DX760

SERVICE MANUAL
CONTENT
Chapter 1：Engineering Specification 1
1. Appendix A Optical Measurement 5
2. Appendix B Design Verification Test Procedure 8
3. Appendix C DMD Image Quality 10
4. Appendix D Electrical Specification 14
5. Appendix E Power Supply Specification 20
Chapter 2：Spare Parts List 21
Chapter 3：Product description and operation 23
1. Shipping Content 23
2. Product Description 24
3. Remote Control Description 26
4. Installation 28
5. Operation 31
6. Packing Description 37
7. Appearance Description 39
8. Lamp Replacement 42
9. Shutdown 45
10. RS232 Codes 46
Chapter 4：Circuit Operation Theory 49
Chapter 5：Alignment Procedure 61
Chapter 6：Trouble Shooting 80
Chapter 7：Schematics and Assy drawing 92
 Chapter 1 Engineering Specification

1.0 Optical Performance Tested under 60” (diagonal) image size unless other
specified. Measurement Details refer to Appendix A.
1.1 ANSI Brightness 1600 Lumens (Minimum)
1.2 Brightness Uniformity 54% (Minimum)
1.3 Contrast Ratio
1.3.1 ANSI Contrast 130:1 (Minimum)
1.3.2 FOFO Contrast 800:1 (Minimum)
1.4 Light Leakage
1.4.1 Light Leakage in Active Area <2 lux within 60” (diagonal) image size
1.4.2 Light Leakage out of Active <2 lux between of 60” (diagonal) image size and 80”
Area (diagonal) area
1.5 Color X y
1.5.1 White .305±.040 .325±.040
1.5.4 Red .650±.040 .335±.040
1.5.5 Green .345±.040 .515±.040
1.5.6 Blue .137±.040 .070±.040
1.6 Color Uniformity X y
1.6.1 White < .04 < .04
1.6.2 Red < .04 < .04
1.6.3 Green < .04 < .04
1.6.4 Blue < .04 < .04
2.0 Image Quality
2.1 Throw Ratio 60” ±5% Diagonal at 2m
2.2 Zoom Ratio 1.2:1
2.3 Distortion
2.3.1 Keystone Distortion <1.0%
2.3.2 Vertical TV Distortion <1.0%
2.4 Projection Offset 120% ±5%
2.5 Focus Range 1.5~8m
2.6 Focus 2m
Test Pattern: X pattern
Observation: 2m from observer to screen
Criteria: letter visible all over screen
(Clear level specified by limit sample)

Focus condition: uniformly focused by observer

1.5m and 8m
Criteria: letter visible at center of screen
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 2.7 Lateral Color <2/3 Pixel
2.8 DMD Image Quality See Appendix D
3.0 Mechanical Specification
3.1 Dimensions Follow C109
3.2 Weight 3.2 kg
3.3 Security Slot Kensington compatible slot 150N break away force
3.5 Lens Cover Detached Lens Cover
3.6 Feet Adjustable rear foot

4.0 Packaging Detail refer to C309 (Packing Description)

4.1 Outside Dimensions 460 x 455 x 292mm (L x W x H)
4.2 Weight 7.1 Kg (Including Accessories, Projector)
4.3 Palletization 20 by Air; 728 / 40’ container, or 336/20’ container by sea
5.0 Thermal Specification Maximum temperature 10° ~ 40° C
5.1 Handles, knobs, grips, etc. and surface Metal Plastic
Held or touched for short periods only
60°C 85°C

(Bottom Surface) (55°C) (70°C)

5.2 External surface or equipment which Metal Plastic
may be touched
70°C 95°C

5.3 Exhaust Air 80°C

6.0 Environmental
6.1 Temperature Operating 10-40°C, without condensation
Storage -10 - 60°C, without condensation
6.2 Humidity Operating 10 - 90%RH, without condensation
Storage 10 - 90%RH, without condensation
6.3 Audible Noise Level Typical Normal Mode: 34dBA at @ 25°C
ECO Mode: 32dBA at @ 25°C
Maximum Normal Mode: 35dBA at @ 25°C
ECO Mode: 33dBA at @ 25°C
6.4 Altitude 0 – 6000 feet above sea level
6.5 Shock Non-operating, 20 ms /50 G
6.6 Drop 76cm, 1 orientation, 6 primary surfaces, 2 selected
corners, and 3 selected edges, total 11 drops

6.7 Vibration Random 0.015G2/Hz, 5 ~100 Hz

Sine 0.5G, 5 ~200Hz
7.0 Regulatory Safety UL Approved (UL 1950, CSA950),
TUV-GS, CCC, CB Report, R-Mark

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 EMC FCC Class B requirements, BSMI,
VCCI, C-Tick
CE Marks Directive 73/23/EEC;
Directive 89/336/EEC;
ESD Refer to Appendix X
8.0 Reliability
8.1 MTBF 20000 hours except for DMD chip, Color wheel, Lamp
and Fan
8.2 Lamp Lifetime 2000 hours (50% brightness maintenance)
9.0 Power Requirements Adhere to Appendix F
9.1 Power Supply (Normal) VAC 100 – 240 Auto-switch (50/60Hz), 3 Wire Grounded
9.2 Power Consumption Typical 340W
Standby 15W
9.3 Power Connector IEC-06
10.0 Panel Specification
10.1 Type Single Chip 0.7” XGA 12° tilt DDR DMD
10.2 Pixels H: 1024 X V: 768
10.3 Color Depth 24 Bits (16770000 colors)
11.0 Compatibility
11.1 PC PC Compatible 640X400 Æ 1024X768, compressed
1280X1024; Composite-Sync; Sync-on-Green; Interlace
Mode (8514A);
Detailed Support Timing Specification refer to Appendix
E.1
PC Frequency H-Sync 24 ~ 88
Limitation KHz
V-Sync 48 ~ 100 Hz
Pixel Clock 140 MHz
11.2 Video NTSC/ NTSC4.43/ PAL (Including PAL-M, PAL-N)/
SECAM/ PAL60/
11.3 YPbPr NTSC (480i)/ 480p/ PAL (625i)/ 720p, HDTV (1080i/
1035i)
11.4 DDC DDC 2B
12.0 Image Interface Adhere to Appendix E.2
12.1 Analog RGB Input 15 pin D-Sub (Female) x 1
RGB: Video amplitude 1.0 Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
12.2 Video Input RCA jack (Yellow)
Video amplitude 1.0 Vp-p : Impedance 75Ω
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 12.3 S-Video Input 4 pin Mini-Din (Female)
Y: Luminance amplitude 1.0 Vp-p : Impedance 75Ω
C: Chroma amplitude 0.268 Vp-p : Impedance 75Ω
12.4 YPbPr Input RCA jack (Green/Red/Blue) x 1
Y: Luminance amplitude 1.0 Vp-p: Impedance 75Ω
PbPr/CbCr: Chroma amplitude 0.7 Vp-p : Impedance 75Ω
12.5 Analog RGB Output 15 pin D-Sub (Female) x 1
RGB: Video amplitude 1.0Vp-p : Impedance 75Ω
HD/VD/CS: TTL Level
13.0 Control Interface
13.1 IR Receiver IR Receiver x2 (Front, Rear)
13.2 Serial Connector 8 pin Mini-Din (Female) x 1
RS-232 Standard
13.3 USB Connector B type USB terminal for mouse port
14.0 User Interface Adhere to Appendix E.3
14.1 Operator Keypad Refer to C001
14.2 Indicators Refer to C001
14.3 Remote Control Refer to C001
14.4 On Screen Display Refer to C001
14.5 Electric Keystone ± 7° (except 1080i/1035i)
15.0 Audio
15.1 PC Audio Input Φ3.5mm stereo mini jack
350m Vrms 10 KΩ or more
15.2 RCA Audio Input RCA jack (White/Red) X 1
350m Vrms 10 KΩ or more
15.3 Speaker 4Ω 3W x 1

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Appendix A Optical Measurement
1.Scope:
This document describes critical optical related test definitions and Instructions for data or video
projectors. The other general terminologies are specified in ANSI IT7.228-1997.
2.General Requirements
1. The unit under test should be allowed to stabilize without further
adjustment for a minimum of 5 minutes, at nominal ambient room
temperature of 25°C, before making measurements.
2. Measurements shall take place in a light proof room, where the
only source of illumination is the projector. Less than 1 lux of the
light on the screen shall be from any source other than the
projector.
3. All measurements shall be made on flat screens that do not provide
any advantage to the performance of the unit
4. All measurements shall be made at standard color temperature
setting, 100% white image (per ANSI IT7.228-1997), except where
noted
3.Practical Requirements
1. When measuring contrast manually, operators should not wear white clothing since
light reflected from white clothing can influence the measurement.
2. Unless otherwise specified, the projection lens is set in the widest zoom position since
zoom function can influence the measurement.
3. Measurement should be performed with Minolta Chromameter, Model CL-100, or
equivalent.
A1. ANSI BRIGHTNESS
ANSI Lumens = (L1+L2+L3+L4+L5+L6+L7+L8+L9)/9 (lux) x A(m^2)
A (Area) = W * H (m^2)
W: width of projected image (m)
H: height of projected image (m)
L10 L11

L1 L2 L3

L4 L5 L6

L7 L8 L9

L13 L12

Note: L10, L11, L12, L13 are located at 10% of the distance from corner itself to L5

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A2. BRIGHTNESS UNIFORMITY
Brightness Uniformity = Minimum (L10,L11,L12,L13)/ Average (L1,L2,L3,L4,L5,L6,L7,L8,L9)

A3. JBMA UNIFORMITY

JBMA Uniformity = Average (L1,L3,L7,L9)/ L5

A4. ANSI CONTRAST

ANSI Contrast = Average lux value of the white rectangles/Average lux value of the black
rectangles
Contrast Ratio shall be determined from illuminance values obtained from a
black-and-white ”chessboard” pattern consisting of 16 equal rectangles. The white rectangles
shall be at 100% gray and the black rectangles at 0% gray. Illuminance measurements shall be
made at the center of each of the rectangles.

A5. FOFO CONTRAST

FOFO Contrast = Lux value at the center of a solid white screen/the lux value at the center of a
solid black screen

A6. JBMA CONTRAST

JBMA Contrast = Average (L1,L2,L3,L4,L5,L6,L7,L8,L9) under solid white / Average
(L1,L2,L3,L4,L5,L6,L7,L8,L9) under solid black

A7. LIGHT LEAKAGE

Leakage = The maximum light leakage under a solid black pattern in or outside of the projected
image
A8. IMAGE DISTORTION
Keystone = (W2-W1)/ (W1+W2) x 100%
Vertical TV dist = (H1+H2-2xH3)/2H2 x100%
Horizontal TV dist = (W1+W2-2xW3)/2W1 x100%
W1: image width at image bottom
W2: image width at image top
W3: image width at the half image height.
H1: image height at image left
H2: image height at image right
H3: image height at half image
Note:
1. Keystone and Vertical TV Distortion are recommended for Front Projection Display
2. Vertical and Horizontal TV Distortion are recommended for Rear Projection Display

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A9. THROW RATIO
Throw ratio = projection distance / the width of the projected image

A10. ZOOM RATIO

Zoom ratio = maximum / minimum image diagonal size at a fixed projection distance

A11. FOCUS RANGE

The minimum/maximum focus distance is the minimum/maximum projection distance (The
distance between the outermost element of projection lens and screen), expressed in meter, at
which the image is still at its acceptable focus level.(acceptable focus level is specified by
FOCUS LIMIT SAMPLE approved by customer)

A12. COLOR
Color is expressed as (x, y) in 1931CIE chromaticity values
Note: Color is measured at the center of the screen that is entirely the measured color under
default brightness and contrast settings.

A13. ANSI COLOR

ANSI Color is expressed as (u, v) in 1976 CIE chromaticity values
Note: Color is measured at the center of the screen that is entirely the measured color under
default brightness and contrast settings.

A14. COLOR UNIFORMITY

Color Uniformity is the maximum color difference (△x, △y) between any two points out of
L1~L13

A15. ANSI COLOR UNIFORMITY

ANSI Color Uniformity: △u’v’= [(u’1-u’0)^2+(v’1-v’0)^2]^1/2
(u’0,v’0): the average color of L1~L13
(u’1,v’1): the spot with maximum deviation from (u’0,v’0)

A16. PROJECTION OFFSET

Projection Offset= Image height above projection lens optical axis / Total image height x 100%
Note: Optical engine should be kept horizontal attitude

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Appendix B Design Verification Test Procedure

1. Purpose

This standard establishes the environmental specification for projector related products,

which defines the level of product performance and reliability in the field. It is not necessary the

intent of these specification to simulate a typical user environment, but rather to provide for a

level of product robustness that when applied over a wide range of manufacturing variability and

environmental usage conditions, which is recommended for product assurance testing reference.

2. Test Summary

Dynamic Testing Specification

Package Drop 76cm, 1 drop per orientation, all 6 primary surfaces, plus a minimum of

two selected corners, and three selected edges, total of 11 drops

Package Vibration Random, 0.01g2/Hz, 5~100Hz, all primary axis, 20 min per

orientation, total of 60min

Sine, 0.5g, 5~200Hz, 1 octave/min, 15 min dwell on each resonant

frequency, all primary axis, one sweep (30min minimum) per

orientation, total of 90+min

Shock, 50g, 20ms half-sine, all primary axis, 1 shock per orientation, total of 3

non-operating shocks

Security Lock 150N break away force

Atmospherics

Temperature/Humi 0~35oC/10~90RH, 48hr

dity, operating

Temperature/Humi -10~60oC/10~90RH, 48hr

dity, non-operating

Altitude, operation 0~6,000ft @30oC, 2hr

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3.Test Order

Atmospherics, Dynamic, and Safety test sets require separate units and can be processed in

parallel. EUT testing shall be performed serially within each set.

Set 1 (3 units) Set 2 (3 units) Set 3
Dynamics: Atmospherics: Safety/EMC:
Package Drop Temperature/Humidity, Operating EFT
Package Vibration Temperature/Humidity, Non-operating ESD

Shock Altitude, Operating EMI-Radiated

EMI-Conducted

EMI-Susceptibility

4. Noise Testing Standard

(1) Desk high is 75 cm
(2) Projector have to closed to the edge of
desk
(3) Noise meter high is 150 cm & title 30
degree
(4) The distance between noise meter and
projector is 100 cm
(5) Measured four surfaces and calculated
the noise value by log average.
(6) We have designed excel files to calculate
this value. (Avg_Noise.xls)

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 Appendix C DMD Image Quality

1. SCOPE
TM
This document specifies the image quality requirements applicable to the DLP XGA Component Set.
TM
The Component Set provides the DLP XGA Projector with digital imaging functionality based on
Digital Micromirror Device (DMD) technology.
2. Definitions
2.1 Blemish
A blemish is an obstruction, reflection, or refraction of light that is visible, but out of focus in
the projected image under specified conditions of inspection (see Table 1). It is caused by a
particle, scratch, or other artifact located in the image illumination path.
2.2 Dark pixel
A single pixel or mirror that is stuck in the OFF position and is visibly darker than the
surrounding pixels.
2.3 Bright pixel
A single pixel or mirror that is stuck in the ON position and is visibly brighter than the
surrounding pixels.
2.4 Unstable pixel
A single pixel or mirror that does not operate in sequence with parameters loaded into
memory. The unstable pixel appears to be flickering asynchronously with the image.
2.5 Adjacent pixel
Two or more stuck pixels sharing a common border or common point, also referred to as a
cluster.
2.6 Streaks
Artifact resulting from locallized variation in mirror tilt angle relative to surrounding mirrors.
They are similar in appearance to window scratches but appear at the mirror level. Streaks
appear as faint diagonal or arcing patterns in the image.
2.7 Sea of Mirrors (SOM)
SOM is a rectangular array of off-state mirrors surrounding the active area.

2.8 Eyecatcher
A small localized light “spot” which has high spatial frequency and high differential
brightness. These are due to various DMD window or window aperture “defects” including:
digs, voids, particles and scratches.
2.9 Border Artifacts
All variations of these artifacts are acceptable under this image quality specification.
Border artifacts are a general category of image artifacts that may show up on screen in the
area outside of the active array. Border artifacts include: Exposed Bond Wires, Exposed
Metal 2, and Reflective Edge.

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2.9.1 Bond Wires
Bond Wires attach the die to the superstructure. If visible, they will appear as short light
parallel lines outside of the Sea of Mirrors (SOM).
2.9.2 Exposed Metal 2
Exposed Metal 2 is due to a shift in positioning of either the die or the window aperture
which may allow light to be reflected off of the layer of metal 2 that is below the super
structure (mirrors). This defect is located at the outer edge of the SOM.
2.9.3 Reflective Edge
Reflective Edge is light that may reflect from the edge of the DMD’s window aperture onto
the projection screen. It will appear as a thin diffuse line outside of the SOM.
2.10 Two Zone Blue 60 Screen
The Two Zone Blue 60 screen is used to test for major dark blemishes. Refer to Figure 1 for
configuration. All areas of the screen are colored a Microsoft Paintbrush blue 60 (green and
red set at 0, blue set at 60).
NOTE: If linear degamma is not used then the Microsoft Paintbrush values must be adjusted
to match the degamma table being used in order to generate an equivalent blue level on the
test screen image.
2.11 Two Zone Gray 10 Screen
The Two Zone Gray 10 screen is used to test for major light blemishes. Refer to Figure 1 for
configuration. All areas of the screen are colored a Microsoft Paintbrush gray 10 (green, red,
and blue set at 10).
NOTE: If linear degamma is not used then the Microsoft Paintbrush values must be adjusted
to match the degamma table being used in order to generate an equivalent gray level on the
test screen image.

3. ACCEPTANCE REQUIREMENTS
3.1 Conditions of Acceptance
All DMD image quality defects must be determined under the following projected image
test conditions:
a. Projector degamma shall be linear.
b. Projector error diffusion shall be “off.”
c. Projector brightness and contrast settings shall be set to nominal.
d. The diagonal size of the projected image shall be a minimum of 60
inches.
e. The projection screen shall be 1X gain.
f. The projected image shall be inspected from an 8 feet minimum viewing
distance.
g. The image shall be in focus during all Table 1 tests.

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3.2 Test Sequence
Tests shall be run in the sequence listed in Table 1.
TABLE 1. Image Quality Specification
SEQ # TEST SCREEN ACCEPTANCE CRITERIA
1 Major Dark Blemish Two Zone Blue 60 1. No blemish will be darker than Microsoft Blue 60
in the Critical Zone
2. 2 blemishes in the Non-Critical Zone
3. No blemish will be > ½” long/diameter
2 Major Light Blemish Two Zone Gray 10 1. No blemish will be lighter than Microsoft Gray 10 in
the Critical Zone
2. 2 blemishes in the Non Critical Zone
3. No blemish will be > ½” long/diameter
3 Eyecatcher Gray 10 1. No eyecatcher will be lighter than Microsoft Gray 10
Streaks Blue 60 1. No streaks
Gray 10
White
Projected Images Any screen 1. No adjacent pixels
2. No bright pixels (Active Area)
3. 1 bright pixel (SOM)
4. 4 dark pixels
5. 6 minor blemishes
6. No DMD window aperture shadowing on the Active
Area
7. No unstable pixels in Active Area

Notes:
1. Projected blemish numbers include the count for the shadow of the artifact in addition to the
artifact itself, so that the count usually represents a single artifact on the window.
2. No blemish shall be more than 5 inches long or have a total area of more than 5 square
inches on a 60 inch diagonal projected image. ( ½ inch for Major Blemish tests)
3. During all Table 1 tests, projected images shall be inspected in accordance with the
conditions of inspection specified in Section 3.
4. The rejection basis for all cosmetic DMD defects (scratches, nicks, particles) will be the
projected image tests referenced in Table 1.
5. Any other image quality issue not specifically defined in this document shall be
acceptable.
6. Black screens shall not be used as a basis for rejecting DMDs for image quality.

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Figure 1. Major Blemish Two Zone Screen

Non Critical Zone

Critical Zone
center 25%

13
Appendix D Electrical Specification

E1 Timing Table
The Default timing is as following:

Standard 640x480 640x480 640x480 720x400 800x600 800x600

at 60Hz at 72Hz at 75Hz at 70Hz at 56Hz at 60Hz
Standard Type Industry VESA VESA DOS VESA VESA
Resolution H*V 640x480 640x480 640x480 720x400 800x600 800x600
Polarity H/V -/- -/- -/- -/+ +/+ +/+
H Frequency 31.469 37.861 37.5 31.47 35.16 37.879
(KHz)
V Frequency (Hz) 59.94 72.809 75.00 70.08 56.25 60.317
Pixel Clock (MHz) 25.175 31.5 31.5 28.32 36 40

Standard 800x600 800x600 1024x768 1024x768 1024x768

at 72Hz at 75Hz at 60Hz at 70Hz at 75Hz
Standard Type VESA VESA VESA VESA VESA
Resolution H*V 800x600 800x600 1024x768 1024x768 1024x768
Polarity H/V +/+ +/+ +/+ -/- +/+
H Frequency 48.077 46.875 48.576 56.476 60.023
(KHz)
V Frequency (Hz) 72.188 75 60.00 70.069 75.029
Pixel Clock (MHz) 50 49.5 65 75 78.75

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E2 Electrical Interface Character
Interface Definition
• 15 pin definition of the mini D-sub male for DDC1/2B protocol
1 5
6 10

11 15

Pin Definition Pin Definition Pin Definition Pin Definition

1 Red video 2 Green Video 3 Blue Video 4 Monitor ID bit
2
5 Return 6 Red Video 7 Green Video 8 Blue Video
Return Return Return
9 +5 Volt 10 Sync. Return 11 Monitor ID bit 12 Bi-directional
Supply 0 data (SDA)
13 Horizontal 14 Vertical Sync 15 Data clock
Sync (SCL)
• Video & Component Input

1 2 3 4 5 6

Composite input Component input

Pin Definition Pin Definition Pin Definition

1 Composite video input 2 Audio input (left 3 Audio input (right
channel) channel)
4 Luminance video input 5 B-Y Chroma input 6 R-Y Chroma input

• 3.5 mm phone plug is used for stereo audio signal input.

• S-Video input
Pin Description

4 3 1 GND

2 1 2 GND
3 Luminance
4 Chroma

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 • RS232 Port
Pin Description Pin Description
1 Reserved 2 Reserved
8 7 6
3 TX 4 Reserved
5 4 3
5 Reserved 6 Reserved
2 1
7 RX 8 GND

Local Keyboard Description (Detailed description refer to SW Specification)

Key Name Detailed Description

Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, Video, S-Video, YpbPr
Menu (1) OSD pop-up. (2) Move next item
Æ (1) Move next page (2) OSD increment & move next sub-item (3) Keystone+.
Å (1) Move previous page (2) OSD decrement & move previous sub-item (3) Keystone-.
Exit (1) Close OSD. (2) Move to page level
Auto Toggle auto-tracking image function

Remote Control Keys Description (Detailed description refer to SW Specification)

IR-Key Name Detailed Description

LED Flashes when any button is pressed.
Power Use this button to turn your Data Projector on and off (standby mode).
Laser Use this button to turn on/off Laser Pointer on Remote Control.
Source To select input sources as Computer, Video, S-Video
Menu/6 (1) OSD pop-up. (2) Move next item
4 (1) Move next page (2) OSD increment & move next sub-item.
3 (1) Move previous page (2) OSD decrement & move previous sub-item.
Exit/5 (1) Close OSD. (2) Move to page level
Auto Toggle auto-tracking image function
Freeze This button will freeze a picture. Press again to resume motion.
Blank Press “Blank” key first to blank the screen. Then press “Blanking” key
continuously to show the image for top to bottom smoothly. Stop to press the
key, the image will stop to display
Zoom + In the position state, after pressing this button, a picture will magnify the
picture. If the user presses this key again the picture will magnify again. At the

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 same time the user can use 3456 to pan the location.
Zoom - In the position state, after pressing this button, a picture will reduce the picture.
If the user presses this key again the picture will reduce again. At the same time
the user can use 3456 to pan the location.
Return Disable Zoom function
Volume + Press this remote key, the OSD will display the volume bar and user can adjust
the volume to be louder
Volume - Press this remote key, the OSD will display the volume bar and user can adjust
the volume to be quieter
Mute The button will quiet the sound system. Press again to resume sound.
PIP Video The button will activate the PIP function and select the PIP source to Video.
PIP S-Video The button will activate the PIP function and select the PIP source to S-Video.

External Status indicator

LED Name Detailed Description

Power LED Display the power on/off sequence status
Lamp Status LED Display the Lamp status (Lamp fail, Lamp spoil etc.)
Temperature Status LED Display the Thermal status (Fan Fail, Over Temperature, etc.)

E3. Functionality
The Following functionality will be supported: (Detailed description refer to SW Specification)

Functionality Data (Computer) Video/S-Video YPbPr/YCbCr

Volume YES YES YES
Bass YES YES YES
Treble YES YES YES
Mute YES YES YES
Video System NO YES YES
Video Mode YES YES YES
Brightness YES YES YES
Contrast YES YES YES
Color NO YES YES
Tint NO YES YES
Sharpness NO YES NO
Color Temp YES YES YES
H. Position YES NO YES
V. Position YES NO YES
H. Phase YES NO YES

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 H. Size YES NO YES
Keystone YES YES YES
Language YES YES YES
Auto YES YES YES
Image Ratio YES YES YES
Auto Off YES YES YES
Mirror YES YES YES
Source YES YES YES
Freeze YES YES YES
Blank YES YES YES
Magnify YES YES YES
Lamp Reset YES YES YES
PIP Source YES NO NO
PIP Size YES NO NO
PIP Position YES NO NO
PIP H Pos YES NO NO
PIP V Pos YES NO NO
OSD H Pos YES YES NO
OSD V Pos YES YES NO
OSD Timer YES YES YES
Source Scan YES YES YES
Keystone Hold YES YES YES
Mirror Hold YES YES YES
Blank Time YES YES YES
PIP Option Brightnes NO YES NO
s
Contrast NO YES NO
Color NO YES NO
Tint NO YES NO
Sharpness NO YES NO
System NO YES NO
Information YES YES YES
Reset YES YES YES
Zoom YES YES YES
Reveal YES NO NO

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External Message indicator (Detailed description refer to SW Specification)

Message Occasion
PC/Composite Video /S-Video /Analog The system does not detect the signal
YPbPr Searching
Acquiring Signal The system is auto- adjusting
Out of range The signal is over the specification
Change the lamp and reset the lamp timer. Lamp Hour is over 1900 hours
You have to Change the Lamp! Lamp Hour is over 1980 hours
You have to Change the Lamp! Lamp Hour is over 2000 hours.
Change the lamp Lamp Hour is over 2000 hours, the user will see this message
the system will shutdown in 10 minutes automatically.

19
Appendix E Power Supply Specification

F.1 Input Power Specification

Specification Description
Input Voltage Range The unit shall meet all the operating requirements with the range 90 ~ 264
VAC
Frequency Range The unit shall meet all the operating requirements with an input frequency
range 50 Hz ~ 60 Hz
Power Consumption Normal operation: 340 W (Typical)
standby mode: < 15W
Regulation Efficiency 80 % (typical) measuring at 115Vac and full load

F.2 Output Power Requirement

The power supply can provide DC output as below：

NO. Voltage Regulation Load Current Range Ripple & Noise

1 +5 V ±5 % 0.1A ~ 1.2 A 150 mV

2 +3.3 V ±5 % 0.5 A ~ 1.2 A 120 mV
3 +12 V ±10 % 0.1 A ~ 1.2 A 300 mV

F.3 Lamp Power specifications

Specification Description
Applicable Lamp 250W, AC operation
Starting pulse from Pulse voltage 6~10kV max.
Ignitor

F.4 Others

Item Description
Power good signal Active high after 5 Volt reach 95% of its rating and goes to logic low at least 0.5ms
before power falls to 90% of its rating
High voltage and To avoid user from the dangerous of HV and high temperature, when front door of
high temperature lamp case is opened whether intentionally or accidentally, the power should be
protection disconnected immediately. When the door is closed again, the igniter restart
sequence should be compliant to that is described previously

20
 Chapter 2 Spare Parts list

BenQ Projector 99.J3577.B21 DX760 PB8820

NO PART NO DESCRIPTION
1 55.J3505.001 PCBA DC-DC/BD DX760
2 55.J3513.001 PCBA FAN/BD DX760
3 55.J3511.001 PCBA PFC/BD DX760
4 50.J3406.001 WIRE T/TEMP 1015 #18 Y/G 73MM
5 55.J3525.001 PCBA PFC CONTROL/BD DX760
6 55.J3419.001 PCBA THERMAL/B DX660
7 23.10085.001 BLOWER 12V51*51*15 NMB BM5115
8 60.J3504.001 ASSY OPTICAL ENG DX760 PROT
9 55.J5623.001 PCBA CHIP/BD DV660
10 60.J1326.051 ASSY HSG DMD DX850
11 65.J1309.061 ASSY ZOOM LENS PROT DX760/BQ
12 71.07XGA.B00 IC DMD 0.7XGA DDR 12
13 60.J3505.001 ASSY HSG CW DX760
14 50.J3504.001 WIRE 3/3P 1571 #28 125MM
15 55.J3505.001 PCB 1L SENSOR-B BD SL700 X MI
16 65.J4001.001 COLOR WHEEL DIA44 DEG90 UNAXI
17 60.J3506.001 ASSY L/C DX760
18 60.J3513.001 ASSY AV-KIT DX760
19 55.J3422.001 PCBA EXTENSION BD DX660
20 50.J3404.001 WIRE 15/15P 1571 OD0.6 200MM
21 50.J3405.001 WIRE 30/30P 1571 OD0.6 280MM
22 55.J3501.011 PCBA MAIN BD DX760
23 55.J3502.001 PCBA DMD/BD DX760
24 23.10084.001 FAN 12V70*70*20 SUNON GM1207P
25 31.J4301.081 NAME PLATE PB8220 DX760/BQ
26 50.J0815.001 WIRE 14P/14P 1007 #26 75MM
27 50.J3401.001 WIRE 2/2P 1617 #22 610MM DX66
28 50.J3402.001 WIRE 2/2P 1007 #24 155MM DX66
29 50.J3403.001 WIRE 3/3P 1617 #22 610MM DX66
30 60.J3407.031 ASSY REAR CVR MODULE DX760/BQ
31 60.J3409.001 ASSY CAP LENS TRANS. DX660
32 60.J3509.001 ASSY BALLAST MODULE DX760
33 54.J3712.001 BALLAST 250W EUC 250 P/00

21
34 60.J3510.001 ASSY UPPER CASE DX760/BQ
35 55.J3403.001 PCBA KEYPAD BD DX660
36 23.4J340.001 SPEAKER 8 OHM 3W 250MM DX660
37 65.J3405.011 SUB ASSY FAN*2+WIRE 200 DX760
38 44.J3401.002 CTN 440*435*260 DX660/BENQ
39 47.J3406.001 CSN RIGHT DX660
40 47.J3407.001 CSN LEFT DX660
41 27.01018.000 CORD H05VV-F 13A250V 1830MM U
42 27.01818.000 CORD SVT#18*3C 10A125V 1830US
43 27.82718.281 CORD H05VV-F 10A250V EUR BLK
44 50.73213.501 CABLE 4P USB A-B 1800MM BLACK
45 50.J0508.502 SIGNAL/C 15/15P 2500MM/BLK
46 50.J7111.501 CABLE A/V (G.B.R)1800 BLK 784
47 50.72918.001 CABLE A/V RCA(R,W,Y)1500MM
48 50.72920.011 C.A MIN-DIN 4P S-VIDEO W/S 15
49 50.74405.501 CABLE AUD PC99PT284C/PT577C B
50 98.J3401.011 REMOTE W/LASER DXS660-NEW LAB
51 53.J3501.001 CD MANUAL DX760
52 98.J3402.B11 SOFT CARRY CASE DX660-B11
53 60.J3503.CB1 ASSY CSD DX760 LAMP MODULE

22
 Chapter 3 Production Description and Operation
1. Shipping Content

23
2. Product Description

24
25
3. Remote Control Description

26
27
4. Installation

28
29
30
5. Operation

31
32
33
34
35
36
6. Packing Description

37
38
7. Appearance Description

39
40
41
8. Lamp Replacement

42
43
44
9. Shutdown

45
10. RS232 Codes
Command List
Event Packet Type command:

Command Packet Header (7 bytes) Packet Payload (6 bytes)

Power BE EF 02 06 00 13 CE AA 00 00 00 00 00
Auto BE EF 02 06 00 F7 C8 8E 00 00 00 00 00
Input select BE EF 02 06 00 C4 C8 8D 00 00 00 00 00
Menu BE EF 02 06 00 26 C9 8F 00 00 00 00 00
Exit BE EF 02 06 00 FE CA 97 00 00 00 00 00
Zoom + BE EF 02 06 00 AD CD B4 00 00 00 00 00
Zoom - BE EF 02 06 00 7C CC B5 00 00 00 00 00
Vol + BE EF 02 06 00 7A CB 93 00 00 00 00 00
Vol - BE EF 02 06 00 98 CA 91 00 00 00 00 00
PIP Source BE EF 02 06 00 37 C6 CE 00 00 00 00 00
Freeze BE EF 02 06 00 46 CE AF 00 00 00 00 00
Mute BE EF 02 06 00 29 CC B0 00 00 00 00 00
Ratio BE EF 02 06 00 04 C6 CD 00 00 00 00 00
Force PC BE EF 02 06 00 AE C6 C7 00 00 00 00 00
Force Video BE EF 02 06 00 51 C6 C8 00 00 00 00 00
Force S-Video BE EF 02 06 00 80 C7 C9 00 00 00 00 00
Force YPbPr BE EF 02 06 00 B3 C7 CA 00 00 00 00 00

Operation Packet Type command

PC Picture Controls

Command Packet Header (7 bytes) Packet Payload (25 bytes)

Brightness + BE EF 03 19 00 44 A0 03 C7 02 CC CC 00 00 00 00 CC×16
Brightness - BE EF 03 19 00 2A 0A 04 C7 02 CC CC 00 00 00 00 CC×16
Contrast + BE EF 03 19 00 2E 19 03 C5 02 CC CC 00 00 00 00 CC×16
Contrast - BE EF 03 19 00 40 B3 04 C5 02 CC CC 00 00 00 00 CC×16

YPbPr Picture Controls

Command Packet Header (7 bytes) Packet Payload (25 bytes)

Brightness + BE EF 03 19 00 7B 14 03 D9 02 CC CC FF FF FF FF CC×16
Brightness - BE EF 03 19 00 15 BE 04 D9 02 CC CC FF FF FF FF CC×16
Contrast + BE EF 03 19 00 FA 6A 03 F1 02 CC CC FF FF FF FF CC×16
Contrast - BE EF 03 19 00 94 C0 04 F1 02 CC CC FF FF FF FF CC×16

46
S-Video / Composite Video Picture Controls

Command Packet Header (7 bytes) Packet Payload (25 bytes)

Brightness + BE EF 03 19 00 E9 18 03 35 02 CC CC 00 00 00 00 CC x16
Brightness - BE EF 03 19 00 87 B2 04 35 02 CC CC 00 00 00 00 CC x16
Contrast + BE EF 03 19 00 16 FC 03 36 02 CC CC 00 00 00 00 CC x16
Contrast - BE EF 03 19 00 78 56 04 36 02 CC CC 00 00 00 00 CC x16
Color + BE EF 03 19 00 83 A1 03 37 02 CC CC 00 00 00 00 CC X16
Color - BE EF 03 19 00 ED 0B 04 37 02 CC CC 00 00 00 00 CC x16
Tint + BE EF 03 19 00 00 0F 03 4A 02 CC CC 00 00 00 00 CC x16
Tint - BE EF 03 19 00 6E A5 04 4A 02 CC CC 00 00 00 00 CC x16
Sharpness + BE EF 03 19 00 43 D0 03 38 02 CC CC 00 00 00 00 CC x16
Sharpness - BE EF 03 19 00 2D 74 04 38 02 CC CC 00 00 00 00 CC x16

Misc Controls

Command Packet Header (7 bytes) Packet Payload (25 bytes)

Treble + BE EF 03 19 00 78 74 03 BF 02 CC CC FF FF FF FF CC×16
Treble - BE EF 03 19 00 16 DE 04 BF 02 CC CC FF FF FF FF CC×16
Bass + BE EF 03 19 00 91 63 03 C0 02 CC CC FF FF FF FF CC×16
Bass - BE EF 03 19 00 FF C9 04 C0 02 CC CC FF FF FF FF CC×16
Color Temp –50 (0) BE EF 03 19 00 69 49 01 ED 02 CC CC 00 00 00 00 CE FF FF FF
CC CC CC CC CC CC CC CC CC CC CC CC
0 (10) BE EF 03 19 00 1C 89 01 ED 02 CC CC 00 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
50 (20) BE EF 03 19 00 69 1C 01 ED 02 CC CC 00 00 00 00 32 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC

PIP Controls

PIP Size
Off BE EF 03 19 00 15 02 01 8C 02 CC CC 01 00 00 00 03 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Small BE EF 03 19 00 E4 42 01 8C 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Medium BE EF 03 19 00 74 83 01 8C 02 CC CC 01 00 00 00 01 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Large BE EF 03 19 00 85 C3 01 8C 02 CC CC 01 00 00 00 02 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Position
Upper-Left BE EF 03 19 00 1D 66 01 43 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Upper-Center BE EF 03 19 00 8D A7 01 43 02 CC CC 01 00 00 00 01 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Upper-right BE EF 03 19 00 7C E7 01 43 02 CC CC 01 00 00 00 02 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Mid-Left BE EF 03 19 00 EC 26 01 43 02 CC CC 01 00 00 00 03 00 00 00
47
 CC CC CC CC CC CC CC CC CC CC CC CC
Mid-Center BE EF 03 19 00 DE 64 01 43 02 CC CC 01 00 00 00 04 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Mid-Right BE EF 03 19 00 4E A5 01 43 02 CC CC 01 00 00 00 05 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Lower-Left BE EF 03 19 00 BF E5 01 43 02 CC CC 01 00 00 00 06 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Lower-Center BE EF 03 19 00 2F 24 01 43 02 CC CC 01 00 00 00 07 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Lower-Right BE EF 03 19 00 DB 61 01 43 02 CC CC 01 00 00 00 08 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Source
S-Video BE EF 03 19 00 E8 36 01 DA 02 CC CC 01 00 00 00 03 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
Video BE EF 03 19 00 DA 74 01 DA 02 CC CC 01 00 00 00 04 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Brightness BE EF 03 19 00 FE 0B 01 35 02 CC CC 01 00 00 00 CE FF FF FF
-50 (48) CC CC CC CC CC CC CC CC CC CC CC CC
0 (126) BE EF 03 19 00 8B CB 01 35 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
50 (204) BE EF 03 19 00 FE 5E 01 35 02 CC CC 01 00 00 00 32 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Contrast BE EF 03 19 00 01 EF 01 36 02 CC CC 01 00 00 00 CE FF FF FF
-50 (58) CC CC CC CC CC CC CC CC CC CC CC CC
0 (131) BE EF 03 19 00 74 2F 01 36 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
50 (204) BE EF 03 19 00 01 BA 01 36 02 CC CC 01 00 00 00 32 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Color BE EF 03 19 00 94 B2 01 37 02 CC CC 01 00 00 00 CE FF FF FF
–50 (129) CC CC CC CC CC CC CC CC CC CC CC CC
0 (157) BE EF 03 19 00 E1 72 01 37 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
-50 (185) BE EF 03 19 00 94 E7 01 37 02 CC CC 01 00 00 00 32 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
PIP Tint -50 (0) BE EF 03 19 00 17 1C 01 4A 02 CC CC 01 00 00 00 CE FF FF FF
CC CC CC CC CC CC CC CC CC CC CC CC
0 (128) BE EF 03 19 00 62 DC 01 4A 02 CC CC 01 00 00 00 00 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC
50 (255) BE EF 03 19 00 17 49 01 4A 02 CC CC 01 00 00 00 32 00 00 00
CC CC CC CC CC CC CC CC CC CC CC CC

48
 Chapter 4 Circuit Operation Theory
1.0 Introduction
The DX760 projector uses the XGA DMD Engine made by BENQ, it includes the front-end
circuitry and the video signals decoder that digitizes the input analog RGB and home video
signals. Also with two stereo audio inputs, one 8-ohm 2-Watts mono audio output, one Analog
D-sub output and an USB remote mouse device for general usage. As shown, in figure below
describes the how system consists of:

Sensor1 Sensor3
Sensor2 FAN1 FAN2 FAN3
Blower
Door Color Wheel
Lock
Sensor
Board
Thermal
Breaker Motor Control
6 Pin 4 Pin 10 Pin 5 pin 3 Pin
Color Wheel
sensor
2 Pin

feedback IR
DC Fan Ctrl 4 Pin 3 Pin
Audio Function
Amp. power

80 Pin

80 Pin
Switch Block
4 Pin

FPCBoard
Lamp
Control

80 Pin

80 Pin
14 Pin 30 Pin

SystemControl

30 Pin DMDDisplay
Signals

DCPower Video PW166

14 Pin

DC/DCBD Audio Decoder Function

IR
Processor Block DDP1000 Board

Mouse / DMDControl/
3-1 Pin 2 Pin
RS232 Videosignals
120 Pin

AD 120 Pin
380V/ All Connector
Ballast 18VPFC Function Converter
GND
3-1 Pin 2 Pin Block
3-1 Pin

14 Pin
380V/
Goden
GND KeyPad &LED Bias
Finger
`

Adjust
Jumper
PFCBD
14 Pin

KEYPAD LED
ACInlet

49
2.0 System Description
We can separate the all system into 4 parts, including the power supply module; the main
system module; the DMD module; the Fan Control module.

2.1 Power Supply Module

2.1.1 Block Diagram

2.1.2 General Specification

Input voltage: AC 90~264V
Input Frequency: 47~63Hz
Input power: 330W max
The power circuit shall supply DC power outputs as followings:
Output Nominal MAX. Load
Current
1 375 V 0.56 A
2 12 V 1.2 A
3 3.3 V 1.1 A
4 5 V 1 A

50
2.1.3 Circuit Operation Theorem
2.1.3.1 EMI filter

EMI components have CM inductor,DM inductor,CX1,CX2,CY1, and CY2

1. CM inductor:To be used the High μFerrite core,and the inductance is high (~mH or
more 10mH)
2. DM inductor:To be used the low μ Iron poweder core ,and the inductance is
lower(10uH or more 100uH)
3. X capacitor :To be placed between L and N,and the capacitance is usually 0.1uF to
1uF
4. Y capacitor :To be placed L-G and N-G ,and we often pair the CY1,and CY2 for EMI

2.1.3.2 Bridge rectifier and filter

Bridge converts the AC input into DC output, and the CAP is AC filter.

51
2.1.3.3 Power Factor Correction

The Power Factor Correction (PFC) like a Boost converter . The AC mains voltage is
rectified by a bridge and the rectified voltage delivered the the boost converter . This using a
switching technique ,boost the recdtified input voltage to a regulated DC output voltage Vo . The
boost converter consists of a boost inductor (L) , a controlled power switch (Q) , a catch diode
(D) , an output capacitor (Co) ,and a PFC controller . PFC’s goal id to shape the input current in
a sinsoidal fashion , in-phase with the input sinusoidal voltage .

2.1.3.4 SPS BLOCK DIAGRAM

Snubber circuit
The snubber circuit, which is reduce the spike voltage .This had its benefits in
the Safe Operating Area (SOA) of the semiconductors ,and it lowers the
spectral content if any radiated RFI thus radiating less RF energy.

52
 Flyback Circuit

In a flyback converter operated in the discontinuous mode, the energy stored in

the flyback transformer must be zero at the beginning and end of each switching
period. During the on-time energy is stored in the transformer and energy taken from
the transformer when the switching transistor turn-off, the stored energy is all
delivered to the output.
Rectifiers Circuit
Choosing the best rectifiers for any
switching power supply design is an
important process. The rectifiers are the
largest source if loss within switching
power supplies. To choose the best
rectifier, one must understand the
parameters that affect their efficiency. The
most important rectifier parameters are the
forward voltage (Vf) and the reverse
recovery time. The forward voltage drop creates a loss just by having voltage across the device
while high currents are flowing through it and the shortest reverse recovery time will be
minimized the loss.

53
 Voltage Feedback
The seconddary referenced
error amplifier control system is
implemented with the TL431 .
The device consists if an accurate
2.5V reference, error amplifer a,
and driver . The output voltage is
sensed , diveded by R5 and
R6 ,and applied to the inverting
of the error amplifier is internally
connected to the reference
voltage . The frequency response
of the error amplifier is
determinde by the compensation network cinsisting of R3 an C1, and the high frequency gain
setting R4 . The optocouple diode current is limited by R7. the optocoupler drives the error
signal into the feedback pin of PWM IC.

2.2 DMD Module

2.2.1 DMD Board
The significant signals

Signal Name I/O Pull-up Description

Pull-down
CLKIN I None Clock Input is used to register HSYNCZ, ACTDATA, GY(8:0), BU(7:0), and
RV(7:0) signals on the rising edge.
VSYNCZ I None Vertical Sync pulse is the basic display field reference signal
HSYNCZ I None Horizontal Sync pulse is the basic display line reference signal.
ACTDATA I None Active Data level indicates when active pixels are available.
OLACT I None Over Lay Active level indicates whether data on GY(8:0), BU(7:0) and RV(7:0) is
overlay or normal video data.
SYNCVAL I None Sync Valid level indicates when syncs and CLKIN are valid.
GY(8:0) I None Green or Y data port bus for digital component video
BU(7:0) I None Blue or U(B-Y) data port bus for digital component video
RV(7:0) I None Red or V(R-Y) data port bus for digital component video
SDA I/O 10K to VDD As defined by I2C Spec
SCL I 10K to VDD As defined by I2C Spec
CWINDEX I None Color Wheel Index indicates the beginning of red on the DMD
CWY(3:1) O None Color Wheel Motor Drive Signals
CWCTR O None Color Wheel Motor Drive Center Tap

54
LAMPEN O 2K to GND Lamp Enable with optional combined Lamp Sync
LAMPLIT I None Lamp Lit Indication
LAMPSYNC O None Lamp Sync
RESETZ I None System Reset signal
PWRGOOD I None System Power Good

2.2.2 Sensor BD:

The Sensor BD provides the color wheel index signal to DMD BD. The CWINDEX shall
indicate the beginning of the red light on the DMD device. The XPE phase the display of the data
on the DMD based on the CWINDEX signal. The system can be configured to delay the
CWINDEX for electronic alignment of the color wheel. The timing of CWINDEX and the
delayed CWINDEX is shown below.

55
2.3 Main System Module
2.3.1 Main Board
Below is the simple block diagram of DX760 Main Board.

YC Signal
NTSC/PAL/SECAM Video
DSUB15 Decoder
IN RGB Analog Signal SAA7118
CVBS Signal

YUV42216bits
Digital Signal
DSUB15
OUT Tripe Video
Amp PC_TX
8-Pin RS232 Driver- RX
Control Port PC_RX Receiver
Sp232E
TX
Y

MacroVision 2 Phase
Tripe 2:1
Protect 140MSPS Analog RBG888 48bits
Pb YPbPr Analog Signal Muliplexer Analog
Decoder Interface for FPD Digital Signal
AD8183 Signal XGA FPD Control IC
Circuit AD9883
Image Processor
Pr PW166

KEY0~7
To Keypad
Board
D+
IR1

LED0~3
IR to
USB USB
D- Stereo R
Mouse Mou
output se Stereo L
RGB888 24bits
IR2

Audio Digital Signal

RCA Audio R Audio Signal
Processor Out
TDA7433

To Fan Control
RCA Audio L
Board To DMD Board

The video signal supports both composite and S-video input and output YUV422 format to the
scaler processor.
Audio processor process two inputs and one is AV another is PC sound card output. Output is
one 2W speaker.
The Main Board of DX760 is mainly composed of an ADC converter (AD9883), an
ImageProcessor (PW166), an EEPROM (24C04) and a flash memory (MBM29LV800T).

56
A/D-decoder (AD9883) is used for decode VGA analog signal to digital signal (RGB 888) which
provide 24bit true color resolution. The input signal is analog RGB format and the YPbPr
component video input, which comes from the standard VGA D_SUB connector and Video RCA
jack, the analog signal input to ADC converter, which output RGB digital data stream to Image
Processor. The Image Processor also known as “Scaler”, which indicate its main function,
expand or downsize the digital picture from ADC to a fixed size digital image output.
As the diagram shown above, here is the function of every discrete block.

D_SUB input
Analog RGB data input; the standard maximum analog input resolution is SXGA. There also
some interface signals from the VGA cable, they are

GHS – Providing the Horizontal Synchronization signal to Image Processor.

GVS – Providing the Vertical Synchronization signal to Image Processor.
DDC interface – Providing Digital Display Channel , which include VCC(Pin9) , SCL(Pin15) , SDA(Pin12) .

Analog Flat Panel Interface (ADC Converter), AD9883

The ADC converter digitizes the input analog RGB data signal from D_SUB and output the
digital data streams to Image Processor. The normal voltage level of analog RGB input signals is
about 0.7V, while the ADC digital signal output to Image Processor is LVTTL level, about 3.3V.
The ADC, AD9883 could supports up to pixel rate at about 140MHZ, which is about SXGA
75HZ analog input signal. It also includes an internal PLL clock generator which frequency is
according to GREF. The GREF is another version of GHS that comes from Image Processor.
There are some other interface signals related to AD9883.

SOGIN – Sync On Green input from Image Processor, the signal enable the DX760 support the very special VGA
input signal.
GCOAST – Input signal from Image Processor, the signal enable the DX760 support the Mac analog input format.
GREF – Input signal from Image Processor, another version of GHS which providing the ADC to output the pixel
clock for Image Processor.
GCLK – Output to Image Processor as Pixel Clock, providing the reference clock for Image Processor.
GRO, GGO, GBO, GRE, GGE, GBE – Digital data stream to Image Processor which is Even/Odd mode if the
resolution of analog input is higher than SXGA 75HZ.

57
Pixelworks scaler (PW166) with x86 CPU and OSD and SDRAM are used for system control. It
control hole system operation and with crucial role of this system. The CPU controls the whole
system is embedded inside the Image Processor, there is also a Real Time Operating System that
incorporates with the CPU as hardware layer interface. The EEPROM stores the system
information such like brightness, contrast etc., which ensure the system operates under the most
user-friendly circumstance. The Flash memory stored the Software Program that controls the
system, and the CPU will read the Flash as its execution command.

Image Processor (PW166)

The most important IC is the image Processor, which here below list its main function
- Supporting input digital data stream up to UVGA and output digital data up to SXGA
- Two input port, which are Graphic port (VGA format) and Video port (video decoder format).
- Frame rate conversion, the output frame rate is independent from the input frame rate and the
most important feature of the Image Processor is memory inside, there is no need of external
memory for frame rate conversion.
- Up and Down scaling of different input resolution, ensure the same output image size.
- Providing Bitmap OSD picture, which if more fancy than normal OSD chip.
- On chip Microprocessor: The Image Processor is a highly integrated circuit, it include MCU,
Scaler, Memory, OSD. This will increase the stability of the system.
There is some control signals list below

DCLK – pixel clock output to DMD driver BD, provided as a reference clock for DMD driver
DVS – Vertical synchronization signal output to DMD BD, provided as Vertical reference signal for DMD driver.
DHS – Horizontal synchronization signal output to DMD BD, provided as Horizontal reference signal for DMD
driver.
DENG, DENR, DENB – Data enable signal output to DMD BD, provided as a valid data indicator signal for DMD
driver. The DX760 only use DENG as Data Enable.
VCLK – V-port pixel clock.
VPEN – V-port data enable.
VVS – V-port Vertical Synchronization.
VHS – V-port Horizontal Synchronization.
VFILED – V-port Even/Odd frame indicator.
DDERST – Output to DMD driver BD as RESETZ signal for DMD normal operation.
POWERON – Output to power to enable the other power source (12V, 3.3V, VCC) into normal working situation.
Under power off status , there is only VCCCPU .
LAMPON – Input signal as an indicator that the Lamp is ON or OFF.
LED0~3 – Output to Keypad BD to enable the LED ON or OFF.
IRRCVR0 – System IR input to CPU as remote control signals.

58
MCKEXT – Memory clock to CPU.
DCKEXT – Data clock to for Scaling.
I2C_SDA, I2C_SCL – I2C format data transfer line.
RXD, TXD – RS232 format transfer line.
.
EEPROM
Store the system information for user friendly.

. Flash Memory
System software was stored in this chip, which the memory size is 4M bits.

. Remote Mouse
The DX760 support remote USB mouse, there is one USB B-type connector on DX760
MBD. The chip IC801 support USB mouse, there is hardware setting to ensure it should be
working, whenever the chip receives the IR signal from receiver, the chip will respond to the IR
signal and sending out to PC the according simulated mouse code hence control the mouse
movement and function.

.IR Receiver
The PIC-26043LM is miniaturized receivers for infrared remove control systems. PIN diode
and pre- amplifier are assembled on lead frame, the epoxy package is designed as IR filter. The
demodulated output signal can directly be decoded by a microprocessor. The main benefit is the
reliable function even in disturbed ambient and the protection against uncontrolled output pulses.

2.4 Fan Control BD

OVERTE
T ran sisto r 1 MP
ADC
T ransistor 2 A LER M
T ransistor 3
O pen/C losed
Fan Loop
F AN 1 S peed Fan-S peed
R egulator C ontrol 2-wire
C ircuit I2C B us
F AN 2 &3
T acom eter
IN
Blow er S T AN D BY

59
.Power On Switch
The power on switch circuit is used for 12V and VCC supplying. The Si4431DY IC is a
P-Channel MOSFET with the maximum Drain – Source voltage of negative 30 volt and the
maximum continuous Drain current of 5.8A at 25 ℃.
.Electronic System Protection for abnormal state:
The circuit of electronic system protection for abnormal state is used for the hardware light off
and power off in abnormal state of thermal and safety issues. If the protection function is active
then the software system will detect the abnormal signal.

60
 Chapter 5 Alignment Procedure

1. DMD Bias Voltage Alignment

Equipment:
- None
Procedure:
1. Watch DMD chip Label (Example: 9477000 0234B)
2. Switch the DIP switch on DMD board according to the red character on the DMD chip
3. 00: B
01: C
10: D
11: E 0 0

2. Color Wheel Delay Alignment

Equipment:
- Battery Biased Silicon PIN Detector
- Oscilloscope
- Probe
OSD Default value:

Item Value Item Value

DLP Brightness 32 CW Delay Adjustable
DLP Contrast 32
White Peak 10
The default values let optical engine to get maximum contrast and brightness.

Procedure:

1. Probe impedance matches 50 ohm

2. Open Factory OSD, and select color wheel delay item
3. Leave the image pure red (DMD red curtain)
4. Put the detector on the screen that red image was projected.
5. Watch the oscilloscope and notice the square waveform
6. Use the “Æ” and “Å” key to increment or decrement the color wheel delay value
7. No matter the waveform is square or not, let the waveform was lagged first

Lag Exact Ahead

61
8. Then increment or decrement the value to let the waveform to be square
9. Do not adjust too much, let the signal get ahead, if it happens, go back to step 7 and do it
again.
10. Change the input to pure blue and repeat the above procedures again.
11. Change the input to pure green and repeat the above procedures again.
3. Formatter board check procedure
Equipment:
- Pattern generator
Procedure:
1. Connect power, D-sub, into projector.
2. Light on projector.
3. Testing below patterns and resolution is 1024*768@60Hz (XGA); 800*600@60Hz (SVGA)
(1) General-1 pattern. (Pattern 1)
(2) 32 grays pattern. (Pattern 48)
(3) White pattern. (Pattern 41)
(4) SMPTE pattern. (Pattern 5)
4. The formatter board would be note fail if above three image-quality is not good.
5. Test the connection between formatter board to keypad board and IR board.
6. The formatter board would be note fail if there are some wires is broken in formatter board.

4. DMD Panel Alignment

Equipment:
- Pattern Generator

Procedure:

1. Connect power, Video signal into projector.

2. Light on projector
3. Change pattern generator to full white pattern.
4. Watch the image if any pixel lost
5. Change pattern to full black.
6. Watch the image if any pixel lost
7. Change pattern from full black to full white.
8. Watch the image if any pixel can not return
9. Change pattern from full black to full white.
10. Watch the image if any pixel can not return
11. If above 8 step has some pixel lost or can not return, it’s DMD chip has pixel defect
12. Change to the Slid Line pattern
13. Watch the image if any pixel lost
14. If above step has some pixel lost, it’s conductive rubber has defect or assembly loosed.

62
5. Optical Engine Assembly Procedure
Note:
Every operator must check the dust/chip on every optical component before assembly.

No. Stop Check Action Review Equipment

1 Assy Hsg CW Chk Timing Tape of Assemble Color Wheel Rotate CW Screw Driver(M3)
Color Wheel and Jig fixture for
Color Wheel
Assemble CW_Sensor Screw Driver(M2) for

CW/Sensor
Assemble UV-IR on Direction of
PLT CW UV-IR
Assemble PLT CW Screw Driver(M3)

Tape CW FPC and

Sensor FPC together
2 Assy Fold Chk Fold Mirror Assemble Fold Mirror Push Fold
Mirror with 3 clippers Mirror into
Datum planes
3 Assy HSG Chk Ill Sph. Lens Assemble Ill Sph. Lens
DMD Assemble Spacer
Chk Ill_Asph. Lens Assemble Ill_Asph.
Lens
Assemble Screw Ring Screw Driver for Screw
Ring Asp
Assemble BKT Light UV illuminated system
Pipe on Light Pipe and UV glue
Assemble two Screws
for Light Pipe
Alignment
Assemble Light Pipe Screw Driver(M2) for
w/BKT and Clip Clip Light Pipe
Chk Concave Assemble Concave Instant Glue
Mirror Mirror 460+715
Assemble Assy Fold Screw Driver (M3)
Mirror
Assemble DMD/DMD DMD contact Screw Driver(M4) for
FPC DMD

63
 Assemble Club 9 Screw Driver(M2) for
club 9
Assemble Projection PL contact Screw Driver(M3) for
Lens PL
4 Assy HSG HSG DMD, HSG Assemble HSG DMD Screw Driver for
DMD and HSG CW HSG_DMD
CW into Rotate CW
Assemble HSG CW
Lower case
Assemble Screw Driver for
CVR_DMD_HSG CVR_DMD_HSG
5 Alignment and Chk CW rotation Align Light Pipe and Light Pipe Alignment
CW adjustment Glue on it Fixture Instant glue
Remove ENG_CVR Adjust “Club 9” “Club 9” adjustment
position until BB fixture and glue.
within spec
Glue to fix the “Club
9”
C/W delay adjust and Sensor and Oscilloscope
Engine Test

64
 Final Check

Step Screen Check Items Acceptance Criteria Equipment

1.Brightness ANSI Lumens As per C201 item 1.1
100% W Pattern
Uniformity As per C201 item 1.2

2.Contrast Ratio Checker Board ANSI C/R As per C201 item 1.3

R Pattern Chromaticity Coordinate x, y As per C201 item 1.4.4

G Pattern Chromaticity Coordinate x, y As per C201 item 1.4.5
B Pattern Chromaticity Coordinate x, y As per C201 item 1.4.6
Chromaticity Coordinate x, y As per C201 item 1.4.1
3.Color
100% W Pattern
Uniformity As per C201 item 1.5.1

Chromaticity Coordinate x, y As per C201 item 1.4.2

50% W Pattern
Uniformity As per C201 item 1.5.2

Dark Blemish <=6

Blue 180 Pattern
Dark pixel <=4
4.DMD
Bright Blemish <=6
Gray 30 Pattern
Bright pixel =0

65
6. TV Color Alignment Procedure
(A) Composite Video & S-Video

Equipment:

- Pattern generator (VG-828)

- Lux meter (CL-100)

OSD Default value:

Item Value Item Value

Brightness 0 Brightness Bias Adjustable

Contrast 0 Contrast Bias Adjustable
Sharpness 4 Saturation Adjustable
Hue 0
Red Gain 128
Green Gain 128
Blue Gain 128
White Peak 2
Gamma Table Linear

Procedure:
I. Gray Level:
1. Connect power, Composite video or S-Video, into projector.
2. Change Timing and pattern of pattern generator:
3. Timing: NTSC (H: 15.73 KHz, V: 29.96 Hz)
4. Pattern: gray 32 (or gray16 only for over-scan)
5. Light on projector
6. Set user OSD values to default.
7. Enter factory mode.
8. Set Factory values to default.
9. Adjust the Brightness and Contrast to let the black level to just distinguish, and the
light output of white level to just max.
10. Check the 32 levels of gray. All steps must appear,

II. Saturation Level:

1. Change Timing and pattern of pattern generator:
Timing: NTSC (H: 15.73 KHz, V: 29.96 Hz)
Pattern: 100% blue
2. Adjust saturation and use lux meter to measure to let the light output just max.

66
III. Gamma Curve:
1. Change Timing and pattern of pattern generator:
Timing: NTSC (H: 15.73 KHz, V: 29.96 Hz)
Pattern: 100% blue
2. Adjust Gamma Index and Red/Green/Blue Gamma to fit mars video gamma curve.

(B) YPbPr Component:

Equipment:
- Pattern generator (VG-828)
- Lux meter (CL-100)

OSD Default value:

Item Value Item Value

Brightness 0 Brightness Bias Adjustable
Contrast 0 Contrast Bias Adjustable
Filter 1 Pb offset Adjustable
Red Gain 128 Pr offset Adjustable
Green Gain 128
Blue Gain 128
White Peak 2
Gamma Table Linear

Procedure:
I. Offset adjustment:
1. Black coordinate spec:

Osram lamp Oshio lamp

X0 0.281±0.01 0.313±0.01
Y0 0.311±0.01 0.329±0.01

2. The variance of color coordinate via Pb offset and Pr offset:

X y
Pb offset ↓ x ↓ y↓
Pb offset ↑ x ↑ y↑
Pr offset ↓ x↑ y↓
Pr offset ↑ x↓ y↑

67
3. If we line the x and y, then the Pb offset is the shift action and the Pr offset is the
rotational action.
4. Connect power, YPbPr Video into projector.
5. Change Timing and pattern of pattern generator:
Timing: 480P (H: 31.54 KHz, V: 60.08 Hz)
Pattern: Black
6. Light on projector
7. Set user OSD values to default.
8. Enter factory mode.
9. Set Factory values to default.
10. Follow the PbPr offset adjustment flow chart:

68
 Use Lux meter to
read the coordinate of
black and the value
note (x1,y1).

Case Case Case Case

x1>x0 & y1>y0 x1<x0 & y1<y0 x1>x0 & y1<y0 x1<x0 & y1>y0

Decrease Pb offset Increase Pb offset

Increase Pr offset until Decrease Pr offset
until x<=x0 or until x>=x0 or
x<=x0 or y>=y0 until x>=x0 or y<=y0
y<=y0 y>=y0
A B C D

Case x<=x0: Case y<=y0: Case x>=x0: Case y>=y0:

Case x<=x0: Case y>=y0: Case x>=x0: Case y>=y0:
The value note (x2,y2). The value note (x2,y2). The value note (x2,y2). The value note (x2,y2).
Dy = y2 - y0. Dx = x2 - x0. Dy = y0 - y2. Dx = x0 - x2.

Decrease Pb offset until the y Decrease Pb offset until the x Increase Pb offset until the y Increase Pb offset until the x
C B A D
value <= y2 - 1/2Dy . Now, the value <= x2 - 1/2Dx . Now, the value >= y2 + 1/2Dy . Now, the value >= x2 + 1/2Dx . Now, the
reading of the Lux meter = reading of the Lux meter = reading of the Lux meter = reading of the Lux meter =
(x3,y3) and x3 will < x0, y3 will (x3,y3) and x3 will > x0, y3 will (x3,y3) and x3 will > x0, y3 will (x3,y3) and x3 will < x0, y3 will
> y0. < y0. < y0. > y0.

Decrease Pr offset the x value Increase Pr offset the x value will Increase Pr offset the x value will Decrease Pr offset the x value
will increase and y value will decrease and y value will increase decrease and y value will increase will increase and y value will
decrease to meet the spec. to meet the spec. to meet the spec. decrease to meet the spec.

Example:

If use the Osram lamp, then the x0 = 0.281, y = 0.311. The dash line of x0 and y0 is the
target. The solid line of x and y is the measured value.

69
Case x1>x0 & y1 > y0 :
y =.331
dy=.01
x =.291 x =.281 y =.321 1/2dy=0.005 y =.316
dec. Pb dec. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.276

x =.301
dx=.01
1/2dx=0.005
y =.321 x =.291 y =.311 dec. Pb x =.286
dec. Pb inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306

Case x1<x0 & y1 < y0 :

dy=.01
1/2dx=0.005
inc. Pb inc. Pb x =.286 inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.281 y =.306
x =.271
y =.301

y =.291

dx=.01
1/2dx=0.005 y =.316
dec. Pb inc. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.311 x =.276
y =.301
x =.271
x =.261

Case x1>x0 & y1 < y0 :

dy=.01
1/2dx=0.005
x =.291
inc. Pr x =.281 inc. Pb x =.286 inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306
y =.301
y =.291

x =.301 dx=.01
x =.291 y =.311 1/2dx=0.005
inc. Pr dec. Pb x =.286 inc. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.306
y =.301

Case x1<x0 & y1>y0

y =.331
dy=.01
y =.321 1/2dy=0.005 y =.316
dec. Pr dec. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
x =.281 x =.276
x =.271

dx=.01
y =.321 1/2dx=0.005 y =.316
dec. Pr inc. Pb dec. Pr
x0 =.281 y0 =.311 x0 =.281 y0 =.311 x0 =.281 y0 =.311 x =.281 y =.311
y =.311 x =.276
x =.271
x =.261

70
II. Gray Level:
1. Change Timing and pattern of pattern generator:
Timing: 480P (H: 31.54 KHz, V: 60.08 Hz)
Pattern: gray 32 (or gray16 only for over-scan)
2. Adjust the Brightness of AD9883 (RGB) to let the black level of the gray 32 to just
distinguish. Use Lux meter to measure the white level of the gray 32. Adjust the
contrast value of AD9883 (RGB) to let the light output to just max.
3. Check the 32 levels of gray. All steps must appear,
III. Saturation Level:
1. Change Timing and pattern of pattern generator:
Timing: 480 (H: 31.54 KHz, V: 60.08 Hz)
Pattern: 100% blue
2. Adjust saturation and use lux meter to measure to let the light output just max.
IV. Gamma Curve:
1. Change Timing and pattern of pattern generator:
Timing: NTSC (H: 15.73 KHz, V: 29.96 Hz)
Pattern: 100% blue
2. Adjust Gamma Index and Red/Green/Blue Gamma to fit mars YPbPr gamma curve.

7. PC Color Alignment Procedure

Equipment:
- Pattern generator (Chroma 2250)
- Lux meter (CL-100)
OSD Default value:

Item Value Item Value

Brightness 0 Brightness Bias Adjustable
Contrast 0 Contrast Bias Adjustable
Filter 1 Red Gain Adjustabl
White Peak 10 Green Gain Adjustabl
Gamma Table Linear Blue Gain Adjustabl
Color Temp 0,1,2

71
Procedure:
I. Gray Level:
1. Connect power, D-sub (or BNC), into projector.
2. Change Timing and pattern of pattern generator:
Timing: 800x600@60Hz (H: 37.879Khz, V: 60.317Hz)
Pattern: gray 32
3. Light on projector
4. Adjust user OSD values to default.
5. Enter factory mode.
6. Adjust Factory values to default.
7. Adjust the Brightness of AD9883 (RGB) to let the black level of the gray 32 to just
distinguish.
8. Use Lux meter to measure the white level of the gray 32. Adjust the contrast value of
AD9883 (RGB) to let the light output to just max.
9. Check the 32 levels of gray. All steps must appear,
II. Color Temperature:
1. Change Timing and pattern of pattern generator:
Timing: 800x600@60Hz (H: 37.879Khz,V: 60.317Hz)
Pattern: 80% gray
2. Color temperature spec:

Warm(0) Standard(1) Cool(2)

Color 6500°K 9000°K 11500°K
temperature
x 0.313±0.01 0.281±0.01 0.272±0.01
y 0.329±0.01 0.311±0.01 0.283±0.01

3. The variance of color coordinate via R, G, B gains:

X Y
R↓ x↓ -
G↓ - y↓
B↓ x↑ y↑
4. Adjust the warm color.
5. Open Factory OSD and set the factory default value:
6. User the lux meter and adjust Red Gain, Green Gain, & Blue Gain to met the spec.
7. Store the value to memory.
8. Repeat 5~7 to perform the Standard (2) and Warm (3) color temperature.

72
8.Final Assembly Alignment Procedure
Unless other specified, all alignments should meet the following conditions:
1. All power on and power off condition should be last for more than 5 minute. i.e. no power
on is permitted if UUT(Unit under test) had not been power off and last for more than 5
minute since last power on.
2. Brightness and contrast should be measured only 5 minute or more after lamp is on.
3. UUT should be placed at a distance ranges from 1.5 to 5 meter.
4. Applied timing should be 1024*768 @65Hz (XGA); 800*600@60Hz (SVGA)
Before test, be sure the following configurations are done properly:
1. Turn off light in test chamber.
2. Test chamber condition as per ANSI IT7.215-1992.
3. Connect DSUB cable to Graphics port of UUT.
4. Connect stereo input to stereo input of UUT.
5. Connect RCA terminal to Video input of UUT.
6. Connect S terminal to S-Video input of UUT.
7. Connect AC power cord to UUT.
(A) Video EE Check
Equipment: VG828, DVD Player
Aspect Ratio: 4:3
Channel Prime Timing Pattern Item Criteria
Mode
Composit * NTSC (H: PT2 Gray 0-100%
e Video 15.73KHz, 29.96Hz, Master Pattern H&V Res. 1 Line
I) Color Hue, Sat need correct
Color Noise Acceptable
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Only Color Noise
Snack, Ring, Acceptable
Cross-talk
PT976 Gray & Color 64 Step
64Gray & Color Check
PT863 EM Character EM distinguish
Text Color Noise Acceptable
Movie Video Essential
PAL (H: 15.63KHz, PT2 Gray 0-100%
25Hz, I) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Color Noise Acceptable
73
 Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Only Color Noise
Snack, Ring, Acceptable
Cross-talk
S-Video * NTSC (H: PT2 Gray 0-100%
15.73KHz, 29.96Hz, Master Pattern H&V Res. 1 Line
I) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
PT976 Gray & Color 64 Step
64Gray & Color Check
PT863 EM Character EM distinguish
Text
Movie Video Essential
PAL (H: 15.63KHz, PT2 Gray 0-100%
25Hz, I) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
YcbCr * NTSC (H: PT2 Gray 0-100%
15.73KHz, 29.96Hz, Master Pattern H&V Res. 1 Line
I) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
PT976 Gray & Color 64 Step
64Gray & Color Check
PT863 EM Character EM distinguish
Text
Movie Video Essential

74
 PAL (H: 15.63KHz, PT2 Gray 0-100%
25Hz, I) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
YPbPr * 480p (H: 31.54KHz, PT2 Gray 0-100%
60.08Hz, p) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
PT976 Gray & Color 64 Step
64Gray & Color Check
PT863 EM Character EM Clear
Text
Movie Video Essential
720p (H: 45.00KHz, PT2 Gray 0-100%
60Hz, p) Master Pattern H&V Res. 2 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Not Acceptable
Snack, Ring,
Cross-talk
1080I (H: 33.75Khz, PT2 Gray 0-100%
30Hz, I) Master Pattern H&V Res. 4 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Only interlace jitter
Snack, Ring, acceptable
Cross-talk

75
 (B) PC EE Check:
Equipment: Chroma 2250, CL-100
Aspect Ratio: 4:3
Channel Prime Timing Pattern Item Criteria
Mode
DSB * 1024*768@85Hz PT5 Gray 0-100%
(68.677KHz, SMPTE 3 H&V Res. 1 Line
84.997Hz) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
PT48 Gray Check 32 Step
32 Gray
PT85 Character Clear
Text
PT46 ColorTemp@80%G
10 Gray ray
Cool (1) (0.272,0.283) ±0.02
Standard (2) (0.281,0.311) ±0.02
Warm (3) (0.313,0.329) ±0.02
Picture Picture check
Phone Lady
640*400@70Hz PT2 Gray 0-100%
(31.47KHz, 70.08Hz) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
640*480@60Hz PT2 Gray 0-100%
(31.469KHz, Master Pattern H&V Res. 1 Line
59.94Hz) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
640*400@85Hz PT2 Gray 0-100%

76
(43.269KHz, Master Pattern H&V Res. 1 Line
85.008Hz) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
800*600@60Hz PT2 Gray 0-100%
(37.879KHz, Master Pattern H&V Res. 1 Line
60.317Hz) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
800*600@75Hz PT2 Gray 0-100%
(46.875KHz, 75Hz) Master Pattern H&V Res. 1 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
800*600 @85Hz PT2 Gray 0-100%
(53.67KHz, 85.06Hz) Master Pattern H&V Res. 2 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
1024*768@60Hz PT2 Gray 0-100%
(48.4KHz, 60Hz) Master Pattern H&V Res. 2 Line
Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec
Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk
1024*768@75Hz PT2 Gray 0-100%
(60.023KHz, Master Pattern H&V Res. 2 Line
75.029Hz) Color Hue, Sat need correct
Smear Not acceptable
Linearity As optical spec

77
 Jitter, Swing, Snack, Not Acceptable
Ring, Cross-talk

(C) Optical Check

Equipment: Chroma 2250, CL-100
Aspect Ratio: 4:3
User OSD setting: (PC), 30 gray

Final Check
Step Screen Check Items Acceptance Criteria Equipment
1.Brightness ANSI Lumens >=450@PC mode
100% W Pattern
Uniformity >=70%

2.Contrast
Checker Board ANSI C/R >=130:1
Ratio

R Pattern Chromaticity Coordinate x, y △<=0.04

G Pattern Chromaticity Coordinate x, y △<=0.04
B Pattern Chromaticity Coordinate x, y △<=0.04
Chromaticity Coordinate x, y △<=0.04
3.Color
100% W Pattern △<=0.04
Uniformity

Chromaticity Coordinate x, y △<=0.04

50% W Pattern
Uniformity △<=0.04
Dark Blemish <=6
Blue 180 Pattern
Dark pixel <=4
4.DMD
Bright Blemish <=6
Gray 30 Pattern
Bright pixel =0

Inspection
Step Check Items Acceptance Criteria Equipment
1.Apperance CHK Appearance C315
2.Buttom CHK Functionality Shinning and No Stuck
3.Front / Rear
CHK Functionality Adjustable
Foot
4.Zoom /
CHK Functionality Adjustable
Focus Ring
5.CFM Measure Air Flow >= TBD CFM
6.PC SMPTE133 Pattern Jitter

78
 Geometry
Focus/Ring
Stuck Bit PC
Color Ramp Pattern
Flashing
Tint
Phone Lady picture
General Picture Quality
Static pattern Flicker DVD Player
7.Video (SMPTE133 Pattern) Stuck Bit
(RCA, Dynamic movie (Toy Tint
S-Video) Story/ Noise
Video Essential) General Picture Quality

8.Audio Input / Output DVD Player

9.OSD/Remot PC input
As per C201
e
As per C201 High Power
10.Hi-Pot
Generator

79
Chapter 6 Trouble Shooting

80
81
 1. Final Assembly Trouble Shooting Guide
System Trouble Shooting Flow Char

STEP:
Back-LIGHT OK? No 1.Check power core
2.Check power board and wire

1.Check lamp door.

Yes 2.Check thermal switch and wire
3.Check 12V Fan and wire
4.Check power board and wire
5.Check color wheel FPC
Power ON OK?
No 6.Check screws on color wheel
(LAMP ON?)
7.Check color wheel motor
8.Check DMD driver board and 120 pins connector
9.Check Translation board and wire and 50 pins connector
10.Check Main board
Yes 11.Check AV Box connector (if with this option)

1.Check input cable

No Signal? Yes
2.Check OSD source set up

No
1.Check OSD lamp hours
2.Check OSD Auto Off setup value
Auto Power Off? Yes 3.Check lamp door
4.Check 12V fan
5.Check thermal status
No 6.Check AV Box connector(if with this option)

1.Check AV Box
Video NG? Yes
2.Check Video cable

No

1.Check AV Box
Audio NG? Yes
2.Check audio cable

No

1.Check Remote module battery

IR Remote Control 2.Check Remote module
Yes 3.Check Translation board
NG?
4.Check Main board

No

1.Check DMD chip

Pixel Fail? Yes
2.Check DMD board

No

1.Check color wheel and Sensor board

Image NG? 2.Check DMD chip and holder
Yes
(Raindrops) 3.Check DMD conductive elastomers assembling
4.Clean DMD conductive elastomers
No

82
 A

1.Check DMD board

Image NG? 2.Check color wheel and Sensor board
Yes
(Blank) 3.Check DMD conductive elastomers
4.Check Main and Translation boards

No

1.Check color wheel and Sensor board

Image NG? 2.Check DMD board
Yes
(Screen flashing) 3.Check Main and Translation boards

No

Image NG? 1.Check DMD board

Yes
(Screen dimmish) 2.Check color wheel and Sensor board

No

Image NG? 1.Check color wheel

Yes
(Freezing) 2.Check Sensor board color index signal

No

Image NG? 1.Check DMD holder

Yes
(Missing column bar)

No

Image NG? 1.Check Main and Translation boards

Yes
(Screen overlap) 2.Check DMD board

83
 2. Engine Assembly Trouble Shooting Guide

Start

1.chk CW
2.chk DMD/b
Power On NG
3.chk Main/b
4.chk TR/b

OK

1.clean DMD chip

Image Quality NG Dust Yes 2.clean TIR(DMD
side)
No

1.chk lens housing / DMD

Blue Edge housing Assembly
2.chk light pipe assembly
Yes
3.chk TIR assembly
No 4,change light pipe clip
5.change light pipe

Focus NG Yes
OK

No change projection
lens

Pixel Failure 1.change DMD

Yes 2.change DMD/b
3.clean elastomer
System No
EE Trouble
NG
Performance shooting
Guide
light leakage Yes 1.chk DMD baffle
OK 2.chk TIR

Optical
NG Brightness Yes
Performance

1.Reset Factory mode, chk DC offset/Gain setup

2.chk DMD/b
No 3.clean projection lens
4.cleanTIR
5.clean optical parts

Uniformity
1.chk TIR
Yes
2.chk projection lens
No
1.Reset Factory mode, chk DC offset/Gain setup
Yes 2.chk DMD baffle
Contrast 3.change projection lens

No 1.Reset Factory mode, chk CW delay

Yes 2.change CW
3.change projection lens

Color

1.chk TIR
No 2.chk DMD
3.chk DMD/b

Color
Yes
Uniformity

84
3. Main Board Trouble Shooting Guide

a . IC201 bad soldiering

System no b. Flash(IC201) without software inside.
work c. IC607(Reset IC) function abnormal
Yes d. IC901 no work.
a. Check IC609 (3.3V) or IC610(2.5V)
No
b. Check MCLK and DCLK

No data signal
output to DMD
BD a. IC901 bad soldiering causing IC901 no work.
b. Check IC609(3.3V) or IC610(2.5V).
No Yes c. Check IC203, IC202 if there was MCLK and DCLK
output to IC901.

The image display "No

Signal" when the input is
PC a. Check the voltage of IC502, IC503(3.3V),
IC501(3.3V), BC537(3.3V)
b. if voltage above are OK, then check IC611(VSYNC)
Yes and IC606(HSYNC)
No if there were these two signal or not.
c. Replace IC502

The ghost Image

display output of Video
input
a.CN605 bad soldiering
b.IC901 bad soldiering
Yes
c.Avbox and MainBD bad connection
No

a. Replace IC602
Couldn't download new Yes b. IC901
software to MianBD

a.Check the mouse of PC is still working normally

b.Check the mouse driver of PC is PS2 compatible
No Yes mouse
c.Replace IC802

Remote mouse
don't work

Yes Check IC613

No

Keypad Check IC612

working Yes
abnormally

No a.Check soldiering condition of R692.

b.IC901 bad soldiering

LampLit signal
abnormal
Yes

No Check the resisters between IC502 and IC901

(RP501…RP512)
IR doesn't
work.
Yes
No

Gray bar abnormal or

image contour(PC input)

85
 4. Power Supply Trouble Shooting Guide

YES CHECK SPS B/D.

B1+ B- WHETHER POOR
INPUT 380VDC SOLDER
LINE
110VAC OR
220VAC
NO

B1+ B- YES CHECK PFC B/D.

154VDC WHETHER POOR
SOLDER

NO

YES YES CHECK IC651

B1+ B- YES F651 Q651 DAMAGE R656,D651
0VDC OPEN (D.S. SHORT) BD651,R658
R678

NO NO NO

CHECK CHECK L651 YES CHECK

R663,R662, L652 Q601 DAMAGE R612,R609
R661,R659, WHETHER (D.S. SHORT) D610,IC601
R660,ZD651 POOR SOLDER R611,Q602

NO

CHECK
POLARITY :
B+ PGND,
B1+ B-,
C659

86
5. Translation Board Trouble Shooting Guide

7763P Translation Board Trouble Shooting Guide

VCCCPU OK

POWERONA 1.Q803
No
function OK? 2.Q703,Q704

Yes

1.Q705
VCC,12V 2.Q706
No
function OK? 3.Q701
4.Q702

Yes

Abnormal function No IC806

OK?

Yes

LAMPEN-S 1.Q802
No
function OK? 2.IC805

Yes

LAMP_LIT 1.Q707
No
function OK? 2.Q708

Yes

IR0 function 1.IC802

No
OK? 2.IC803

Yes

87
 B

LED_1~3 ,
FAN_HSO No IC802
function OK?

Yes

1.Q15
2.Q9
VPOSRAIL, 3.D8
VNEGRAIL No
4.D10
function 5.U2
OK? 6.D12
7.D11
8.D9
Yes

END

88
6. DMD Board Trouble Shooting Guide

89
90
Chapter 7 Schematics and Assy Drawing
91
 5 4 3 2 1

D D

FAN_Control Page1

GND
GND GND

C C

FAN_Control Page1

B B

Benq Corporation
Project Code Model Name OEM/ODM Model Name
A 99.J3577.001 DX760 NA A
Title
FAN BOARD

Size PCB P/N PCB Rev. Document Number Rev.

<Size> 0
48.J3513.S02 S02 99.J3577.000-C3-304-001

Date: Monday, December 23, 2002 Sheet 1 of 3

Prepared By Reviewed By Approved By
ANGEL HU JOHN LIN T.S. WU
5 4 3 2 1
 5 4 3 2 1

3.3V_F 3.3V_F
C1 0.1U R1 51 3.3V_F C2 0.1U R2 51
V12 50V Z C3 0.1U R3 51 V12 50V Z
V12 50V Z
V12 V12
C4 R5 R6 R7 R8 V12
2.2U M R4 C5 R9
D 5.1K C6 R11 4.7U Z 5.1K D

15

15
1

2
U1 2.2U M 5.1K U2

15
1

2
16 10K 10K 10K 10K U3 16

VFAN

STBY

VFAN

STBY
VCC

VCC
FANSPIN3 TACHIN FANSPIN1 TACHIN
14 SCL 16 14 SCL

VFAN

STBY
VCC
SMBCLK SCL FANSPIN2 TACHIN SMBCLK SCL
5 14 SCL 5
FAN3_G FAN SMBCLK SCL FAN1_G FAN
12 SDA 5 12 SDA
SMDATA SDA FAN2_G FAN SMDATA SDA
3 12 SDA 3
FAN3_E DXP SMDATA SDA FAN1_E DXP
ALERT 11 ALERT FAN2_E 3 DXP ALERT 11 ALERT
50V K C7 4 11 50V K C8 4
DXN ALERT ALERT DXN
9 50V K C9 4 9
OVERT OVERT DXN OVERT OVERT
PGND

PGND
ADD0

ADD1

ADD0

ADD1
2200P 8 9 2200P 8
AGND OVERT OVERT AGND

PGND
ADD0

ADD1
2200P 8
FAN3_B AGND FAN1_B
FAN2_B
MAX6660AEEE MAX6660AEEE
6

7
10

10
MAX6660AEEE

7
10
R26 0
3.3V GND
J1

6 FAN2_E
5 FAN2_B
C 4 VDD 3.3V C
3 THERMAL_B
THERMAL_B
2 U4
1 DOOR_LOCK

VOLUME

1
VAOUT1

VAOUT2

SGND

PGND

PGND
MUTE

OUT2

OUT1
STBY
+ C10

SVR
10U
IN1

IN2
V12

NC

VS

1
J2 J8 <Spec>

2
+ C11 + C12
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
4 10U 10U
V12

1
3 R13 C13 1 2 J3 <Spec> <Spec>
FAN2_G V12

2
2 50V Z 3 4 + C14 + C15
AUDIO_OUT 10U 10U
1 0.22U 5 6 1 2
FANSPIN2 V12 VDD_A

1
0 7 8 <Spec> <Spec> 3 4

2
VDD R14 + C116 9 10 5 6
4.3K 1000U 11 12 7 8
3.3V
1

J5 C17 <Spec> 13 14 9 10

2
470U + 11 12 FANSPIN4A
FANSPIN4A
5 FAN3_E 13 14
4 RA1 <Spec> R27 3.3K SDA 15 16 SCL
FAN3_B VDD_A SCL
2

SDA

3
3 20K 1 + 2 17 18
FANSPIN3 J4
2 C19 DOOR_LOCK 1 Q7 LAMP_P 19 20 OVERT
V12 LAMP_P OVERT
1 2N3904 MUT_OUT 21 22
FAN3_G 470U 1 MUT_OUT
R15 220K FAN_P 23 24 LAMPLIT
FAN_P LAMPLIT

2
<Spec> 2
B 25 26 B
RA2 AUDIO_OUT LAMPENA
+

1 2 AUDIO_OUT 27 28 LAMPENA
10K CA1 C20 3.3V 29 30 THERMAL_B
0.1U K THERMAL_B
J6 470U 25V Z
R17 <Spec> C30
1K U5
1 FAN1_E MUT_OUT
2 CA2 0.1U 1 8
FAN1_B VDD GND
3 2 A0 SDA 7 SDA
4 0.1U K 3 6 SCL
V12 A1 SCL
5 FAN1_G 4 Vout PD 5 LAMP_P
LAMP-RXD
6 FANSPIN1
7 AD5301
8 3.3V_F
V12
9 FAN1_G
10 FANSPIN4 Q6
RA3 SI4431DY-T1
VDD 2K VDD_A 3 8 VDD

Benq Corporation
2 7
R28 1 6
R25 4.7K 2K RF4 FANSPIN4A 47K 5
J7
Project Code Model Name OEM/ODM Model Name
R30 100 R19 47
LAMP-RXD DOOR_LOCK

4
5
3

A 99.J3577.001 DX760 NA A
4
3

R21 100 FANSPIN4 CF2 0.1U M RF2 2K RF1 470 1 MMBT2222A Title
3 MMBT2222A QF1 Q3 FAN BOARD
2 1 LAMPENA
2

QF2 DF2 SI4431DY-T1

2

1 LAMPLIT CF1 Size PCB P/N PCB Rev. Document Number Rev.
3.3V 3 8 3.3V_F
2

2 7 <Size> 0
20L1033005 4.7U Z R22 48.J3513.S02 S02 99.J3577.000-C3-304-001
1 6
1N4148 47K 5 R24
1

1K Date: Monday, December 23, 2002 Sheet 2 of 3

FAN_P R23 47 Prepared By Reviewed By Approved By
4
ANGEL HU JOHN LIN T.S. WU
5 4 3 2 1
 5 4 3 2 1

D D

Screw Holes

Optical Points
GND

OP1 OP2 OP3 OP4 OP5 OP6 OP7

1

1
5 9 5 9 5 9 5 9 OP OP OP OP OP OP OP
4 8 4 8 4 8 4 8

3 7 3 7 3 7 3 7

2 6 2 6 2 6 2 6 OP8 OP9 OP10 OP11 OP12 OP13 OP14

OP OP OP OP OP OP OP
H3 H4 H5 H6
C C
HOLE-V8 HOLE-V8 HOLE-V8 HOLE-V8

B B

Benq Corporation
Project Code Model Name OEM/ODM Model Name
A 99.J3577.001 DX760 NA A
Title
FAN BOARD

Size PCB P/N PCB Rev. Document Number Rev.

<Size> 0
48.J3513.S02 S02 99.J3577.000-C3-304-001

Date: Monday, December 23, 2002 Sheet 3 of 3

Prepared By Reviewed By Approved By
ANGEL HU JOHN LIN T.S. WU
5 4 3 2 1
Form No: ACM0-0B-003-24 (010918)
Form No: ACM0-0B-003-24 (010918)