
1 1
2530401011 Pallet frame For single mast
2 0000026008 Circlip for shaft 30 4
3 0000027012 Bearing 6206 4
2530411001 Roller 2 φ76.5
4
2530411002 Roller 2 φ78
5 2500525001 Helical washer 4
6 2500502003 Side cushion block 4
7 0000026045 Circlip for shaft 38 2
8 2530507002 Long shaft 1
2530401009 900 for double mast
2530401022 Fork 2 1100
2530401023 1150
9
2530401012 900 for single mast
2530401024 Fork 2 1100
2530401025 1150

22
Fig.14 Hydraulic System

23
Fig.14 Parts List of Hydraulic System

No. Code number Item Quantity Remarks

1 0000022162 Dust ring 45x53x5 1
2 2530202004 Shielding cover 1
3 0000023502 Set screw M6X6 1
4 2530202003 Guide sleeve 1
2530207001 2500
2530207002 3000
5 Piston rod 1
2530207003 1600
2530207004 3500
6 2530202005 Piston Ф60 1
7 0000022164 O-ring 30x3.1 2
8 0000022163 O-ring 60x3.1 1
Support ring for hole
9 2530202006 1
60x10x2
10 0000022165 Y- ring 60*50*6 1
11 0000025094 Spring washer 24 1
12 0000024072 Hex nut M24X1.5 1
2530208001 2500
2530208002 3000
13 Cylinder body 1
2530208003 1600
2530208004 3500
14 0000037028 Steel ball 18 1
15 0000022118 O-ring 18x2.4 1
16 2520200004 Speed control valve 1
17 0000022051 Washer assembly 16 1
18 2520202007 Bend (1) 1
19 2530217001 High pressure oil pipe 1
20 2530217002 Oil pipe bolt 1
21 0000022051 Washer assembly 16 2
Pump station
22 2530200002 1
12V-1.5kw-2.3CC
2530200003 2500
2530200004 3000
□,1 Cylinder assembly 1
2530200005 1600
2530200006 3500

24
Fig.15 All Free Lifting Hydraulic System

25
Fig.15 Parts List of All Free Lifting Hydraulic System

No. Code number Item Quantity Remarks

Pump station
1 2530200002 1
12V-1.6kw-2.1CC
2 0000022051 Washer assembly 16 1
Right angle adjustable
3 0000017004 adapter 1
JTJ10-G3/8-M18X1.5
4 0000022129 O-ring 13X1.9 5
5 2530217003 High pressure oil pipe 1
6 2530217004 Three-way joint 1
2530200007 2900
7 (All free) Cylinder 2
2530200008 2500
2000317006 High pressure oil pipe L2190 2900
8 1
2530217005 High pressure oil pipe L1940 2500
9 0000024009 Hex nut M16 4
10 0000024010 Thin nut M16 4
11 2000312001 Chain rod 4
Heavy plate link chain
0000029214 2 2900
LH1234/60 joint
12
Heavy plate link chain
0000029215 2 2500
LH1234/57 joint
13 2000307001 Chain hinge pin 4
14 0000028117 Cotter pin 2x18 8
15 0000028011 Cotter pin 3x40 6
16 0000025099 Conical washer 16 2
17 0000025098 Spherical washer 16 2
18 0000023013 Screw M8x16 6
19 0000025004 Spring washer 8 4
2530204001 2900
20 Support（1） 1
2530204003 2500
21 2000107001 Chain wheel shaft 2
22 2000302006 Washer 38X28X2 4
23 0000027011 Bearing 6205 4
24 2000310001 Chain wheel 2
25 0000026003 Circlip for shaft 20 1
26 2000310002 Pulley wheel 1
27 0000025092 Flat washer 20 2
28 2000301002 Pulley wheel frame 1
29 2000305001 Chain wheel frame 2
30 0000023608 Screw M12X20 2
2530204002 2900
31 Support（2） 1
2530204004 2500

26
Fig.16 All Free Lifting Cylinder

27
Fig.16 Parts List of All Free Lifting Cylinder

No. Code number Item Quantity Remarks

1 2000322001 Dust ring 40X48-5/6.5 1
2 2530202007 End cover 1
3 0000023486 Screw M8x10 1
4 0000022026 Washer assembly 8 1
Support ring for shaft
5 2000322002 1
40X10-2
6 2530201001 Pull rod seat 1
2530208005 2900
7 Cylinder body 1
2530208006 2500
8 2000337001 Safety stop valve 1
9 0000022051 Washer assembly 16 1
10 2000317003 Direct joint 1
Y-type sealing ring for shaft
11 2040322009 1
56x45-7
12 2530202008 Piston 1
Support ring for hole
13 2260313001 1
56x15-2
14 0000022166 O-type sealing ring 56x3.1 1
15 2530202009 Spacer sleeve 1
2530207005 2900
16 Piston rod 1
2530207006 2500

28
Fig.17 Distribution Box Components

29
Fig.17 Distribution Box Components

No. Code number Item Quantity Remarks

1 2530303002 Electrical box 1
2 2210418003 Sheath 1
3 2240434001 DC power switch ZDK31-250 1
Coulombmeter 12V
4 2530334003 1
BI1201A(B)
5 1010434015 Key 1
6 2530334002 Key switch LKS-101A 1
Double-end spring plug
1010434009
3x0.75（Australian）
Double-end spring plug
1010434011
3x0.75（English）
Double-end spring plug
1010434012
3x0.75（European）
Double-end spring plug
7 1010434013 1
3x0.75（Italian）
Double-end spring plug
1010434014
3x0.75（Swedish）
Double-end spring plug
2530334005
3x0.75（American）
Double-end spring plug
1010434023
3x0.75（Asian）
8 0000023512 Screw M6x10 4
9 0000025007 Flat washer 6 4
10 2530304001 Battery presure plate 1
11 0000023013 Screw M8x16 2
12 0000025004 Spring washer 8 2
13 2530332001 Battery 12V150AH 1
2530320001 Charger 12V/20A 230V
14 1
2530320002 QQE240-5CH20-26-A 115V
15 0000023483 Screw M10x20 2
16 0000025065 Spring washer 10 2
17 0000025106 Flat washer 10 2
18 2530333001 SPM harness 1
19 2530334004 Protection module BD-V-12 1
20 0000023052 Screw M4x8 2
21 0000023512 Screw M6x10 4
22 1000434007 Fuse seat SYY 1
23 1020434001 Bolted fuse 200A 1
24 0000023126 Screw M5x12 2
25 2500334006 Fuse tube 6x30 6A 1

30
Fig.18 Pump Station Components

Fig.18 Pump Station Components

No. Code number Item Specification Quantity Remarks

1 2500237006 Oil tank TS120D300 1
2 2500217001 Oil suction pipe FB03B 1 with strainer
strainer
3 2500237001 Gear pump CBK-F120 1 with bolt

4 2500222001 O-ring 112*4 1

5 2500215001 Flow control valve RPCV-02 1
6 2500237002 Joint FVC06 1
7 2530237011 Center valve block CMB2 1
8 2530337012 Solenoid valve SCV-012E 1
9 2500235002 Overflow valve RV-03 1
10 2500235003 Check valve CV-O1 1
11 900002213 Hand valve MV-03 1
12 2500214001 Upper micro switch UMS 1
关
13 2500214002 Under micro switch DMS 1
14 2500214003 Starting switch DK0212 1
15 2500237004 Motor MD12160 1
16 2500237005 Oil tank cover FC04 1
17 2530337014 Carbon brush 1

31