0 ratings0% found this document useful (0 votes) 130 views98 pagesRM-2893385-0101 - THX21-0300 0400-THX22-0300-ACHX10-0100-ACHX-0100 - MKC Drive Sprockets - RK-2855320-0100 - EN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content,
claim it here.
Available Formats
Download as PDF or read online on Scribd
c}
Rebuilding Manual
MKC Drive Sprockets
RK-2855320-0100
THx21-0300, THx21-0400, THx22-0300, ACHX10-0100, ACHX-0100
A warns
Read and follow all safety precaution instructions throughout ths
‘manual and on safety signs attached to this equipment.
Failure to follow al safety precauton instructions coud result in deatt or
serous injury
&: Tetra Pak
Doc. No. RM-2893385-0101Copyright © 2007 Tetra Pak Group
All rights reserved. No part of this document may be reproduced or copied in any form or by any means
‘without written permission from Tera Pale Packaging Solutions AB.
‘As Tetra Pak and all Teta Pak products are trademarks belonging tothe Tetra Pak Group.
“The content ofthis manual is in acordance with the design and construction of the machine ot
csjupment atthe time of publishing, Tera Pak reserves the right to introduce design modifications
‘without prior noice.
‘The English version ofthis document isthe original language version,
‘This document was produced by:
‘Tetra Pak Packaging Solutions AB
Ruben Rausings gat
'SE-22186 LUND
Sweden,
[Aditional copies can be ordered from Tetra Pak. When ordering additional copies, always provide the
‘document umber.
Doc, No, RM-2893385.0101
Issue 2007-04RM
Rebuilding Manual
uP.
MKC Drive Sprockets
RK-2855320-0100
Machine or equipment configurations that
this manual is valid for are described on
the next page.
Doc. No. RM-2893385-0101
Issue 2007-04
4: Tetra Pak
Tetra Pak Packaging Solutions AB
Introduction
Rebuilding Information
Rebuilding Instructions
Enclosed
Documentation
Updates of ManualsValid for:
Name [Drawing Speciation | Adalvonal information
[and Development Stop
a Heke The2i-0500 606-0800 vai ea volumes
Tea Halo The2-0400 69067-0400 at forall volumes
ea Hele Tz2-0300 660-0900 a fora voles
ecuruistr Habx ACHEOTOO | 663657.0100 Vale fora volumes
Reconstr Hox 10 ACHXIO-GHOO [68276-0100 ald for machines wih te folowing
rakig numbers: 7565272, 758523,
7565214, 758525 and T55521 Introduction
Tetra Pak oc. No. RM-2893385.0101 1-161-26
1 Introduction
About the Introduction Chapter
‘The Introduction chapter contains basi information about this manual and
the corresponding Tetra Pak rebuilding kit
oo, No. RM-2693385-0101 2: Tetra Pak4 Introduction Table of Contents
Abbreviations and Terminology............. 1-5:
Safety Precautions . 1-6
Safety Messages Description. 1-6
Information About this Manual. . ... 1-7
How to Use the Rebuilding Manual . 24-7
Layout and Numbering .....-...++ 24-7
Information About the Rebuilding Kit 1-8
Intended Use of the Rebuilding Kit 21-8
Manufacturer . 21-8
‘Support and Feedback . 21-8
Doc. No. RM-28933865-0101 1-301 Introduction
“This page intantonay if bank
1-4 Doc. No. RM-2893385-0101 2: Tetra Pak1 Introduction Abbreviations and Terminology
Abbreviations and Terminology
‘Robreviaon’ | Weaning
Torminotoay
i abating Manoa
RK Rebuling Ke
Spare Parts Caiiogoe
FWanviaion
Tetra Pak Doc. No. RM-2893385-0101 1-50)Safety Precautions
1-60
1 Introduetion
Safety Precautions
Before stating any work onthe mecine, itis compulsory to read the Safty
Precautions chapter in any ofthe existing manuals ofthe machine
Safety Messages Description
A safety message is always accompanied by a safety alert symbol and a
signal word,
The safety alert symbol s used to alert about potential personal injury
hazards. To avoid hazards, obey all safety messages that follow this symbol
“The following saety alert symbols and signal words ae wed in this manual
to inform the user of hazards
ed
A el iepeohoroe frmnntaer te
hich i pot aveided, could result death or serious
sag Ra pa a
A warwns
nt
[Gauon hicatos a potonaly Razarous Staton
A hich ot avided, may resut in mnor or moderato
CAUTION | injury itmay leo be sed To alt ais! unsle
practces
Caution without te safety alot symbol indica @
CAUTION potenti hazardous stuabon which, not avoid,
may resutn property damage,
Doe. No. RM-2893385-0101
Tetra Pak1Introduction
2: Tetra Pak
Information About this Manual
Information About this Manual
Tatra Pak recommends reading all delivered manus crcl, Make sure
that the delivered manuals ar avalbl othe pesotel responsible for
installing the rebulding kit ono the machine.
‘Tetra Pak will not be held responsible for any damage to the delivered
rebuilding kit or tothe machine caused by not following the instructions in
‘his manual,
The Rebuilding Manual is sed only forthe installation ofthe rebuilding kit
‘and for updating the machine's existing delivered manuals. The Rebuilding
Manual is nt intended to form part of the machine’ existing delivered
‘manuals,
How to Use the Rebuilding Manual
‘The content ofthe Rebuilding Manual is divided into the following chapters:
+ The Rebuilding Information chapter provides information and
instruetions necessary prior to the installation of the rebuilding kt
+ The Rebuilding Instructions chapter provides the instructions for
installing the rebuilding kit and updating the machine manuals
+The Enclosed Documentation chapter contains individual documents
in ofthe rebuilding kit, Instructions
+The Updates of Manuals chapter contains pages used to updte the
‘manual, Instructions for updating the machine manual are described in
the Rebuilding Instructions chapter.
Layout and Numbering
For information about page layout and numbering, consult the Introduction
chapter ofthe machine's existing Technical Manual
‘The Updates of Manuals chapter uses a special numbering system which
larly identifies pages that have been inserted into an existing machine
manual
Doc, No, RM-2893385-0101 1-7@Information About the Rebuilding Kit
1-8)
1 Introduction
Information About the Rebuilding Kit
Intended Use of the Rebuilding Kit
‘The intended use ofthis Tetra Pak rebuilding kits to replace the metal
sprockets onthe infeed and qutfeed motors with nylons sprockets. The new
sprockets reduce chain wear and require less maintenance.
‘All other use is prohibited, Tetra Pak will not be held responsible for injury
‘or damage ifthe rebuilding kt used fo any other purpose.
Manufacturer
‘This Teta Pak rebuilding kit has been manufactured by:
Harte International, Inc
1200 Garlington Road
Greenville, $C 29615
USA
Support and Feedback
Ifyou encounter problems when installing this rebuilding kit or have other
‘nguiies, comments, or suggestions for improvement, centact Tetra Pak,
Doc. No. RM-2899385-0101 ‘2: Tetra Pak2 Rebuilding Information
‘A: Tetra Pak Doe. No. RM-2893386.0100 err2 Rebuilding Information
‘About the Rebuilding Information Chapter
‘The Rebuilding Information chapter contains information necessary prior to
the installation of the rebuilding kit2 Rebuilding Information Table of Contents
2.1 Functional Description
22
2.3 Required Tools...
2.4 Site Preparations...
2.5 Moving and Unpacking . .
2.81 Shipping Data. :
2.5.2. Storing the Rebuilding Kit.
2.6 Inspection. .
26-1 Rebuilding Kit- Inspect 2-10
Tetra Pak Doe. No. RM-2893385-0100 2-30)2 Rebuilding Information
‘This page intnonly lf blank
2-40) ———==S—«e No RMZ0G00050100 Ar Tetra Pak22 Rebuilding information 2.1 Functional Description
2.1 Functional Description
‘The intended use ofthis rebuilding kit sto replace the metal sprockets on the
infeed and outfed motors with nylon sprockets. The new sprockels reduce
‘hain wear and require less maintenance.
‘The MKC Drive Sprocket Rebuilding Kit applies tothe folowing machine
\ypes and development steps. The table also indicates machine-specific
information related to sprocket quantities and sub-assembly numbers
[Machine Type [Development| Infood [lnfood Sprocket | Oufeed | Outfood Sprocket
Step [Sprocket |SubsAssembly No. | Sprocket | Sub-Assembly No.
Quantiy wT lean
Ta “5500 5 Tessie vio | aassROTOR
Tsar ooo 3 zassaze 0101 | eases. 0101
rae. 0900 7 2955526.0101 | rasss29.070%
ACER. 900 é Zassaa0-ni01 | RSS OT0T
ACRRAD “0100 4 zasssa0-0101 | asssot070"
(Valid for machines
th tn lowing
vacking numbers:
17505002, 796528,
758524, 756525 and
738526)
oo. No. RM-2893985-0100 2-50)2.2 Rebuilding Time
2.2 Rebuilding Time
‘The table nudes the ime for installing the rebuilding ion he machine.
oes nt intude the time required for cleaning andthe nei takes to
prepare the machine and step upto PRODUCTION,
2 Rebuilding Information
[Machine Type [Development [Rebulding [Rebuilding | Total Rabulalg [Recommended
Step Time (Hours) | Time (Hours) for | Time (Hours) | Personnel
fortachanical | Elecrieal
Inetaliton | Intaliation
rae cd 3 Na 5 i
frit 0400 a NA 3 7
Ta 00 a WA a i
Aca 0100 a NA a 7
ACAI 3100 a NA 5 7
(Va for machines
it the lowing
tacking numbers:
758522, 750520,
7968208),
2-6 (0 Doc. No. RM-2893385-0100 A: Tetra Pak2 Rebuilding Information 2.3 Required Tools
2.3 Required Tools
Before starting any rebuilding work on the machine, make sre the following
tools are available,
ToaiEquinment Wen Used (Secion/Precedura)
"3 mm wrench [3.4.11 ineed and Outed Speckle - Rarove
nd na
Tetra Pak Doc. No. RM-2893385-0100 2-7 0)2.4 Site Preparations 2 Rebuilding Information
2.4 Site Preparations
‘Before starting any rebuilding work on the machine
‘+ Make sure tha the machine is availabe and that the rebuilding work can
bbe completed without interruption.
‘+ Establish an adequate safe working area around the machine, Make sure
that no items stand inte instalation area).
Acixt0-01002 Rebuilding infor
jon 2.5 Moving and Unpacking
2.5 Moving and Unpacking
2.5.1 Shipping Data
‘The rebiling kt ships ina cardboard box
Machine Type [Dev Step [Contents Qty. [Weight kg) [Length Wath (mm) [Height
res oe
aon
ee ee
FACHXTO “0100 ‘mounting fe
Een (ie
eee | le
tracking numbers: hardware
T5652, 755828,
7365218, 755528
and 786526)
Note! One setup to! (part na, 2855220) i includedin each rebuilding Kt
Use the tol to adjust and check the poston of each sprocket after
Instaiaton. Refer to 3..1-2 Drive Assembly - Adust and 3.1.13 Drive,
‘Assembly - Check
2.5.2 Storing the Rebuilding Kit
‘Recommended | Recommended ‘Special
Storage Temperature | Storage Humidity | Recemmendations
7 [ony
Doc. No. RM-2893385-0100 2-9402.6 Inspection 2 Rebuilding Information
2.6 Inspection
2.6-1 Rebuilding Kit - Inspect
Before starting any rebuilding work onthe machine:
+ Make sure the rebuilding kit is corect forthe specifi: machine.
+ Make sure all the part listed inthe SPC included in his Rebuilding
‘Manual have been delivered, Refer to 4 Enclosed Documentation
1 necessary, fill out the relevant report. Follow the local market company
procedure for returning the report:
+ Use the Discrepancy Report if any parts have been delivered in error and
notin accordance with the enclosed SPC, ori parts of the rebuilding kit
are missing.
+ Use the Transport Damage Report if any part ofthis building kit has
been damaged during transportation, Photograph the damage and
cnelose the photographs with the report.
2-10 (0) Doc. No. RM-2893385-01003 Rebuilding Instructions
A: Tetra Pak Doe, No, RM-2800986-0101 3-10)3 Rebuilding Instructions
About the Rebuilding Instructions Chapter
This chapter describes how to install this rebuilding Kt and how to update
the documentation.
3-29) Doc, No. RM-2893985-0101{3 Rebuilding Instructions Table of Contents
3.1. Installing the Rebuilding Kit................ 3-5
3.1.1 Drive Sprockets .. 3-5
3441
3-6
Drive Assembly - Adjust 3-8
Drive Assembly - Check 3-12
3.1.2 Fill Level Sensing. .
342-1 Bill Level Sensor Adjust 3-13
3.2. Final Installation Checks. .....
3.3. Updating the Machine Documentation ...... 3-16
3.3.1 Delivered Design Label - Update .. 1 3216
3.3.2. Obsolete and Recommended Spare Parts -
Inform sevens 3216
3.4 Updating the Manuals . - 3417
3.4.1 Technical Manual
A: Tetra Pak oc. No. RM-2893385-0101 3-30){3 Rebuilding Instructions
‘This pane intentional bank
3-409) oo. No. RM-2893385-0101 A: Tetra Pak‘3 Rebuliding Instructions
3.1
3.4 Installing the Rebuilding Kit
Installing the Rebuilding Kit
3.1.1. Drive Sprockets
Allthe sprockets on he ned and ond drive metors shuld be elas
“he table below contains machine spect infomaton rele sprocket,
nities and sub-assembly number
acne Type [Development nfond noes Sprocket Outead utesd Sproat
Sep Sposa |Subsasemby No.
eset
rar es 3s
reat 100 —[s 3 [rasan 108
rae -as0o [7 7 fsseasoror
crx -|2i0 | a eassotaror
cx aio fa af sssroror
Qa machines
te chow
racking number:
‘eso, 7,
ses, 78508
nar).
‘4: Tetra Pak Doe. No. RM-2898885-0104 3-518)3.1 Installing the Rebt
3-6 (19)
3444
9 Kit
3 Rebuilding instructions
Infeed and Outfeed Sprockets - Remove and Install
ee a
Machine Type Development Step
THe 00
Tae 00
Tae 60
ReARTG aoe
RORK 00
A warns
Risk of Serious injury
The power supply disconnecter (Main switch) must be switched off
‘and secured witha lock before any maintenance.
“The key tothe lock must be removed by the technician and retained in
histher possession unt all work is completed,
Doo, No, RM-2893385-0101
(Cont'd)
A: Tetra Pak3 Rebuilding Instructions 3.4 Installing the Rebuilding Kit
(Com
8) Loosen, remove, and discard bolts (1) and washers (2) rom the existing
metal sprockets (3).
')_ Remove and discard the metal sprockets (3).
©) Using the inched botts (1) and washers (2), install the new nylon
sprockets (3) withthe metal plates 4). Check that the rotation
direction arrows on the sprockets are oriented properly, pointing
‘counter clockwise. Check that each infeed sprocket is marked with,
‘an “I" and each outfeed sprocket is marked with an“O"-
1 Bate
2 Washers
23. Sprockats
4 Plas
A: Tetra Pak Doc, No. RM-2893385.01013.1 Installing the Rebuilding Kit 3 Rebulding Instructions
2 Drive Assembly - Adjust
8) Loosen the bolts (1) to make all adjustments.
b) Use the horizontal, vertical and pant adjustment pein to pivot and
level the infeed and outeed motors. The motors pivot in all directions.
©) When adjusting each sprocket, postion it soit doesnot push against the
inner wall ofthe pocket, Use the provided setup tool check dimension
‘Aon page 311
Note! Ona setup oo! part no. 2855220) Is Included in eschrebulsing kt.
Use the tool to adjust and check the poston of each spracket ator
instalation,
8) Rectighton the botts (1).
PanvTit gustment
ethene \ 1 pate
a
+
t+ s
¥ [ow :
lft view
Vertcat |
ajusimenis
Horaontl
stein Outen ive seen
le sie vow
(Conta)
3-80) Doc. No. RM-2893385-0101 A: Tetra Pak3 Rebuilding Instructions 3.4 Installing the Rebuilding Kit
(Conta)
(Cont'd)
‘2: Tetra Pak Doc. No. RM-2893385-0101 3-9u3.1 Installing the Rebuilding Kit {3 Rebuilding Instructions
(Coma)
anit catment rs PansTit adjustment
Pari adjustment |
| i Pani adjustment
f-
ted crve assembly -botom view
Cont)
3-100) Coc NM Zener =A Tetra Pak{3 Rebuilding Instructions 3.1 Installing the Rebuilding Kit
(Cont
A= 0.5mm - 4.5mm
5 Tootwihoutoteh
6 nner wal of pocket
7 Sotup ool (part no, 2858220)
3
i .
7 = AY a
2: Tetra Pak ‘Doe. No. RM-2693986-0101 3-11 49)3.1 Installing the Rebuilding Kit {3 Rebuling Instructions
3.1.1-3 Drive Assembly - Check
‘Check the following items onthe drive assembly:
1) Verify thatthe sprocket (1 is parallel to the extrusion (2) and the base
chain 3),
1) Verify thatthe vertical adjustment of the motor moun is st so that the
sprocket sles than | mm above the extrusion and beween 0.5 - 1mm
‘ut ofthe pocket of the chain. Refer to 3.1.12 Driv Adjust,
page 3-11 fora detail ofthe chain pocket.
A<1mm
1
| 1 Sprocket,
2 Exnion
2 Base chain
nd View
3-12 (18 Doc, No, RM-2893385-0101 ‘2: Tetra Pak{3 Rebuilding Instructions 3.4 Installing the Rebuilding Ki
3.1.2. Fill Level Sensing
The fill evel sensors are mounted above the top layer ofthe infeed and
‘outfeed motrs, The table below shows which machines are equipped with
level sensors.
Machine Type Machine Type
ed 00
3.1.24 Fill Level Sensor - Adjust
Machina Sata Power apply dlscoonecir OFF
‘SPC Reference [2526325-0700
8) Adjust the proximity switeh (1) horizontally so itreads the notches (2) in
the plate (4) mounted on the sprocket (3),
Note! The switch can be adjusted within the brackel slot (6) othe whole
bracket assembly (6) can be adjusted
‘b) Adjust the vertical distance between the proximity switch (1) and the
plate (4 to dimension A inthe illustration on page 3-14.
(Cont)
2: Tetra Pak Doe. No. RM-2893385-0101 3-13 (16)3.1 Installing the Rebuilding Kit {3 Rebuilding Instructions
(Cont'd)
41 Proximity switch
2 Noches
3. Sprocket
Pate
Set
Bracket ascembly3 Rebuilding Instructions 3.2 Final Installation Checks
3.2 Final Installation Checks
Foner supiydacornecor OFF
8) Check that all fasteners are tightened
1) Check thatthe rotation diretion arrows on the sprockets are oriented
properly, pointing counter clockwise
©) Check that each infeed sprocket is marked with an “I” and each outfeed
sprocket is marked with an “0”.
8) Check both the infeed and outfeed conveyors for smooth operation.
ArtetraPak =«ocNoRMaosssesowr «3 15)3.3 Updating the Machine
Documentation
3 Rebulding Instructions
3.3. Updating the Machine Documentation
3.3.1 Delivered Design Label - Update
Update the delivered design label inside the electrical cabinet, Complete the
‘cls withthe information about this rebuilding kit.
3.3.2 Obsolete and Recommended Spare Parts -
Inform
Make sure tha the obsolete and recommended spare par ists are given to
the person responsible forthe spare parts forthe machine, The obsolete and
recommenced spare parts lists are included in Chapter 4 Znclosed
Documentation
3-160 —=SCocNORM2amoceso1o1 = Ar Tatra Pak‘3 Rebuilding Instructions. 3.4 Updating the Manuals
3.4 Updating the Manuals
3.4.1. Technical Manual
Use the Maintenance Chapter pages located in Chaps UP Updates of
“Mauls to update the existing TeM. If posible, remove and diseard pages
from the TeM containing obsolete procedures. If pages containing obsolete
procedures can not be removed, us a red permanent pen to cross out the
procedure and clearly mark the pages withthe words ‘No longer vai.
Inset the SPC replacement pages located in Chapter UP Updates of Manuals
inside the existing SPC. If possible, remove and discard SPC pages
containing obsolete parts. Ifpages containing obsolete parts can not be
removed, use a red permanent pen to cross out the obsolete pars and clearly
‘mark the pages with the words ‘No longer vali.
3.4.2. Update Log Pages
Noto! The Update Log pages are located after page 4in @ manual.
‘a machine manual does not include an Update Log page, use the
‘update log page located in Chapter UP Updates of Manuals.
‘The Update Log pages must be updated foreach of te affected machine
manuals. Use a black permanent pen to write the flowing information on
the Update Log page:
+ the date the rebuilding kit was installed
+ the name ofthe rebuilding kit
+ the document numberof the added pages
+ the page numbers ofthe pages that have been removed from the manual
+ the signature ofthe technician responsible forthe installation
2: Tetra Pak Doc. No. RM-2893385-0101 3-17 (10)3.4 Updating the Manuals ‘3 Rebuilding Instructions
“This page intenonaly bank
3-18 10) Doe. No. RM-2893385-0101 2: Tetra Pak4 Enclosed Documentation
A: Tetra Pak Doc, No. RM-28933885-0101 4-1@4-26
4 Enclosed Documentation
‘About the Enclosed Documentation Chapter
“This chapter contains al the separate documents related t this rebuilding kit
For instructions explaining how to update the documentation forthe
‘machin, soe Section 3.3 Updating the Machine Documentation.
oe. No. RM-2893986-0101 2: Tetra Pak4 Enclosed Documentation Table of Contents
4.1 Bill of Material MKC Drive Sprockets (RK
Overview) 45
4.2 Obsolete and Recommended Spare Parts .... 4-7
47
4.24 Obsolete Parts .
4.2.2 Recommended Spare Parts.
14-8
‘A: Tetra Pak Doc. No. RIM-2893385-0101 4-30“This page irtanonally ef bank
Doc. No. RM-2893385-0101
4 Enclosed Documentation
A: Tetra Pak4.1 Bill of Material MKC Drive
4 Enclosed Documentation ‘Sprockets (RK Overview)
4.1 Bill of Material MKC Drive Sprockets (RK
Overview)
Note! The Bil of Matera ison the following page.
Cont
A: Tetra Pak oc. No. RM-2893385-0101 4-50)4 Enclosed Documentation
4.1 Bill of Material MKC Drive
Sprockets (RK Overview)
oovo-ozess9z
SLax90¥Nds JANG OMW
wed ene
‘2: Tetra Pak
Doc. No. RM-2893385-0101
4-664.2 Obsolete and Recommended
4 Enclosed Documentation ‘Spare Parts
4.2 Obsolete and Recommended Spare Parts
4.2.1 Obsolete Parts
‘The table contain ais of pars to be removed and discarded fom machines
equipped with MKC Drive Sprockets RIC2855520-(100,
variant Par
Pos. PartNo. [i [Bascripion SPE | Machine Type [Development
et Sep
[aaa [5 Src ae rae THT -=00
jaa
70 | aaa |B Sr, tae Te
te
je [asses [5 | Spec rise we | ear coy
9
To REE || Sorc tae @
9
fs fasnaset 7] Scat a a 200
‘a
7a ]asnasea 7 —]Spoaa Onae 1a
tea
fs [asm [8] Sree ace TERR ao
70 | iat [| Serta uted
3 aaa [| Sea RoR [100
70 |asaaaes [a] Sproat Se
‘Tetra Pak Doe. No, RM-2893385-0101 4-7)4.2 Obsolete and Recommended
Spare Parts
4.2.2. Recommended Spare Parts
‘The table contain ist ofthe recommend spre prs tobe made vale
formachines equipped wih MRC Drive Sprockets RK-2355320-0100
4 Enclosed Documentation
[Common Pars
Pos. [PartNo
Deseipion
SPC
Machine Tre
Development|
Step
eo arora [70
e
@
Pie
up-t7
Tae
2300
UP
P23
THT
9400
0P-28
P29
Tae
00
UP
ro
00
up-at
oa)
00
variant Parts
PartNo. [Oty
eseipion|
PC
Machine Tyre
evelopment
Step
[passa |
Spree rae
UP
rtd
70 oases
proces, Ouse
UP
up?
Tae
0300
see
rect rae
ri
p23
To | aaa 5
Spree Ose
UP
raat
00
is faaseaat (7
Sprecet rse
UP-28
P29
70 oes 7
Spree, Ose
UP
P29
ae
300
saree |e
racket, ise
UPS
P35,
10 arenas 6
Spokat, Oasae
rr
P25
RoR
00
sara fa
Sproat, de
UP
Ue
0 [rare la
Sproekat, Oe
PO
ue-tt
ARR
200
oc. No. RM-2893385-0101
A: Tetra PakUP Updates of Manuals
A: Tetra Pak Doe. No. RM-2889985-0101 UP 1 as)UP Updates of Manuals
‘About the Updates of Manuals Chapter
‘This chapter contains the pages used to update the existing machine manuals,
See instructions in Section 3.4 Updating the Manuals,
UP -2 «x Doc. No. RM-2893385-0101 2: Tetra PakTable of Contents
Introduction .
‘TeM Update Pages.
Drive Assembly
Infeed Drive Sprocket
Outfeed Drive Sprocket.
ceeeee UP +17
‘SPC Pages
Update Log up - 47
Update Log for Doc. No. .UP 47
UP - 3 (4s)
A: Tetra Pak Doc. No. RM-2893386-0101UP Updates of Manuals
‘This page intenbonay if blank
UP - 4 Doe, No, RM-289986-0101 ‘A: Tetra PakUP Updates of Manuals
‘2: Tetra Pak
Introduction
Introduction
‘There are metal plates (3) atached othe new infedand outeed nylon ive
sprockets (2), Some ofthe procedures inthe existing Maintenance chapters
that show the metal sprockets (1) will ot be update to reflect the change
Retr tothe chart below to locate the relevant maintenance sections in the
TeM,
Machine Type _ [Development Step [Maintenance Sections in Te
Ti 7300 aa
Tat 9400 aa
Tae 030 oo
RGAXTO 9100 2a
AGH. 0100 za
Exiting infos and
uieed Metal Sprockets
‘New nfood ane Outend
Nylon Sprockets
1 Metal aprocket
2. Nyon sprockot
3 Plate
Doo, No, RM-2893385-0101 UP = 5 aa)Introduction UP Updates of Manuals
“This page intron oh bank
UP-6un ==sDoc.NoRMZooeeeso11 =A Tatra PaUP Updates of Manuals
‘TeM Update Pages
TeM Update Pages
‘This section contains replacement pages for the manual. Insert the following
pags ito the existing TeM as indicated inthe tables below.
Drive Assembly
New Insert Alor Page in [achine Type Development Stop
Pages {tem
‘up [eo Tia 5305
up-10 i
ue [£8 a coud
vpa2 [7 Tike 0300
2a rACHRTO 100
28 [ACHE [ot00
Infeed Drive Sprocket
‘New Page [Page Replaced in ToMl [Machine Type [Development Step
ups [7A rai 00
28 rr 400
7 rina sco
28 ACA ooo
fe ACHR. too
Outfeed Drive Sprocket
New Page [Page Replaced’n To [Machine Type [Development Stop
uts [78 Tai 030
on rT 20
7 risa 080
a5 [ACARD 700
za ACHR, 100
2: Tetra Pak Doc, No, RM-2893385-0101 UP -7 es)‘TeM Update Pages UP Updates of Manuals
“This page intentional ft blank
UP-B.n ————=—Doc.No.RMZaG0005-0101 = Tetra PakUP Updates of Manuals ‘TeM Update Pages
Drive Assembly - Adjust
8) Loosen the bolts (1) to make al adjustments
'b)_ Use the horizontal, vertical and pant adjustment points to pivot nd
level the infeed and outed motors. The motors pivot in all directions
©) When adjusting each sprocket, position i soit doesnot push against the
inner wall ofthe pocket. Use the provided setup ool to check dimension
‘Aon page UP-L2.
4) Rectghten the bolts (1).
anit adjustment
PanvTit adjustment
Vertical adjustments
i
Horizontal
adjustments Infedriv asomby -
‘i se vw
PanvTit adjustment
\ anit adjustment
Horan
spans V— nd ave sen
\
2: Tetra Pak Doe. No. RM-2893385-0101 UP - 9 48)TeM Update Pages UP Urdates of Manuals,
Con
utee ae asembiy- hse vow Pd
UP-101 Doc. No. Rzensceso11 sts Tetra PakUP Updates of Manuals ‘TeM Update Pages
(Cont
ParvTit adjustment Peni adjustment
Infos dive assembly -botom vow
PanvTit acjustment
‘Outees ave assem - bottom view
=
(Conta)
ArTetraPak (oc. No. RM2eosaes-001 UP = 14 a)TeM Update Pages UP Updates of Manuals
(Cont
A=0.5mm - 1.5mm
44 Toth with match
5 Tooth without notch
6 Inner wal ofpocket
7 Setup el (part no. 2885220)
tL
UP - 12 4s) Doc. No. RM-2893985-0101 A: Tetra PakUP Updates of Manuals ‘TeM Update Pages
3. Sprocst
44 Teoh th nen
'5 Toth thou notch
6 nner wal of pocket
7. Setuptol ga no. 2885220)
2: Tetra Pak Doe. No, RM-2893385.0101 UP - 13 4s)‘TeM Update Pages UP Updates of Manuals
“This page intenbonly lo blank
UP-14 4) Doc. No.R20059650101 Ar Tetra PakUP Updates of Manuals ‘TeM Update Pages
1 Conveyor hain
2 sorew
23. Sprocket
4 Teothwih noch
‘5 Teoh winou teh
6 nner wall of pocket
7 Setup nl (part no. 2885220)
A: Tetra Pak Doc. No. RM-2893385-0101 UP ~ 15 as)TeM Update Pages
“This page Intaanly lf bank
UP - 16 us) Doc. No. RM-2893385-0101 ‘2: Tetra PakUP Updates of Manuals ‘TeM Update Pages
SPC Pages
Replace the following pags in the existing SPC a indicated in the able
elon
New] age Replaced W SPC |Wachine Type [Dowlopment Sap
oes [yer rma Ta
ura [tee
ueat [tao
ez |i
eas [air
eat [ate
ea —]17 THT Br
ura [18
tear [te
pz [20
Ez —]si
nso [ee
ues | a1 Tae co
ese |tee
ves fies
vest [tee
eas —]aai
ese |eze
esr 5 OAR are
ves |i
ves [tr
eso [te
fora Jar ROAR ao8
una [a
ueas [2s
ura fae
unas [as
ese [ae
oe, No. RM-2893385-0101 UP 17 48)‘TeM Update Pages UP Updates of Manuals
“Thi page Intentional lf lank
UP = 18 a) Doo, No, RM-2893385-0101 Tetra PakTeM Update Pages
UP Updates of Manuals
28h oo1o-secane 96min OVEL = Ned BHALAT
ow ee cone owes wnt hom me me
Ger ons
UP - 19 (40)
Doe. No. RM-2893385-0101
4: Tetra Pak‘TeM Update Pages
8
é
i
&
UP - 20 ue)
oe. No. RM-2893385-0101
UP Updates of Manuals
&: Tetra Pak‘TeM Update Pages
UP Updates of Manuals
aL
co1o-szecase sinsoseiene
aaa
yea eneL7
UP = 21 as)
Doo. No, RM-2895385-0101
A: Tetra Pak‘TeM Update Pages UP Updates of Manuals.
90,
‘TAKE UPIRETURN
‘ArTetra Pak
UP-22u Doc. No. RMZEBI060101 =A Tetra Pak‘ToM Update Pages
UP Updates of Manuals
xepul JoqUiNN Hed
Doc. No. RM-2893385-0101 UP - 23 (48)
A: Tetra PakUP Updates of Manuals
TeM Update Pages
A: Tetra Pak
Doo, No, RM-2898385-0101
UP - 24 us)UP Updates of Manuals ‘TeM Update Pages
i
i
:
| i
3 :
; i
i
| z
: i
i
4
He). E x
al yi &
ul A i
A: Tetra Pak Doe. No. RM-2893385-0101 UP - 25 as)‘TeM Update Pages UP Updates of Manuals
18
DRIVE UNIT
‘AsTetra Pak
UP - 26 (as) Doc. No. RM-2893985-0101 2: Tetra PakUP Updates of Manuals ‘TeM Update Pages
:
2 |?
i
\ i
| ;
: i
; i
i
;
E
:
i
E
i z
a w
Le 2
His 5
ee
:
ho A
4 :
HF) tt i
i i
ul 28828 &
2: Tetra Pak Doc. No. RM-2893385-0101 UP - 27 as)TeM Update Pages UP Urdates of Manuals
& 8
‘CONVEYOR CHAIN ASSEMBLY
‘AvTetra Pak
UP-28u) Doc. No.RM20esuES.011 =A TetraPakTeM Update Pages
UP Updates of Manuals
UP - 29 a)
Doo, No, RM-2893385-0101
A: Tetra PakUP Updates of Manuals
‘TeM Update Pages
A: Tetra Pak
oc. No, RM-2893985-0101
UP - 30 4s)‘TeM Update Pages
UP Updates of Manuals
1éL coLoeeezose swsaseanae yoveL = ea eHALY
owe ee ovine sl et vosena tom a “ow
UP - 31 as)
Doo. No, RM-2893385-0101
4: Tetra PakUP Updates of Manuals
8g t
i
i
Hu
:
ul
u
A: Tetra PakUP Updates of Manuals ‘TeM Update Pages
ai
i i
] H
5 i
.
i
:
;
i
DRIVE
AvTetra Pak
oc. No. RM-2898385-0101 UP - 33 as)TeM Update Pages UP Urdates of Manuals
z
3 g
‘TAKE UPIRETURN
AsTetra Pak
UP - 34 «s) Doe. No. RM-2893985-0101 2: Tetra PakTeM Update Pages
UP Updates of Manuals
i
j
g
8
x@pu soquinN Hed
soateasat f
UP - 35 as)
oe. No. RM-2893385-0101
(A: Tetra PakUP Updates of Manuals
TeM Update Pages
2: Tetra Pak
oc. No. RM-2893385-0101
UP - 36 us)TeM Update Pages
UP Updates of Manuals
a covoszesese sence OVEL cons —yeg enALay
ow vie hon at oxime
UP = 37 us)
oc. No. RM-28933865-0101
4: Tetra PakTeM Update Pages
16
5
:
Doc. No. RM-2893385-0101
UP Updates of Manuals
‘2: Tetra PakUP Updates of Manuals ‘TeM Update Pages
'
it
i i
8
{ 7
e fr *
5 i
: ;
ba
i
&
;
f
DRIVE UNIT
‘AvTetra Pak
‘A: Tetra Pak oe. No. RM-2893385.0101 UP - 39 4s)‘TeM Update Pages UP Updates of Manuals
18
CONVEYOR CHAIN ASSEMBLY
‘AsTetra Pak
UP-40«) =< Doc. No.RM2oeaseso11 = Av Tatra PakTM Update Pages
UP - 41 as)
Doo, No, RM-2893385-0101
UP Updates of Manuals
iz co10s0zz99 s1escss0:si8 INN BAIua
ons wt kon a xin esl at “nea ho sn oe one ow
2: Tetra Pak‘TeM Update Pages UP Updates of Manuals
g
8
INFEED DRIVE.
k
d
UP-42u) ——==sDoc.No.RM2ooasesor01 SA Tetra PakTeM Update Pages
UP Updates of Manuals
ooro-essra9e sesosonnsnom
AUG G334NI
fed eNeLT
vem hoe ot
Doc. No. RM-2893385-0101 UP - 43 as)
A: Tetra PakTeM Update Pages UP Urdates of Manuals
a
E
3
UP-44u) Doc. No.RMaasaaes.oro1 = TetraPake‘TeM Update Pages
ooio-essrase cisosmomue
‘3AING G334LNO
UP = 45 49)
Doc, No, RM-2893385-0101
UP Updates of Manuals
ab escaugegeas
2: Tetra Pak‘TeM Update Pages UP Updates of Manuals
INTERNAL CONVEYOR
‘AcTetra Pak
UP-46u) Doc. No.RM2wosses.o01 =A TetraPakUP Updates of Manuals Update Log
Update Log
Note! The Update Log pages ae located ater paged in amanual. ta
‘machine manual does not include an Update Log page, us the provided
update log page,
Update Log for Doc. No.
‘This able shows al changes made to is manual, such a stalled and
ages edd or removed.
ate Installed Kit [Added Pages [Removed Pages | Signature
(Doc. No}.
ArTetraPak (Doc NoRMzooseso11 UP - A onUpdate Log UP Uptates of Manuals
Date ery Removed Pages |Signatre
_|
UP - 48 «a Doc. No. RM-2863385-0101 ‘A: Tetra Pak£: Tetra Pak