NASSER S. AL-HAJRI CORPORATION INGH | es tenurarerineny cusan rusts projeer DOCUMENT REVIEW COVER SHEET ti ll ‘CONTRACT NO:10100-25320 BBINO:10-00742-0005 1 0006 one Quauiry common emer peace me Sete eeened ences oa resonant cts Doe nem eeceeecoean ae SIBCOHETRACTOR DOE PEVEW STATUS LOMTRACTOREOHTAN) i = Es [a cm trrooretraeer soci ee ee eres ener 3 een nena |. rn ea ROD a — eee ere SoS = = oe oe = = 20 [Ww & | emia’ | Frtpronl | oeASiROY | SoDK AUS || AASOBOU | oes nie |r| cos norm sox ese sone 01 [aee18 | RerApront | fey bevin | BOOK Aimee | AASDOICUT oti | ocAe torres [27 os va spores] FAAsDovcul Town | Dae | ewonformne| Pepwoity | Cheiesty | Rovereddy REVISION HISTORYang uo} 2 Spe pu peusanse 2 jeu uous oma] 2 1 fanny pu ns Cap pou og ite susan onan fy Irie one HS) ea (ou) manyssvanaassyneat/tooavavianesDoe. No. :NSHL.RCF-PRO.PLON, Rev.05 RAS TANURA REFINERY CLEAN FUELS PROJECT NSH ‘QUALITY CONTROL PROCEDURE FOR PIPING CONTRACT NO : 10100-25320 ‘TABLE OF CONTENTS SL.No,_Deseription Page No 4. PURPOSE 2 2. score 2 DEFINITIONS 2 4, REFERENCES 3 RESPONSIBILITIES. 3 GENERAL REQUIREMENTS (CLEANING AND FLUSHING OF PLANT PIPING SYSTEMS. 1 QUALITY AND INSPECTION REQUIREMENTS 8 9. ATTACHMENTS ° Page of 17No: NSHACE.PRO.PLON, Revs ‘RAS TANURA REFINERY CLEAN FUELS PROJECT NSH ‘QUALITY CONTROL PROCEDURE FOR PIPING CONTRACT NO : 10100-25320 ‘args 1.0 PURPOSE, ‘This quality procedure describes the minimum quality requirements to ensure that piping internal cleaning activites are performed in accordance with the applicable Saudi Aramco requirements and relevant international codes. 20 SCOPE ‘The scope ofthis procedure isto establish the internal cleanliness of pipes, piping components or piping spools before releasing from fabrication shop, prior to erection/nstallation at site and prior to pressure testing of piping systems at Ras Tanura Refinery Clean Fuels Project. 30 DEFINITIONS: SUB-CONTRACTOR Ras Tanura Refinery Clean Fuels Project. Saudi Aramco (SA) ‘Teenicas Reunidas Saudi (TRS) [Nasser S. Al Hajei Corporation (NSH) SAES. Saudi Aramco Engineering Standard SAEP Saudi Aramco Engineering Procedure sac ‘Saudi Aramco Inspection Checklist SATIP Saudi Aramco Typical Inspection Plan SATR Saudi Aramco Test Report mp Inspection and Test Plan ace Quality Control Procedure PASB Pressurized Air Shock Blowing, HSSE Health, Safety, Security and Environment. Page? 0f17HRCF-PRO-PL.O1, Rev.03, ‘RAS TANURA REFINERY CLEAN FUELS PROJECT a cournoanncrrmne 7 a aac i ‘CONTRACT NO : 10100-25320 oS seqyesggayions | "ommrit 4.0 REFERENCES SAES-L-150 SAES-L-350 SAES-L-100 SAEP-388 SAEP-327 SABS-A-004 SAES-A.007 O1-SAMSS-010, Schedule *Q" ASME B313 NSH-RCF-PQP.QC-001 NSH-RCF-PRO-PI-O] NSH-RCF-PRO-GE-002 Pressure Testing of Plant Piping and Pipelines Construction of Plant Piping Applicable Codes & Standards for Pressure Piping Systems (Cleaning of Pipetines Disposal of Wastewater from Cleaning, Flushing and Dewatering Pipelines and Vessels General Requirements for Pressure Testing Hydrostatic Testing Fluids and Lay-Up Procedures ‘Shop Fabricated Piping Contractor's Quality Requirements Process Piping Project Quality Plan Procedure for Piping Field Fabrication and Material Handling, Storage and Preservation Procedure 10100-00-090-PD-0002, Rev-01 : Site Quality Plan 10100-00-090-PD.0008, Rev-00 : Quality Requirements for Sub-Contractors 10100-00-161-PD.0004, Rev-00- : Piping Cleaning Procedure [Equipments tobe used in flushing and internal cleaning are Pump & Compressor. 5.0 RESPONSIBILITIES SL. Project Manager shall be responsible forthe overall implementation ofthe company safety & quality plan and ensure efficient execution piping internal cleaning activities in accordance with project specification and this procedure 52 QC Manager shall be responsible for ensuring all piping intemal cleaning activities are carried out & documented as per the project quality plan, project specifications, and the approved quality contol procedures. Page 30f 17No. :NSH.RCF-PRO.PLOF, Revo RAS TANURA REFINERY CLEAN FUELS PROJECT NSH | @7eetaresnrors ti | (CONTRACT NO : 10100-25320 wecragsayons [Samat 53 Construction Manager shall be responsible forthe proper implementation of quality and 54 55 56 87 58 safety in piping intemal cleaning activities pertaining to this project, Piping Manager shall be responsible to ensure the piping intemal cleaning activites sre ceartied out as per the approved procedure. He shall allocate the job to the piping superintendents and have close co-ordination with project quality control department at all stages of work. Pi ‘and controlling the works. Superintendent shall plan the daily work schedule, the job to concerned Supervisors “He shall be responsible forthe overall implementation of quality and safety in piping internal cleaning activities. Piping Supervisor shall be responsible to ensure the safe and efficient working environment that the safety and quality are maintained by their subordinates. ‘They are also responsible to guide and ensure the proper materials & tools are being used and the proper procedure is being followed for piping internal cleaning activites, QC Supervisor shall be responsible to monitor all QC activities and ensuring that all activities & inspections ae performed in proper method and timely manner. Responsible to make sure that the piping internal cleaning activites are performed as per the approved procedure and to ensure the required inspections are performed & documented as per the requirements Pi {intemal cleaning activites durin fabrication end erection/installation activities. Shall be responsible to make sure that all the crew members are following project Inspector shall be responsible for proper inspeetion and documentation of piping requirements and piping internal cleaning is performed and documented as per the requirements Page of 17oe. No: NSHRCF-PRO-PLONS, Rov. ere camammmestirsemr" | sy a INTERNAL CLEANING -aaee CCONTRACTINO : 10100-25320 ae | ee 60 GENERAL REQUIREMENTS 64 62 63 64 65 67 68 69 All pipes, ftings and spools shall be internally cleaned by air blowing prior to start any fabrication or installation activities. For fittings and small pipe pieces rag cleaning ean be performed if possible, In addition, for large diameters pipes rag cleaning. shall be conducted if found practical As a minimam & prior o installation and/or erection of pipe spools on pipe racks & pipe supports the following shall be conducted: ‘A) All pipes shall be intemally cleaned by sir blowing. Also, large diameter pipe is rag cleaned (brushed, swept) as practical to do 80. B) All prefabricated pipe spools shall be visually inspected for cleanliness, & shall have {orcign material removed from the inside ©) Piping ends shall be covered to prevent the entrapment of foreign materials, ‘Unauthorized removal of end covers shall not be permuted. During site threading operations, the threading shall be checked for the pipe ends are reamed clean after threading, oil and residual shavings are removed from inside piping and the threads ae chased and cleaned of debris and debuted During assembly and erection, it shall be ensured that no foreign materials (such as welding consumables, Iumbers, gloves, et.) are left inside the piping system. If found any ‘unwanted materials it shall be cleaned by air lowing or rag cleaning. Prior to start any pressure testing activities of the piping system, the internal cleaning by approved method shall be performed; the cleanliness of piping system shall be verified and ocumented, All sensitive equipment which will be damaged during cleaning and flushing of the piping system shall not be installed wir if stalled sla Le vemoved prioe to commencing the cleaning or flushing process, List of such equipments/tems ae stated in Para 6.15, Soft seated valves and control valves shall not be installed until after the lines have been thoroughly cleaned or flushed. Ball valves shall be flushed in fully open postion. New piping systems shal be cleaned in accordance with SABS-L-350 & O1-SAMSS-010. Page Sof 17No: NSHACE-PROPLINE, Revs RAS TANURA REFINERY CLEAN FUELS PROJECT NSH {QUALITY CONTROL PROCEDURE FOR PIPING ti CONTRACT NO : 10100-25320 = saan ll st 6.10 Afr ase an inslition, assemble ping al bec yo oo the retinol in Appendix A of SAES-L35, 6.11 lshing mers wd ae ny of he lowing 4) Pees ater 1) Ra var water OK en roses war is wali), As A, SABSAL-390 Not Seawater not scp 6.12 For sails tellin, fing medium cio ion cont isles tan 50 mf (NOTE: After hing the ing systems sal fe amply ined id ode pnt below -1°C an poet asst comion pe SAES-A‘7) 6.13 Dusng clean operons, spi preston sll eke 1 ens tat dts i a fhe no asi es, quip nme "Sead nl 6.1 All paomelinvavng in ing lening and shin all be tie fr sa ining ier ening posts [\. 6151 bes wih ite dams dng soning nding of he ig ‘temo be ltd or reve, 1 Cont Vas 2, Safety Valves 3 Inne Miers 4. Sines 5: iter Elonent 6. Spay Nozles 2. On 8. Aon 9. Flow in 10.Plow Meter 11. Flow Svs 12 Level and presentment 13. Pressure regulators and switches 14. Rotating machinery, ete ‘Any instrumentslitems other than above as per client requirements. Page 6 of 17No. : NSH.RCF-PRO.PLON, Rev. 05 ‘RAS TANURA REFINERY CEAN FUELS PROJECT NSH "QUALITY CONTROL PROCEDURE FOR PING ti ieRNA cANNG CONTRACT NO : 10100-25320 eee | 7.0 CLEANING AND FLUSHING OF PLANT PIPING SYSTEMS. 7A Pneumatic Flushing/Air Blowing 7.441 Pneumatic flushing shall be performed with air or steam with a minimum exit velocity of 1S mis. 7.1.2. During air blowing process, all the drain points shall be opened (One by one) and closed after removing the debris or foreign materials from each location to make sure the 100% internal cleanliness ofthe system, 743 Repeat flushing until the cleanliness is verified by the responsible quality control inspector 72 Pressurized Air Shock Blowing (PASB) 7.2.1 Pressurized Air Shock Blowing (PASB) for intial cleaning for instrament air, plant air and as an alternative method for initial cleaning of small bore pipe (less than 2 inch. 722 Use Pressurized Air Shock Blowing (PASB) if there are problems removing trapped liquid in the piping, or to verity cleanliness of small ore pipe where video inspection is impossible or inadequate due to pipe dimension or configuration. 7.2.3 The air shocking pressure shall never exceed the working pressure ofthe system and shall ‘never be more than 810 kPa (115 psi). 7.24 During Pressurized Air Shock Blowing process, all the drain points shall be opened (One ‘by one) withthe required intemal pressure and closed after removing the debris or foreign ‘materials ftom each location to make sure the 100% internal cleanliness of the system. 7.28 Safety precautions shall be considered during all stages of piping intemal cleaning process ‘to avoid human injuries and material damage 7.2.6 Repeat flushing until cleanliness is verified by the responsible quality contrl inspector. 73. Water Flushing 73,1 Equipment or instruments which are sensitive to damage during water flushing shall be removed, blocked off or isolated. Ball valves shall be flushed in fully open positon, 73.2. For lines below 4” dia, minimum velocity of water flushing shall be is 3 mis. 73 For lines 4" and above, high pressure jet (otating hose or nozzle) ata minimum pressure (of 60.8 mPa (8.8 psi) is use. Page of 17No: NSHACE.PROPLOTE, Rew "RAS TANURA REFINERY CLEAN FUELS PROJECT NSH ‘QUAUITY CONTROL PROCEDURE FOR PIPING ti a CCONTRACTINO : 10100-25320 meee | ooett 134 135 136 137 138 739 ‘The general flashing medium shall be plant/process water or raw water. Fire water may be used where process water is not available, Sea water isnot acceptable as per SAES-L-350, appendix-A, ‘After completion of water flushing, the piping system shall be completely drained and «ried by blowing with dry ar. During drying operation affer water flushing and testing, al the drain points shall be ‘opened (One by one) and closed after removing the debris or foreign materials at each rain points that can be collected during water Nushing or resting to make sure the 100% internal cleanliness ofthe system. ‘When flushing stainless steel lines, the chloride ion content shall be less than SO mg/L. After flashing, the piping systems shall be completely drained, dried to a dew point below -1°C and protected against corrosion as per SAES-A-007 (Hydrostatic Testing Fluids and Lay-up Procedures) or NSH-RCP-PRO-PI-009 (Quality contol procedure for hydrostatic testing of above ground piping). FFor those paris where water flushing is not practical or not suitable, fushing (cleaning ‘ith ar shall be performed ‘Water quality shall bein accordance with SAFS-A-007 Para 4.2 7A Disposal of Wastewater from Cleaning and Flushing 141 742 Disposal of Wastewater from Cleaning and Flushing shall be as per SAEP-327 and as pet the project HSSE requirements, ‘The waste water during water flushing shall be discharged to a safe and approved discharge area, Do not discharge wastewater to local environments and to be as pet SAEP-327 Seo. 43 8.0 QUALITY AND INSPECTION REQUIREMENTS 8.1 NSIT QC inspector has to monitor & verify the internal cleanliness of the pipes, piping ‘components, piping spools and the piping systems prior o fabrication, installation and pressure ‘esting activities 82 All open ends shall be visually checked for internal cleanliness. Page 8 of 17No. :NSHLRCF-PRO.PLON, Rev.03 [RAS TANURA REFINERY CLEAN FUELS PROJECT NSH ‘QUALITY CONTROL PROCEDURE FOR PIPING ti a {CONTRACT NO 10100-25520 =e | om 83. Affer successful completion of intemal cleaning and inspection for internal cleanliness, the requited inspection checklisvrepors shall be prepared and maintain the quality control documentation 9.0 ATTACHMENTS ‘Atiachment-1.SAIC-L-2001: Review Procedure-Interal Cleaning for Plant System, Plat Equipment and Pipelines ‘Autachment-2.$AIC-L-2017: Checklist for Internal Cleaning Inspection (Piping System & Equipment) ‘Attachment-3,SATR-A-2008: Intemal Cleanliness Report (Piping System & Equipment) ‘Attachment-4.NSH-RCF-FM-PI-008: Piping Preinstalltion Inspection (Internal cleaning verification) Page 9 of 17Doe, No, NSH-RCE-PRO-PLONS, Revs RAS TANURA REFINERY CLEAN FUELS PROJECT ‘QUALITY CONTROL PROCEDURE FOR PIPING INTERNAL CLEANING (CONTRACT NO : 10100-25320 Attachment [SAUDI ARAMCO INSPECTION cH T Review Proceddre.-Inierna Cloaning for Plant Systm, Plant lesipment ena Piptine a : = = rE Tau wancoweon | a EP ~ eau memos” | AE) I Soe | ~aaaaaomtoatemes || v © leant era Skee as scion ovomsg awe) | v eo mai ge Page 10. 17No :NSH.RCE PRO.PLOH Revs RAS TANURA REFINERY CLEAN FUELS PROJECT NSH ‘QUALITY CONTROL PROCEDURE FOR PIPING CCONTRACTINO : 10100-25320 an Spa Pa Page U1 of 19oe, No, NSH-ACK:PROPLON, Re. 03 [RAS TANURA REFINERY CLEAN FUELS PROJECT ‘QUALITY CONTROL PROCEDURE FOR PIPING INTERNAL CLEANING ‘CONTRACT NO : 10100-25320 (Sara wseertacermn cry wren a ee fice ce o [tincitomsamouniscieasi samrteeerr | xm ame v a TT | ae D wo ecisemsawcerstmeractomsernarew manne | sane rr sam | | oxcncnaon eo v| wean | A wm feeisaneerernaameeysree mn ecome er wars [U7 jean eae a a aE Concer Tai ary = eo Te ar —_—— Page 120617No: NSHACE-PROPLOTE, Rows [CONTRACT NO : 10100-25320 RAS TANURA REFINERY CLEAN FUELS PROJECT NSH "QUALITY CONTROL PROCEDURE FOR PIPING Attachment: [SAUDI ARAMCO INSPECTION CHECKLIST [Piping / Equipment internal Cleaning Inspection ee peer [Vata vats ors es covero by Ws PRATT RESTS [yun neecton nae ea oo pooner. ua sain poring vert pstn linet escort apeed oc! tans [rsacag ncor scan ope (nw fear Bae) | SAPS, Ex of ing spoke pa Savas pas setpateee [vest napecon fr mn cetines warecovres wae 2 leant of ets frre, sro oar fran mar), [te Eaon ucen of aan spel to shal be acre 2 |rase equpmont ora be stanton sa stage th lesen rare rama aan na {res io va rt cs Teper COTS ESSE TTTS co [Suter tereneren Soca sf areca (or Rowman [Sporn hve pena hah mere c [ftirasstpeacuettg me comouns Teannee re [tna etre sears cover. “ee (@ [ostvave shat tata ty open pan, ior | |e scanner ano aT +} on [A Partrosons wate sass tw wr Few arCwhen process water rot avi] Apne Page 13 0f 17No, :NSHACE-PROPLOH, Rev ne nent ar "QUALITY CONTROL PROCEDURE FOR PIPING ti i eee A | spsome CONTRACT NO : 10100-25320 “tates? |SAUDI ARAMCO INSPECTION CHECKLIST emer a NS See ee eNericnecim —| sxccw | cenere | meen = emeonee mame [es pee ero a TSH Sea eee cen aae sao fevore, somwmmenrsmwresetn,| ict eee (08 | Forlines below 4° da. imolbchy of w ater fushing a 3s, | SNES L-S50, mmo asrenerron | SESS eae gaeninmeae OSS Siero anaes SS Psrmemmenenassacr | eat eee ee | leer casemrspaceemionsia. | Sonar fe Me aiceoy dem te cette ee ee ener on ee eee eens eee Pescmencrmanmntrn sania iar] Mea = lepercenesetmernerr nomen | eee oa SE cman foo ie seat arama canine | Some ere reonrarmsnbace | RSC beoregmrenrcane Waretenscans | See es annie eaeeTas| Soe Oa or eeumcmvermprren fe = i San ae ia Page 14 of 17Doe. No, NSH-RCF-PRO-PLONS, Rew sx i NTR ROR camenmencenrance” | iy a arenas — want. | ee i S€TRA-208, Fg upmnt braGearing opeeton Taw GR Tae wan or ene br eaTpe sac Hy Crary woo Sho [srersray is) See rato ba rat Vas rial tld jeans AFTER Sar rg when posse Gong oN OTST | ReAnOve STA renENTIS CLEARLY SIAEDARD RTONGED NSALLIARAICO STOS TO PREVENT VALVEGEAT ONUAGE———} [east et paras ar est rope aves ding apt yarers, Coie oir pas He [fe where ik an accrues spec elon dra conn TpealTutngw a orw i & Sa We af ere evar caves apow pois THe accrued eb end sean POST avi TBE ane 70 cars opr HEDETE Yr COMPRNY Chad sa farerstae sara carn Tra png esto covoonsrs an ndprent We tre sachs vale cis feta rndoans eata charnart ni ng apacn shal arrests epSTEND RS [stesso vo er far reds ar nes Ped ah iar Wag vee & Fal Ta yen aor Fi sya wae pos esr ccia of aes wll AMBIENT Lay ap mad eure frermncepoc ues fi SACS A004, Goer Ratan fer Ress Tsing (0 Jn 204) f2 sAestseo" ciremcton ot Rant Pong. (22 Apt 200) f. saes-cas0, Ginette ot On Land and New Shoe Ager, (10 ev 2012) Contractor Third Partly ‘Saud Aramco [constuction Representa aT presen A lh SL PO RSpresonive ST [TAHA | PPS TE oe roponaat sae Ot STITT acacia RSS TT Page 15 of17oe. No: NSHLRCF-PRO.PLON, Rov. 83 RAS TANURA REFINERY CLEAN FUELS PROJECT th NSH | °°Snexcccan"""" CONTRACT NO 10100-25320 eam one Atfachment-3 |SAUDI ARAMCO TEST REPORT ae nlinese Report Piping Systeme & Equip) | SATR-A2008 | o8-Now4s [Systm Gesenpton sense Fa [Spon Wawra erat component Pipstine Description Pipe Internat motors RUNZ JBSERVATIONS? RESULT AGERE ‘Contactor | ThiePary Saul Ararveo Page 16 0f17Do. No: NSHLRCF-PRO-PLONS, Rov. TACOMA INERT GE Fa POORET caveman | ty a saat cee semgoreee contacto 1010025520 aes | Attachment [RAS TANURA REFINERY CLEAN FUELS PROJECT. NSH nassens.arsiniconponarion C2 uney Ml ING PREINSTALLATION INSPECTION REPORT { VERIFICATION INTERNAL CLEANING] y i aa t i ate Page 17 0f 17