Eddy Current Array

Probe Catalog

• Aerospace Maintenance and

Manufacturing
• Component Testing
• Automotive Manufacturing

920-118A_EN
 The Company Warranty
Olympus NDT is a leading global manufacturer of innovative Olympus NDT Inc. offers a three-month warranty on all eddy
nondestructive testing instruments that are used in industrial and current array probes sold. These probes are guaranteed against all
research applications ranging from aerospace, energy, automo- defects in materials and manufacturing.
tive, and electronics to manufacturing. Olympus NDT instruments All products covered by this warranty must be examined by
contribute to the quality of products and add to the safety of Olympus NDT Inc. and receive its approval in advance before any
infrastructure and facilities. They include flaw detectors, thickness repairs or replacement are made. Any shipping costs are at the
gages, bond testers, pulser-receivers, transducers, and advanced expense of the customer.
systems for inline applications. Our leading edge technologies
include ultrasound, ultrasound phased array, eddy current, and The warranty excludes defects and deterioration due to normal
eddy current array. wear and tear, or caused by an external accident such as:
Olympus NDT offers products and services from several high • Incorrect assembly
quality brands: R/D Tech®, Panametrics-NDT™, NDT Engineering, • Poor maintenance
Sonic®, and Nortec®. For many decades these brands have earned • Incorrect usage
excellent reputations for providing cost-effective solutions and • Exposure to temperatures outside the range of –20 °C to 60 °C
excellent support and customer service. for storage, or 10 °C to 40 °C for operation
• Voltage beyond recommended limits
Based in Waltham, Massachusetts, USA, the company has sales • Unforeseen modifications of the product
and service centers in all principal industrial locations worldwide.
Visit www.olympusNDT.com for applications and sales assistance
near you. Olympus NDT will honor claims for defective products if submit-
ted within 90 days from the date of shipment, provided that the
Eddy Current Array Probes product has not been improperly used and is subject to its inspec-
Standard eddy current array probes can be ordered efficiently and tion.
delivered quickly; custom probes can be designed, developed, Olympus NDT Inc. will not be held responsible in any way what-
and manufactured. Strict adherence to quality procedures ensures soever for direct, indirect, special, incidental, or consequential
that reliable, long-life probes are delivered to the user, and that damages resulting from possession, use, improper installation,
probe-to-probe repeatability is assured. accident, service, modification, or malfunction of the product
Olympus NDT continues to lead the way in terms of the technolo- (including, without limitation, damages for loss of business profits,
gy, design, and development of standard- and application-specific business interruption, loss of business information, or other
eddy current array probes and accessories. Easy ordering, highest pecuniary loss), or from service or modification of the product by
quality, and quick turnaround are the goals of the teams making anyone other than Olympus NDT Inc. or an authorized Olympus
these probes—customer service is an everyday focus. NDT service center.
We invite you to browse this catalog to find out more about
R/D Tech eddy current array probes for aerospace maintenance
and manufacturing, component testing, and automotive applica-
tions.

2
Table of Contents
The Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Eddy Current Array Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Benefits of Eddy Current Arrays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Eddy Current Array Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Numbering System Used to Order Eddy Current Array Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Eddy Current Array Probes Application Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Probes for Subsurface Corrosion and Crack Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAA-112-005-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAA-056-005-016 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SAA-128-002-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SCA-128-002-032 Probe Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAA-064-002-016 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
SAB-067-005-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SDBR-021-002-016 Probe Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SDCR-021-002-016 Probe Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Probes for Surface Crack Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SBB-051-150-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SBBR-051-150-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SBAR-064-500-016 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SBBR-022-300-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
SBBR-026-300-032 Probe Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Probes for Inspection of Friction Stir Welds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
SAAR-051-100-032 Probe Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Probe Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Mini-Wheel Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SXA-270 Encoder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Probe Adapters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
ECA Data Acquisition Systems and Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
OmniScan MX ECA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Custom Probes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Calibration Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Application Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
How to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

www.olympusNDT.com 3
 Eddy Current Array Technology
Eddy current array (ECA) technology allows the
electronic driving and reading of several eddy current
sensors positioned side-by-side in the same probe as-
sembly. Data acquisition is made possible through the
use of multiplexing, which avoids mutual inductance
between the individual sensors.
The OmniScan™ MX ECA instrument configuration
(see page 14) supports 32 sensor coils (up to 64 with
an external multiplexer) working in bridge or transmit-
receive mode. The operating frequency ranges from
20 Hz to 6 MHz, with the option of using multiple
frequencies in the same acquisition.

Benefits of Eddy Current Arrays

Compared to single-channel eddy current technology,
eddy current array technology provides the following The principle of multiplexing between elements.
benefits:
• Greatly reduces inspection time.
• Covers a large area in one single pass. Single coil = raster scan Multiple coils = one-line scan
• Reduces the complexity of mechanical and robotic
scanning systems.
• Provides real-time cartography of the inspected
region, facilitating data interpretation.
• Is well suited for complex part geometries.
• Improves reliability and probability of detection
(POD).

Eddy Current Array Probes

Olympus NDT manufactures ECA probes for a wide
range of applications. Probes can be designed to detect
a specific type of flaw or to conform to the shape of the
part under inspection. Standard designs are available to
detect defects such as cracks and pitting, and subsur-
face defects such as cracks in multilayer structures, as
well as corrosion.
Eddy current array probes can replace one axis of a two-axis scan and offer greater flexibility in the eddy
current setup.

Probes can be made in different shapes and sizes to better conform to the contour of the
part under inspection.

System-based array probes for in-line inspection applications. Large-footprint probes are available for typical corrosion- Automated dovetail applications with custom-
survey applications. shaped probes.

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Numbering System Used to Order Eddy Current Array Probes

SAAR-112-005-032
Application Number of elements
Operating mode Central frequency
Probe model Probe coverage (mm)
Contact face type

Glossary Used to Order Eddy Current Array Probes

Application Probe coverage

S = Surface Coverage rounded to the closest mm value
Operating mode Central frequency
A = Transmit-receive LXX = Frequency in Hz/10,
B = Bridge 500 Hz = L50
C = Custom XXX = Frequency in kHz,
D = Large axial field eddy current (LAFEC) 10 kHz = 010
E = Concentric (Tx-Rx) XXM = Frequency in MHz,
F = Orthogonal 2 MHz = 02M
Probe model (incremental for each operating mode) Number of elements
A: Single row 008 = 8 elements
B: Double row 010 = 10 elements
C: Custom 016 = 16 elements
D: Large axial field eddy current (LAFEC) 024 = 24 elements
032 = 32 elements
Contact face type
R: Rigid

Eddy Current Array Probes Application Matrix

Probe model Corrosion Cracks Friction stir welds Specified applications

SAA-056-005-016 ✓
SAA-064-002-016 ✓
SAA-112-005-032 ✓
SAA-128-002-032 ✓
Gulfstream doublers
SCA-128-002-032 ✓ (ref. CB137 and CB188)
SAAR-051-100-032 ✓
SAB-067-005-032 ✓ ✓ ✓ B737 SB (ref. 53-30-25, part 6)

SBAR-064-500-016 ✓
SBB-051-150-032 ✓
SBBR-022-300-032 ✓ ✓
B737 scribe marks
SBBR-026-300-032 ✓ B757 fastener cracks
SBBR-051-150-032 ✓
SDBR-021-002-016 ✓
SDCR-021-002-016 ✓

www.olympusNDT.com 5
 Probes for Subsurface Corrosion and Crack Detection
SAA-112-005-032 Probe Specifications
Typical application
Corrosion detection under conductive material. For example, the
inspection of lap joints on aluminum airplane skins (layers 1 and 2);
lap-joint inspection for corrosion detection between aluminum
sheets.

Probe specifications
Probe coverage: 112 mm (4.4 in.)
Probe resolution: 3.5 mm (0.138 in.)
Frequency range: 1 kHz to 25 kHz
Number of elements: 32 32 mm
(1.25 in.)

Cable length: 3 m (10 ft)

Operation mode: Transmit-receive. Orientation at about 30°. 146 mm
(5.75 in.)

Penetration in aluminum: 1 mm to 3 mm (0.040 in. to 0.120 in.)

Detection capability: 5 % corrosion under 2 mm (0.080 in.) with a di-
ameter of 6 mm (0.25 in.). 10 % corrosion under 3 mm (0.120 in.) with
a diameter of 6 mm (0.25 in.). 25.4 mm
(1 in.)

Note: Height does not include the foam face,

which is nominally 12 mm.

SAA-056-005-016 Probe Specifications

Typical application
Corrosion detection under conductive material. For example, the
inspection of aluminum lap joints, and airplane skins.

Probe specifications
Probe coverage: 56 mm (2.2 in.)
Probe resolution: 3.5 mm (0.138 in.)
Frequency range: 1 kHz to 25 kHz
Number of elements: 16
Cable length: 3 m (10 ft) 31.7 mm
(1.25 in.)

Operation mode: Transmit-receive. Orientation at about 30°. 85.5 mm

Penetration in aluminum: 1 mm to 3 mm (0.040 in. to 0.120 in.)

(3.25 in.)

Detection capability: 5 % corrosion under 2 mm (0.080 in.) with a di-

ameter of 6 mm (0.25 in.). 10 % corrosion under 3 mm (0.120 in.) with
a diameter of 6 mm (0.25 in.).
25.4 mm
(1.0 in.)

Note: Height does not include the foam face,

which is nominally 12 mm.

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

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SAA-128-002-032 Probe Specifications
Typical application
Corrosion detection under thick aluminum lap joints (layers 3
and 4). As this probe is shielded, it offers better performance for
deep corrosion under thick structures. In addition, this probe offers a
larger footprint for rapid scanning.

Probe specifications
Probe coverage: 128 mm (5.04 in.)
Probe resolution: 4 mm (0.160 in.)
Frequency range: 0.4 kHz to 10 kHz
Number of elements: 32
Cable length: 3 m (10 ft)
Operation mode: Transmit-receive. Orientation at about 30°. 44.5 mm
(1.75 in.)
Penetration in aluminum: 3 mm to 6 mm (0.120 in. to 0.240 in.)
165 mm
Detection capability: 10 % corrosion under 5 mm (0.200 in.) with a (6.5 in.)
38.5 mm
(1.5 in.)
diameter of 12.5 mm (0.5 in.).

SCA-128-002-032 Probe Specifications

Used for the Gulfstream application as per NDT Manual refer-
ences CB137 and CB188. Note: Height does not include the foam face,
which is nominally 12 mm.
Probe specifications are identical to SAA-128-002-032.

SAA-064-002-016 Probe Specifications

Typical application
Corrosion detection under thick aluminum lap joints (layers 3 and
4). As this probe is shielded, it offers better performance for deep
corrosion in thick structures. In addition, this probe offers a smaller
footprint if access is restricted.

Probe specifications
Probe coverage: 64 mm (2.5 in.)
Probe resolution: 4 mm (0.160 in.)
Frequency range: 0.4 kHz to 10 kHz
Number of elements: 16
Cable length: 3 m (10 ft)
Operation mode: Transmit-receive. Orientation at about 30°.
Penetration in aluminum: 3 mm to 6 mm (0.120 in. to 0.240 in.) 44 mm
(1.75 in.)

Detection capability: 10 % corrosion under 5 mm (0.200 in.) with a 101 mm

(4 in.)

diameter of 12.5 mm (0.5 in.).

25.6 mm
(1.0 in.)

Note: Height does not include the foam face,

which is nominally 12 mm.

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

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 SAB-067-005-032 Probe Specifications
Typical application
Corrosion and crack detection under conductive material. Can be
used for lap-joint inspection (second layer crack and corrosion) and
for doubler edge inspection (as per Boeing 737 Service Bulletin
53-30-25, part 6).

Probe specifications 57 mm
Probe coverage: 67 mm (2.64 in.) (2.25 in.)

Probe resolution: 2.1 mm (0.082 in.) 101 mm

(4.0 in.)
Frequency range: 1 kHz to 25 kHz
Number of elements: 32
Cable length: 3 m (10 ft)
Operation mode: Transmit-receive on two rows and at about 30° orien-
tation.
25.4 mm
Penetration in aluminum: 1 mm to 3.5 mm (0.040 in. to 0.140 in.) (1.0 in.)
Detection capability: 3.8 mm (0.150 in.) long second layer crack at
fastener. The first layer can have a thickness of up to 2 mm (0.080 in.)
of aluminum, 5 % corrosion under 2 mm (0.080 in.) with a diameter of
6 mm (0.25 in.), 10 % corrosion under 3 mm (0.120 in.) with a diameter
of 6 mm (0.25 in.).
Note: Height does not include the foam face,
SDBR-021-002-016 Probe Specifications which is nominally 12 mm.

Typical application
Subsurface crack detection at fastener with a deep penetration in
aluminum.

Probe specifications
Probe coverage: 21 mm (0.827 in.)
Probe resolution: 1.3 mm (0.052 in.) 44.5 mm
70 mm (1.75 in.)
Frequency range: 0.2 kHz to 10 kHz (2.75 in.)

Number of elements: 16
Cable length: 3 m (10 ft) 36.5 mm
(1.45 in.)
Operation mode: Differential transmit-receive using a large axial field
(LAFEC)
Penetration in aluminum: Up to 6 mm
Detection capability: 3 mm (0.120 in.) long second and third layer
crack at fastener.

SDCR-021-002-016 Probe Specifications

Typical application
Subsurface crack detection at fastener with a deep penetration in
aluminum. In many cases, this probe provides simpler signal inter-
pretation.

Probe specifications
Probe coverage: 21 mm (0.827 in.)
Probe resolution: 1.3 mm (0.052 in.)
Frequency range: 0.2 kHz to 10 kHz
Number of elements: 16
SDBR-021-002-016 SDCR-021-002-016
Cable length: 3 m (10 ft)
Operation mode: Absolute transmit-receive using a large axial field
(LAFEC)
Penetration in aluminum: Up to 6 mm
Detection capability: 3 mm (0.120 in.) long second and third layer
crack at fastener.

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

8
Probes for Surface Crack Detection
SBB-051-150-032 Probe Specifications
Typical application
Surface defect detection such as pitting and cracking. Defects can
be located at fastener heads or in free areas. The detection can be
done through paint or coatings.

Probe specifications 31.7 mm

(1.25 in.)

Probe coverage: 51 mm (2 in.) 76.2 mm

Probe resolution: 1.6 mm (0.063 in.) (3.0 in.)

Frequency range: 50 kHz to 500 kHz

Number of elements: 32
Cable length: 3 m (10 ft)
Operation mode: Absolute bridge mode on two rows 25.4 mm
(1.0 in.)

Penetration in aluminum: Surface defect

Detection capability: 2 mm (0.80 in.) long first layer crack at fastener
head. 0.5 mm (0.020 in.) diameter surface pit.

SBBR-051-150-032 Probe Specifications Note: Height does not include the foam face,
which is nominally 12 mm.
Typical application
Surface defect detection such as pitting and cracking. Defects
can be located at fastener heads or in free areas. The detection
can be done through paint or coatings. Rigid-face version of the
SBB-051-150-032 probe.

Probe specifications 31.7 mm

(1.25 in.)

Probe coverage: 51 mm (2 in.)

Probe resolution: 1.6 mm (0.063 in.)
76.2 mm
(3.0 in.)

Frequency range: 50 kHz to 500 kHz

Number of elements: 32
Cable length: 3 m (10 ft)
Operation mode: Absolute bridge mode on two rows 25.4 mm

Penetration in aluminum: Surface defect

(1.0 in.)

Detection capability: 2 mm (0.80 in.) long first layer crack at fastener

head. 0.5 mm (0.020 in.) diameter surface pit.

SBAR-064-500-016 Probe Specifications

Typical application
Surface defect detection such as pitting and cracking.

Probe specifications
Probe coverage: 64 mm (2.5 in.)
Probe resolution: 4 mm (0.16 in.) 32 mm

Frequency range: 150 kHz to 1.5 MHz 76 mm

(1.25 in.)

(3 in.)
Number of elements: 16
Cable length: 3 m (10 ft)
Operation mode: Absolute bridge mode on one row
Penetration in aluminum: Surface defect 38 mm
(1.5 in.)

Detection capability: 2 mm (0.80 in.) long first layer crack at fastener

head. 0.5 mm (0.020 in.) diameter surface pit.

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

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 SBBR-022-300-032 Probe Specifications
Typical application
High-resolution probe used for detection of cracks around fasteners
on aluminum.

Probe specifications
Probe coverage: 22 mm
Probe resolution: 0.68 mm
22 mm
Frequency range: 100 kHz to 1 MHz (0.85 in.)
30 mm
(1.2 in.)
Number of elements: 32
Cable length: 2 m (6 ft)
Operation mode: Absolute bridge mode on two rows
Penetration in aluminum: Surface only 24 mm
(0.95 in.)
Detection capability: 1.5 mm (0.060 in.) long surface crack at fastener
head

SBBR-026-300-032 Probe Specifications

Typical application
High-resolution probe used for Boeing 737 scribe marks ECA ap-
plication (soon to be released) with reference sample NDT3075;
and detection of cracks around fasteners on Boeing 757 (soon to be
released) and other surface-breaking defects.

Probe specifications
27.4 mm 30 mm
Probe coverage: 26 mm (1.1 in.) (1.2 in.)

Probe resolution: 0.81 mm

Frequency range: 100 kHz to 1 MHz
Number of elements: 32
24 mm
Cable length: 2 m (6 ft) (0.95 in.)

Operation mode: Absolute bridge mode on two rows

Penetration in aluminum: Surface only
Detection capability: 1.5 mm (0.060 in.) long surface crack

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

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Probes for Inspection of Friction Stir Welds
SAAR-051-100-032 Probe Specifications
Typical application
Near-surface defect detection with a preferred sensitivity to axial
defect orientation. This probe is designed to monitor typical weld
processes such as lack of penetration in friction stir weld applica-
tions.

Probe specifications
Probe coverage: 51 mm (2 in.)
Probe resolution: 1.6 mm (0.063 in.)
Frequency range: 20 kHz to 500 kHz 31.75 mm

Number of elements: 32 (1.25 in.)

Cable length: 3 m (10 ft) 76.2 mm

(3.0 in.)

Operation mode: Transmit-receive. Orientation at about 15°.

Penetration in aluminum: About 0.25 mm
Detection capability: Axial surface cracks
25.4 mm
(1.0 in.)

Friction stir weld process

Technical Note
To monitor friction stir weld processes, which typically
lead to defective conditions such as kissing bonds or
cracking, the SAAR-051-100-032 probe is an ideal choice
(page 11).
For detection of small surface-breaking defects, where
high resolution is required, choose the SBBR-022-300-032
probe (page 10).
For typical maintenance applications, where direct
detection of subsurface defects is required, choose the
SAB-067-005-032 probe (page 8).

Note: Dimensions listed herein are approximate and are not to be used for design purposes.

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 Mini-Wheel Encoder

RESOLUTION
12 steps/mm

C F

B
A

A = 27 mm (1.06 in.) D = 24 mm (0.94 in.)

B = 28.7 mm (1.12 in.) E = 17.5 mm (0.69 in.)
C = 22.5 mm (0.89 in.) F = 6 mm (0.23 in.)

The Mini-Wheel Encoder is used for the positioning and dimensioning of defects on the scan axis. It can synchronize data acquisition
with probe movement. The Mini-Wheel Encoder is waterproof and compatible with Olympus NDT eddy current array probes, which can
be connected with the included bracket kit. This miniature encoder is built with an aluminum casing and a stainless steel wheel, and has
a resolution of 12 counts per millimeter (304.8 counts per inch).

• Waterproof Mini-Wheel Encoder Ordering Information

• Small dimensions
• Encoder resolution is engraved on the wheel. Part number Cable length (m) Connector Instrument
• Removable encoder wheel
• Double O-ring tire for better adherence ENC1-2.5-DE 2.5 DE-15 OmniScan
• Metallic strain relief for cable protection
• Spring-loaded pin for encoder attachment ENC1-5-DE 5 DE-15 OmniScan
• Two M3 threaded holes on the top of the casing for a rigid
attachment
• DE version is compatible with the OmniScan MX instrument.
• BX version is compatible with the FOCUS LT instrument.
• Can be used with any standard ECA probe.

SXA-270 Encoder

This encoder is built with an aluminum casing and a stainless steel

wheel, and has a resolution of 27.1 counts per millimeter (688
counts per inch). It can be used with all standard ECA probes with
the exception of the SBBR-026-300-032 and SBBR-022-300-032.
The SXA-270 encoder kit includes the encoder, the encoder cable,
and 6 fasteners.

SXA-270 Encoder Kit Ordering Information

Part number Cable length (m) Connector Instrument

SXA-270 3 DE-15 OmniScan

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Probe Adapters
Part number Description
Cable adapter connecting an OmniScan (19 pins) to Triax-Fisher probes
COS-TF-6
and cables. Wired for differential.
Cable adapter connecting an OmniScan (19 pins) to 4-pin LEMO probes
COS-4L-6
and cables. Wired for differential.
Cable adapter connecting an OmniScan (19 pins) to 4-pin Fisher probes
COS-4F-6
and cables. Wired for differential.
Cable adapter connecting an OmniScan (19 pins) to Triax-Fisher probes
CROS-TF-6
and cables. Wired for reflection.
Cable adapter connecting an OmniScan (19 pins) to 4-pin LEMO probes
CROS-4L-6
and cables. Wired for reflection.
Cable adapter connecting an OmniScan (19 pins) to 4-pin Fisher probes
CROS-4F-6
and cables. Wired for reflection.

Rigid adapters connecting an OmniScan (19 pins) to 16-pin Nortec probes

AOS-N16
and cables. Wired for bridge.

Rigid adapters connecting an OmniScan (19 pins) to 16-pin Nortec probes

AROS-N16
and cables. Wired for reflection.

Cable adapter to allow the use of the Hocking MiniDrive Unit probe drive
OMNI-A-ADP07
on the OmniScan EC and OmniScan ECA instruments.

Cable adapter to allow the use of the Rohmann Mini-Hand-Rotor MR3

OMNI-A-ADP08
scanner with the Omniscan EC and OmniScan ECA instruments.

OmniScan Connector

• Enables probe recognition. The main probe characteristics are sent to the
OmniScan® phased array instrument for faster and error-free setups.
• No more pins to bend or break
• Splash-proof casing
• Improved shielding
• Compact design
• Improved signal-to-noise ratio

13
 ECA Data Acquisition Systems and Software

OmniScan MX ECA Automatic Probe Detection

and Configuration
• C-scan parameters and multiplexing sequence are
automatically set when the probe is connected.
• Frequency range protection to avoid probe damage
Subtraction Tools in Analysis Mode
This function can be used to remove the lift-off variation that is
shown between adjacent channels.

Advanced Real-Time Data Processing

• Real-time data interpolation to improve the spatial
representation of the defects

Before interpolation

After interpolation
Acquisition display

Analysis display • When working with two frequencies, a MIX signal can be
generated to remove unwanted signals (for example; lift-off,
fastener signals, etc.).
Simple Acquisition and Analysis Displays
• Data acquisition in a C-scan view for quick and efficient defect
detection
• Data selection in analysis mode to review the signal in the
impedance plane and strip charts
• Amplitude, phase, and position measurement
• Adjustable color palette
• Large impedance-plane and strip-chart views to accommodate
conventional single-channel ECT probe inspection
Calibration Wizard
• Step-by-step process Without filter
• All the channels of a group are calibrated simultaneously, each With high-pass
channel having its own gain and rotation. digital filtering
• Amplitude and phase can be set on different reference flaws.
Alarms • Several filters can be applied to the data such as high-pass,
low-pass, median, and averaging. The figures above represent
• Three alarm outputs can combine LED, buzzer, and TTL output. an application where the cracks are located at the edge of a lap
• Various alarm zone shapes can be defined in the impedance joint, which has a sharp thickness variation. The filtered data
plane (sector, rectangular, ring, etc.). can improve detection, especially for small cracks.

14
Custom Probes
Olympus NDT can manufacture custom eddy current array probes to suit specific applications and geometries. Array technology can be
applied to conventional eddy current applications, saving time and resources.
To develop your custom probe, we will need to know:
• Type and orientation of defects
• Inspection area to be covered
• Special access requirements
• Material to be inspected
• If geometric information or samples are available
• Current coil configuration of the conventional probe (if known)
• Any other relevant information

Shell inspection – This application demonstrates This application demonstrates a single-pass 100 % inspection of a GE90 rotor disc dovetail slot. The probe is manufactured to suit the sample
a single-rotation 100 % inspection of small am- geometry. This inspection can be semiautomated or fully automated.
munition shells; the probe shown here is part of a
small automated system that loads, inspects, and
sentences each shell.

Calibration Standards
Olympus NDT manufactures a wide range of
standard and custom eddy current array calibration
standards to suit specific applications. Custom EDM
notches can also be manufactured on your own
calibration standards.

Training
Olympus NDT has created its unique Training Academy, which is a partnership with major training organizations, in an effort to offer
comprehensive courses in eddy current array technology and applications. Students experience practical training using the portable
OmniScan® eddy current array unit. Courses lead either to recognized certification or to certificates of attendance.
Courses are currently being offered at the training facilities of participating companies as well as at customer-determined locations world-
wide. Customized courses can also be arranged. Check the latest course schedule at www.olympusNDT.com.

Application Support
Eddy current array application support is offered
globally. Please discuss any specific application
support that you require with your local Olympus
NDT representative.

15
How to Order
For pricing or for additional information, consult the ordering information outlined on page 5 and contact your local sales representative.
To quickly locate your local sales representative, go to www.olympusNDT.com.

Disclaimer
This document was prepared with particular attention to usage to ensure the accuracy of the information contained therein. It corresponds
to the version of the products manufactured prior to the printing date. There may, however, be some differences between the catalog and the
products if the products have been modified thereafter.

www.olympusNDT.com
[email protected]

Olympus NDT
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Tel.: (1) 781-419-3900 • Fax: (1) 781-419-3980
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ECA_Probe_Catalog_EN_0802 • Printed in Canada • Copyright © 2007–2008 by Olympus NDT.

All specifications are subject to change without notice. All brands are trademarks or registered trademarks of their respective owners.