Ceratizit
Ceratizit
7001768
459 EN 08.08
We reserve the right to make technical changes for
improvement of the product.
• CERATIZIT is your partner for exceptional hard dialogue with our customers. A pioneering spirit • Production sites in the three big economic • We maintain the dialogue with our customers
material solutions. Hard materials and tools and a deep understanding of powder metallurgy areas with a worldwide network of CERATIZIT and strive for long-term partnerships.
from CERATIZIT – our solutions to complex characterize the history of CERATIZIT. One of sales and support engineers plus many
problems are an integral part of our customers’ the attributes of our company philosophy is CERATIZIT distribution partners guarantee
success. Our products guarantee: economy the search for perfection: target oriented – customer vicinity.
– long life – speed! And it is precisely this sustainably – passionately!
combination which gives our business partners
• Intensive research and development activities,
a direct competitive advantage.
taking into account the precise requirements
• Premier performance is only possible through and working processes of the customer, are
a total appreciation of the requirements of our today’s investment for the solutions Find your personal distribution partner at:
business partners. A performance achieved of tomorrow – and beyond.
through flexible thinking and continuous www.ceratizit.com
Corporate values
5 Professionalism matters
• Cutting materials, coatings, inserts, tooling industry to the aerospace industry, mechanical CERATIZIT - worldwide Parent company in
Luxembourg
Contact for further information:
systems and machining solutions – all this is engineering, tool construction to the oil industry. CERATIZIT Austria Gesellschaft m.b.H.
CERATIZIT Luxembourg Sàrl A-6600 Reutte/Tyrol
included in the cutting tool division at CERATIZIT.
• The basis of these long-term business relations Route de Holzem 101, B.P. 51
L-8201 Mamer Tel.: +43 (5672) 200-0
• Worldwide well-known companies process is the faith of the customers in the extensive Fax: +43 (5672) 200-502
advanced materials applying cutting tool know-how of the carbide specialists. Tel.: +352 312 085-1 E-mail: [email protected]
Fax: +352 311 911 www.ceratizit.com
products from CERATIZIT: from the automotive E-mail: [email protected]
www.ceratizit.com
Contents
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ct
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io
A4-A5
du
r ts
in chn
s
tro
ol
se
To
Te
In
In
fo
.
.(
A6-A9
A10-A11
A12-13
Special Special
inserts tools
A15
A17-A19
A15 C22
A17-A19
A3
CERATIZIT – strengths and services
Strengths
and
services Strengths and services
A6-A9
Grade
overview
A10-A11
Chip
grooves
A12-A13
Clamping
systems
A15
OEM
services
A16
Introduction
A4
Benefits
Partnership
A6-A9
A10-A11
Objective:
• Process security
• Swarf control
• Reduced production costs
A12-13
Tool Application
competence know-how
A15
d u c ed
re A17-A19
cost y 27%
Insert cost
Insert change cost
b Machine cost
100%
.
.
80%
(
60%
40%
20%
0%
Situation up to now Recommendation
A5
CERATIZIT designation system
Strengths
and
services Designation system for parting and grooving inserts
A4
Benefits
A5
Hole diameter
Corner radius
Insert system
Cutting width
system
A6-A9
Grade
overview
Inserts with
HX 16 . 12 . 65 - R 77 chip groove
A10-A11
Chamfer version
A12-A13
Clamping
systems
A15
OEM
services
A16
Introduction
Our designations for turning inserts are according to the ISO designation system.
Position 10 is an additional information for our chamfer designation.
A6
CERATIZIT designation system
In inserts without chip groove both cutting edge type and correct chamfer version are decisive. For this
reason the designation system has been extended by the following key for chamfers. A4-A5
Cutting edge Chamfer Chamfer width (b) x angle (γ, γ1, γ2)
A12-13
A15
A17-A19
Codes for angle γ:
A = 05° D = 20°
B = 10° E = 25°
C = 15° F = 30°
Examples:
A7
CERATIZIT designation system
Strengths
and
services Designation system for tools
The designation system consists of 5 parts which describe the tool characteristics:
A4
Benefits
1) General information about type/version of the tool
2) Machine connection (in green)
3) Cartridge type (in blue)
4) Insert type (in yellow)
A5 5) Additional information on depth of cut and approach angle
Designation
system
Example: designation system for tool holders with integral insert seat
A6-A9 H D H T R W 9 6 . 2 L N 6 6 C . 1 0
Grade
overview
General Machine Suitable Additional
information connection insert information
A10-A11 This integral tool (no cartridge) designation doesn’t need the part for the cartridge designation.
See table below.
Chip
grooves
A16
Cartridge type
Introduction D = double / S = single
D 5 0 50.. = tip height / cutting width
44 = height of cartridge
. 4 4
A17-A19
Insert type 1.. = number of inserts
HX16.. = insert type
1 H X 1 6 P P / C / S.. = clamping through
pin / top clamp / screw
Additional information
070 = maximum parting & grooving depth
- 0 7 0
08 = approach angle when turning
. 08
A8
CERATIZIT designation system
A4-A5
H D H T R W 9 6 . 2 L N 6 6 C . 1 0
A6-A9
Tool holder for cartridges
A10-A11
H D H G R W 9 6 . G 4 0 - 0 7 0
H D H T R 6 0 6 0 V . 1 L N 6 6 C . 08
A15
A17-A19
H D H T R 6 0 6 0 V . S 4 0
H D C T R 1 L N 6 6 C . D 5 0 . 08
H D C G N 1 H X 1 6 P . 4 4
A9
Grade overview
Turning, parting and grooving
Strengths
and A R F N S H
Application range
Cutting material
services
designation
designation
Stainless steel
Hard materials
Heat resistant
Standard
Non ferrous
materials
Cast iron
05 15 25 35 45
Grade
A4
metals
01 10 20 30 40 50
Steel
Benefits
LP105 HC-K05 C
○ ●
MT105
HC-M10 C
○
A5 HC-K05 C
●
Designation
system
LP100 HC-K10 C
●
HC-P10 C
●
A6-A9
CTC1110 HC-M10 C
○ ○
Grade
HC-K15 C
●
overview
CTC3110
HC-P10 C
○
HC-K10 C
●
A10-A11
MT100
HC-P10 C
●
Chip
grooves
HC-K10 C
○
LP202
HC-P15 C
●
A12-A13
HC-K20 C
○
Clamping
HC-P15 C
●
systems CTC1115 HC-M15 C
○ ○
HC-K15 C
○
A15 LP2002 HC-P25 C
●
OEM
services
HC-P25 C
●
CTC1125 HC-M25 C
○
HC-K20 C
○
A16
Introduction
CTP1127 HC-P25 C
●○
HC-P30 C
●
CTC1130 HC-M20 C
○
A17-A19
HC-K20 C
●
CTC1135
HC-P35 C
●
HC-M25 C
○ ○
MTM35 HC-P35 C
●
LP4002
HC-P35 C
●
HC-M20 C
●
Main application
01 10 20 30 40 50
05 15 25 35 45 Extended application
A10
Grade overview
Turning, parting & grooving, milling
Application range A R F N S H
Cutting material
designation
designation
Stainless steel
Hard materials
Heat resistant
Standard
Non ferrous
materials
Cast iron
Grade
05 15 25 35 45
metals
A4-A5
Steel
01 10 20 30 40 50
LP242
HC-P40 C
●
HC-M20 C
●
CTC2135
HC-P35 C
○ A6-A9
HC-M30 C
● ●
H01X HW-K05 W
●
TSM05 HW-K01 W
● A10-A11
H05X HW-K05 W
●
Main application
01 10 20 30 40 50
05 15 25 35 45 Extended application
A12-13
A R F N S H
Application range
Cutting material
designation
designation
Stainless steel
Hard materials
Heat resistant
Standard
Non ferrous
materials
Cast iron
Grade
metals
Steel
0 05 10 15 20 25
A15
CTN3107 * CN-K10 N
●
CTN3110 CN-K10 N
●
CTM3110 CC-K10 M
●
CTS3105 CM-K10 M
● ● A17-A19
TA100 BN-K03 B
● ●
TA120 BN-K05 B
● ●
Main application
0 05 10 15 20 25
Extended application
Milling
Application range A R F N S H
Cutting material
designation
designation
Stainless steel
Hard materials
Heat resistant
Standard
Non ferrous
materials
Cast iron
Grade
05 15 25 35 45
metals
01 10 20 30 40 50
Steel
CTC3215 HC-K15 C
●
CTP1235 HC-P35 P
●○ ○
Main application
01 10 20 30 40 50
05 15 25 35 45 Extended application
A11
Chip grooves
HD inserts
Strengths
and
Cutting speed
A4
[m/min]
Code
Benefits
Insert Application Conditions
A12-A13
Machining on less powerful
Part-off, grooving and copy machines or with
-R75 30 - 50 0.2 - 0.6
Clamping operations of steel material tending to
systems
adhesion
A15
Heavy machining with
OEM -R77 Parting and grooving of steel 30 - 60 0.4 - 1.2
services difficult swarf control
A16
Part-off, grooving and copy
Introduction Heavy machining under
-R79 operations of steel and 30 - 60 0.5 - 1.5
stable conditions
cast iron
A17-A19
A12
Chip grooves
HD inserts
[m/min]
Code
A12-13
-R96 Heavy machining with
Turning of cast steel 25 - 80 1.0 - 2.2
difficult swarf control
A15
-R98 Turning of steel
Turning of steel 25 - 80 1.2 - 2.5
and cast iron
A17-A19
A13
Strengths
and
services
A4
Benefits
A5
Designation
system
A6-A9
Grade
overview
A10-A11
Chip
grooves
A12-A13
Clamping
systems
A15
OEM
services
A16
Introduction
A17-A19
A14
Clamping systems
Inserts with a clamping hole are mounted applying the tried and tested pin clamping system. A4-A5
The insert is pulled onto the seating faces from below.
A6-A9
Clamping element
Insert
Shim
A10-A11
A15
Insert
Shim A17-A19
Shim pin
The form lock screw guarantees a safe connection of the insert and the tool holder.
Chip evacuation is not hindered by obstructive clamping elements. Due to the neutral insert
position the effective rake angle is identical to that of the insert form and geometry.
Clamping screw
Insert
Shim
Threaded shim screw
A15
Strengths
and
services
OEM Services
A4
Together we create real solutions
Benefits
Designation
system 1. Specific team for OEM services to guarantee
professional project processing
A15
OEM
services
Grooving:
Vc: 30-50 m/min
HDHGR W96C25-070 f: 0,3-0,6 mm/rev.
HDCGN 1HX25.44 HX 25.25.65PN-150CE
HDHGL W96C25-070 ap: 25 mm
A16
Introduction
PARTING AND GROOVING
A4-A5
A6-A9
A12-13
A17-A19
A17
Introduction
TURNING
Strengths
and
services Machine connections for tool holders
A4
Benefits
A5
A6-A9
All tool holders are available for the systems
C, K, H, W and S
Grade
overview
A10-A11
Chip
grooves
A15
OEM
services
Turning inserts
B7-B8 / B19-B20
Main catalogue
‘Tools and inserts for turning’,
No. 183
A18
Introduction
TURNING
A4-A5
A10-A11
A12-13
Turning cartridges
S50
C17
A15
A17-A19
Turning inserts
B7-B8
Main catalogue
‘Tools and inserts for turning’,
No. 183
A19
Parting and grooving inserts
HX 16 / HX 20
HX16-20
B2
HX25-32
-R71 -R77 -090CE -120CE
B3
HX40-50
CTM3110
CTN3110
MT105
MT100
LP105
LP100
s Type, Previous r d1
[mm] description designation [mm] [mm]
B4
16 HX 16.12.65-R71 82046 R R 1,2 6,5 pin
16 HX 16.12.65-R77 40479 R 1,2 6,5 pin
16 HX 16.12.65PN-090CE 40480 R R 1,2 6,5 pin
Stainless ○
RRR○RR
d1
Cast iron
Non ferrous metals
Heat resistant
Hard materials
Main application
Extended application
International CERATIZIT range
A12-A13
HDCGN 1HX16-20
C5
D2
B2
Parting and grooving inserts
HX 25 / HX 32
B2-5
-R70 -R71 -R75 -R77 -040CE -150CE
CTM3110
CTN3110
LP2002
MT105
MT100
LP105
s Type, Previous r d1 B6-B25
[mm] description designation [mm] [mm]
25 HX 25.16.65-R71 82171 R R 1,6 6,5 pin
25 HX 25.16.65PN-040CE 82168 R 1,6 6,5 pin
25 HX 25.20.65-R75 83606 R R R 2,0 6,5 pin
25 HX 25.25.65-R77 39421 R 2,5 6,5 pin
B26-B27
25 HX 25.25.65PN-150CE 39420 R R R 2,5 6,5 pin
Special
inserts
32 HX 32.16.65-R71 81670 R 1,6 6,5 pin
32 HX 32.16.65PN-040CE 82169 R 1,6 6,5 pin
32 HX 32.20.65-R75 83605 R 2,0 6,5 pin
32 HX 32.32.65-R70 81666 R 3,2 6,5 pin B29
32 HX 32.32.65-R77 39423 R 3,2 6,5 pin
32 HX 32.32.65PN-150CE 39422 R R R 3,2 6,5 pin
Steel ○ RR r
s
Stainless ○
RR○ RR
d1
Cast iron
Non ferrous metals
Heat resistant
Hard materials
Main application
Extended application
International CERATIZIT range
A12-A13
HDCGN 1HX25-32
C5
D2
B3
Parting and grooving inserts
HX 40 / HX 45 / HX 50
HX16-20
B2
HX25-32
-R70 -R73 -R75 -R77 -R79 -045CE -090A -125CE -150CE
B3
HX40-50
CTM3110
CTN3110
LP2002
MTM35
LP035
LP105
H05X
s Type, Previous r d1
[mm] description designation [mm] [mm]
B4
40 HX 40.25.65PN-045CE 82170 R 2,5 6,5 pin
Main application
Extended application
International CERATIZIT range
A12-A13
HDCGN 1HX40-50
D2
C5
B4
Additional parting and grooving tools
For additional parting and grooving inserts and tools (cutting widths 2.2 - 9.7 mm) see our main
catalogue
B6-B25
B26-B27
Special
inserts
B29
www.ceratizit.com
B5
Turning inserts
SCMT 38
SCMT 38
B6
LN..
-SN -R90
B7-B8
80°
CTC1130
CTC1125
CTP1127
CTC1115
L NR
r Type, l d s d1
[mm] description [mm] [mm] [mm] [mm]
B9-B10
3,20 SCMT 380932SN N R R R 38,10 38,10 9,52 8,70
90° 3,20 SCMT 380932SN-R90 N R R R R 38,10 38,10 9,52 8,70
Steel RRRR r
Stainless ○○ ○
B11 Cast iron ○○ R
d
60° Non ferrous metals
d1
Heat resistant ○ l s
Hard materials
B12
Main application
0°
Extended application
International CERATIZIT range
B13
Ordering example: 30 pieces SCMT 380932SN CTC1115
80°
B14-B15
55°
B16
0°
B17-B20
90°
B21-B23
60°
B24
HDHT.. SC38..
D2
C16
B6
Turning inserts
LNMN 6688
B2-5
-040D -100B -150CE
CTM3110
CTS3105
CTC1130
CTN3110
CTC1125
TSM05
B6-B25
S26T
r Type, Previous l d s
[mm] description designation [mm] [mm] [mm]
3,20 LNMN 6688SN-040D – R R R R 38,10 19,05 12,70 top clamp
3,20 LNMN 6688SN-100B – R 38,10 19,05 12,70 top clamp
3,20 LNMN 6688PN-150CE 35677 R R R 38,10 19,05 12,70 top clamp
3,20 LNMN 6688PN-200CE – R 38,10 19,05 12,70 top clamp
B26-B27
Steel R RR
Stainless ○ ○○
Cast iron R○R R R R Special
inserts
Non ferrous metals
Heat resistant
Hard materials R B29
Main application
Extended application
International CERATIZIT range
D2
C6-C7 D84
C12-C13 D12-D15
C18
B7
Turning inserts
LN.. 40 / LN.. 50
SCMT 38
B6
LN..
-R90 -R91 -R93 -R95 -R96 -R98 -R99 -100E -150CE
B7-B8
80°
CTM3110
CTC2135
CTC1130
CTC1135
CTN3110
CTC1125
CTP1127
CTC1115
LP2002
MT100
LP105
LP100
r Type, Previous l d d1
[mm] description designation [mm] [mm] [mm]
B9-B10
3,50 LNMR 401435SN-R91 84431 R 40 25,4 6,5 pin
90° 3,50 LNMR 401435SN-R93 38553-6.50 R R R 40 25,4 6,5 pin
3,50 LNMR 401435SN-R96 86844 R R R 40 25,4 6,5 pin
0°
3,50 LNMR 501435SN-R93 81963 R 50 25,4 6,5 pin
3,50 LNMR 501435SN-R95 40485 R R R R 50 25,4 6,5 pin
3,50 LNMR 501435SN-R96 – R R 50 25,4 6,5 pin
B13
3,20 LNMN 501232PN-150CE 35578 R R 50 25,4 – top clamp
80° 3,50 LNMN 501435SN-100E 86626 R 50 25,4 – top clamp
3,50 LNMX 501435SN-100E 40615 R R R 50 25,4 – top clamp
Steel r RRRRRRRr
B14-B15 Stainless r r rrR
55° Cast iron RRrr r R RR
Non ferrous metals
Heat resistant r rR
B16 Hard materials
0°
Main application
Extended application
90°
Ordering example: 30 pieces LNMR 501435SN-R90 CTC1125
B21-B23
60°
B24
A12-A13
B8
Turning inserts
CN.. 16
B2-5
-TM -TRM -TMR -WR -TRR -TR CN..A
CTM3110
CTC2135
CTS3105
CTC1130
CTC1135
CTN3110
CTC1125
CTC3110
CTC1110
CTC1115
L NR
r Type, l d s d1 B6-B25
[mm] description [mm] [mm] [mm] [mm]
0,80 CNGA 160608SN-028C N R 16,10 15,88 6,35 6,35
0,80 CNMA 160608EN N R 16,10 15,88 6,35 6,35
0,80 CNMG 160608EN-TM N R R 16,10 15,88 6,35 6,35
B26-B27
1,20 CNMA 160612EN N R 16,10 15,88 6,35 6,35
1,20 CNMG 160612EN-TM N R R 16,10 15,88 6,35 6,35
Special
1,20 CNMG 160612EN-TMR N R R R R R 16,10 15,88 6,35 6,35
inserts
1,20 CNMG 160612EN-TRM N R R 16,10 15,88 6,35 6,35
1,20 CNMM 160612EN-TR N R R 16,10 15,88 6,35 6,35
1,20 CNMM 160612SN-TRR N R 16,10 15,88 6,35 6,35 B29
1,20 CNMM 160612-WR N R 16,10 15,88 6,35 6,35
B9
Turning inserts
CN.. 19-25
SCMT 38
B6
LN..
-TM -TMR -909 -WR -TRR -TR -R80 -HT CN.. A
B7-B8
80°
CTC2135
CTC1130
CTC1135
CTC1125
CTC3110
CTC1115
L NR
LP2002
LP4002
MT100
LP202
r Type, l d s d1
[mm] description [mm] [mm] [mm] [mm]
B9-B10 1,20 CNMA 190612EN N R 19,30 19,05 6,35 7,94
90° 1,20 CNMG 190612EN-TM N R 19,30 19,05 6,35 7,94
1,20 CNMG 190612EN-TMR N R R R R R 19,30 19,05 6,35 7,94
1,20 CNMM 190612EN-TR N R 19,30 19,05 6,35 7,94
B11 1,20 CNMM 190612SN-TRR N R 19,30 19,05 6,35 7,94
60°
1,60 CNMA 190616EN N R 19,30 19,05 6,35 7,94
1,60 CNMG 190616EN-TMR N R R 19,30 19,05 6,35 7,94
B17-B20
Heat resistant r r R
Hard materials
90°
Main application
Extended application
B21-B23 International CERATIZIT range
60°
Ordering example: 10 pieces CNMM 190624SN-R80 CTC1125
B24
B10
Turning inserts
SN.. 15-25
B2-5
-TMR -WR -TRR -TR -R88 -HT -SN..A
CTC2135
CTC1130
CTC1135
CTC1125
CTC3110
CTC1115
L NR
LP2002
LP4002
MT100
LP242
r Type, l d s d1 B6-B25
[mm] description [mm] [mm] [mm] [mm]
1,20 SNMG 150612EN-TMR N R R 15,88 15,88 6,35 6,35
1,20 SNMM 150612EN-TR N R 15,88 15,88 6,35 6,35
B11
Turning inserts
TN.. 22-33
SCMT 38
B6
LN..
-TM -TRM -TMR -TRR -TR -EN
B7-B8
80°
CTC1130
CTC1135
CTC1125
CTC3110
CTC1115
L NR
r Type, l d s d1
[mm] description [mm] [mm] [mm] [mm]
B9-B10
0,80 TNMA 220408EN N R 22,00 12,70 4,76 5,16
90° 0,80 TNMG 220408EN-TM N R R R R 22,00 12,70 4,76 5,16
0,80 TNMG 220408EN-TMR N R R R 22,00 12,70 4,76 5,16
0,80 TNMG 220408EN-TRM N R R 22,00 12,70 4,76 5,16
B11 0,80 TNMM 220408EN-TR N R 22,00 12,70 4,76 5,16
60°
1,20 TNMA 220412EN N R 22,00 12,70 4,76 5,16
1,20 TNMG 220412EN-TM N R R R 22,00 12,70 4,76 5,16
B12 1,20 TNMG 220412EN-TMR N R 22,00 12,70 4,76 5,16
0°
1,20 TNMG 220412EN-TRM N R R 22,00 12,70 4,76 5,16
1,20 TNMM 220412EN-TR N R R 22,00 12,70 4,76 5,16
1,20 TNMM 220412SN-TRR N R 22,00 12,70 4,76 5,16
B13
1,60 TNMA 220416EN N R 22,00 12,70 4,76 5,16
80° 1,60 TNMG 220416EN-TM N R 22,00 12,70 4,76 5,16
1,60 TNMG 220416EN-TMR N R 22,00 12,70 4,76 5,16
1,60 TNMG 220416EN-TRM N R R 22,00 12,70 4,76 5,16
B14-B15 1,60 TNMM 220416EN-TR N R R 22,00 12,70 4,76 5,16
55°
1,60 TNMM 270616EN-TR N R R 27,50 15,88 6,35 6,35
90°
Heat resistant r r
Hard materials
Main application
B21-B23
Extended application
60° International CERATIZIT range
B12
Turning inserts
RCMT 16-32 / CDH 32
B2-5
-SM -XR CDH
CTS3105
CTC1130
CTC1135
CTC1125
CTC1110
CTC1115
L NR
LP2002
LP4002
Type, B6-B25
d s d1
[mm] description [mm] [mm]
16,00 RCMT 1606MOSN-SM N R R 6,35 5,30
16,00 RCMT 1606MOSN-XR N R R R 6,35 5,30
Special
25,00 RCMT 2507MOSN-SM N R 7,94 7,20
inserts
25,00 RCMT 2507MOSN-XR N R R 7,94 7,20
32,00 RCMT 3209MOSN-SM N R R 9,52 9,50
B29
32,00 CDH 320900PN-200BF N R 9,52 10,00
32,00 CDH 321900PN-200CE N R 19,05 10,00
Steel RRRRRRR
Stainless rr rrrR
Cast iron Rr rR R
Non ferrous metals
Heat resistant rr r
Hard materials R
Main application
Extended application
International CERATIZIT range
B13
Turning inserts
CN.. 12-16
SCMT 38
B6
LN..
CN..N
B7-B8
80°
CTS3105
CTN3110
L NR
TA100
r Type, l d s
[mm] description [mm] [mm] [mm]
B9-B10
0,40 CNGN 120404TN-020D N R 12,90 12,70 4,76
90°
0,80 CNGN 120408TN-020D N R 12,90 12,70 4,76
0°
1,60 CNMN 120416FN N R 12,90 12,70 4,76
1,60 CNMN 120416TN-020D N R 12,90 12,70 4,76
B13
1,60 CNGN 120716SN-025C N R 12,90 12,70 7,94
80° 1,60 CNGN 120716PN-100CF N R 12,90 12,70 7,94
1,60 CNGN 120716PN-150CF N R 12,90 12,70 7,94
B21-B23
Ordering example: 10 pieces CNGN 120404TN-020D CTS3105
60°
B24
B14
Turning inserts
ENGN 13
B2-5
EN..N
CTS3105
CTN3110
L NR
Type, B6-B25
r l d s
[mm] description [mm] [mm] [mm]
0,40 ENGN 130704TN-020D N R 13,20 12,70 7,94
B26-B27
1,20 ENGN 130712SN-025E N R 13,20 12,70 7,94
1,20 ENGN 130712TN-020D N R 13,20 12,70 7,94
Special
inserts
1,60 ENGN 130716SN-025E N R 13,20 12,70 7,94
1,60 ENGN 130716SN-200C N R 13,20 12,70 7,94
B29
3,20 ENGN 130732TN-020D N R 13,20 12,70 7,94
Steel
Stainless
Cast iron RR
Non ferrous metals
Heat resistant
Hard materials R
Main application
Extended application
International CERATIZIT range
B15
Turning inserts
DN.. 15
SCMT 38
B6
LN..
DN..N
B7-B8
80°
CTS3105
L NR
r Type, l d s
[mm] description [mm] [mm] [mm]
B9-B10
0,40 DNGN 150704TN-020D N R 15,50 12,70 7,94
90°
0,80 DNGN 150708TN-020D N R 15,50 12,70 7,94
0°
1,60 DNGN 150716TN-020D N R 15,50 12,70 7,94
Steel
Stainless
B13
Cast iron R
Non ferrous metals
80° Heat resistant
Hard materials R
B14-B15 Main application
55° Extended application
International CERATIZIT range
B17-B20
90°
B21-B23
60°
B24
B16
Turning inserts
RN.. 06-12
B2-5
RN..N
CTM3110
CTS3105
CTN3110
L NR
TA100
TA120
Type, B6-B25
d s
[mm] description [mm]
6,35 RNGN 060400TN-020D N R 4,76
Special
12,70 RNMN 120300TN-020D N R R 3,18
inserts
12,70 RNMN 120300TN-035D N R 3,18
12,70 RNMN 120400FN N R 4,76
12,70 RNMN 120400TN-020D N R 4,76 B29
12,70 RNGN 120400PN-150CF N R R 4,76
12,70 RNGN 120700PN-100CF N R 7,94
12,70 RNGN 120700PN-150CF N R 7,94
12,70 RNGN 120700SN-200C N R 7,94
12,70 RNGN 120700TN-020D N R 7,94
Steel
Stainless
Cast iron RRRRR
Non ferrous metals
Heat resistant
Hard materials RR R
Main application
Extended application
International CERATIZIT range
B17
Turning inserts
RN.. 15-31
SCMT 38
B6
LN..
RN..N
B7-B8
80°
CTM3110
CTS3105
CTN3110
L NR
TA100
d Type, s
[mm] description [mm]
B9-B10
15,80 RNGN 150700PN-150CE N R 7,94
90° 15,80 RNGN 150700SN-200C N R 7,94
0°
25,40 RNMN 250600TN-050D N R 6,35
25,40 RNGN 250700PN-100CF N R 7,94
25,40 RNGN 250700PN-200CE N R R 7,94
B13
25,40 RNGN 250700TN-020D N R 7,94
90°
Ordering example: 10 pieces RNGN 150700PN-150CE CTN3110
B21-B23
60°
B24
B18
Turning inserts
RCGX 07-12
B2-5
RC..X
CTS3105
CTN3110
L NR
Type, B6-B25
d s
[mm] description [mm]
7,00 RCGX 070400SN-050C N R 4,76
Main application
Extended application
International CERATIZIT range
HDCT.. 1RX..
C21
D2 D84 D12-D15
B19
Turning inserts
RCGX 15-25
SCMT 38
B6
LN..
RC..X
B7-B8
80°
CTS3105
CTN3110
L NR
d Type, s
[mm] description [mm]
B9-B10
15,80 RCGX 151000PN-100CF N R 10,00
90° 15,80 RCGX 151000PN-150CF N R 10,00
15,80 RCGX 151000SN-200C N R 10,00
0°
25,40 RCGX 251200PN-100CF N R 10,00
25,40 RCGX 251200SN-200C N R 10,00
Steel
Stainless
B13
80°
Cast iron RR
Non ferrous metals
Heat resistant
B14-B15
Hard materials R
55° Main application
Extended application
International CERATIZIT range
B16
B17-B20
90°
B21-B23
60°
B24
HDCT.. 1RX..
C21
D2 D84 D12-D15
B20
Turning inserts
SN.. 12
B2-5
SN..N
CTS3105
CTN3110
CTC3110
L NR
TA100
TA120
Type, B6-B25
r l d s
[mm] description [mm] [mm] [mm]
0,40 SNGN 120704TN-020D N R 12,70 12,70 7,94
B21
Turning inserts
SNGN 12-15
SCMT 38
B6
LN..
SN..N
B7-B8
80°
CTS3105
CTN3110
L NR
r Type, l d s
[mm] description [mm] [mm] [mm]
B9-B10
2,00 SNGN 120720PN-100CF N R 12,70 12,70 7,94
90° 2,00 SNGN 120720PN-150CF N R 12,70 12,70 7,94
2,00 SNGN 120720SN-200C N R 12,70 12,70 7,94
0°
2,00 SNGN 150720SN-200C N R 15,80 15,80 7,94
Steel
Stainless
B13
80°
Cast iron RR
Non ferrous metals
Heat resistant
B14-B15
Hard materials R
Main application
55° Extended application
International CERATIZIT range
B16
Ordering example: 10 pieces SNGN 120720PN-100CF CTS3105
0°
B17-B20
90°
B21-B23
60°
B24
B22
Turning inserts
SNGN 19-38
B2-5
SN..N SNGN 38..
CTM3110
CTS3105
CTN3110
L NR
Type, B6-B25
r l d s
[mm] description [mm] [mm] [mm]
1,60 SNGN 190716PN-150CF N R R 19,00 19,00 7,94
1,60 SNGN 190716SN-025E N R 19,00 19,00 7,94
1,60 SNGN 190716TN-020D N R 19,00 19,00 7,94
B26-B27
2,00 SNGN 190720PN-100CF N R 19,00 19,00 7,94
2,00 SNGN 190720SN-200C N R 19,00 19,00 7,94
Special
2,00 SNGN 190720TN-020D N R 19,00 19,00 7,94
inserts
B23
Turning inserts
TN.. 16-22
SCMT 38
B6
LN..
TN..N
B7-B8
80°
CTS3105
CTC3110
L NR
r Type, l d s
[mm] description [mm] [mm] [mm]
B9-B10
0,80 TNGN 160408TN-020D N R 16,50 9,52 4,76
90°
1,20 TNUN 160412EN N R 16,50 9,52 4,76
0°
Cast iron RR
Non ferrous metals
Heat resistant
B13
Hard materials R
80° Main application
Extended application
International CERATIZIT range
B14-B15
55° Ordering example: 10 pieces TNGN 160408TN-020D CTS3105
B16
0°
B17-B20
90°
B21-B23
60°
B24
B24
Additional turning tools
For additional turning inserts and tools see our main catalogue
“Tools and inserts for turning“, No. 183
B2-5
B6-B25
B26-B27
Special
inserts
B29
www.ceratizit.com
B25
Milling inserts
LNU. 22
90°
B26
ER SR
CTC3215
CTP1235
l Type, d l1 s r d1
[mm] description [mm] [mm] [mm] [mm] [mm]
22 LNUC 220920ER R 14,28 28,57 9,52 2,00 5,90
l1
l
Non ferrous metals
d1
Heat resistant r d s
Hard materials
Main application
Extended application
International CERATIZIT range
AHDM..
C22
D2
B26
Additional inserts for milling
For additional milling inserts and tools see our main catalogue
B6-B25
B26-B27
Special
inserts
B29
www.ceratizit.com
B27
Special
inserts
B29
B28
Special inserts upon request
B2-5
B6-B25
B26-B27
Special
inserts
B29
Special solutions
B29
Tool holders for parting and
grooving cartridges HDHGR/L
HDHG..
HDHG...
C2-C4
HDCG..
C5
HDHT..
L NR
C18-C21
s Tmax Type, Tool holder Availa-
AHDM.. [mm] [mm] description width [mm] bility
70 HDHGR C124.G16-070 R x
70 HDHGL C124.G16-070 L x
C22
70 HDHGR K124.G16-070 R x
70 HDHGL K124.G16-070 L x
16 70 HDHGR W96.G16-070 R x HDCGN 1HX16P.33
20 70 HDHGL W96.G16-070 L x HDCGN 1HX20P.33
70 HDHGR H94.G16-070 R x
70 HDHGL H94.G16-070 L x
70 HDHGR S124.G16-070 R x
70 HDHGL S124.G16-070 L x
70 HDHGR C124.G25-070 R x
70 HDHGL C124.G25-070 L x
70 HDHGR K124.G25-070 R x
70 HDHGL K124.G25-070 L x
25 70 HDHGR W96.G25-070 R x HDCGN 1HX25P.44
32 70 HDHGL W96.G25-070 L x HDCGN 1HX32P.44
70 HDHGR H94.G25-070 R x
70 HDHGL H94.G25-070 L x
70 HDHGR S124.G25-070 R x
70 HDHGL S124.G25-070 L x
x Width of tool holder and Tmax according to customer specification see form on page D11
1 2
M8x50 M10
HDCGR 1HX..
DIN 4762 DIN 580
C5 C5
C2
Tool holders for parting and
grooving cartridges HDHGR/L
HDHG...
C2-C3
C4
L NR
C6-C7
s Tmax Type, Tool holder Availa-
[mm] [mm] description width [mm] bility
120 HDHGR C124.G40-120 R x
120 HDHGL C124.G40-120 L x
120 HDHGR K124.G40-120 R x C8
Information: The cartridges for parting and grooving width 16 and 20mm can both be used for the 16mm tool holder. C11
The cartridges for parting and grooving width 25 and 32mm can both be used for the 25mm tool holder.
The cartridges for parting and grooving width 40, 45 and 50mm can be used for the 40mm tool holder 40mm.
x Width of tool holder and Tmax according to customer specification see form on page D11 C12-C16
C17-C21
C22-C23
1 2
M8x50 M10
HDCGR 1HX..
DIN 4762 DIN 580
HDCGN 1HX40-50
C5
C3
Tool holders with square shank for parting and
grooving cartridges 50x50 HX
HDHG..
HDHGN 5050..
C2-C4
HDCG..
h
C5
HDHT..
b
s
l
C6-C17
HDCT..
L NR
C18-C21
s Tmax Type, h b l Availa-
AHDM.. [mm] [mm] description [mm] [mm] [mm] bility
16 70 HDHGN 5050U.G16-070 N 50 50 350 HDCGN 1HX16P.33
20 70 HDHGN 5050U.G20-070 N 50 50 350 HDCGN 1HX20P.33
C22
Information: The cartridges for parting and grooving width 16 and 20mm can both be used for the 16mm tool holder.
The cartridges for parting and grooving width 25 and 32mm can both be used for the 25mm tool holder.
The cartridges for parting and grooving width 40, 45 and 50mm can be used for the 40mm tool holder 40mm.
1
M8x50
HDCGN 1HX..
DIN 4762
C5 C5 C5
C4
Parting and grooving cartridges
HX
HDCG...
C2-C3
h
C4
s
C5
L NR
C6-C7
s Type, Previous h Availa-
[mm] description designation [mm] bility
16 HDCGN 1HX16P.33 40488 N 33 HX 16.. pin
20 HDCGN 1HX20P.33 40487 N 33 HX 20.. pin
25 HDCGN 1HX25P.44 40122 N 44 HX 25.. pin C8
Information: The cartridges for parting and grooving width 16 and 20mm can both be used for the 16mm tool holder.
The cartridges for parting and grooving width 25 and 32mm can both be used for the 25mm tool holder.
The cartridges for parting and grooving width 40, 45 and 50mm can be used for the 40mm tool holder 40mm.
C11
C12-C16
C17-C21
1 2 3
C22-C23
HX 16.. SHIM SEAT HX16 C/40490 GC20 32205-SO KEY C/26373
HX 20.. SHIM SEAT HX20 C/40489 GC20 32205-SO KEY C/26373
HX 25.. SHIM SEAT HX25 C/39424 GC20 PIN C/84896 KEY C/26374
HX 32.. SHIM SEAT HX32 C/39425 GC20 PIN C/84896 KEY C/26374
HX 40.. SHIM SEAT HX40 C/39426 GC20 PIN C/84896 KEY C/26374
HX 45.. SHIM SEAT HX45 C/39249 GC20 PIN C/84896 KEY C/26374
HX 50.. SHIM SEAT HX50 C/39412 GC20 PIN C/84896 KEY C/26374
B2 B3 B4
C5
Tool holders with integral insert seats
LN.. 66
HDHG..
HDHT...
C2-C4
HDCG..
C5
HDHT..
Tool
(system)
x Tool holder width according to customer specification see form on page D11
LN.. 6688..
B7
C6
Tool holders with integral insert seats
LN.. 66
HDHT...
C2-C3
C4
System H System S
C5
Tool
(system)
x Tool holder width according to customer specification see form on page D11
C22-C23
1 2 3 4 5 6
SHIM SEAT LN66 SCREW CLAMP SCREW M10
LN.. 66.. KEY C/26374
C/34565 GC20 C/31938 C/23216 C/21409/1 DIN 580
LN.. 6688..
B7
C7
Tool holders for turning cartridges
D50
HDHG..
HDHT...
C2-C4
HDCG..
C5
HDHT..
Tool
L NR holder
C18-C21
Cartridge Type, width Availa-
AHDM.. height description [mm] bility
50 HDHTR C124.D50 R x HDCT. .. D50..
50 HDHTL C124.D50 L x HDCT. .. D50..
C22
50 HDHTR K124.D50 R x HDCT. .. D50..
50 HDHTL K124.D50 L x HDCT. .. D50..
x Tool holder width according to customer specification see form on page D11
1 2 3
Screw DIN 913 M10
HDCTR.. D50.. Key C/26374
M8x25 DIN 580
HDCT.. D50..
C18-C21
C8
Tool holders for standard shanks
SH32
HDHT...
C2-C3
C4
Tool
L NR holder C6-C7
Type, width Availa-
description [mm] bility
HDHTN C124.SH32 N x
HDHTN K124.SH32 N x C8
25x25
HDHTN W96.SH32 N x 32x25
32x32
HDHTN H94.SH32 N x C9
HDHTN S124.SH32 N x
x Tool holder width according to customer specification see form on page D11 C11
C12-C16
C17-C21
1 2 3 4 5
M16x25 10005218/ 10005216/
25x25 / 32x25 / 32x32 KEY C/26374 F 0,5x5x20,5 DIN 2098
DIN 913 125x25x8 120x25x7
C22-C23
6 7
M10 10002665/M4X20
DIN 580 DIN912-12.9
For tool holders 25x25, 32x25 and 32x32 see main catalogue
“Tools and inserts for turning“, No. 183
C9
HDHG..
C2-C4
HDCG..
C5
HDHT..
C6-C17
HDCT..
C18-C21
AHDM..
C22
C10
Tool holders with square shank for
turning cartridges S50
HDHT...
C2-C3
C4
C5
L NR
C6-C7
h Type, b l Availa-
[mm] description [mm] [mm] bility
60 HDHTR 6060V.S50 R 60 400 HDCT.. S50..
60 HDHTL 6060V.S50 L 60 400 HDCT.. S50..
C8
x Tool holder width according to customer specification see form on page D11
C11
C12-C16
C17-C21
C22-C23
1 2
Screw DIN 913
HDCT.. S50..
M8x25
Key C/26374
HDCT.. S50..
C17
C11
Tool holders with square shank and integral
insert seat 50x50 LN.. 66
HDHG..
HDHT...
C2-C4
HDCG..
h
C5
b
HDHT..
ș
l
C6-C17
HDCT.. Picture shows right-hand version
L NR
C18-C21
к h Type, b l Availa-
AHDM.. [°] [mm] description [mm] [mm] bility
8 50 HDHTR 5050U.1LN66C.08 R 50 350 LN.. 6688.. top clamp
8 50 HDHTL 5050U.1LN66C.08 L 50 350 LN.. 6688.. top clamp
C22
10 50 HDHTR 5050U.1LN66C.10 R 50 350 LN.. 6688.. top clamp
10 50 HDHTL 5050U.1LN66C.10 L 50 350 LN.. 6688.. top clamp
15 50 HDHTR 5050U.1LN66C.15 R 50 350 LN.. 6688.. top clamp
15 50 HDHTL 5050U.1LN66C.15 L 50 350 LN.. 6688.. top clamp
45 50 HDHTR 5050U.1LN66C.45 R 50 350 LN.. 6688.. top clamp
45 50 HDHTL 5050U.1LN66C.45 L 50 350 LN.. 6688.. top clamp
75 50 HDHTR 5050U.1LN66C.75 R 50 350 LN.. 6688.. top clamp
75 50 HDHTL 5050U.1LN66C.75 L 50 350 LN.. 6688.. top clamp
87 50 HDHTR 5050U.1LN66C.87 R 50 350 LN.. 6688.. top clamp
87 50 HDHTL 5050U.1LN66C.87 L 50 350 LN.. 6688.. top clamp
1 2 3 4 5
SHIM SEAT LN66 SCREW CLAMP SCREW
LN.. 6688.. KEY C/26374
C/34565 GC20 C/31938 C/23216 C/21409/1
LN.. 6688..
B7
C12
Tool holders with square shank and integral
insert seat 60x60 LN.. 66
HDHT...
C2-C3
h
C4
b
ș
l
C5
L NR
C6-C7
к h Type, b l Availa-
[°] [mm] description [mm] [mm] bility
8 60 HDHTR 6060V.1LN66C.08 R 60 400 LN.. 6688.. top clamp
8 60 HDHTL 6060V.1LN66C.08 L 60 400 LN.. 6688.. top clamp
10 60 HDHTR 6060V.1LN66C.10 R 60 400 LN.. 6688.. top clamp C8
C12-C16
C17-C21
C22-C23
1 2 3 4 5
SHIM SEAT LN66 SCREW CLAMP SCREW
LN.. 6688.. KEY C/26374
C/34565 GC20 C/31938 C/23216 C/21409/1
LN.. 6688..
B7
C13
Tool holders with square shank and integral
insert seat 50x50 LN.. 50
HDHG..
HDHT...
C2-C4
HDCG..
h
C5
b
HDHT..
ș
l
C6-C17
HDCT.. Picture shows right-hand version
L NR
C18-C21
к h Type, b l
AHDM.. [°] [mm] description [mm] [mm] Availability
75 50 HDHTR 5050U.1LN50C.75 R 50 350 LN.. 50.. top clamp
75 50 HDHTL 5050U.1LN50C.75 L 50 350 LN.. 50.. top clamp
C22
1 2 3
LN.. 50.. SHIM SEAT LN50
PIN C/84896 KEY C/26374
Pin clamping C/39254 GC20
1 2 3 4 5
LN.. 50.. SHIM SEAT LN50 SCREW
PION C/41112 KEY C/26374 C/35989
Top clamp C/39254 GC20 C/21409/1
LN.. 50..
B8
C14
Tool holders with square shank and integral
insert seat 60x60 LN.. 50
HDHT...
C2-C3
h
C4
b
ș
l
C5
L NR
C6-C7
к h Type, b l
[°] [mm] description [mm] [mm] Availability
75 60 HDHTR 6060V.1LN50C.75 R 60 400 LN.. 50.. top clamp
75 60 HDHTL 6060V.1LN50C.75 L 60 400 LN.. 50.. top clamp
C8
8 60 HDHTR 6060V.1LN50P.08 R 60 400 LN.. 50.. pin
8 60 HDHTL 6060V.1LN50P.08 L 60 400 LN.. 50.. pin
10 60 HDHTR 6060V.1LN50P.10 R 60 400 LN.. 50.. pin
10 60 HDHTL 6060V.1LN50P.10 L 60 400 LN.. 50.. pin C9
15 60 HDHTR 6060V.1LN50P.15 R 60 400 LN.. 50.. pin
15 60 HDHTL 6060V.1LN50P.15 L 60 400 LN.. 50.. pin
45 60 HDHTR 6060V.1LN50P.45 R 60 400 LN.. 50.. pin
45 60 HDHTL 6060V.1LN50P.45 L 60 400 LN.. 50.. pin
75 60 HDHTR 6060V.1LN50P.75 R 60 400 LN.. 50.. pin C11
75 60 HDHTL 6060V.1LN50P.75 L 60 400 LN.. 50.. pin
87 60 HDHTR 6060V.1LN50P.87 R 60 400 LN.. 50.. pin
87 60 HDHTL 6060V.1LN50P.87 L 60 400 LN.. 50.. pin
C12-C16
Production upon order / Available ex stock
C17-C21
1 2 3
LN.. 50.. SHIM SEAT LN50
PIN C/84896 KEY C/26374
Pin clamping C/39254 GC20
C22-C23
1 2 3 4 5
LN.. 50.. SHIM SEAT LN50 SCREW
PION C/41112 KEY C/26374 C/35989
Top clamp C/39254 GC20 C/21409/1
LN.. 50..
B8
C15
Tool holders with square shank and integral
insert seat 50x50 / 60x60 SCMT 38
HDHG..
HDHT...
C2-C4
HDCG..
C5
HDHT..
C6-C17
HDCT.. Picture shows right-hand version
L NR
C18-C21
к h Type, b l
AHDM.. [°] [mm] description [mm] [mm] Availability
75 50 HDHTR 5050U.1SC38S.75 R 50 350 SCMT 38.. screw
75 50 HDHTL 5050U.1SC38S.75 L 50 350 SCMT 38.. screw
C22
1 2 3
10006168/HM-U 10004739/B 7883303/
SCMT 38.. M8X22/T30IP
SCMT 3809 M 8,0 TORX T30
SCMT 38..
B6
C16
Turning cartridges
Single LN.. 40 / LN.. 50
HDHT...
C2-C3
h
C4
ș
C5
L NR
C6-C7
к Type, h Availa-
[°] description [mm] bility
75 HDCTR 1LN40P.S50.75 R 50 LN..40.. pin
75 HDCTL 1LN40P.S50.75 L 50 LN..40.. pin
C8
C11
C12-C16
1 2 3
LN.. 40.. SHIM SEAT LN40
PIN C/84896 KEY C/26374
Pin clamping C/38569 GC20 C17-C21
LN.. 50.. SHIM SEAT LN50
PIN C/84896 KEY C/26374
Pin clamping C/39254 GC20
C22-C23
1 2 3 4 5
LN.. 50.. SHIM SEAT LN50
PION C/41112 KEY C/26374 C/35989 SCREW C/21409/1
Top clamp C/39254 GC20
B8 C11
C17
Turning cartridges
Double LN.. 66
HDHG..
HDCT...
C2-C4
HDCG..
I
C5
HDHT..
ș
C6-C17
HDCT.. Picture shows right-hand version
L NR
C18-C21
к Type, h Availa-
AHDM.. [°] description [mm] bility
5 HDCTR 1LN66C.D50.05 R 50 LN..6688.. top clamp
5 HDCTL 1LN66C.D50.05 L 50 LN..6688.. top clamp
C22
8 HDCTR 1LN66C.D50.08 R 50 LN..6688.. top clamp
8 HDCTL 1LN66C.D50.08 L 50 LN..6688.. top clamp
10 HDCTR 1LN66C.D50.10 R 50 LN..6688.. top clamp
10 HDCTL 1LN66C.D50.10 L 50 LN..6688.. top clamp
15 HDCTR 1LN66C.D50.15 R 50 LN..6688.. top clamp
15 HDCTL 1LN66C.D50.15 L 50 LN..6688.. top clamp
30 HDCTR 1LN66C.D50.30 R 50 LN..6688.. top clamp
30 HDCTL 1LN66C.D50.30 L 50 LN..6688.. top clamp
45 HDCTR 1LN66C.D50.45 R 50 LN..6688.. top clamp
45 HDCTL 1LN66C.D50.45 L 50 LN..6688.. top clamp
60 HDCTR 1LN66C.D50.60 R 50 LN..6688.. top clamp
60 HDCTL 1LN66C.D50.60 L 50 LN..6688.. top clamp
75 HDCTR 1LN66C.D50.75 R 50 LN..6688.. top clamp
75 HDCTL 1LN66C.D50.75 L 50 LN..6688.. top clamp
87 HDCTR 1LN66C.D50.87 R 50 LN..6688.. top clamp
87 HDCTL 1LN66C.D50.87 L 50 LN..6688.. top clamp
1 2 3 4 5
SHIM SEAT LN66 SCREW CLAMP SCREW
LN.. 66.. KEY C/26374
C/34565 GC20 C/31938 C/23216 C/21409/1
B7 C8
C18
Turning cartridges
Double LN.. 50
HDCT...
C2-C3
I
C4
ș
C5
L NR
C6-C7
к Type, h Availa-
[°] description [mm] bility
75 HDCTR 1LN50P.D50.75 R 50 LN.. 50.. pin
75 HDCTL 1LN50P.D50.75 L 50 LN.. 50.. pin
85 HDCTR 1LN50P.D50.85 R 50 LN.. 50.. pin C8
C12-C16
C17-C21
1 2 3
LN.. 50.. SHIM SEAT LN50
PIN C/84896 KEY C/26374
Pin clamping C/39254 GC20
C22-C23
1 2 3 4 5
LN.. 50.. SHIM SEAT LN50 SCREW
PION C/41112 KEY C/26374 C/35989
Top clamp C/39254 GC20 C/21409/1
B8 C8
C19
HDHG..
C2-C4
HDCG..
C5
HDHT..
C6-C17
HDCT..
C18-C21
AHDM..
C22
C20
Turning cartridges
Double RCGX
HDCT...
C2-C3
h
C4
5NBY
C5
L NR
C6-C7
Tmax Type, h Availa-
[mm] description [mm] bility
20 HDCTR 1RX12C.D50-020 R 50 RCGX 12.. top clamp
20 HDCTL 1RX12C.D50-020 L 50 RCGX 12.. top clamp
50 HDCTR 1RX12C.D50-050 R 50 RCGX 12.. top clamp C8
C12-C16
C17-C21
C22-C23
1 2 3 4 5
SHIM SEAT THIMBLE CLAMP
RCGX 12.. KEY C/26374
C/24626 DIN1481DIA3X12 27.985-27.981
SHIM SEAT SPANNHUELSE SCREW
RCGX 25.. CLAMP C/23216 KEY C/26374
C/24629 C/32104 C/21409/1
B19-B20 C8
C21
MaxiMill HDM
AHDM
HDHG..
AHDM...
C2-C4
HDCG.. Ø d2
Ø dA
C5
h
ș
HDHT..
a
Ø d1
C6-C17
HDCT..
C18-C21
d1 Type, к° d2 h a dA Availa-
AHDM.. [mm] description [°] [mm] [mm] [mm] [mm] kg z bility
160 AHDM.160.R.08-60-22 60 180 63 18 40 9,6 8 LNU. 2209..
160 AHDM.160.R.08-75-22 75 171 63 20 40 7,6 8 LNU. 2209..
C22
160 AHDM.160.R.08-90-22 90 160 63 22 40 6,0 8 LNU. 2209..
1 2 3
10006216/ DMSD 5,0Nm/
LNU. 2209.. CA HDM-22-R
M5,0x18/T15 SORT T15
LNU. 2209 ..
B26
C22
MaxiMill 260
MaxiMill 260
C2-C3
● Universal application
● Adjustable wiper edges
● Long tool life
C4
1 Peripheral milling
2 Face milling C5
3 Slot milling
4 Shoulder milling
C6-C7
C9
C11
For more detailed information on this and other milling systems see our main catalogue
C12-C16
“Tools and inserts for milling“,
No. 126
C17-C21
C22-C23
C23
Practical example turning
Success
stories
Cutting parameters
D8
Present situation Recommendation
General
formula Insert SNGN 25.. SNGN 250724PN-150CE
Grade P10 (carbide) CTN3110 (silicon nitride)
D9
Revolution number n [1/min] 4,5 8,5
Hardness
values Feed rate f [mm/min] 7 11
Cutting depth ap [mm] 4-12 4-12
Number of user inserts 3 3
D10
Special
tools
Production cost savings through the application of a more advanced product
from CERATIZIT
D11
d u c ed Insert cost
re
cost y 38%
Insert change cost
Machine cost
b
100%
80%
.
.(
60%
40%
20%
0%
Situation up to now Recommendation
D2
Practical example parting & grooving
.
.
(
Work piece: roll (barrel)
Cutting parameters
D9-D10
Present situation Recommendation
Special
Insert 50 mm special insert HX 50.35.65-R77 tools
D11
Revolution number n [1/min] 4,5 10
Feed rate f [mm/min] 5 8
Parting&grooving depth T [mm] 300 300
Total amount of grooves
3 3
machined
b Machine cost
100%
.
.
(
80%
60%
40%
20%
0%
Situation up to now Recommendation
D3
Economy of cutting materials
Success
stories
The CERATIZIT profitability calculation CT-Wirt
D2-D5
Make use of our calculation tool CT-Wirt to calculate the degree of economy of your cutting materials
and to optimize your production costs.
Types
of wear
D6-D7
The CERATIZIT profitability
Trouble
shooting calculation
D9
Hardness
values
D10
Special
tools
D11
D4
Practical example milling
.
.(
Work piece: roll (spiogt)
Material: cast iron
hardness 35-45 ShC D2-D5
D6-D8
Cutting parameters
Insert changes/spigot 4 2
d u c ed Insert cost
re
cost y 28% Insert change cost
b Machine cost
100%
.
.
80%
(
60%
40%
20%
0%
Situation up to now Recommendation
D5
Types of wear
Success
stories
Flank wear
D2-D5 Reasons:
Types
> Cutting speed too high
of wear > Carbide grade with insufficient wear resistance
> Feed rate not adapted
D6-D7
Trouble Remedies:
shooting > Reduce cutting speed
Abrasion on flank, normal wear after a > Select more wear resistant carbide grade
certain machining time. > Adapt feed rate to cutting speed and cutting depth
(increase feed rate)
D8
General
formula
Edge chipping
D9
Hardness
values
Reasons:
> Grade with too high wear resistance
> Vibration
> Feed rate too high or excessive cutting depth
D10 > Interrupted cut
> Swarf damage
Special
tools
Remedies:
> Use tougher grade
Through excessive mechanical stress > Use negative cutting edge geometry with chip groove
D11 at the cutting edge fracture and > Increase stability (tool, work piece)
chipping can occur.
Cratering
Reasons:
> Too high cutting speed and / or feed rate
> Rake angle too shallow
> Grade with low wear resistance
> Insufficient coolant supply
Remedies:
> Reduce cutting speed and / or feed rate
The hot chip which is being evacuated > Increase coolant quantity and / or pressure, optimise
causes cratering at the rake face of coolant supply
the cutting edge. > Use grade which is more resistant to cratering
D6
Types of wear
Plastic deformation
.
.(
Reasons: D2-D5
> Too high machining temperature, resulting in softening
of substrate
> Damaged coatings
D6-D8
Remedies:
> Reduce cutting speed
High machining temperature and > Choose carbide grade with higher wear resistance
simultaneous mechanical stress can > Provide cooling
lead to plastic deformation.
D9-D10
Built-up edge
D11
Reasons:
> Too low cutting speed
> Too small rake angle
> Wrong cutting material
> Lack of cooling / lubrication
Remedies:
> Increase cutting speed
Built-up material / edge occur when > Enlarge rake angle
the chip is not evacuated properly due > Apply TiN-coating
to insufficient cutting temperature. > Use emulsion with higher concentration
Insert breakage
Reasons:
> Excessive stress of cutting material
> Lack of stability
> Corner angle too small
> Excessive notching
Remedies:
> Use tougher cutting material
Excessive stress of the insert causes > Use protective edge chamfer
breakage. > Increase honing of edge
> Use more stable geometry
D7
Corrective measures for turning problems
Success
stories
Type of problem
Swarf
Type of wear Work piece problems
control
D2-D5
Types
of wear
Chattered surface
Trouble
Insert breakage
Surface quality
shooting
Edge chipping
Built-up edge
Flank wear
Cratering
Vibration
Corrective
D8 measures
General
formula Cutting speed
Cutting values
Feed rate
D9
Feed - centre area
Hardness
values
-R
Chip groove -M
-F
D10
Selection of inserts
Special larger
tools
Corner radius
smaler
D11 wear resistance
Cutting material
toughness
Clamping of tool
Overhang
Tip height
Cooling lubricant
D8
General formula
Turning, milling
.
.(
Cutting speed [m/min] Revolution number [1/min] D2-D5
vc = d • TT • n n=
vc • 1000
1000 TT • d
Vf A = ap • f
f=
n D9-D10
vf = f • n = fz • z • n [mm/min] Q = ap • ae • vf [mm3/min]
Legend:
The CERATIZIT
formula collection
D9
Hardness values
Comparison chart
Success
stories
Tensile strength
Tensile strength
Rockwell
Rockwell
Vickers
Vickers
N/mm²
N/mm²
Brinell
Brinell
Shore
Shore
D2-D5
HRC
HRC
HB
HB
HV
HV
C
C
Types
of wear
575 180 171 1775 540 513 51,7 61
595 185 176 1810 550 523 52,3 62
610 190 181 1845 560 532 53,0 63
625 195 185 1880 570 542 53,6 64
D6-D7
640 200 190 12,0 1920 580 551 54,1 65
Trouble
shooting 660 205 195 13,0 1955 590 561 54,7 66
675 210 199 14,0 1995 600 570 55,2 67
690 215 204 15,0 2030 610 580 55,7 68
705 220 209 15,5 28 2070 620 589 56,3 69
D8 720 225 214 16,0 2105 630 599 56,8 70
D10
HD special tools
.
.
Enquiry form for special heavy duty tools
(
D2-D5
D6-D8
○ Tool holder for turning cartridges ...........................................................................................................................................................................
D9-D10
○ Tool holder with square shank for turning cartridges .........................................................................................................................
○ Tool holder with square shank for parting & grooving cartridges ...........................................................................................
○ Tool holder with square shank and integral insert seat ...................................................................................................................
D11
○ Turning cartridge ....................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................
Type of modification:
○ Other modification
......................................................................................................................................................................................................................................................................
......................................................................................................................................................................................................................................................................
D11
D12
CERATIZIT – bar peeling
Delivery programme
D13
D14
CERATIZIT – secrets of success CERATIZIT – worldwide
• CERATIZIT is your partner for exceptional hard dialogue with our customers. A pioneering spirit • Production sites in the three big economic • We maintain the dialogue with our customers
material solutions. Hard materials and tools and a deep understanding of powder metallurgy areas with a worldwide network of CERATIZIT and strive for long-term partnerships.
from CERATIZIT – our solutions to complex characterize the history of CERATIZIT. One of sales and support engineers plus many
problems are an integral part of our customers’ the attributes of our company philosophy is CERATIZIT distribution partners guarantee
success. Our products guarantee: economy the search for perfection: target oriented – customer vicinity.
– long life – speed! And it is precisely this sustainably – passionately!
combination which gives our business partners
• Intensive research and development activities,
a direct competitive advantage.
taking into account the precise requirements
• Premier performance is only possible through and working processes of the customer, are
a total appreciation of the requirements of our today’s investment for the solutions Find your personal distribution partner at:
business partners. A performance achieved of tomorrow – and beyond.
through flexible thinking and continuous www.ceratizit.com
Corporate values
5 Professionalism matters
• Cutting materials, coatings, inserts, tooling industry to the aerospace industry, mechanical CERATIZIT - worldwide Parent company in
Luxembourg
Contact for further information:
systems and machining solutions – all this is engineering, tool construction to the oil industry. CERATIZIT Austria Gesellschaft m.b.H.
CERATIZIT Luxembourg Sàrl A-6600 Reutte/Tyrol
included in the cutting tool division at CERATIZIT.
• The basis of these long-term business relations Route de Holzem 101, B.P. 51
L-8201 Mamer Tel.: +43 (5672) 200-0
• Worldwide well-known companies process is the faith of the customers in the extensive Fax: +43 (5672) 200-502
advanced materials applying cutting tool know-how of the carbide specialists. Tel.: +352 312 085-1 E-mail: [email protected]
Fax: +352 311 911 www.ceratizit.com
products from CERATIZIT: from the automotive E-mail: [email protected]
www.ceratizit.com
459
7001768
459 EN 08.08
We reserve the right to make technical changes for
improvement of the product.