GROUP 2 ELECTRICAL CIRCUIT

4 -3
4 -4
1. POWER CIRCUIT
The negative terminal of battery is grounded to the machine chassis through master switch.
When the start switch is in the OFF position, the current flows from the positive battery terminal as
shown below.
1) OPERATING FLOW
Battery Battery relay Fusible link CN-60(1)
Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)
Fuse box(No.12) I/conn CN-2(17) I/conn CN-6(4) Room lamp CL-1(2)
Cassette radio CN-27(7)
Fuse box(No.13) CPU controller CN-53(3)
Fuse box(No.14) I/conn CN-2(3) Flasher unit CR-11(2)
I/conn : Intermediate connector

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery 1EA) 10~12.5V
- GND(Battery 2EA) 20~25V
OFF OFF
- GND(Battery 2EA) 20~25V
- GND(Fusible link) 20~25V
GND : Ground

4-5
POWER CIRCUIT

1 2
CN-36 FUSE BOX

_ _
3
+ +

CR-1
MASTER SW
CN-60

BATTERY RELAY
CN-1

CN-2

CN-27

CN-6

CASSETTE RADIO

CS-2
CL-1

ROOM LAMP

START KEY SW

CR-11

FLASHER UNIT
CN-53

CPU CONTROLLER

4-6
2. STARTING CIRCUIT
1) OPERATING FLOW
Battery(+) terminal Battery relay(M8, B+ terminal) Fusible link CN-60(1)
Fuse box(No.11) I/conn CN-1(8) Start switch CS-2(1)
(1) When start key switch is in ON position
Start switch ON CS-2(2) I/conn CN-1(7) Battery relay M4 terminal
Battery relay operating(All power is supplied with the electric component)
Start switch ON CS-2(3) I/conn CN-1(6) Fuse box(No.4) I/conn CN-3(5)
Fuel cut-off CN-79(1)
When start key switch is in START position
(2) Start switch START CS-2(5) I/conn CN-1(5) Start safety relay CR-5(2) (4)
I/conn CN-5(2) Start relay CR-23(1)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery)
- GND(Start key)
- GND(Battery relay M4)
OPERATING START - GND(Start B+) 20~25V
- GND(Start M)
- GND(Start relay)
- GND(Battery relay M8)
GND : Ground

4-7
STARTING CIRCUIT

CN-36 FUSE BOX

MULTI-FUCTION SW 1

7
_ + _ +
CS-13

BATT RY
CR-1
CN-60
CN-2

MASTER SW

3
DO-3
DO-2

DO-1

CR-5

START SAFETY RY

CN-7

4
CN-8
CN-51

CPU CONTROLLER 6
CN-45
CN-5 START RY
CR-23 M

STARTER
5
CN-1

CN-74

CN-3

2
ALTERNATOR

CS-2

CN-79

START KEY SW FUEL CUT OFF

4-8
3. CHARGING CIRCUIT
When the starter is activated and the engine is started, the operator releases the key switch to the ON
position.
Charging current generated by operating alternator flows into the battery through the Battery
relay(CR-1).
The current also flows from alternator to each electrical component and controller through the fuse
box.
1) OPERATING FLOW
(1) Warning flow
Alternator "I" terminal I/conn CN-5(4) CPU Alternator power level CN-50(5)
Cluster charging warning lamp
(2) Charging flow
Alternator B+ terminal Battery relay(M8) Battery(+) terminal

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Battery voltage)
- GND(Battery relay)
RUN ON - GND(Alternator B terminal) 20~30V
- GND(Alternator I terminal)

GND : Ground

4-9
CHARGING CIRCUIT

1 CN-36 FUSE BOX

_ _
2
+ +

BATT RY
CR-1
CN-60

MASTER SW
DO-3

CN-45
START RY
CR-23 M

STARTER
CN-74

CN-5
CN-51

3 ALTERNATOR

4
CN-1

CN-50
CN-9

5
CN-56

CLUSTER

CPU CONTROLLER

4 - 10
4. HEAD LIGHT AND CLEARANCE LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.6) I/conn CN-1(4) Main light switch CS-21(4)
l/conn CS-12(1) RH multifunction switch(lG)
passing function operating by RH multifunction
up and down.

(1) Main light switch ON : 1st step

Main light switch ON CS-21(5) Switch indicator lamp ON CS-21(9)
I/conn CN-2(12)
Cluster illumination lamp ON CN-52(4)
Fuse box(No.19) LH clearance lamp ON
Rear : CL-15(1), Front : CL24(1)
Fuse box(No.20) RH clearance lamp ON
Rear : CL-16(1), Front : CL25(1)
Number plate lamp ON CL-21(2)

(2) Main light switch ON : 2nd step

Main light switch ON CS-21(2) I/conn CS-12(2) or
RH multifunction switch : Lo
I/conn CS-12(4) Head light low beam ON CL-3(1), CL-4(1)
RH multifunction switch :Hi
I/conn CS-12(6) Head light low beam ON CL-3(2), CL-4(2)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
- GND(Switch power output)
- GND(Switch power output)
STOP ON 20~25V
- GND(Switch power input)
- GND(Head lamp)
- GND(Clearance lamp)
- GND(Numberplate lamp)
GND : Ground

4 - 11
HEAD LIGHT AND CLEARANCE LAMP CIRCUIT

MAIN LIGHT SW MULTI-FUNCTION SW

CN-36 FUSE BOX

1
CS-21

2
CS-12

3 4 5

CN-1
HEAD LAMP HEAD LAMP
CL-3

CL-4
6

7 8
CN-2

CL-21

NUMBERPLATE LAMP
CL-25

FRONT COMBI RH 7
CL-16
CN-52

REAR COMBI RH
CL-24

CL-15

CLUSTER

FRONT COMBI LH

REAR COMBI LH

4 - 12
5. WORK LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.9) I/conn CN-1(23) Work light switch CS-36(5)
Work light switch CS-36(6)

When work light switch ON

Work light switch ON CS-36(1), (2) I/conn CN-1(24) Cluster work lamp ON CN-52(8)
I/conn CN-10(2)
Work light ON CL-5(2), CL-6(2)

Switch indicator lamp ON CS-36(9)

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power output)
STOP ON - GND(Switch power input) 20~25V
- GND(Cluster work lamp)
- GND(Work lamp)
GND : Ground

4 - 13
WORK LAMP CIRCUIT

CN-36 FUSE BOX

CN-1 1

CN-10 CL-6

CL-5

4 WORK LAMP

3 5
2
CN-52
CS-36

WORK LAMP SWITCH CLUSTER WORK LAMP

4 - 14
6. BEACON LAMP CIRCUIT
1) OPERATING FLOW
Fuse box(No.8) I/conn CN-1(30) Beacon lamp switch CS-23(2)
When Lamp switch ON
Beacon lamp switch ON CS-23(6) Switch indicator lamp ON CS-23(9)
I/conn CN-6(6) I/conn CN-14(3)
Beacon lamp ON CL-7

2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(Switch power input)
STOP ON 20~25V
- GND(Switch power output)

GND : Ground

4 - 15
BEACON LAMP CIRCUIT

BEACON LAMP SW CN-1 CN-36 FUSE BOX

CS-23

2 3
1

4
4
CN-6

CN-14
CL-7

BEACON LAMP

4 - 16
7. WIPER AND WASHER CIRCUIT
1) OPERATING FLOW
Fuse box CN-36(No.10) Inter wiper relay CR-6(4)
Wiper relay CR-4(2), (4)
Washer tank CN-22(2)
I/conn CN-2(14) I/conn CN-6(2) I/conn CN-13(3)
Wiper motor CN-21(3)

(1) Washer switch ON

Washer switch ON CS-11(2) (1) I/conn CN-2(8)
Inter wiper relay CR-6(1) (3) I/conn CN-2(5)
Wiper switch CN-11(7) (5),(6) I/conn CN-2(9)
Wiper relay CR-4(6) (1) I/conn CN-2(13)
I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)
Wiper motor operating
Washer tank CN-22(2) (1) Washer operating
(2) Wiper switch ON : INT Position
Wiper switch ON CS-11(2) (4) I/conn CN-2(2) Inter wiper relay CR-6(6) (4),
CR-6(4) (3) ON/OFF I/conn CN-2(5) Wiper switch CS-11(7) (5)
I/conn CN-2(9) Wiper relay CR-4(6) (1) I/conn CN-2(13)
I/conn CN-6(1) I/conn CN-13(1) I/conn CN-21(1)
Wiper motor intermittently operating
(3) Wiper switch ON : Low and Hi Position
Wiper switch ON CS-11(2) (5) or (6) I/conn CN-2(9) Wiper relay CR-4(6) (1)
I/conn CN-2(13) Wiper switch CN-6(1) I/conn CN-13(1)
I/conn CN-21(1) Wiper motor operating
(4) Auto-parking(When switch OFF)
Wiper motor CN-21(1) OFF Fuse box CN-36(No.10) I/conn CN-2(14)
I/conn CN-6(2) I/conn CN-13(3) Wiper motor CN-21(3) (4)
Wiper motor stop
2) CHECK POINT

Engine Start switch Check point Voltage

- GND(Fuse box)
- GND(INT wiper relay)
- GND(INT wiper RY washer output)
- GND(INT wiper RY INT power output)
- GND(INT wiper RY power input)
STOP ON - GND(INT power RY INT output) 20~25V
- GND(Relay power input)
- GND(Relay coil)
- GND(Relay output)
- GND(Wiper power input)
- GND(Wiper motor)
GND : Ground

4 - 17
WIPER AND WASHER CIRCUIT

MULTI-FUNCTION SW
CN-36 FUSE BOX
CS-11

CN-2

10

5
4
3 CR-6

10
CN-6

2 9
INTER WIPER RELAY
CR-4

WIPER RELAY
8
11 10 7
CN-21 CN-13 6

CN-22

WIPER MOTOR
WASHER TANK

4 - 18
CONTROLLER CIRCUIT

CN-36 FUSE BOX

CN-53

CN-52

CN-47
RESISTOR

CS-7

CN-51

PROLIX SW
CN-75

EPPR VALVE

CN-76

CN-50

CN-3 DC MOTOR
CD-17

CPU CONTROLLER TACHO SENSOR

4 - 19
ELECTRIC CIRCUIT FOR HYDRAULIC

DOZER
ARM HALF O/RIGGER
BREAKER SW MULTI-FUNCTION SW SOL FUSE BOX BACK BUZZER BREAKER SOL BACK-UP RELAY
SAFETY SOL REV SOL FWD SOL SOLENOID

CN-66
PEDAL

CR-30
CN-65
CN-123

CN-122
CN-68

CN-89

CN-72
CS-26

CS-27

CN-36
CS-13
CN-1

CS-4

SAFETY SW

CN-15 CN-140

CN-2
QUICK COUPLING

CN-53

CN-50
CS-25
CS-50

CN-88

CN-70
CS-67
CS-29

ARM HALF SW DZR/OUTRIGGER SELECT SW POWER MAX QUICK COUPLING SW POWER MAX TRAVEL CPU CONTROLLER

4 -20
MONITORING CIRCUIT

FUSE BOX

CN-5

CN-36
CN-9 CN-56
CD-8

CN-1
WATER TEMP
CLUSTER

CD-1

HYD TEMP

CD-2

FUEL SENDER

CN-3

CD-18

ENG OIL PS

CN-2

CN-48

h
HOUR METER

CN-51
CN-53

CN-50
CD-16

WATER LEVEL

CPU CONTROLLER

4 -21
INDICATOR CIRCUIT

MULTI-FUCTION SW RAM LOCK PARKING FUSE BOX

CN-71
CN-69

CN-36
CS-12
CS-41
CN-1

CS-15
CN-2
HAZARD SW

CS-17

CD-38

WORKING BRAKE

PARKING SW
CS-18

CD-5
CD-3
BRAKE PS T/M PS

RAMLOCK SW

CN-64

CN-51

CN-50
CN-53

CN-63

WARNING INDICATOR

CPU CONTROLLER

4 -22