LN4 1
LN4 1
COMBUSTION CALCULATIONS
(Part A)
Course Outcome
• Complete combustion
– Stoichiometric
– Excess air or fuel lean
• Incomplete combustion
– Excess fuel or fuel rich or deficient air
Incomplete Complete
Eff.
WHY?? Flue gas components
burners
Liquid fuel moderate O2
CO
Gas fuel low
smoke
Mass balance
Energy balance
Combustion products
Combustion efficiency
Thermal efficiency
Excess air requirement
Air-fuel ratio
Flame temperature
Etc.
Gas Mixture Properties
recalling mass & energy balance …. and thermodynamics
• Mol of a substance is a term used for the mass of the substance numerically
equal to the molecular mass of the substance. Thus mol can be expressed as
mass of substance
Mol =
molecular mass of substance
Vi ni
yi = =
V1 + V2 + V3 + V4 + ....Vi n 1 + n 2 + n 3 + n 4 + ....n i
mi
xi =
m 1 + m 2 + m 3 + m 4 + ....m i
• by definition the sum of all the constituents mole (or mass) fraction must be
unity
y i
i =1 xi
i =1
• Properties of Gas Mixtures
– Gibbs-Dalton's law states that the pressure, internal energy and entropy
of a mechanical homogeneous mixture of gases which do not react
chemically with one another are equal to the sum of the corresponding
pressure, internal energy and entropy of the constituent gases when each
has the temperature of the mixture and volume equal to the volume of
the mixture.
pA nA
Dividing Eq. (1) by Eq. (2) : = = y A or pA = yA P
P n
Thus, the ideal partial pressure of ideal gas add up to the total
pressure P
v A nA
Dividing Eq. (1) by Eq. (2) : = = y A or vA = yA V
V n
8.314 m3-Pa/mol-K
0.08314 liter-bar/mol-K
0.08206 liter-atm/mol-K
8.314 J/mol-K (J ~ m3-Pa)
• For the gas mixture
(P1+ P2+ P3+ P4+ P5 ….)V = (m1R1 + m2R2 + m3R3 + m4R4 + ….)T
PV = mRT
m1 R1 + m 2 R2 + m 3 R3 + ....
R=
m
• Average molecular mass (weight) of gas mixture
V1 V V V
M mixture = M 1 + 2 M 2 + 3 M 3 + ..... i M i
V V V V
M mixture = y i MW i
i
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Equation of state (EOS)
• EOS relates the quantity (mass or moles) and volume of gas with
temperature and pressure
• The simplest and mostly used is ideal gas law
PV = nRT or = n RT
PV
• Generally applicable at low pressure (< 1 atm) and temperature > 0oC.
Standard Conditions for gases
• Using PVT equation is easy, provided you have a set of R constant value with
different units.
• A way to avoid this is by dividing the gas law from process condition with
given chosen reference condition
PV nT PV T
= or =n
Ps Vs n s Ts Ps V̂s Ts
• An equation of state that retains the simplicity of the ideal gas law but
describe the PVT behavior of real gas
• The ideal gas law generally applies, since most combustion reactions involve
high temperature and a total pressure close to one atmosphere, with exception
of some combustion equipment such as gas turbine system and internal
combustion engines.
PV = nRT
• Conservation of chemical elements : the total mass of reactants is same as
that of products.
• Conservation of energy : the total energy of reactants is same as that of
products….the heat of combustion is referred to a datum temperature of 25oC
• Most combustion work is at constant pressure (in practice near one
atmosphere), so constant pressure conditions may be assumed by
convention unless stipulated
• Atmospheric air requirement for combustion reaction is assumed to have
the following composition
O2 21 23
N2 79 77
• Theoretical air is defined as the quantity of air per unit mass of fuel
which is sufficient on complete combustion to give CO2, H2O, SO2 and
N2 as products…for the hypothetical reaction
1 1 1 1
CV H WO X N YS Z + V + W − X + Z O 2 → vCO 2 + wH 2O + yN 2 + zSO 2
4 2 2 2
Combustion products
Fuel
Air Combustor
CO2 , H2O , O2 , N2 , CO
H2 , CwHv , SO2 etc
Analysis
- Dry basis
- Wet basis
– Conversion of gravimetric analysis to volumetric analysis and vice-
versa
y i MWi
xi = Mass balance (Eq 3.3-7 & 8)
MWmix
Flue Gas Measurement Techniques
• Chemical Absorption Method
• Electrochemical sensors
– Oxygen, O2
– Carbon monoxide, CO
– Nitric oxide, NO
– Nitrogen dioxide, NO2
– Sulphur dioxide, SO2
• IR sensor
• Catalytic devices
• Carbon dioxide, CO2, can be estimated based on O2 content in the flue gas
Flue Gas Analysis System
Electrochemical sensors –
only measure dry gases
Heat Balance – Sankey diagram
Latent
Loss (H2O) Potential (CO) + Radiation
+ Convection Losses
Heat Useful
Input Heat
Gross CV Net CV
Assuming the main source of energy/heat input comes only from the fuel and air only acts a
source of oxidant unless it is preheated (usually from 25oC) to a specific elevated
temperature
Example 1
The molar compositions of wet combustion products are 5.06 % CO2, 1.69%
CO, 8.72% O2 , 0.37 % CH4, 10.12 % H2O and the balance N2 by volume
(mol). Determine the composition of the combustion products on a dry basis.
SO 3 + H 2O → H 2SO4
– venting problem, i.e. backdraft or downdraft of flue gases
• As sulphur content in the fuel increases, the acid dew point also increases
which retards the heat recovery rom the waste flue gas in order to protect the
equipment from corrosion
Sulphur wt. % in fuel Acid Dew Point, oC
1 130
2 133
3 138
4 143
5 150
• To determine the dew point temperature of the
products, Tdp, the partial pressure of the water vapor
is required.
pA nA
– Dalton’s law = = yA
P n
Pw,Tdp = y w P
nw
yw =
n products
Estimate the wet and flue gas compositions and also the dew point
temperature (oC) of the flue gas for complete combustion of methane
with
CH4 + 2O2 → CO2 + 2H2O
2
( 2
)1
2 2 2
1
2
C H O N S + a O + 3.76N → vCO + wH O + y + a3.76 N + zSO
V W X Y Z 2 2
where
1 1
a = V + W − X + Z
4 2
A
>1, fuel rich mixtures
F theo
= <1, fuel lean mixtures
A =1, stoichiometric mixture
F actual
Ethane is burned with 50% excess air. The percentage conversion of the ethane is
90%.; of the ethane burned, 25% reacts to form CO and the balance reacts to form
CO2. On the basis of 1 mol of the ethane, calculate
Given ;
the theoretical air fuel ratio (kmol air/kmol fuel) ~ 16.67 /1 ~ 16.67 mol air/mol fuel
the actual air fuel ratio (kmol air/kmol fuel) ~ 25/1 ~ 25 mol air/mol fuel
2 mol CO 2 formed
CO2 balance n1 = ((0.9)(0.75) mol C 2 H 6 reacted) = 1.35 mol CO 2
1 mol C H
2 6 reacted
2 mol CO formed
n 2 = ((0.9)(0.25) mol C 2 H 6 reacted) = 0.45 mol CO
CO balance 1 mol C H
2 6 reacted
3 mol H 2 O formed
n 3 = (1.35 mol CO 2 formed )
2 mol CO 2 formed
3 mol H 2 O formed
H2O balance (
+ 0.45 mol CO formed ) 2 mol CO formed
= 2.7 mol H 2 O
C2H6 bal
n 6 = 1 ((0.9)1 mol C 2 H 6 reacted) = 0.1 mol C 2 H 6
• the composition of combustion products on a dry and wet basis
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Example 5
95 mole % CH4
2 mole % C3H8 n1 mol CO2
3 mole % N2 n2 mol H2O
n3 mol O2
no mol Air n4 mol N2
21 mole % O2
79 mole % N2
30% excess
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BASIS : 100 kg-mol of fuel Excess air (%) = 30 (Note : must be equal to or greater than zero (0))
Methane is burned with atmospheric air. The analysis of the products on a dry
basis is as follows:
Calculate the
1mol Air
n o = ( 87.1 mol N 2 ) = 110.25 mol Air
0.79 mol N 2
2 mol O 2
(n )
o 2 theo = (10.53 mol CH )
4
= 21.06 mol O 2
1 mol CH 4
(nair )theo = ( 21.06 mol O 2 ) 1 mol Air = 100.3 mol Air
0.21 mol O 2
2 mol H 4 mol H
(n w mol H 2O) = (10.53 mol CH 4 )
1 mol H 2O 1 mol CH 4
n w = 21.06 mol H 2O
Total moles of flue gases (wet)
n T = 10 + 0.53 + 2.37 + 87.1 + 21.06 = 121.06 mol wet flue gas
ni
The molar compositio n of flue gases on a wet basis, i.e. y i =
nT
y CO 2 = 0.0826 y CO = 0.0044 y H 2O = 0.174
y O 2 = 0.0196 y N 2 = 0.720
110.25 - 100.3
% excessair = x 100% 10%
100.3
FLUE GAS ANALYSIS
%VOL (DRY) %VOL (WET)
CO2 10.00 8.260
CO 0.53 0.438
N2 87.10 71.948
O2 2.37 1.958
H20 17.396
TOTAL 100 100
AMW 29.7 27.7
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Self Practice
1. Liquefied petroleum gases (LPG) containing 30 mol % propane and 70 mol%
butane is complete burned with 10% excess air. 90 % LPG burns to form CO2 and
the remaining 25% to form CO. On the basis of 100 moles of the LPG, calculate
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2. Liquefied petroleum gases (LPG) containing 30 mol % propane and 70 mol% butane is burned with
atmospheric air. The analysis of the combustion products on a dry basis is as follows:
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