HiPAP©

602/502/452/352/102 system

501/451/351/101 system

High Precision Acoustic Positioning

Cable plan and interconnections

Document history
Rev Date Written by Checked by Approved by
21 June 2021 AJ BU JEF
H
New 602 system, Hull Unit Controller and HSC-1x computer added.
Copyright
© 2021 Kongsberg Maritime AS.
All rights reserved. The information contained in this document remains the sole
property of Kongsberg Maritime. No part of this document may be copied or
reproduced in any form or by any means, and the information contained within it is not
to be communicated to a third party, without the prior written consent of Kongsberg
Maritime.
HiPAP® is a registered trademark of Kongsberg Maritime AS in Norway and other
countries.
Disclaimer
Kongsberg Maritime endeavours to ensure that all information in this document is
correct and fairly stated, but does not accept liability for any errors or omission.
Warning
The equipment to which this manual applies must only be used for the purpose for
which it was designed. Improper use or maintenance may cause damage to the
equipment and/or injury to personnel. The user must be familiar with the contents of
the appropriate manuals before attempting to operate or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by
improper installation, use or maintenance of the equipment.
Support
All Kongsberg Maritime products:
Phone 24 hour: +47 33 03 24 07
E-mail: [email protected]
Table of Contents
CABLE SPECIFICATIONS IN THE TABLE ............................................................. 4

CABLE PLAN .................................................................................................................5

CABLE OVERVIEW ....................................................................................................40

HiPAP

CABLE SPECIFICATIONS IN THE TABLE

Cable no: The W-Uxx number (Wire –UNAVxx)
HIPAP cable no.: 001 - xxx: Top system (Ship/Rig) and Hull Unit connections
Identical cables same number with a, b, c…
Example: W-U00xa, W-U00xb, W-U00xc,…
KM cable ID W-U001 - W-Uxxx
Core no W-U The cable core number or colour

Cable from/ The name of the unit the cable comes from
Connection type Plug/Table block etc

Term/Plug Terminal (TB) or plug (P) number

Pin no The connection pin

Cable to/ The name of the unit the cable goes to

Connection type Plug/Table block etc

Term/Plug Terminal (TB) or plug (P) number

Pin no The connection pin

Cable type/spec Cable type or specification for the cable

Signal The signal function Rx, Tx, Up, Down etc

Signal type Signal type, serial, analogue, Ethernet etc

Ref. plug layout/

cable Reference to connector illustration/cable overview

Page 4 of 57 325840/H
 Cable plan and interconnections

CABLE PLAN

HiPAP system cables

→ HiPAP system cables overview on page 41 and 40.
→ Overview Fibre-optic cables on page 45.

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
Operator Station w/Display/Keyboard/Trackball/ - Computer MPxxxx
W-U001 LCD display DVI/VGA/ Computer DVI/VGA/ Special (incl.) VIDEO
HDMI HDMI Video signals
W-U002 Keyboard Computer USB / Special (incl.) USB / PS/2 interface
PS/2 plug Green Keyboard
W-U003 Mouse Computer USB Special (incl.) USB Interface
USB Mouse
W-U004 Trackball Computer USB / Special (incl.) USB / PS/2 interface
PS/2 plug Blue Trackball
W-U005 Printer Computer USB / LPT Special (incl.) USB/
USB / DB-25 Printer port Parallel comm.
W-U006a Mains Socket Vessel UPS: LCD Display IEC Power 115 / 230 VAC
Fuse : F
W-U006b Mains Socket Vessel UPS: Computer IEC Power 115 / 230 VAC
Fuse : F
W-U007 EMC ground Screw terminal Computer EMC optional EMC Ground
cable

325840/H Page 5 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010a Computer Port 1 / Attitude sensors/ Serial line / Split RS-232
9-pin Male D-con Telegram output/ cable 4x2x0.5
External Interface/ w/ screen
1PPS Converter
Pin 1 Carrier detect
Pin 2 Receive data Pin 3 Transmit data
Pin 3 Transmit data Pin 2 Receive data
Pin Pin 4 Data term ready
Pin 5 GND Pin 5 GND
Pin 6 Data set ready
Pin 7 Ready to send
Pin 8 Clear to send Pin 8 1PPS
Pin 9 Ring indicator
W-U010b Computer Port 2 / 9-pin Male Attitude sensors/ Serial line / RS-232
D-con Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND

Page 6 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010c Computer Port 3 / 9-pin D-con Attitude sensors/ Serial line / RS-232
Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND
W-U010d Computer Port 4 / 9-pin Male Attitude sensors/ Serial line / RS-232
D-con Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND
W-U010e Computer Port 5/ Attitude sensors/ Serial line / Split RS-422
9-pin Male D-con con Telegram output/ cable 4x2x0.5
External Interface/ w/ screen
External sync.
Pin 1 Reception data+
Pin 2 Transm data+
Pin 3 Transm data-
Pin 4 Reception data-
Pin 5 GND
Pin 6 CTS -
Pin 7 RTS -
Pin 8 RTS +
Pin 9 CTS +

325840/H Page 7 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010f Computer PORT 6/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Reception data+
Pin 2 Transm data+
Pin 3 Transm data-
Pin 4 Reception data-
Pin 5 GND
W-U010g Computer PORT 7/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Reception data+
Pin 2 Transm data+
Pin 3 Transm data-
Pin 4 Reception data-
Pin 5 GND
W-U010h Computer PORT 8/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Reception data+
Pin 2 Transm data+
Pin 3 Transm data-
Pin 4 Reception data-
Pin 5 GND
W-U011a Computer NET A KM Network A RJ45 - A - Port Cat 7 * Ethernet
100/ 1000
BaseTX port

Page 8 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U011b Computer NET B KM Network B RJ45 - B - Port Cat 7 * Ethernet
100/ 1000
BaseTX port
W-U012 Computer Ethernet - HiPAP Ethernet G1, RJ45 Cat 7 * Ethernet
Transceiver switch/Converter 1000 BaseTX
port

Operator Station w/Display/Keyboard/Trackball/

For computer type HSC 1 -ix
W-U001 LCD display DP/DVI/HDMI Computer USB-C/DP Special (incl.) VIDEO
Video signals
W-U002 Keyboard Computer USB Special (incl.) USB interface
Keyboard
W-U003 Mouse Computer USB Special (incl.) USB Interface
USB Mouse
W-U004 Trackball Computer USB Special (incl.) USB / PS/2 interface
Trackball
W-U005 Printer Computer USB Special (incl.) USB
Printer port
W-U006a Mains Socket Vessel UPS: LCD Display IEC Power 115 / 230 VAC
Fuse: F
W-U006b Mains Socket Vessel UPS: Computer IEC Power 115 / 230 VAC
Fuse: F
W-U007 EMC ground Screw terminal Computer EMC optional EMC Ground
cable

325840/H Page 9 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010a Computer Port 1 / Attitude sensors/ Serial line / Split RS-232
9-pin Male D-con Telegram output/ cable 4x2x0.5
External Interface/ w/ screen
1PPS Converter
Pin 1 Carrier detect
Pin 2 Receive data Pin 3 Transmit data
Pin 3 Transmit data Pin 2 Receive data
Pin Pin 4 Data term ready
Pin 5 GND Pin 5 GND
Pin 6 Data set ready
Pin 7 Ready to send
Pin 8 Clear to send Pin 8 1PPS
Pin 9 Ring indicator
W-U010b Computer Port 2 / 9-pin Male Attitude sensors/ Serial line / RS-232
D-con Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND

Page 10 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010c Computer Port 3 / 9-pin D-con Attitude sensors/ Serial line / RS-232
Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND
W-U010d Computer Port 4 / 9-pin Male Attitude sensors/ Serial line / RS-232
D-con Telegram output/ Split cable
External Interface 2x2x0.5 w/
screen
Pin 2 Receive data
Pin 3 Transmit data
Pin 5 GND
W-U010e Computer Port 1/ Attitude sensors/ Serial line / Split RS-422
9-pin Male D-con con Telegram output/ cable 3x2x0.5
External Interface w/ screen
Pin 1 Transm data-
Pin 2 Transm data+
Pin 3 Reception data+
Pin 4 Reception data-
Pin 5 GND
Pin 6 nc
Pin 7 nc
Pin 8 nc
Pin 9 nc

325840/H Page 11 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U010f Computer PORT 2/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Transm data-
Pin 2 Transm data+
Pin 3 Reception data+
Pin 4 Reception data-
Pin 5 GND
W-U010g Computer PORT 3/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Transm data-
Pin 2 Transm data+
Pin 3 Reception data+
Pin 4 Reception data-
Pin 5 GND
W-U010h Computer PORT 4/ Attitude sensors/ Serial line / RS-422
9-pin Male D-con Telegram output/ Split cable
External Interface 3x2x0.5 w/
screen
Pin 1 Transm data-
Pin 2 Transm data+
Pin 3 Reception data+
Pin 4 Reception data-
Pin 5 GND
W-U011a Computer NET A KM Network A RJ45 - A - Port Cat 7 * Ethernet
100/ 1000
BaseTX port

Page 12 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U011b Computer NET B KM Network B RJ45 - B - Port Cat 7 * Ethernet
100/ 1000
BaseTX port
W-U012 Computer Transceiver Ethernet G1, RJ45 Cat 7 * Ethernet
switch/Converter 1000 BaseTX
port
Ethernet switch/Converter
W-U020 Ethernet switch/ Ethernet, RJ45 Responder Driver Ethernet, RJ45 Cat 7* Ethernet
Converter Unit
Alternative 1
W-U021a From vessel Vessel UPS: MOXA power TB Power 115/230 VAC
distribution Fuse : F
L
N
GND
W-U021b From MOXA power TB Ethernet PWR1. Power (option) 12-45 VDC
switch/Converter
+V V1 +
-V V1 -
Responder Driver Unit
W-U021c Mains Socket Responder Driver Power Power
Unit 115/230 VAC

325840/H Page 13 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U022 Responder 1 Male 9-pin Responder 1,
Electrical output D-sub con Electrical drive signal
Pin 1 Power 1 +24V Power
Pin 2 Drive sign 1 0-24 V pulse
Pin 3 GND GND
Pin 4 Screen
W-U023 Responder 2 Male 9-pin Responder 2,
Electrical output D-sub con Electrical drive signal
Pin 6 Power 2 +24V Power
Pin 7 Drive sign 2 0-24 V pulse
Pin 8 GND GND
Pin 9 Screen
W-U024 Responder 3 Male 9-pin Responder 3,
Electrical output D-sub con Electrical drive signal
Pin 1 Power 3 +24V Power
Pin 2 Drive sign 3 0-24 V pulse
Pin 3 GND GND
Pin 4 Screen
W-U025 Responder 4 Male 9-pin Responder 4,
Electrical output D-sub con Electrical drive signal
Pin 6 Power 4+24V Power
Pin 7 Drive sign 4 0-24 V pulse
Pin 8 GND GND
Pin 9 Screen
W-U026 Responder 5 ST Responder 5, ST Fibre-optic Fibre-optic
Fibre optic output Optical drive signal cable

W-U027 Responder 6 ST Responder 6, ST Fibre-optic Fibre-optic

Fibre optic output Optical drive signal cable

Page 14 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U028 Responder 7 ST Responder 7, ST Fibre-optic Fibre-optic
Fibre optic output Optical drive signal cable
W-U029 Responder 8 ST Responder 8, ST Fibre-optic Fibre-optic
Fibre optic output Optical drive signal cable
W-U030 HiPAP TU x81 TB Responder Driver Unit Responder sync 1x2x0.75/ Sync RS-422
Male 9-pin with screen
D-sub con
12 Sync out + Pin 1 Sync +
13 Sync out - Pin 2 Sync -
14 GND
W-U030 HiPAP TU x82 TB Responder Driver Unit Responder sync 1x2x0.75/ Sync RS-422
Male 9-pin with screen
D-sub con
13 Sync out + Pin 1 Sync +
14 Sync out - Pin 2 Sync -
15 GND
1PPS Converter (Option)
W-U031a From vessel Vessel UPS: 1PPS Power TB Power 115/230 VAC
distribution Fuse : F
L
N
GND
W-U031b From 1PPS Power TB 1PPS Converter TB Power 9-15VDC
+V 1
-V 2
W-U031c From GPS 1PPS Converter TB Serial line RS-232
Data Input 3
Data Output 4
1PPS Input 5
Signal Ground 6
HiPAP Transceiver Unit (TU) Model x82

325840/H Page 15 of 57
HiPAP
Cable from/ Ref.
KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U040a HiPAP TU x82 1000BaseTX port - G1 Ethernet switch/ Fibre Splice Box, Fibre-optic Multimode OM2 50/125 μm
converter Pair1: Conn 1, 2 cable
W-U040b HiPAP TU x82 1000BaseTX port- G2 Ethernet switch/ Fibre Splice Box, Fibre-optic Multimode OM2
(option) converter Pair 2: Conn 3, 4 cable 50/125 μm
W-U041 HiPAP TU x82 Ethernet switch/ Fibre-optic Multimode OM2 50/125 μm
Internal patch cable converter cable
W-U042a Mains Vessel UPS: HiPAP TU x82 Terminal block Power 115/230 VAC
Fuse : F inside through 3x1.5-4 mm2
glands (customer
mount)
W-U042b Mains (option) Vessel UPS: HiPAP TU x82 Terminal block Power 115/230 VAC
Fuse : F inside through 3x1.5-4 mm2
glands (customer
mount)
W-U043 EMC ground Screw terminal HiPAP TU x82 Screw terminal EMC Ground
W-U044 HiPAP TU x82 TB-X2 External sync HiPAP TU x82/TB- External sync Sync RS-422
(Dual HiPAP option) X2 2x2x0.75 / with
screen
11 Sync in + 13 Sync out +
12 Sync in - 14 Sync out -
13 Sync out + 11 Sync in +
14 Sync out - 12 Sync in -
15 GND 15 GND
16 Screen 16 Screen
W-U045 HiPAP TU x82 Ethernet, RJ45 Responder Driver Ethernet, RJ45 Cat 7 (option)* Ethernet
Alternative 2 Unit
W-U046 HiPAP TU x82 Hull unit Junction Box KM supply KM supply Analogue transducer signals
Special connector Special cable
HiPAP Transceiver Unit (TU) Model x81
W-U040a HiPAP TU x81 1000BaseTX port - G1 Ethernet switch/ Fibre Splice Box, Fibre-optic Multimode OM2 50/125 μm
converter Pair1: Conn 1, 2 cable

Page 16 of 57 325840/H
 Cable plan and interconnections

Cable from/ Ref.

KM cable Term/Plug Cable to/ Term/Plug Cable type /
Connection Signal type Plug
Core no Pin no. Connection type Pin no. Spec. signal
type layout
W-U040b HiPAP TU x81 1000BaseTX port- G2 Ethernet switch/ Fibre Splice Box, Fibre-optic Multimode OM2
(option) converter Pair 2: Conn 3, 4 cable 50/125 μm
W-U041 HiPAP TU x81 Ethernet switch/ Fibre-optic Multimode OM2 50/125 μm
Internal patch cable converter cable
W-U042a Mains Vessel UPS: HiPAP TU x81 IEC Power 230 VAC
Fuse : F via strain relief cup 3x1.5
(customer mount) (Junction Box
Required for
cable 3x2.5)
W-U042b Mains (option) Vessel UPS: HiPAP TU x81 IEC Power 230 VAC
Fuse : F via strain relief cup 3x1.5
(customer mount) (Junction Box
Required for
cable 3x2.5)
W-U043 EMC ground Screw terminal HiPAP TU x81 Screw terminal EMC Ground
W-U044 HiPAP TU x81 TB1 External sync HiPAP TU x81 / External sync Sync RS-422
(Dual HiPAP option) TB1 2x2x0.75 / with
screen
10 Sync in + 12 Sync out +
11 Sync in - 13 Sync out -
12 Sync out + 10 Sync in +
13 Sync out - 11 Sync in -
14 GND 14 GND
W-U045 HiPAP TU x81 Ethernet, RJ45 Responder Driver Ethernet, RJ45 Cat 7 (option)* Ethernet
Alternative 2 Unit
W-U046 HiPAP TU x81 Hull unit Junction Box KM supply KM supply Analogue transducer signals
Special connector Special cable

HiPAP Transceiver Unit (TU) Model x21

W-U040a HiPAP TU x21 1000BaseTX port - G1 Ethernet switch Fibre Splice Box, Pair1: Conn Fibre-optic Multimode OM2 50/125
/converter 1, 2, cable μm

325840/H Page 17 of 57
HiPAP

W-U040b HiPAP TU x21 1000BaseTX port - G2 Ethernet switch Fibre Splice Box, Fibre-optic Multimode OM2
(option) /converter Pair 2: Conn 3, 4 cable 50/125 μm

W-U042 Mains socket via Vessel UPS: HiPAP TU x21 Power 230 VAC
strain relief cup. Fuse : F
(customer mount)
W-U050 HiPAP TU x21 Ground Ground EMC Ground
W-U051 HiPAP TU x21 TB1 External Sync HiPAP TU x21 2x2x0.75/ Sync RS-422
Dual HiPAP option with screen
7 Sync in + 9 Sync out +
8 Sync in - 10 Sync out -
9 Sync out + 7 Sync in +
10 Sync out - 8 Sync in -
11 GND 11 GND
W-U052 HiPAP TU x21 TB1 Responder Driver Unit Responder sync 1x2x0.75/ Sync RS-422
Male 9-pin with screen
D-sub con
9 Sync out + Pin 1 Sync +
10 Sync out - Pin 2 Sync -
11 GND
W-U045 HiPAP TU x21 Ethernet, RJ45 Responder Driver Unit Ethernet, RJ45 Cat 7 Ethernet
Alternative 2
W-U053 HiPAP TU x21 KM supply Hull unit Junction Box KM supply KM supply Analogue transducer
Special connector Special connector Special cable signals

* CAT 6 for patch and CAT 7 for installation.

Hull unit system cables

→ Hull unit system cables overview see page 45.
Hoist control unit and hydraulic actuator for gate valve both come with or without Ethernet. These cable
plans are for either with or without Ethernet, not a mix of both.

Page 18 of 57 325840/H
 Cable plan and interconnections

KM Cable from/ Ref.

Term/Plug Cable to/ Term/Plug Cable type / Spec.
cable Connection Signal type Plug
Pin no. Connection type Pin no. signal
Core no type layout
HiPAP hull unit system, no Ethernet – Ref. DWG 824-102993
W-U060 Mains HCU HCTB1 Power/4x1.5 AC power
L1 2 1 3-Phase
L2 3 2 440, 380
L3 4 3 or 230 VAC
GND CABINET 4
W-U061 HCU HCTB1 Hoist motor Junction Box Power/4x1.5 AC power
6 1 U1 1 440, 380
7 2 V1 2 or 230 VAC
8 3 W1 3
Cabinet 4 GND 4
W-U062 HCU HCTB1 Junction Box Limit switch/ 6x0.75 Control
Junction Box signals
14 LOWER LIGHT 1 1
28 GND 2 2
18 LOWER LIM. SW1 3 3
16 UPPER/LOWER LIM. SW 4 4
2/2
17 UPPER LIGHT 5 5
15 UPPER LIM. SW1 7 6

325840/H Page 19 of 57
HiPAP
KM Cable from/ Ref.
Term/Plug Cable to/ Term/Plug Cable type / Spec.
cable Connection Signal type Plug
Pin no. Connection type Pin no. signal
Core no type layout
W-U063 HCU HCTB1 RCU/ RMTB RMTB 10x0.75 Control
signals
27 +24V HLU TERMINATED IN TB 1 +24V HLU 1
23 UP 2 UP 2
26 DOWN HOLD 3 DOWN HOLD 3
25 DOWN 4 DOWN 4
24 UP HOLD 5 UP HOLD 5
22 STOP LIGHT 6 STOP LIGHT 6
17 UPPER LIGHT 7 UPPER 7
LIGHT
14 LOWER LIGHT 8 LOWER 8
LIGHT
HCU HCTB1 RS F34 Control
signals
29 GVC No 25 GV closed 9
20 GVO No 26 GV open 10
W- HCU HCTB1 GATE VALVE OPEN 4x0.75
U064a SWITCH
20 GVO No 13 GV open (no) 1
21 GND 14 GV open (no) 2
30 GVO Nc 21 GV open (nc) 3
32 GV ref 22 GV open (nc) 4
W- HCU HCTB1 GATE VALVE CLOSED 4x0.75
U064b SWITCH
29 GVC No 13 GV closed (no) 1
28 GND 14 GV closed (no) 2
31 GVC Nc 21 GV closed (nc) 3
32 GV ref 22 GV closed (nc) 4
W-U065 HCU Ground EMC
Ground

Page 20 of 57 325840/H
 Cable plan and interconnections

KM Cable from/ Ref.

Term/Plug Cable to/ Term/Plug Cable type / Spec.
cable Connection Signal type Plug
Pin no. Connection type Pin no. signal
Core no type layout
W-U066 Top of transducer KM supply Hull unit Junction box KM supply KM supply
(bottom of the Special connector Special Special cable
transducer shaft) connector
W-U067 RCU RMTB B RCU (optional) RMTB 9x0.75 Control
signals
RMTB 1 +24V HLU RMTB 1 +24V HLU 1
2 UP 2 UP 2
13 3 DOWN HOLD 3
4 DOWN 4 DOWN 4
15 5 UP HOLD 5
6 STOP LIGHT 6 STOP LIGHT 6
7 UPPER LIGHT 7 UPPER 7
LIGHT
8 LOWER LIGHT 8 LOWER 8
LIGHT
14 13 9

325840/H Page 21 of 57
HiPAP
KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no

Page 22 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no
HiPAP hull unit system with hydraulic system for activating the gate valve, no Ethernet – Ref. DWG 323912

W- Mains HCU HCTB1 Power/4x1.5 AC power

U060 L1 2 1 3-Phase
L2 3 2 440, 380
L3 4 3 or 230 VAC
GND CABINET 4
W- HCU HCTB1 Hoist motor Junction Box Power/4x1.5 AC power
U061 6 1 U1 1 440, 380
7 2 V1 2 or 230 VAC
8 3 W1 3
CABINET 4 GND 4
W- HCU HCTB1 LIMIT SWITCH Limit switch/ 6x0.75 Control signals
U062 JUNCTION BOX Junction Box
14 LOWER LIGHT 1 1
28 GND 2 2
18 LOWER LIM. SW1 3 3
16 UPPER/LOWER LIM. 4 4
SW 2/2
17 UPPER LIGHT 5 5
15 UPPER LIM. SW1 7 6

325840/H Page 23 of 57
HiPAP
KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no
W- HCU HCTB1 RCU/ RMTB RMTB 10x0.75 Control signals
U063 27 +24V HLU TERMINATED IN TB 1 +24V HLU 1
23 UP 2 UP 2
26 DOWN HOLD 3 DOWN HOLD 3
25 DOWN 4 DOWN 4
24 UP HOLD 5 UP HOLD 5
22 STOP LIGHT 6 STOP LIGHT 6
17 UPPER LIGHT 7 UPPER LIGHT 7
14 LOWER LIGHT 8 LOWER LIGHT 8
HCU HCTB1 RS F34 Control signals
29 GVC No 25 GV closed 9
20 GVO No 26 GV open 10
W- HCU Ground EMC Ground
U065
W- Top of transducer KM supply Hull unit Junction box KM supply KM supply
U066 (bottom of the Special connector Special connector Special cable
transducer shaft)
W- RCU RMTB B RCU (optional) RMTB 9x0.75 Control signals
U067 RMTB 1 +24V HLU RMTB 1 +24V HLU 1
2 UP 2 UP 2
13 3 DOWN HOLD 3
4 DOWN 4 DOWN 4
15 5 UP HOLD 5
6 STOP LIGHT 6 STOP LIGHT 6
7 UPPER LIGHT 7 UPPER LIGHT 7
8 LOWER LIGHT 8 LOWER LIGHT 8
14 9 9

Page 24 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no
W- HCU HCTB1 Gate valve control unit X2 4x0.75 Control signals
U068 27 +24V HLU 2 1
17 UPPER LIGHT 3 2
20 GVO No 4 3
21 GND 5 4
W- Mains Main Control Cabinet Power/4x1.5 Power
U069 L1 K1 - 1 1 3 phase 440 V/
L2 K1 - 3 2 50 Hz supply
L3 K1 - 5 3
GND GND 4
W- Main Control Cabinet F1 Motor power Pack Power/4x1.5 Power supply
U070 2 U1 1 3 phase 440 V/
4 V1 2 5.5 KW
6 W1 3
GND GND 4
W- Main Control Cabinet X2: 24 V DC Solenoid coil B Opening Valve 2x0.75 Control signals
U071 +24 VDC
6 1 1
7 2 2
W- Main Control Cabinet X2: 24 V DC Solenoid coil A Closing Valve 2x0.75 Control signals
U072 +24 VDC
8 1 1
9 2 2
W- Main Control Cabinet X2: 24 V DC GV Limit Switch GV Fully Open 2x0.75 Control signals
U073 23 13 (no) 1 Switch No
24 14 (no) 2 Switch No
W- Main Control Cabinet X2: 24 V DC GV Limit Switch GV Fully Closed 2x0.75 Control signals
U074 25 13 (no) 1 Switch No
26 14 (no) 2 Switch No

325840/H Page 25 of 57
HiPAP
KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no
W- Main Control Cabinet X2: 24 V DC Remote Control Cabinet X3: 24 VDC 7x2x0.75 Control signals
U075 10 13 1
11 1 2
12 2 3
13 3 4
14 4 5
15 5 6
16 6 7
17 7 8
18 8 9
19 9 10
20 10 11
21 11 12
22 12 13
1 14 14
W- Laser at the Hull unit Cable part of the unit TU Model x81 TB MOXA power/ Control signals Ref:
U080 (option) ADAM 6217 DWG
Bn 17 Bn V+ 329779
Pi 17 Pi V+
Bl 16 Bl V-
Gn 18 Gn AI0-
Wh 19 Wh AI0+
Gr Not used Gr
Ye Not used Ye

Page 26 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/
cable Term/Plug Cable to/ Term/Plug Cable type / Spec. Ref.
Connection Signal type
Core Pin no. Connection type Pin no. signal Plug layout
type
no
W- Laser at the Hull unit Cable part of the unit TU Model x82 TB MOXA power/ Control signals Ref:
U080 (option) ADAM 6217 DWG
Bn 18 Bn V+ 313862
Pi 18 Pi V+
Bl 17 Bl V-
Gn 19 Gn AI0-
Wh 20 Wh AI0+
Gr Not used Gr
Ye Not used Ye

325840/H Page 27 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no

Page 28 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
HiPAP hull unit system with Ethernet to HCU – Ref. DWG 343288
W- Mains HCU HCTB1 Power/4x1.5 AC power
U060 L1 1R 1 3-Phase
L2 2S 2 440, 380
L3 3T 3 or 230 VAC
GND PE/CABINET 4
W- HCU HCTB1 Hoist motor Junction Box Power/4x1.5 AC power
U061 4 U1 1 U1 1 440, 380
5 V1 2 V1 2 or 230 VAC
6 W1 3 W1 3
PE/CABINET 4 GND 4
W- HCU HCTB1 LIMIT SWITCH Limit switch/ 6x0.75 Control signals
U062 JUNCTION BOX Junction Box
7 LLS NO 1 1
(13)
8 LLS NO 2 2
(14)
9 LLS NC 3 3
(21)
10 LLS NC 4 4
(22)
11 ULS NO 5 5
(13)
12 ULS NC 7 6
(21)
W- HCU Ground EMC Ground
U065

325840/H Page 29 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
W- Top of KM supply Hull unit Junction KM supply KM supply
U066 transducer Special box Special connector Special cable
(bottom of the connector
transducer
shaft)
W- HCU HCTB1 GV LIMIT GV Fully Open 2x0.75 Control signals
U073 SWITCH
13 GVO NO 13 (no) 1 Switch No
14 GVO NO 14 (no) 2 Switch No

W- HCU HCTB1 GV LIMIT GV Fully Closed 2x0.75 Control signals

U074 SWITCH
17 GVC NO 13 (no) 1 Switch No
18 GVC NO 14 (no) 2 Switch No

W- Ethernet switch Ethernet, RJ45 Hoist Control Ethernet, RJ45 Cat 7* Ethernet
U090 Unit

Page 30 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
HiPAP hull unit system with Ethernet to Hull Unit Controller
W- Mains HUC HUC F1 Power/4x1.5 AC power
U060 R 6 1 3-Phase
S 4 2 440, 380
T 2 3 or 230 VAC
GND PE/CABINET 4
W- HUC HUC U5 Hoist motor Junction Box Power/4x1.5 AC power
U061 2 1 U1 1 440, 380
4 2 V1 2 or 230 VAC
6 3 W1 3
PE/CABINET 4 GND 4

W- HUC U2 MEI JUNCTION BOX Limit switch/ 6x0.75 Control signals

U062 Junction Box
171 HU UP 5 1 Hull unit upper position
(NO)
172 HU UP 6 2 Hull unit upper position
(NO)
181 HU LO 1 3 Hull unit lower position
(NO)
182 HU LO 2 4 Hull unit lower position
(NO)
W- HUC Ground EMC Ground
U065
W- Top of KM supply Hull unit Junction KM supply KM supply
U066 transducer Special box Special connector Special cable
(bottom of the connector
transducer
shaft)
W- HUC U2 / F3 Gate valve open Sensor comes with 5 metre cable
U073 sensor

325840/H Page 31 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
U2 151 GVO Black 4
NO
U2 152 GVO Blue 3
NO
F3 +24V Brown 1
F3 0V Blue 3
W- HUC U2 / F3 Gate valve close Sensor comes with 5 metre cable
U074 sensor
U2 161 GVC Black 4
NO
U2 162 GVC Blue 3
NO
F3 +24V Brown 1
F3 0V Blue 3
W- Ethernet switch Ethernet, RJ45 Hull Unit Ethernet, RJ45 Cat 7* Ethernet
U090 Controller

Page 32 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
HiPAP hull unit system with Ethernet to HCU and Ethernet to gate valve hydraulic system – Ref. DWG 343293
W- Mains HCU HCTB1 Power/4x1.5 AC power
U060 L1 1R 1 3-Phase
L2 2S 2 440, 380
L3 3T 3 or 230 VAC
GND PE/CABINET 4
W- HCU HCTB1 HOIST MOTOR JUNCTION BOX Power/4x1.5 AC power
U061 4 U1 1 U1 1 440, 380
5 V1 2 V1 2 or 230 VAC
6 W1 3 W1 3
PE/CABINET 4 GND 4
W- HCU HCTB1 JUNCTION BOX Limit switch/ 6x0.75 Control signals
U062 Junction Box
7 LLS NO 1 1
(13)
8 LLS NO 2 2
(14)
9 LLS NC 3 3
(21)
10 LLS NC 4 4
(22)
11 ULS NO 5 5
(13)
12 ULS NC 7 6
(21)
W- HCU Ground EMC Ground
U065

325840/H Page 33 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
W- Top of KM supply HULL UNIT KM supply KM supply
U066 transducer Special JUNCTION BOX Special connector Special cable
(bottom of the connector
transducer
shaft)
W- HCU HCTB1 MAIN CONTROL X1 4x0.75 Control signals
U068 CABINET
21 +24V 1 1
22 UP 2 2
23 GV 3 3
OPEN
24 GND 4 4
W- Mains MAIN CONTROL X2: 440 Vac Power/4x1.5 Power
U069 CABINET
L1 1 1 3 phase 440 V/
L2 2 2 50 Hz supply
L3 3 3
GND GND 4

Page 34 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
W- Main Control X2 MOTOR Power/4x1.5 Power supply
U070 Cabinet POWER PACK
4 U1 1 3 phase 440 V/
5 V1 2 5.5 KW
6 W1 3
GND GND 4
W- Main Control X2: 24 V DC Solenoid coil B Opening Valve 2x0.75 Control signals +24 VDC
U071 Cabinet
6 1 1
7 2 2
W- Main Control X2: 24 V DC Solenoid coil A Closing Valve 2x0.75 Control signals +24 VDC
U072 Cabinet
8 1 1
9 2 2
W- Main Control X1: 24 V DC GV Limit Switch GV Fully Open 2x0.75 Control signals
U073 Cabinet
10 13 (no) 1 Switch No
11 14 (no) 2 Switch No
W- Main Control X1: 24 V DC GV Limit Switch GV Fully Closed 2x0.75 Control signals
U074 Cabinet
12 13 (no) 1 Switch No
13 14 (no) 2 Switch No
W- Ethernet switch Ethernet, RJ45 Hoist Control Ethernet, RJ45 Cat 7* Ethernet
U090 Unit
W- Ethernet switch Ethernet, RJ45 Main Control Ethernet, RJ45 Cat 7* Ethernet
U091 Cabinet
W- Laser at the Hull Cable part of TU Model x82 MOXA power/ ADAM 6217 Control signals Ref:
U080 unit (option) the unit TB DWG
Bn 18 Bn V+ 313862
Pi 18 Pi V+
Bl 17 Bl V-

325840/H Page 35 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
Gn 19 Gn AI0-
Wh 20 Wh AI0+
Gr Not used Gr
Ye Not used Ye
W- Laser at the Hull Cable part of TU Model x81 MOXA power/ ADAM 6217 Control signals Ref:
U080 unit (option) the unit TB DWG
Bn 17 Bn V+ 329779
Pi 17 Pi V+
Bl 16 Bl V-
Gn 18 Gn AI0-
Wh 19 Wh AI0+
Gr Not used Gr
Ye Not used Ye

Page 36 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
HiPAP hull unit system with Ethernet to Hull Unit Controller and Ethernet to gate valve hydraulic system
W- Mains HUC HUC F1 Power/4x1.5 AC power
U060 R 6 1 3-Phase
S 4 2 440, 380
T 2 3 or 230 VAC
GND PE/CABINET 4
W- HUC HUC U5 HOIST MOTOR JUNCTION Power/4x1.5 AC power
U061 BOX
2 U1 1 440, 380
4 V1 2 or 230 VAC
6 W1 3
PE/CABINET 4 GND 4
W- HUC U2 MEI JUNCTION BOX Limit switch/ 6x0.75 Control signals
U062 Junction
Box
171 HU UP 5 1 Hull unit upper position
(NO)
172 HU UP 6 2 Hull unit upper position
(NO)
181 HU LO 1 3 Hull unit lower position
(NO)
181 HU LO 2 4 Hull unit lower position
(NO)
W- HUC Ground EMC Ground
U065

325840/H Page 37 of 57
HiPAP
KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
W- Top of KM supply HULL UNIT KM supply KM supply
U066 transducer Special JUNCTION BOX Special connector Special cable
(bottom of the connector
transducer
shaft)
W- HUC X2 MOTOR Power/4x1.5 Power supply
U070 POWER PACK
4 U1 1 3 phase 440 V/
5 V1 2 5.5 KW
6 W1 3
GND GND 4
W- HUC HUC K8 Solenoid coil 2x0.75 Control signals +24 VDC
U071 Open
K8 14 + Open 1
F3 4 - Open 2
W- HUC HUC K9 Solenoid coil 2x0.75 Control signals +24 VDC
U072 Close
K9 14 + Close 1
F3 4 - Close 2
W- HUC U2 / F3 Gate valve open Sensor comes with 5 m cable
U073 sensor
U2 151 GVO Black 4
(NO)
U2 152 GVO Blue 3
(NO)
F3 +24V Brown 1
F3 0V Blue 3
W- HUC U2 / F3 Gate valve close Sensor comes with 5 m cable
U074 sensor
U2 161 GVC Black 4
(NO)

Page 38 of 57 325840/H
 Cable plan and interconnections

KM
Cable from/ Ref.
cable Term/Plug Cable to/ Term/Plug
Connection Cable type / Spec. signal Signal type Plug
Core Pin no. Connection type Pin no.
type layout
no
U2 162 GVC Blue 3
(NO)
F3 +24V Brown 1
F3 0V Blue 3
W- Ethernet switch Ethernet, RJ45 Hull Unit Ethernet, RJ45 Cat 7* Ethernet
U090 Controller
W- Laser at the Hull Cable part of HUC U2/F3 Control signals Ref:
U080 unit (option) the unit DWG
Brown F3 +24V Brown V+ 313862
Blue F3 0V Blue V-
White U2 332 White AI0+
Blue U2 333 Blue AI0-
Black Not used
Gray Not used

* CAT 6 for patch and CAT 7 for installation.

325840/H Page 39 of 57
HiPAP

CABLE OVERVIEW

HiPAP system with Transceiver unit Model x21

Page 40 of 57 325840/H
 Cable plan and interconnections

HiPAP system with Transceiver unit Model x81

325840/H Page 41 of 57
HiPAP

HiPAP system with Transceiver unit Model x82

Page 42 of 57 325840/H
 Cable plan and interconnections

HiPAP system with remote control unit

325840/H Page 43 of 57
HiPAP

HiPAP hull unit system with Ethernet

Page 44 of 57 325840/H
 Cable plan and interconnections

HiPAP hull unit system with Ethernet and gate

valve control unit

325840/H Page 45 of 57
HiPAP

HiPAP hull unit system with Hull Unit Controller

and gate valve control unit
Motor

W-U090 Ethernet
Junction box Hull
Junction box HUC control signal
Unit W-U060 440 VAC power
W-U046/W-U053 Motor power Controller W-U065 EMC ground

W-U066

W-U074 Gate valve close switch TB

W-U073 Gate valve open switch TB

W-U061

W-U062
W-U070 Motor power

W-U071 Opening valve

Hydraulic
tubes W-U072 Closing valve

CD030602_001_001

Page 46 of 57 325840/H
 Cable plan and interconnections

HiPAP hull unit system with Hull Unit Controller

Motor

W-U090 Ethernet
Junction box Hull
Junction box Unit W-U060 440 VAC power
HUC control signal
W-U046/W-U053 Controller W-U065 EMC ground
Motor power
W-U066

W-U074 Gate valve close switch TB

W-U073 Gate valve open switch TB

W-U061

W-U062

CD030602_001_003

325840/H Page 47 of 57
HiPAP

Fibre-optic cables
Operator Station end

W-U021b 115-230 Vac

PSU

Fibre Splice Box

W-U021a
24V
ST connectors
APC 1x
Ethernet switch/
or equivalent
Converter

1...7

G2 G1

Fibre B Patch cable

W-U012 Fibre A Patch cable

W-U020

HiPAP Transceiver end

W-U040b
W-U040a

(option)
HiPAP TU Fibre Splice Box
x81 / x21 (inside x21 or x81 cabinet)

ST connectors

G1
Ethernet switch/ W-U041
Converter Patch cable
G2
W-U041
Patch cable

(CD31113a)

Page 48 of 57 325840/H
 Cable plan and interconnections

Fibre optic cable – connector type ST

RJ45 plug for Ethernet cable

Standard plug for AC power cable

325840/H Page 49 of 57
HiPAP

DSUB plug for RS 232/422

Where C is the female plug and D the male plug.

Page 50 of 57 325840/H
 Cable plan and interconnections

Transceiver unit x82 – wiring diagram with laser

for Hoist Control Unit

325840/H Page 51 of 57
HiPAP

Hoist laser indicator x82 – wiring diagram

Page 52 of 57 325840/H
 Cable plan and interconnections

325840/H Page 53 of 57
HiPAP

Hull unit system, no Ethernet – wiring diagram

Note:
All measurements are in mm. Cd31112a
The drawing is not in scale. 102993 Rev. H

Page 54 of 57 325840/H
 Cable plan and interconnections

Hull unit system with hydraulic system for

activating the gate valve, no Ethernet

325840/H Page 55 of 57
HiPAP

Hull unit system with Ethernet

Page 56 of 57 325840/H
 Cable plan and interconnections

Hull unit system with Ethernet to HCU and

Ethernet to gate valve hydraulic system

325840/H Page 57 of 57