ENCIK KHAIRUL NIZAM BIN KAMALUDIN

ALIF FARHAN BIN ROHAIZAN 23DKM21F1041 DKM 5C

2) INTRODUCTION

CNC milling, which stands for Computer Numerical Control milling, is a cutting-edge
manufacturing process that utilizes computerized controls and precise machinery to
produce custom-designed parts and components. This technology has revolutionized the
way machining is done, offering high precision, efficiency, and repeatability in the
production of complex parts.

In CNC milling, a computer program controls the movement of cutting tools and the
rotation of the workpiece to shape and cut materials such as metal, plastic, wood, and
composites. The process begins with the creation of a detailed digital design, often in
Computer-Aided Design (CAD) software, which is then translated into a set of instructions
for the CNC machine.

The CNC milling machine is equipped with a variety of cutting tools that can move along
multiple axes (usually three to five axes), allowing for intricate and precise cuts. The
programmed instructions guide the machine in moving the cutting tool in different
directions, depths, and angles to achieve the desired shape and dimensions of the final
product.
3) OBJECTIVE

 Achieve high levels of accuracy and repeatability in the production of parts and
components. CNC milling allows for extremely tight tolerances, ensuring that the
finished products meet exact design specifications.

 Enable the manufacturing of intricate and complex parts that may have challenging
shapes or features. CNC milling machines can manipulate cutting tools along multiple
axes, allowing for the creation of detailed and sophisticated components.

 Facilitate the rapid prototyping process by quickly translating digital designs into
physical prototypes. CNC milling machines offer a fast and accurate means of creating
prototypes for product development and testing.

4) WORK MATERIAL / EQUIPMENT

• CNC Machine (Milling)

• Vernier Caliper

• Tool Presetter

• Piece of Paper

• Edge Finder

• Teflon
5) PROCEDURE

First step:

 Switch to the fourth mode, MDI mode.

 Return to position z0, x0, y0 at home.

 Insert the M6, T1, and EOB codes, then begin the machine's cycle.

Second step:

 To bring the cutting tool close to the work item, use the quick travel mode.

 To prevent collusion with the work piece, ensure that the cutting tool is 5 cm apart
from the other cutting tool.

Third step:

 Apply the handle mode.

 To remove at least 1 to 10 mm of space with a speed of 100 on the handle from the
cutting tool and work piece.

 To get a cutting tool in contact with the work piece, use speed 1.

 Click "Post."

 Click “Relative”

 Select Z0, then hit the reset, offset, and work buttons.

 Verify Z0 by looking at G55 and pressing the measure.

Fourth step:

 Return the tools.

Last step:

 To switch to a different mode, hit +Z, +Y, and +X.

 Switch back to cycle mode 2, check that the key is in the cycle key, then hit
programme.
6) WORK RESULT

PRACTICAL TASK 1
 PRACTICE TEST:

i. Always stop the machine before making measurements or cleaning out chips.
TRUE False

ii. It is permissible to leave the ANY KEY in the machining area.

True False

iii. Stop the machine before

b. Trying to remove accumulated chips.

c. Before opening or removing guards and covers

d. All of the above.

iv. The milling machine is a very versatile machine tool. It can be used to

a. drill, bore, and cut Triangle, Square, Polygon shapes

b. machine flat surfaces

c. machine irregularly shaped surfaces

d. All of the above

e. None of the above

v. G code command for G02 is represent for

b. Circular Interpolation Counterclockwise.

c. Linear Interpolation.

d. All of the above.

CNC milling stands at the forefront of modern manufacturing, embodying precision and
efficiency in the production of intricate components. Utilizing computerized controls and
advanced machinery, CNC milling enables the translation of digital designs into physical
reality with unparalleled accuracy, meeting tight tolerances and intricate geometrical
requirements. Its capacity for multi-axis movement allows for the creation of complex parts,
fostering innovation across industries. By automating the machining process, CNC milling
reduces reliance on manual labor, enhancing production speed and consistency. This
technology excels in rapid prototyping, adapting to changing design needs, and facilitating
cost-effective customization. Seamlessly integrated with CAD/CAM systems, CNC milling
streamlines the design-to-production workflow, ensuring adherence to industry standards
and the production of high-quality components. In essence, CNC milling has become an
indispensable tool, driving advancements in manufacturing through its ability to deliver
precision, flexibility, and efficiency in the production of a wide range of materials and
components.
8) CONCLUSION

The experiment revealed the principle of the CNC machine. We now have a better
understanding of how CNC machines function. There are several different kinds of CNC
machines in use in industry today. Several auxiliary functions (Mcodes) and preparations (G
codes) are utilised in CNC component programming to ensure effective completion. More
specifically, a CNC milling machine drives machine tools to build components at the proper
material removal rate by use of a computer numerical control (CNC) that reads and
generates G-code instructions. CNC machines need to follow G-codes in order to operate
independently and without human input. Zero set up is an essential step to obtain a precise
geometry of the work piece. We also study about the applications, advantages, and
disadvantages of CNC machines. A CNC machine can be used to cut complex forms out of
metal and other solid materials. The benefits of CNC machines over traditional machines
(TM), in addition to the accessibility of reasonably priced programmable controllers, were a
major factor in the installation of CNC successfully in production facilities. The experiment
suggests that the objective of providing students with a CNC milling machine and numerical
control (NC) programming has been effectively accomplished..
5) REFERENCE

• https://en.wikipedia.org/wiki/Milling_(machining)

• file:///C:/Users/User/Downloads/CNC%20WORKSHEET_DJJ40142%20MECHANICAL
%20WORKS HOP%20PRACTICE%204.pdf

• http://www.technologystudent.com/despro2/cncys1.html
 Code / Course Name: DJJ40142 MECHANICAL WORKSHOP PRACTICE 4 (CNC MILLING/ TURNING) (P5, PLO3)
DJJ40142 – MECHANICAL WORKSHOP PRACTICE 4 (REPORT WRITING RUBRIC)
CLO 2: Construct programs for EDM and CNC machining process using ISO codes or any related machining software.
Well-defined Engineering
Problems (DPs), Knowledge
Profiles (DKs) and Welldefined Unsatisfactory Fair Good Very good Excellent
No. CRITERIA Engineering
Activities (NAs)
1 2 3 4 5
NA = PLO3: Design Little relation between Effort made to relate result Reasonable relation between Clear relation between result and
1 INTRODUCTION No introduction made. 2
solutions for welldefined result and introduction. and introduction. result and introduction. introduction.
technical Purpose and relevant Purpose is vague and Purpose defined but Purpose and variables somewhat Purpose and variables clearly
2 AIM/ PURPOSE problems and assist with 2
variables not defined. variables not defined. variables are unclear. defined. defined.
the design of
systems, components or List of materials was Made complete list of materials
WORK Did not list one or two Made complete list of materials
processes to meet missing or showed only a used. Showed
3 MATERIAL/ Equipment not available. items used. Did not show information about size units of used. Explained why materials were 2
specified needs with few of the materials
EQUIPMENT details about items used. measurement. chosen.
appropriate used.
consideration for Description was general or
public health and did not include
Setup was not Setup included descriptive text Setup was documented completely.
safety, cultural, societal, diagrams. Procedure was Description was general fair.
WORK described or and diagrams were provided if Method was
and missing multiple Information
4 METHODE/ environmental documented. Step-bystep appropriate. Experiment can documented completely and 5
steps. Information provided is sufficient to
PROCEDURE procedure was be reproduced using the steps accurately, making experiment easy
considerations DK provided is not replicate experiment.
5: Knowledge that missing or inadequate. provided. to reproduce.
sufficient to replicate
supports engineering experiment.
design based on the
60% comply (CNC 70% comply (CNC 80% comply (CNC
WORK RESULT techniques and 90% comply (CNC Worksheet as 100% comply (CNC Worksheet as a
5 Worksheet as a reference) Worksheet as a reference) Worksheet as a reference) 5
(DIMENSIONS) procedures of a practice a reference) reference)
area
DP1: Depth of Accurate statement on results
Accurate statements supporting
Discussion is Discussion on results which that support introduction.
6 DISCUSSION Knowledge No or little discussion. introduction. Limitation discussed & 3
incomplete. support introduction. Limitations of accuracy discussed.
solution recommended.
 DP2: Conflicting Restated problem and aim.
Problem was restated.
requirement Original problem was not Problem was stated. Justified design and method of
Statements and conclusions
CONCLUSION/ DP5: Extent of applicable restated. Findings Conclusions were simplistic. work. Findings were discussed in
No summarized and were based on the data
7 RECOMMENDAT codes were not summarized. No clear detail. Conclusions directly 2
conclusion was made. collected. Showed a strong
ION Conclusions were not relationship between address aim. Statements and
relationship between
relevant. conclusions. conclusions were supported by
conclusion and aim.
data.
Most sources are correctly Almost all sources are used,
Fails to correctly All sources are correctly and
Most sources are used, documented;
REFERENCES/ document any sources quoted correctly, appropriate thoroughly documented;
8 not appropriate citation appropriate citation forms 2
APPENDICES or to utilize appropriate citation forms are generally appropriate citation forms are
forms are utilized. are generally utilized.
citation forms. utilized. utilized throughout.

Prepared by:

………………………………………………..
(Course Coordinator)
Date:19/08/2022