2000X Distance Power Supply Chapter 4: Installation and Setup

Instruction Manual Start Switch Connection (Automation)

4.6.1 Serial (RS-232) Port Connector

An RS-232c serial port (DB-9 format) is provided for the Host Computer option. Only three data leads of
this port are supported at this time (Data Send TXD, Data Receive RXD, and Signal Ground GND). The
remainder of the leads are ‘reserved’. A null modem cable is required.
The comport parameters are fixed, can not be altered or viewed in the menu.
The fixed values are:
1. com speed = 9600 baud
2. no parity
3. 1 stop bit
4. 8 data bits

4.6.2 User I/O Interface

The user I/O is a standard interface for automation, provided on the power supply. It provides the ability for
the customer to make their own interface for their automation or special control or reporting needs. The
interface cable has an HD44 female D-shell connection on the rear of the power supply. The electrical inter-
face outputs may be configured for open collector mode or for signal mode (signal voltage levels as indi-
cated), by setting the user I/O DIP switch.
DIP switch SW1 for the user I/O is located next to the J3 on the back of the 2000X-series power supply.
User I/O interface cable pinout is listed in Table 4.5.

Figure 4.14 User I/O Cable Identification and Wire Color Diagram

User I/O Cable

Stripped and tinned one end,
HD-44 male connector other end
(cable length as ordered)

Part number
Wire Color Diagram
Two Colors = Insulator/Stripe
Three Colors = Insulator/Stripe/Dot

Insulation Stripe Dot

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Chapter 4: Installation and Setup
Start Switch Connection (Automation)

Table 4.5 User I/O Cable Pin Assignments, Alphabetical Order

Pin Signal Name Signal Type Direction Signal Range Definition Colors
7 ACT_CLEAR 0V True Output 0/24V, 100mA Actuator clear signal Red/Wht
24 AMPLITUDE_OUT Analog Output 0V to 10V Amplitude signal from PS Red/Blk/
Grn
2 CYCLE_ABORT 24V True Input 0/24V, 100mA Red/Blk
3 EXT_RESET 24V True Input 0/24V, 100mA System Reset Grn/Blk
18 EXT_SEEK+ 24V True Input 0/24V, 100mA Red/Blk/
Wht
38 FREQ_OUT Analog Output -10V to +10V Frequency Signal from PS Blk/Wht/Blu
6 G_ALARM 0V True Output 0/24V, 100mA Blk/Wht
14 GEN_ALARM_RELAY_1 Relay Contact Output 40V, 0.25A Contact Closure Red/Grn
29 GEN_ALARM_RELAY_2 Relay Contact Output 40V, 0.25A Contact Closure Wht/Red/
Orn
1 J3_1_INPUT 24V True Input 0/24V, 100mA User definable inputs. Refer Wht/Blk
17 J3_17_INPUT 24V True Input 0/24V, 100mA to Table 4.6 to view available Wht/Blk/
selections. Red
19 J3_19_INPUT 24V True Input 0/24V, 100mA Grn/Blk/
Wht
31 J3_31_INPUT 24V True Input 0/24V, 100mA Wht/Red/
Blu
32 J3_32_INPUT 24V True Input 0/24V, 100mA Blk/Wht/
Grn
33 J3_33_INPUT 24V True Input 0/24V, 100mA Wht/Blk/
Grn
8 J3_8_OUTPUT 24V True Output 0/24V, 100mA User definable outputs. Refer Grn/Wht
22 J3_22_OUTPUT 24V True Output 0/24V, 100mA to Table 4.7 to view available Blk/Red/
selections. Grn
36 J3_36_OUTPUT 24V True Output 0/24V, 100mA Orn/Red
Grn
9 MEM Analog Output -10V to +10V Memory Signal from PS Blu/Wht
11 MEM_CLEAR Open Collector Output 24V, 25mA max Memory Clear signal send to Wht/Red
PS
40 MEMORY_STORE Open Collector Output 24V, 25mA max Memory store from PS Red/Wht/
Blu
34 PB_RELEASE 0V True Output 0/24V, 100mA Red/Wht/
Grn
37 PWR Analog Output 0V to 10V Power Signal from PS Blu/Red/
Grn
21 READY 0V True Output 0/24V, 100mA Blu/Blk/Wht
5 REJECT 0V True Output 0/24V, 100mA Blu/Blk
43 READY_ RELAY_1 Relay Contact Output 40V, 0.25A Contact Closure Blu/Orn/
Red
15 READY_RELAY_2 Relay Contact Output 40V, 0.25A Contact Closure Orn/Grn
26 RUN Open Collector Output 24V, 25mA max Run signal send to PS Orn/Blk/Grn
39 SEEK Open Collector Output 24V, 25mA max Seek Signal send to PS Wht/Blk/Blu
4 SOL_VALVE_SRC 24V Output 0/24V, 125mA SV1 Source Orn/Blk

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2000X Distance Power Supply Chapter 4: Installation and Setup
Instruction Manual Start Switch Connection (Automation)

Pin Signal Name Signal Type Direction Signal Range Definition Colors
16 SOL_VALVE_RTN 24V Return Input 0V SV1 Return Blk/Wht/
Red
20 SUSPECT_PART 0V True Output 0/24V, 100mA Orn/Blk/
Wht
10 USER_AMP_IN Analog Input -10V to +10V User Amplitude control signal Blk/Red
25 USER_FREQ_OFFSET Analog Input -10V to +10V User Freq. offset control sig- Grn/Blk/Orn
nal
35 WELD_ON 0V True Output 0/24V, 100mA Start of sonics and trigger Grn/Wht/
Blu
30 WELD_ON_RELAY_1 Relay Contact Output 40V, 0.25A Contact Closure Orn/Wht/
Blu
44 WELD_ON_RELAY_2 Relay Contact Output 40V, 0.25A Contact Closure Blk/Orn/
Red
23 +10V_REF Analog Output 10.0V 10VDC ref. voltage from PS Wht/Red/
Grn
12 24V_RTN 24V Ground Input 0V 24V Return Orn/Red
13 24V_SRC 24V Source Output 24V, 1.25A max 24V Source Blu/Red
27 24V_RTN 24V Ground Input 0V 24V Return Blu/Wht/
Orn
28 24V_SRC 24V Source Output 24V, 1.25A max 24V Source Blk/Wht/
Orn
41 24V_RTN 24V Ground Input 0V 24V Return Grn/Orn/
Red
42 24V_SRC 24V Source Output 24V, 1.25A max 24V Source Orn/Red/
Blu

! CAUTION
Ensure all unused wires are properly isolated. failure to do so may result in Power Supply or
system failure.

NOTICE
Refer to the Branson Automation Guide (EDP 100-214-273) for additional information about
selection and use of Input and Output features listed in the following Table.

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Chapter 4: Installation and Setup
Start Switch Connection (Automation)

Table 4.6 User I/O Input and Output Function Selection

Input Output
J3_1_INPUT Disabled J3_8_OUTPUT
Disabled
J3_17_INPUT Ext U/S Delay J3_22_OUTPUT Confirm Preset
J3_19_INPUT Display Lock J3_36_OUTPUT Ext Beeper
Sonics Disable Cycle Okay
J3_31_INPUT
Memory Reset No Cycle Alarm
J3_32_INPUT External Start Overload Alarm
J3_33_INPUT Ext Signal Modified Alarm
Sync In Note
Missing Part
External Start
Sync Out

4.6.3 Input Power Plug

If you must add or change the input power plug, use the following color code for the conductors found in
the international harmonized line cord. Add the plug that is appropriate for your input power receptacle.

! CAUTION
The power supply can be permanently damaged if it is connected to the incorrect line voltage,
or if the wiring connection is mis-wired. It also presents a safety hazard if mis-wired. Use of
the correct plug or connector helps prevent incorrect connections.

Figure 4.15 International Harmonized Line Cord Color Code

Line Cord jacket BLUE = Neutral 120v operation, Line for 220v
BROWN = Line
GREEN/Yellow trace = Earth Ground

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Process Flow and Wiring Tables

6.2 Actuator, External Preset Select, Process Flow 2

12 100-214-273 Rev. 1

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