00 Course Handout Chemical Reaction Engineering 1 - July-Dec 2021
00 Course Handout Chemical Reaction Engineering 1 - July-Dec 2021
School of Technology
Sr. Availability
Item Remarks
No (Yes / No)
1 Departmental Vision & Mission YES
Program educational objectives (PEOs) of YES
2
Department
3 Program Outcomes (POs) YES
4 Program Specific Outcomes (PSOs) YES
5 Academic Calendar YES
6 Class Time Table with office hours YES
Course Outcomes (COs), Course Syllabus, Pre YES
7
requisites for the course
8 Lesson Plan YES
Program Articulation Matrix and Course YES
9
Articulation Matrix
10 Evaluation Scheme and Rubrics YES
Tutorials, Assignments, Case Studies, Quiz, NA
11
Presentations etc.
Copy of Sessional Mid and End semester YES
12
Examination Question Papers
Course covered beyond syllabus and self-study NA
13
topics
VISION
To impart quality education in an industry research driven modules to motivate the young
chemical engineers for creating knowledge wealth to help generate employability following
professional ethics and focus towards a sustainable environment and benefits to the society.
Pandit Deendayal Petroleum University, Gandhinagar
School of Technology
Department of Chemical Engineering
Mission
To facilitate the chemical engineering students with the state-of-the-art facilities with
focus on skill development, creativity, innovation and enhancing leadership qualities.
To nurture creative minds thru’ mentoring, quality teaching & research for building a
value based sustainable society.
To work in unison with the national and international level academic and industrial
partners by venturing into collaborations to tackle problems of bigger interest to
society.
To build an encouraging environment for the young faculties and staff by providing safe
work culture, transparency, professional ethics and accountability that will empower
them to lead the department in right spirit.
Acquire the fundamental principles of science and chemical engineering with modern
experimental and computational skills.
Demonstrate professional excellence, ethics, soft skills and leadership qualities with life-
long learning’s.
Graduates will be active members ready to serve the society locally and internationally.
Pandit Deendayal Petroleum University, Gandhinagar
School of Technology
Department of Chemical Engineering
Programme Outcomes
2. Problem analysis: Identify, formulate, review research literature, and analyze complex
engineering problems reaching substantiated conclusions using first principles of
mathematics, natural sciences, and engineering sciences.
4. Conduct investigations of complex problems: Use research based knowledge and research
methods including design of experiments, analysis and interpretation of data, and synthesis
of the information to provide valid conclusions.
5. Modern tool usage: Create, select and apply appropriate techniques, resources, and
modern engineering and IT tools including prediction and modeling to complex engineering
activities with an understanding of the limitations.
6. The engineer and society: Apply reasoning informed by the contextual knowledge to assess
societal, health, safety, legal and cultural issues and the consequent responsibilities relevant
to professional engineering practices.
8. Ethics: Apply ethical practices and commit to professional ethics and responsibilities and
norms of the engineering practice.
9. Individual and team work: Function effectively as an individual, and as a member or leader
in diverse teams and in multidisciplinary settings.
11. Project management and finance: Demonstrate knowledge and understanding of the
engineering and management principles and apply these to one′s own work, as a member
and leader in the team, to manage projects and in multidisciplinary environments.
12. Life-long learning: Recognize the need for, and have the preparation and ability to engage
in independent and life-long learning of broadest context of technological change.
Pandit Deendayal Petroleum University, Gandhinagar
School of Technology
Department of Chemical Engineering
1.To analyse and tackle the complex and diverse engineering problems by appropriate
experimentation, simulation, data analysis and interpretation, and, provide probable solutions
by applying principles of chemical engineering in combination to the fundamental knowledge of
basic sciences and mathematics.
2. Competence to incorporate socio-economic considerations in engineering practices, including
the concept of sustainable development, into chemical engineering practice.
3. An ability to work together collaboratively in multidisciplinary teams to tackle multifaceted
problems and pursue a bright career in chemical engineering and allied areas by demonstrating
professional success at different platforms within industry, governmental bodies or academia.
ACADEMIC CALENDAR 2021-22 (ODD SEMESTER)
AUGUST 1
1 2 3 4 5 6 7 8 COMMENCEMENT OF ODD SEMESTER;: Aug. 2
2 9 10 11 12 13 14 15
3 16 17 18 19 20 21 22
4 23 24 25 26 27 28 29
5 SEP. 30 31 1 2 3 4 5
6 6 7 8 9 10 11 12 FIRST FEEDBACK SESSION
7 13 14 15 16 17 18 19 FIRST IA
8 20 21 22 23 24 25 26
9 OCT. 27 28 29 30 1 2 3
10 4 5 6 7 8 9 10
11 11 12 13 14 15 16 17
12 18 19 20 21 22 23 24
13 25 26 27 28 29 30 31 SECOND IA
14 NOV. 1 2 3 4 5 6 7 DIWALI BREAK : Nov.1-Nov.5
15 8 9 10 11 12 13 14
16 15 16 17 18 19 20 21
17 22 23 24 25 26 27 28 SECOND FEEDBACK SESSION
END OF ODD SEMESTER : Nov.26
18 DEC. 29 30 1 2 3 4 5 FOET Practical Exams : Nov.29 Onwards
FOLS Sem. End Examination : Nov. 30 Onwards
19 6 7 8 9 10 11 12 FOET Sem. End Examination : Dec.6 Onwards
20 13 14 15 16 17 18 19
21 20 21 22 23 24 25 26
22 JAN. 27 28 29 30 31 1 2 WINTER BREAK: Dec.27-31
3 4 5 6 7 8 9 COMMENCEMENT OF EVEN SEMESTER: Jan.3
9:00 to 9:55 10:00 to 10:55 11:00 to 11:55 12:00 to 12:55 1:00 to 1:55 2:00 to 2:55 3:00 to 3:55 4:00 to 4:55 5:00 to 5:55
MON
3 0 0 0 3 25 50 25 -- -- 100
COURSE OBJECTIVES
Max. 40Hrs.
COURSE OUTCOMES
On completion of the course, student will be able to
CO1 – Relate to the basics of kinetics and basic theories to get the underlying mechanisms
CO2 – Interpret and evaluate the rate data and get the kinetics parameters
CO3 – Select proper design equations and perform reactor sizing for ideal reactors
CO4 – Examine the suitable combinations of ideal reactors for optimal performance
CO5 – Decide the reactor sequencing for single and multiple reactions towards desired products
CO6 – Design ideal reactor systems based on experimental data and optimize its performance
TEXT/REFERENCE BOOKS
1. H. S. Fogler, “Elements of Chemical Reaction Engineering”, 3rd Ed, New Delhi-Prentice Hall, 2001
2. O. Levenspiel,” Chemical Reaction Engineering” Willey Eastern, 3rd Ed., 2000
3. J. M. Smith, “Chemical Engineering Kinetics”, 3rd Ed., McGraw- Hill, 1988
Lectures Lectures
S/No Topic Taught Remarks
Required. Count
5 Quiz + Tests 2
42 Total
Mapping of Course Outcomes with Program Outcomes
COs↓
PO1 PO2 PO3 PO4 PO5 PO6 PO7 PO8 PO9 PO10 PO11 PO12
POs→
CO1 3 3 2 2 2 1 2 1 3 1 1 1
CO2 3 3 2 2 2 1 2 1 3 1 1 1
CO3 3 3 3 3 2 1 2 1 3 1 1 1
CO4 3 3 3 3 2 1 2 1 3 1 1 1
CO5 3 3 3 3 2 1 2 1 3 1 1 1
CO6 3 3 3 3 2 1 2 1 3 1 1 1
COs↓
PSO1 PSO2 PSO3
POs→
CO1 3 2 2
CO2 3 2 2
CO3 3 2 2
CO4 3 2 2
CO5 3 2 2
CO6 3 2 2
Evaluation Scheme and Rubrics
It contributes to
30% weightage
Exam Internal Assessment 1 30 CO1 CO2 of Direct
Assessment to
Direct
CO
(Continuous
Assessment) It contributes to
30% weightage
30
Exam Internal Assessment 2 CO3 CO4 of Direct
Assessment to
CO
It contributes to
40% weightage
Direct Exam End Semester Exam 40 CO1-6 of Direct
Assessment to
CO attainment.
Roll No.:___________________
Instructions:
1. Assume suitable data wherever required and mention the same at appropriate place in the
solution.
2. Put the appropriate units after every numerical solution.
3. All questions are compulsory.
4. Do not write anything on the question paper other than roll no
1. Discuss elementary and non-elementary reactions with example. How molecularity and order
of reaction are related to each other? (07 Marks)
2. What is space time and space velocity? Give significance. (03 Marks)
3. Derive an expression for irreversible bimolecular second order reaction (2A Products)
using an integral method of analysis for rate data. Extend the same to nth order reaction. (15
marks)
4. The pyrolysis of ethane proceeds with an activation energy of about 40 kJ/mol. How much
faster is the decomposition at 820°C than at 520oC? (05 Marks)
5. An ampoule of radioactive Kr-89 (half life = 76 minutes) is set aside for a day. What does
this do to the activity of the ampoule? Note that radioactive decay is a first-order process. (07
Marks)
6. For the reaction AR, second-order kinetics and CA0 = 1 mol/L, we get 50% conversion
after 1 hour in a batch reactor. What will be the conversion and concentration of A after 1
hour if CA0=10 mol/L? (08 Marks)
7. State whether True/False and Justify your answer (05 Marks)
PFR’s in series will behave as single PFR
CSTR’s in series will behave as single PFR
Page | 1
Section 02 (50 Marks)
1. The homogeneous gas decomposition of phosphine proceeds at 649oC with first-order rate.
What size of plug flow reactor operating at 649°C and 460 kPa can produce 80% conversion
of a feed consisting of 40 mol of pure phosphine per hour? (10 Marks)
2. In an isothermal batch reactor 70% of a liquid reactant is converted in 13 min. What space-
time and space-velocity are needed to effect this conversion in a plug flow reactor and in a
mixed flow reactor? (07 Marks)
3. An aqueous reactant stream (4 mol-A/L) passes through a mixed flow reactor followed by a
plug flow reactor. Find the concentration at the exit of the plug flow reactor if in the mixed
flow reactor CA = 1 mol/liter. The reaction is second-order with respect to A, and the volume
of the plug flow unit is three times that of the mixed flow unit. (10 Marks)
4. 200 L/hr of radioactive fluid having a half-life of 40 hr is to be treated by passing it through
two ideal stirred tanks in series, V = 75 000 liters each. In passing through this system, how
much will the activity decay? (10 Marks)
5. Explain the following terms (03 Marks)
a. Instantaneous yield
b. Overall yield
c. Selectivity
6. For a given set of parallel reaction
with relative rates of R and S as
For different values of a1 and a2 (order of reaction) what concentration and what reactor
system will be used. (10 Marks)
Page | 2
Roll No.:___________________
Instructions:
1. Assume suitable data wherever required and mention the same at appropriate place in the
solution.
2. Put the appropriate units after every numerical solution.
3. All questions are compulsory.
4. Do not write anything on the question paper other than roll no
1. The first-order reversible liquid reaction A↔R in a batch reactor. Equilibrium conversion is
70% while converts 30% in 10 minutes of time. Find the rate equation for this reaction. (08
marks)
2. Bitumen is cracked 1500oC, the rate is reduced by 4 times than the rate at 1100oC. Determine
the activation energy of cracking. (05 marks)
3. If the half-life of a radioactive material is 33 minutes. Determine the time for almost
complete decay if initial concentration if 15 mol/L. (05 marks)
4. After 8 minutes in a batch reactor, reactant (CA0 = 1 mol/L) is 80% converted; after 18
minutes, conversion is 90%. Find a rate equation to represent this reaction. (07 marks)
5. Derive an expression for reversible uni-molecular first order reaction (A↔ R) using an
integral method of analysis for rate data, k1, k2 being the forward and backward rate constant.
Show that first order irreversible is special case of reversible reaction. (10 marks)
6. Find the second order rate constant for the disappearance of A in the gas reaction 4A R if,
on holding the pressure constant, the volume of the reaction mixture, starting with 50%A,
decreases by 30% in 5min. Consider the initial molar concentration to be 2mol/L (10 marks)
7. Explain with example, (05 marks)
a. side by side and competitive reaction
b. elementary and non-elementary reaction
c. autocatalytic reaction
Page | 1
Roll No.:___________________
Instructions:
1. Assume suitable data wherever required and mention the same at appropriate place in the
solution.
2. Put the appropriate units after every numerical solution.
3. All questions are compulsory.
4. Do not write anything on the question paper other than roll no
1. The maximum allowable temperature for a reactor is 800K. At present our operating set point is 780
K, the 20K margin of safety to account for fluctuating feed, sluggish controls, etc. Now, with a more
sophisticated control system we would be able to raise our set point to 792K with the same margin of
safety that we now have. By how much can the reaction rate, hence, production rate, be raised by this
change if the reaction taking place in the reactor has an activation energy of 175 kJ/mol? (05 marks)
3. For the stoichiometry A+B P. Find the reaction orders with respect to A and B (07 Marks)
CA 2 2 3
CB 125 32 32
-rA 25 16 32
4. Derive an expression for homogeneous catalyzed system (AR, and A+C R+C) using an integral
method of analysis for rate data. The reaction rate for a homogeneous catalyzed system is the sum of
rates of both the uncatalyzed and catalyzed reactions.
What if the reaction set is competitive reactions (AR and AS) Derive an expression using
integral method and show how the rate constants will be evaluated graphically. (15 marks)
5. Aqueous A at a concentration CA0 = 1 mol/L is introduced into a batch reactor where it reacts away to
form product R according to the reaction A R. The concentration of A in the reactor is monitored
at various times, as shown below
t, min 0 100 200 300 400
CA, mol/m3 1000 500 333 250 200
Find the rate equation describing the data. Also, for CA0 = 500 mol/m3 find the conversion of reactant
after 5 hours in the batch reactor. (10 Marks)
Page | 1
Section 02 (30 Marks)
1. A specific enzyme acts as catalyst in the fermentation of reactant A. At a given enzyme concentration
in the aqueous feed stream (25 L/min) find the volume of plug flow reactor needed for 95%
conversion of reactant A (CA0 = 2 mol/L). The
kinetics of the fermentation at this enzyme
concentration is given on the right (10 Marks)
2. A gaseous feed of pure A (2 mol/L, 100 mol/min) decomposes to give a variety of products in a plug flow
reactor. The kinetics of the conversion is represented by A 2.5P, -rA = (10 min-1) CA. Find the expected
conversion in a 22 L reactor. (08 Marks)
3. A stream of pure gaseous reactant A (CA0 = 660 mmol/L) enters a plug flow reactor at a flow rate of FA0 =
540 mmol/min and polymerizes there by reaction given.
How large a reactor is needed to lower the concentration of
A in the exit stream to CAf = 330 mmol/L? Also, find the size
if it is CSTR. (08 Marks)
4. What are the different rules for arrangement for a given set of ideal reactors? (04 Marks)
1. At present we have 90% conversion of a liquid feed (n = 1, CA0 = 10 mol/L) to our plug flow reactor with
recycle of product (R = 2). If we shut off the recycle stream, by how much will this change the processing
rate of our feed for the same 90% conversion? (08 Marks)
2. The kinetics of the aqueous-phase decomposition of A is investigated in two mixed flow reactors in series,
the second having twice the volume of the first reactor. At steady state with a feed concentration of 1.0
mol-A/L and mean residence time of 96 sec in the first reactor, the concentration in the first reactor is 0.5
mol-A/L and in the second is 0.25 mol-A/L. Find the kinetic equation for the decomposition. (08 Marks)
𝑑𝐶𝑅 𝑘
4. A+B R (Desired) and A+BS (Undesired) – with 𝑑𝐶𝑆
= 𝑘1 𝐶𝐴 −1.5𝐶𝐵 0.5
2
From the standpoint of favourable product distribution, order the contacting schemes (A High B High, A
Low B Low, A High B Low and A Low B High), from the most desirable to the least desirable. Draw the
contacting pattern in continuous flow operations. (04 Marks)
Page | 2