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Statron UPS Technology Shell 23042013

This document discusses different rectifier topologies for AC/DC UPS systems including 6-pulse and 12-pulse thyristor bridges, switched mode power supplies (SMPS) with power factor correction (PFC), and IGBT PFC converters. It provides details on the power factor, harmonics, efficiency, and other characteristics of each technology. Additionally, it describes modular PFC switch mode battery chargers and the S3100/S3300 industrial UPS system which features an IGBT PFC rectifier, inverter, battery management, and communication capabilities.

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John Lio
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197 views19 pages

Statron UPS Technology Shell 23042013

This document discusses different rectifier topologies for AC/DC UPS systems including 6-pulse and 12-pulse thyristor bridges, switched mode power supplies (SMPS) with power factor correction (PFC), and IGBT PFC converters. It provides details on the power factor, harmonics, efficiency, and other characteristics of each technology. Additionally, it describes modular PFC switch mode battery chargers and the S3100/S3300 industrial UPS system which features an IGBT PFC rectifier, inverter, battery management, and communication capabilities.

Uploaded by

John Lio
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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AC / DC UPS Technology

…a short introduction.

Presented by:

Matthias Dreier
Technology Director

www.statron.com
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Rectifier Topologies : 6-pulse Thyristor Bridge


Mains-current
Power factor: PF = 0.86

Mains Harmonic Feedback: THDi = 27 %

Generator Over-sizing: 2.5 - 3.0

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Rectifier Topologies : 12-pulse Thyristor Bridge


Mains-current
Power factor: PF = 0.86

Mains Harmonic Feedback: THDi = 12 %

Generator Over-sizing: 1.5 - 2.0

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Rectifier Topologies : SMPS Switched Mode Technology

AC Mains DC Out

Control Feedback

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Rectifier Topologies : SMPS Switched Mode Technology with PFC

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Rectifier Topologies : IGBT Power Factor Correction (PFC)

Input
Protec-
tion
AC Mains DC Out

Control

Feedback

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Rectifier Topologies : IGBT PFC Boost Converter / Inverter


2-Level PFC Boost Rectifier 2-Level Inverter

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Rectifier Topologies : 3 Phase IGBT Rectifier / Inverter


Mains-current
Power factor: PF = 0.99

Mains Harmonic Feedback: THDi = <5 %

No generator over-sizing required

Only real power drawn from mains


Rectifierr

Inverter
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Rectifier Technologies Comparison I

Topic Thyristor SMPS with PFC PFC IGBT


Control scheme Simple Complex Complex
Analog or Digital Digital signal Digital signal
processing processing
Input Current 27% for 6 Pulse < 5% <5%
Harmonics THDi 12% for 12 Pulse
Input Power 0.7-0.86 @ 100% > 0.98 over full > 0.98
Factor PF 0.5-0.7 @ 50% load range 10 – 100% load
Input Voltage +/- 10%, Wide Range +10/-15%
Window Optional +/- 15% e.g. 85-265VAC
Inrush Current 6-10 x Nominal Nominal 6-10 x Nominal
Soft Start yes yes Yes with auto DC
pre-charge

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Rectifier Technologies Comparison II

Topic Thyristor SMPS with PFC PFC IGBT


Galvanic Yes, with Input Yes, with HF Yes, with Input
Isolation Transformer Transformer Transformer
Efficiency Typ. 92% @100% Typ. 92% @100% Typ. 92% @100%
Typ. 77% @20% Typ. 90% @20% Typ. 82% @20%
DC Voltage < 2% without < 0.5% < 1% without
Ripple battery conn. 5mV @ 800Hz battery conn.
Dynamic Poor Excellent Good
Response <500ms @ step 5ms @ load step <100ms @ step
Output Current Up to 2000A Up to 100A per Up to 1000A
Size Limitation hot-plug unit
Generator 6 pulse: 2.5-3.0 Max. 1.2 Max. 1.2
Oversizing 12 pulse: 1.5-2.0

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MPS – 1/3 phase modular PFC switch mode charger

main features:
•12, 24, 48, 60,110, 220VDC modules
•500W to 10kW modules (typ. 3kW)
•hot swappable, self configuring
•uP controlled
•very low input THDi < 4%
•galvanically isolated output
•for NiCd and lead acid batteries
•automatic and manual boost
charge with interlocking
•2 x 100% and n + 1 solutions
•combined LCD & LED display
for status, metering and alarms
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MPS – 1/3 phase modular PFC switch mode charger

main features:
•closed loop cooling typ. up to 9kW
•RS232 interface/ SNMP/
Modbus/TCP/IP
•event history
•parallel active load sharing
•total system solutions

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S3100/S3300 1-ph and 3-ph Industrial PFC UPS System

main features:
•110V to 500VDC batteries
•power from 10 to 160kVA
•parallel operation up to 8 units
•Power Factor Corrected (PFC) IGBT
rectifier with PF 1.0 and THDi < 5%
•IGBT inverter power bridge with
excellent dynamic behaviour,
unlimited load power factor
& outstanding fault clearing
•sinusoidal mains back-feed for
battery testing
•external synchronization possible

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S3100/S3300 1-ph and 3-ph Industrial PFC UPS System

main features:
•Active demand controlled cooling
concept (temperature based)
•integrated/external service
bypass
•Input-, output- and bypass isolation
transformer
•combined LCD & LED display for
status, metering and alarms
•RS232,RS485 interface/SNMP/
Modbus/Profibus/Network TCP/IP
•event history
•touch screen panel optional
•enclosures, colors and IP ratings
•total system solutions

www.statron.com
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S3100/S3300 Industrial UPS

supported configurations
•single
•parallel redundant up to 8 units
•parallel redundant with monitored bus coupler
•dual also with external synchronization source
•common- or individual battery bank

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S3100/S3300 Industrial UPS

battery management
•constant current battery discharge test
by means of sinusoidal mains back-feed
•battery monitoring with programmed discharge data
•periodic automated battery availability check
•real time battery capacity and back-up time display
•three voltage levels / two current limitation steps

reliability
•well proven system platform
•higher MTBF and lower MTTR
•high quality rugged components
•complying to al relevant ISO and IEC/EN standards
VFI-SS-111 according IEC 62040-3

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S3100/S3300 Industrial UPS Key Features / Benefits I

IGBT PFC Rectifier State of the art Industrial PFC-IGBT Rectifier


Technology combined with Backfeed-Inverter
Latest Inverter Topology Space Vector Modulation with variable PWM
Frequency for best in class Dynamic
Performance and Efficiency
Outstanding Fault 300% Short Circuit current for 3s in Inverter
Clearance Capability Operation
Comprehensive Battery Online Health Assessment, Fully Automated
Management Features Constant Current Battery Discharge Test with
sinusoidal Mains Backfeed (PFC Rect.)
Mitigation of Common Redundant Internal Power Supplies and Dual
Failure Points Processor Controller Board
Field Bus Communication CAN-Bus Topology used for a very robust
Internal Communication Scheme
Self Diagnosis Features Real Time Fault Diagnosis down to board
level

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S3100/S3300 Industrial UPS Key Features / Benefits II

Limited Mains Pollution PFC Rectifier only draws Real Power from the
mains and limits injected Current Harmonics
to < 5%
No Generator Oversizing PFC Topology does not call for Oversized
Generators

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Questions ?

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