- AB620A5030 + 5032

CONTROL AB620A5030
AB620A5032
AB620A5034

Operating manual
With parameter list

- Putting into Service

- Settings
- Functional Description
- Connection Diagrams
- Timing Diagrams

No. 402446 English

FRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORS

GMBH & CO KG SINGAPORE PTE. LTD.
 Instruction Manual

Important Notes
The particulars used in various figures and tables, such as type, program number, speed, etc.,
serve as examples. They may differ from those in your display.

For current versions of the Instructions for Use and Lists of Parameters, necessary for operating EFKA drives
in accordance with regulations, please refer to the EFKA web site www.efka.net, page “Downloads”.

On our web site, you will also find the following supplementary instructions for this control:
General instructions for use and programming
Use with USB Memory Stick
Adapter cords
 - AB620A5030 + 5032 Instruction Manual

CONTENTS Page

1 Range of Applications 7
1.1 Use in Accordance with Regulations 7

2 Scope of Supply 8
2.1 Special Accessories 8
2.1.1 Adapter Cords for Special Machines 9

3 Putting into Service 10

4 Setting and Putting into Service with the Aid of the Fast Installation Routine (SIR) 10

5 Setting the Basic Functions 14

5.1 Direction of motor rotation 14
5.2 Use of a HSM001 Hall Sensor Module or IPG... Pulse Encoder 14
5.3 Transmission Ratio 15
5.4 Selection of Functional Sequences (Thread Trimming Operations) 15
5.5 Functions of the Keys Inputs in1...in7 15
5.6 Positioning speed 15
5.7 Maximum Speed Compatible with the Sewing Machine 16
5.8 Maximum speed 16
5.9 Positions 16
5.9.1 Setting the reference position (Parameter 170) 17
5.9.2 Setting the positions (Parameter 270 = 0 or 6) 18
5.10 Display of the Signal and Stop Positions 19
5.11 Positioning shift 20
5.12 Braking Characteristics 20
5.13 Braking Power at Standstill 20
5.14 Starting Characteristics 21
5.15 Actual Speed Display 21
5.16 Operating hours counter 21
5.16.1 Set and Reset Operating Hours Counter 23
5.16.2 Total Operating Hours Display 23

6 Functions with or without Control Panel 23

6.1 First Stitch after Power On 23
6.2 Softstart 23
6.2.1 Softstart speed 23
6.2.2 Softstart stitches 24
6.3 Sewing foot lifting 24
6.4 Start Backtack/Start Stitch Condensing 25
6.4.1 Speed n3 at the Start of the Seam 25
6.4.2 Stitch Counting for Start Backtack/Start Stitch Condensing 26
6.4.3 Stitch Correction and Speed Release 26
6.4.4 Double start backtack 26
6.4.5 Single Start Backtack / Start Stitch Condensing 26
6.5 End Backtack / End Stitch Condensing 26
6.5.1 Speed n4 at the Seam End 27
6.5.2 Stitch Counting for End Backtack/End Stitch Condensing 27
6.5.3 Stitch Correction and Last Stitch Backward 27
6.5.4 Double End Backtack/End Stitch Condensing 27
6.5.5 Single End Backtack / End Stitch Condensing 28

-3-
 - AB620A5030 + 5032 Instruction Manual

6.5.6 Backtack Synchronization 28

6.6 Start Ornamental Backtack/Stitch Condensing 28
6.7 End Ornamental Backtack/Stitch Condensing 28
6.8 Intermediate Backtack 29
6.9 Stitch Regulator Suppression/Recall 30
6.10 Holding Power of the Stitch Regulator Solenoid 30
6.11 Reverse motor rotation 30
6.12 Unlocking the Chain (Mode 5/6/7) 31
6.13 Machine run blockage 32
6.14 High lift for walking foot / flip-flop 1 32
6.14.1 High lift walking speed 32
6.14.2 High Lift Walking Speed Run-Out Time 33
6.14.3 High Lift Walking Stitches 33
6.14.4 High Lift for Walking Foot Operational Mode Not Stored (Parameters 240...246 = 13) 33
6.14.5 High Lift for Walking Foot Operational Mode Stored /Flip-Flop 1 (Parameters 240...246 =
14) 33
6.15 Speed Limitation Depending on High Lift 33
6.15.1 Programming the measurement value of the poti 34
6.16 Speed Limitation n9 34
6.17 Thread trimming operation 34
6.17.1 Thread Trimmer/Thread Wiper (Lockstitch Modes) 35
6.17.2 Trimming speed 35
6.17.3 Chainstitch thread cutter (var. modes) 35
6.17.4 Chainstitch Machine Trimming Signal Times 35
6.18 Functions for bag sewing machines 36
6.19 Overlock Machine Functions (Mode 7) 36
6.19.1 Chain Suction Signal 36
6.19.2 Start and End Counts 38
6.20 Tape Cutter/Fast Scissors (Modes 6/7) 38
6.20.1 Tape Cutter/Fast Scissors in Mode 6 38
6.20.2 Tape Cutter/Fast Scissors in Mode 7 38
6.21 Manual Tape Cutter/Fast Scissors 39
6.22 FlipFlop functions (AFF) 39
6.23 Seam with Stitch Counting 40
6.23.1 Number of Stitches for a Seam with Stitch Counting 40
6.23.2 Stitch Counting Speed 40
6.23.3 Seam with Stitch Counting When Light Barrier Is On 41
6.24 Free Seam and Seam with Light Barrier 41
6.25 Light barrier 41
6.25.1 Speed after Light Barrier Sensing 42
6.25.2 General Light Barrier Functions 42
6.25.3 Reflection Light Barrier LSM002 42
6.25.4 Automatic Start Controlled by Light Barrier 42
6.25.5 Light barrier filter for knitted fabrics 43
6.25.6 Functional Variations of the Light Barrier Input 43
6.26 Switching Functions of Inputs in1...i13 44
6.27 Software Debouncing of All Inputs 45
6.28 F1/F2 Function Key Assignment on the V810/V820 Control Panels 45
6.29 Special pedal function Single stitch / Full stitch 46
6.30 Signal “Machine Running“ 46
6.31 Signal Output Position 1 46
6.32 Signal Output Position 2 46
6.33 Signal Output 512 Impulses per Rotation 46
6.34 Actuator 47
6.34.1 Analog actuator 47

7 Signal Test 47

-4-
 - AB620A5030 + 5032 Instruction Manual

7.1 Signal Test Using the Incorporated Control Panel or the V810/V820 47
7.1.1 Inputs to the control 47
7.1.2 Outputs of control 48

8 Table of Machine Functions and Adapter Cords 49

9 Operating Elements and Socket Connectors 51

9.1 Positions of the Front Side 51
9.2 Positions of the rear side 51
9.3 Connection Diagrams 52

10 Timing Diagrams 57
10.1 Operator Level 75
10.2 Technical level (Code no. 1907) 78
10.3 Supplier level (Code No. 3112) 84

11 Error Displays 92

-5-
 - AB620A5030 + 5032 Instruction Manual

-6-
 - AB620A5030 + 5032 Instruction Manual

1 Range of Applications
The drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers.
It can be operated with or without control panel.
The easy-to use V810 or V820 control panels extend the range of functions.
With the help of adapter cords (adapter cords see Special Accessories), the drive can be used in replacement of
the controls listed in the table below, as long as backtacking, stitch condensing, and chain suction are not used.

Machine Replacing Machine Model Thread Adapter cord

manufacturer trimming
mode
Aisin AB62AV Lockstitch AD3XX, AD158, 3310, 0 1112815
EK1
Brother AB62AV Lockstitch 737-113, 737-913 0 1113420
Brother AC62AV Chainstitch FD3 B257 5 1112822
Dürkopp Adler DA62AV Lockstitch 210, 270 0 1112845
Global Chainstitch CB2803-56 5 1112866
Juki AB62AV Lockstitch 5550-6 14 1112816
Juki AB62AV Lockstitch 5550-7, 8500-7, 8700-7 14 1113132
Kansai AC62AV Chainstitch RX 9803 5 1113130
Pegasus AC62AV Chainstitch W500/UT, W600/UT/MS, 5 1112821
with/without stitch
condensing
Pegasus AB60C Backlatch 8 1113234
Pfaff PF62AV Lockstitch 563, 953, 1050, 1180 0 1113746
Rimoldi Chainstitch F27 5 1113096
Singer SN62AV Lockstitch 212 UTT 2 1112824
Union Special AC62AV Chainstitch 34700 with stitch lock 5 1112844
Yamato AC62AV Chainstitch VC series 5 1113345
Yamato Chainstitch VG series 5 1113345
Yamato AB60C Backlatch ABT3 9 1112826
Yamato Backlatch ABT13, ABT17 9 1113205
Medium-duty sewing machine, Lockstitch e.g. Dürkopp Adler, Juki, 3 Suitable
general Pfaff, Sunstar, Golden adapter, upon
Wheel request

1.1 Use in Accordance with Regulations

The drive is not an independent functional machine. It has been designed for integration into other machines by
trained specialists.
It must not be put into service until the machinery into which it is to be incorporated has been declared in
conformity with the provisions of the EC Directive (Appendix II, paragraph B of the Directive 89/392/EEC and
supplement 91/368/EEC).

The drive has been developed and manufactured in accordance with the relevant EC standards:

IEC/EN 60204-31 Electrical equipment of industrial machines:

Particular requirements for industrial sewing machines, sewing units and sewing systems.

Operate the drive only in dry areas.

ATTENTION
When selecting the installation site and the layout of the connecting cable, the Safety
Instructions must be followed with no exceptions.
Particular attention should be paid to maintaining the proper distance from moving parts!

-7-
 - AB620A5030 + 5032 Instruction Manual

2 Scope of Supply
Standard Scope of Supply
1 Direct current motor DC1200 optional DC1250
1 Electronic control/Power supply unit AB620A5030/N214
1 Set of accessories (standard) B156
Consisting of: Plastic bag for B156 + documentation
and
1 Set of accessories Z55
Consisting of: 37-contact SubminD plug,
potential equalization cord

Option 1
1 Actuator EB401
and
1 Set of accessories Z66
Consisting of: 37-contact SubminD plug, tension rod,
potential equalization cord

Additional options
Below table assembly set Z71 AB6..-DC12.. Below table assembly
Pulse encoder IPG001 Z72 AB6..-DC12.. IPG

NOTE
If there is no metallical contact between drive (motor) and machine head, the potential equalization cord
supplied with the unit is to be wired from the machine head to the terminal provided on the control box!

2.1 Special Accessories

The special accessories available ex works allow the augmentation and enhancement of functions, operating,
connecting, and mounting options.
Since the range of available components is continually expanded, we kindly ask you to contact us in case of
need.

Designation Material No.

Control panel Variocontrol V810 5970153
Control panel Variocontrol V820 5970154
Reflection light barrier module LSM002 6100031
Hall sensor module HSM001 6100032
Pulse encoder IPG001 6100033
Adapter cord for the connection of light barrier module and/or Hall sensor module 1113229
HSM001 and/or pulse encoder IPG001
Extension cable approx. 1000 mm long for commutation transmitter DC12.. + DC15.. 1113151
Extension cable approx. 1000 mm long for Netz DC12.. line + DC15.. 1113931
Potential equalization cord 700 mm long, LIY 2.5 mm 2, gray, with spades on both 1100313
sides
Foot control type FB302B with three pedals for standing operation, with 4170025
approx. 1400 mm connecting cable and plug
Fitting piece for position transmitter 0300019
Knee switch type KN19 (pushbutton) with cord of approx. 450 mm length and 5870021
western plug (RJ11)
Knee switch type KN20 (pushbutton + selector switch ) with cord of approx. 5870022
1640 mm length and Western plug (RJ11)
Adapter set for DC12. + DC15.. on PEGASUS model W600 1113125
Adapter set for DC12. + DC15.. on PEGASUS Ex/Ext 1113126
Adapter set for DC12. + DC15.. on PEGASUS model W1500N, W1600 1113647
Undertable mounting kit for DC1200/DC1250 1113956
Undertable mounting kit for DC1500/DC1550 1113427

-8-
 - AB620A5030 + 5032 Instruction Manual

9-contact SubminD male connector 0504135

9-contact SubminD female connector 0504136
Half-shell housing for 9-contact SubminD 0101471
37-contact SubminD male connector, complete 1112900
Single pins for 37-contact SubminD with strand of 50 mm length 1112899
Adapter set direct drives DC1210 & DC1230
Mounting kit for DC1210 on JUKI M067, M069 1114085
Mounting kit for DC1210 on JUKI M068 1114093
Mounting kit for DC1210 on PEGASUS EX 1114082
Mounting kit for DC1210 on PEGASUS M900 1114088
Mounting kit for DC1210 on YAMATO AZ, CZ 1114084
Mounting kit for DC1230 on PEGASUS chainstitch 1114119
Mounting kit for DC1230 on YAMATO VC, VE, VF, VG 1114102

2.1.1 Adapter Cords for Special Machines

For interconnection diagrams of the adapter cords, please refer to our web site at www.efka.net/downloads.

Machine / Type / Model Material No.

AISIN high-speed seamer AD3XX, AD158, 3310 and overlock machine EK1 1112815
BROTHER models 737-113, 737-913 1113420
BROTHER Lockstitch machines, with 100 Ω selective resistance, 1113420
cl. 7xxx, B84xx, 877B, B87xx, 878B (mode 31)
BROTHER chainstitch machines, with 150 Ω selective resistance, 1112822
cl. FD3-B257, 25xx, 26xx, 27xx (mode 32)
Designation Material No.
BROTHER models B721, B722, B724, B737, B748, B772, B774, B778, B842, B845, 1113433
B872, B875
Connection of the position sensor incorporated in the hand wheel
DÜRKOPP ADLER models 210 and 270 1112845
GLOBAL model CB2803-56 1112866
JUKI high-speed seamer with index -6 1112816
JUKI high-speed seamer with index -7 1113132
JUKI lockstitch machines 1113157
Connection of the position sensor incorporated in the hand wheel
JUKI DNU1541, LU2210, LU1510 1114023
JUKI LU2810-6 1114024
JUKI PLC 2760 1114025
KAISER models 1245 & 335 1114003
KANSAI machines model RX 9803 1113130
PEGASUS models W500/UT, W600/UT/MS with or without stitch condensing 1112821
PEGASUS backlatch machine 1113234
PFAFF models 563, 953, 1050, 1180 1113746
PFAFF models 1245 & 335 1114003
SINGER models 211, 212U, 212UTT and 591 1112824
TYPICAL models 1245 & 335 1114003
UNION SPECIAL lockstitch machine model 63900AMZ (in replacement of US80A) 1112823
UNION SPECIAL model 34700 with stitch lock 1112844
UNION SPECIAL models 34000 and 36200 (in replacement of US80A) 1112865
UNION SPECIAL models CS100 and FS100 1112905
YAMATO VC/VG series chainstitch machines + stitch lock 1113345
YAMATO backlatch machine ABT3 1112826
YAMATO backlatch machine ABT13, ABT17 1113205
MAUSER models 1245 & 335 1114003
MITSUBISHI lockstitch machines 1113411
Connection of the position sensor incorporated in the hand wheel

-9-
 - AB620A5030 + 5032 Instruction Manual

3 Putting into Service

Before putting the control into service, the following must be ensured, checked and/or adjusted:
 Selection of motor type using parameter 467
 The correct installation of the drive, position transmitter and accompanying devices, if necessary
 The correct selection of the trimming operation using parameter 290
 If necessary, the correct adjustment of the direction of motor rotation using parameter 161
 The correct selection of the functions of keys (inputs) using parameters 240...246
 The setting of the transmission ratio between motor shaft and machine shaft using parameter 272
 The setting of the type of position sensor using parameter 270
 If necessary, the adjustment of the positions using parameter 171
if necessary, the setting of the positions using parameter 171 (possible with all settings of parameter 270)
 The correct positioning speed using parameter 110
 The correct maximum speed compatible with the sewing machine using parameter 111
 The setting of the remaining relevant parameters
 Begin sewing in order to save the set values

4 Setting and Putting into Service with the Aid of the Fast Installation
Routine (SIR)
Function with or without control panel Parameters

Call-up of the Fast Installation Routine SIR (Sir) 500

The Fast Installation Routine (SIR) passes through all parameters necessary for programming the functional
sequence and the positions.

With SIR you can do the most important settings for initial operation with menu prompting.
For safety reasons, the menu must be executed point by point. This ensures correct setting of all important
parameters.

- 10 -
 - AB620A5030 + 5032 Instruction Manual

Input of the code number for the fitting level. 

Parameter 500 is displayed. 

Parameter 290 for functional sequence of the cutting procedures. 

Parameter 467 for selection of motor. 

Parameter 111 for the maximum speed. 

Parameter 161 for direction of motor rotation. 

Parameter 270 for type of position sensor. 

Parameter 272 for transmission ratio. 

Important! The transmission ratio should be determined and
indicated as precisely as possible.

If parameter 270 =0 or 5, continue with input of 451. 

Check the transmission ratio.

Move pedal forwards. Let the drive run until ready (rdy) is displayed. 
Press pedal to position 0. The check is complete.
if parameter 270 = 6, set the reference position. 

Turn hand wheel until symbol o display goes off. 

Set reference position (e.g. height of the stitch plate, lower dead point).

Parameter 451 for position 1. 

Parameter 453 for position 2. 

To repeat the cycle from parameter 290, push button E. 

Or end with button P (2x). 

The values can be varied by pressing key +/-.

The input of the code number is described in the general operating manual!

- 11 -
 - AB620A5030 + 5032 Instruction Manual

Setting on the operating part of the controls (onboard) or on V810:

1 Input code number 3112!
2 Press the E key  Parameter 5.0.0. displayed
3 Press the E key  Sir displayed. The V810 displays the symbol [o].
Onboard: The 2 lower segments of the right 7 segment display flash.
4 Press the >> key  Parameter 2.9.0. appears (Functional cycle cutting
processes)
5 Press the E key  Parameter value e.g. 05 appears.
6 Press the +/- key  The parameter value can be changed.
7 Press the E key  Parameter 4.6.7. appears Selection of motor;
1 =DC1500, 2 =DC1550,
3 =DC1200, 4 =DC1250)
8 Press the E key  Parameter value e.g. 3 appears.
9 Press the +/- key  The parameter value can be changed.
10 Press the E key  Parameter 1.1.1. appears (Maximum speed)
11 Press the E key  Value of the set speed appears.
12 Press the +/- key  The parameter value can be changed.
13 Press the E key  Parameter 1.6.1. appears (Direction of motor rotation)
14 Press the E key  Parameter value e.g. 1 appears.
15 Press the +/- key  The parameter value can be changed.
16 Press the E key  Parameter 2.7.0. appears (Type of position sensor)
17 Press the E key  Parameter value e.g. 0 appears.
18 Press the +/- key  The parameter value can be changed.
19 Press the E key  Parameter 2.7.2. appears (Transmission Ratio)
20 Press the E key  Parameter value e.g. 1000 appears.
21 Press the +/- key  The parameter value can be changed.
22 If parameter 270 =0 or 5, or the check of the
transmission ratio is already done, continue with
Point 30.
23 Press the E key  PULY is displayed. (Check the transmission ratio)
24 Move pedal forwards Let the drive run until ready (rdy) is displayed.
For a maximum speed that is too high, an error
message A12 is generated. Push button E as
often as needed until parameter 111 (Point 12) is
reached again to set the permitted maximum
speed.
25 Press pedal to position 0 The check is complete.
(neutral)
26 When parameter 270 ≠ 6, continue with Point
31.
27 P0 o (V810 PoS0 o) is displayed (o in red). (Setting the reference position)
28 Rotate the hand wheel in the running direction until o extinguishes *.
Set reference position (e.g. height of the stitch plate, lower dead point).
29 Press the E key  Parameter 4.5.1. appears (Position 1 leading edge,
position 1 trailing edge is
automatically set 60° higher)
30 Press the E key  Angle from position 1 is displayed.
31 Turn the hand wheel  Set position 1 (at least 1 rotation *).
32 Or press the +/- key  The parameter value can be changed.
33 Press the E key  Parameter 4.5.3. appears (Position 2 leading edge,
position 2 trailing edge is
automatically set 60° higher)
34 Press the E key  Angle from position 2 is displayed.
35 Turn the hand wheel  Set position 2 (at least 1 rotation *).
36 Or press the +/- key  The parameter value can be changed.
37 Upon pressing the E key once more the program returns to parameter 2.9.0.!
38 Press the P key twice  The system exits the SIR routine.
*) All operations carried out by turning the hand wheel must always be carried out in the direction of rotation set up on the
machine. Under no circumstances should you turn against the machine direction.

- 12 -
 - AB620A5030 + 5032 Instruction Manual

Setting on the V820 control panel:

1 Input code number 3112!
2 Press the E key  Parameter 500 displayed.
3 Press the E key  Sir [o] displayed.
4 Press the >> key  Parameter 290 FAm 05 appears. (Functional cycle cutting
processes)
5 Press the +/- key  The parameter value can be changed.
6 Press the E key  Parameter 467 MOT 3 appears. Selection of motor;
1 =DC1500, 2 =DC1550,
3 =DC1200, 4 =DC1250)
7 Press the +/- key  The parameter value can be changed.
8 Press the E key  Parameter 111 n2 appears. (Maximum speed)
9 Press the +/- key  The parameter value can be changed.
10 Press the E key  Parameter 161 drE 0 appears. (Direction of motor rotation)
11 Press the +/- key  The parameter value can be changed.
12 Press the E key  Parameter 270 PGm 0 appears. (Type of position sensor)
13 Press the +/- key  The parameter value can be changed.
14 Press the E key  Parameter 272 trr 01000 appears. (Transmission Ratio)
15 Press the +/- key  The parameter value can be changed.
16 If parameter 270 =0 or 5, or the check of the
transmission ratio is already done, continue with
Point 25.
17 Press the E key  PULY Ab620A is displayed. Check the transmission ratio
18 Move pedal forwards Let the drive run until ready (rdy) is displayed.
For a maximum speed that is too high, an error
message A12 is generated. Push button E as
often as needed until parameter 111 (Point 12) is
reached again to set the permitted maximum
speed.
19 Press pedal to position 0 The check is complete.
(neutral)
20 When parameter 270 ≠ 6, continue with Point
25.
21 PoS 0 o is displayed (o is red). (Setting the reference position)
22 Rotate the hand wheel in the running direction until o extinguishes *.
Set reference position (e.g. height of the stitch plate, lower dead point).
23 Press the E key  Parameter 451 P1E appears (Position 1 leading edge,
position 1 trailing edge is
automatically set 60° higher)
24 Turn the hand wheel  Set position 1 (at least 1 rotation *).
25 Or press the +/- key  The parameter value can be changed.
26 Press the E key  Parameter 453 P2E appears. (Position 2 leading edge,
position 2 trailing edge is
automatically set 60° higher)
27 Turn the hand wheel  Set position 2 (at least 1 rotation *).
28 Or press the +/- key  The parameter value can be changed.
29 Upon pressing the E key once more the program returns to parameter 290!
30 Press the P key twice  The system exits the SIR routine.
*) All operations carried out by turning the hand wheel must always be carried out in the direction of rotation set up on the
machine. Under no circumstances should you turn against the machine direction.

- 13 -
 - AB620A5030 + 5032 Instruction Manual

5 Setting the Basic Functions

5.1 Direction of motor rotation
Function with or without control panel Parameters

Direction of motor rotation (drE) 161

161 =0 Clockwise motor rotation (look at the motor shaft)

161 =1 Counterclockwise motor rotation

ATTENTION
If the motor is mounted differently, e. g. at a different angle or with gear, make sure that the
value set using parameter 161 corresponds to the direction of rotation.

5.2 Use of a HSM001 Hall Sensor Module or IPG... Pulse Encoder

Representation and installation of a HSM001 Hall sensor module or IPG... pulse encoder !

Representation and installation of a HSM001 Hall sensor module or PG... pulse encoder together with a
LSM002 light barrier module by means of adapter cord no. 1113229 !

Operation with HSM001 Hall sensor module Operation with IPG... pulse encoder

 - Get machine to the needle-up position.

- Position bore for magnet such that the magnet is located
approx. 15° after the sensor in the sense of rotation.

- Get machine to the needle-up position. 

- Turn disk in the pulse encoder such that the leading edge
will be located approx. 15° after the sensor on the board
in the sense of rotation.

- 14 -
 - AB620A5030 + 5032 Instruction Manual

5.3 Transmission Ratio

NOTE
The transmission ratio must always be input if no transmission ratio of 1:1 exists, because only motors with
integrated incremental transmitters will be used. The transmission ratio should be determined and set as
precisely as possible!

The transmission ratio between motor shaft and shaft of the sewing machine head must be input, so that the set
speeds of parameters 110...117 correspond to the sewing speeds.

Function with or without control panel Parameters

Transmission ratio between motor shaft and machine shaft (trr) 272

The transmission ratio can be selected within a range of 150...40000 using parameter 272.
Example: With a motor pulley diameter of 40 mm and a sewing machine head pulley diameter of
80 mm the value 500 can be calculated using the formula below.
If the value 2000 has been selected in parameter 272, it follows that the motor pulley is
double the size of the sewing machine head pulley.

Motor pulley diameter

Value of parameter 272 = -------------------------------------------------------------------- x 1000
Machine pulley diameter

5.4 Selection of Functional Sequences (Thread Trimming Operations)

This drive is suitable for different lockstitch, chainstitch and overlock machines. The mode for the functional
sequence required on the respective machine can be selected using parameter 290.

ATTENTION
Before switching the functional sequences, you must disconnect input and output plug-and-
socket connections between control and machine. Please ensure that the functional sequence
(mode) suitable for the respective machine is selected.
Settings with parameter 290 are possible only after the power is turned On.

You will find a summary of the modes that can be set and the corresponding machines and adapter cords, to
include available output signals in the List of Parameters chapter: Table of adapter cords.

Further information see chapter "Timing Diagrams" for the various modes.

5.5 Functions of the Keys Inputs in1...in7

The function that is started when a button or switch connected to one of the inputs in1 to in7 is actuated can be
selected using parameters 240...246.
The possible functions are listed in the section "Parameter list".

5.6 Positioning speed

Function with or without control panel Parameters

Positioning speed (n1) 110

The positioning speed can be set using parameter 110 on the control within a range of 70...390 RPM.

- 15 -
 - AB620A5030 + 5032 Instruction Manual

5.7 Maximum Speed Compatible with the Sewing Machine

The maximum speed of the machine is determined by the selected pulley and by the following settings:
 Set the maximum speed using parameter 111 (n2).
 Set the maximum speed limitation to the specific level according to the application as described in chapter
"Direct Input of Maximum Speed Limitation (DED)".

5.8 Maximum speed

Function with or without control panel Parameters

Maximum speed (n2) 111

NOTE
See instruction manual of the sewing machine manufacturer for the maximum speed of the sewing machine.

NOTE
Select the pulley such that the motor runs at approx. 4000 RPM with max. number of stitches.

5.9 Positions

Function with or without control panel Parameters

Mode for the position sensor (PGm) 270

Setting the needle positions (Sr2) 171
Transmission ratio between motor shaft and machine shaft (trr) 272

A sensor can be used as a position sensor, e.g. Efka Hall sensor module (HSM1) or pulse generator (IPG) with
either NC or NO functionality.
It is connected to socket B18/7.
Parameter 270 is used to select the mode to be selected depending on the type and mounting of the sensor
used (see section Parameter List under parameter 270 for a description and flow chart).
After configuration of parameter 270 to "1, 2, 3 o 4", parameter 171 must be used to set the angle for positions 1
and/or 2, incoming and outgoing.
Alternatively, the positions can be configured using the fast-installation routine.
The transmission ratio must already have been input using parameter 272.

- 16 -
 - AB620A5030 + 5032 Instruction Manual

5.9.1 Setting the reference position (Parameter 170)

The angular positions necessary on the machine e.g. “needle down position“ or “thread lever up position“ are
stored in the control. A reference position is needed in order to establish a relationship between position
transmitter information and actual mechanical position.

The reference position must be set:

 For initial operation
 After replacing the motor

Setting the reference position on the control

 Input code number and select parameter 170!
 Press the E key  Display Sr1_
 Press the >> key  Display P o u (character “o” rotating) *1
 Turn hand wheel until rotating  Display Po
character o goes off on the display.
By turning the hand wheel, set the  Configuration of the zero point of the machine
needle to the bottom dead center or
the needle point to the height of the
needle plate in the direction of rotation
of the motor shaft, while needle is
moving downward.
 Press the P key once  Actual parameter number 170 is displayed *2
or
 Press the P key twice  Exit programming at the technician level.

Setting the reference position on the V810 control panel

 Input code number and select parameter 170!
 Press the E key  Display [o]
 Press the >> key  Display P o u (character o rotating) *1
Turn hand wheel until rotating  Display PoS 0
character o goes off on the display.
 Set the needle to the bottom dead  Configuration of the zero point of the machine
center by turning the hand wheel.
 Press the P key once  Actual parameter number 170 is displayed *2
or
 Press the P key twice  Exit programming at the technician level.

Setting the reference position on the V820 control panel

 Input code number and select parameter 170!
 Press the E key  Display F-170 Sr1 [o]
 Press the >> F2 *3  Display P o u (character o rotating) *1
Turn hand wheel until rotating character  Display PoS 0
o goes off on the display.
 Set the needle to the bottom dead  Configuration of the zero point of the machine
center by turning the hand wheel.
 Press the P key once  Actual parameter number 170 is displayed *2
or
 Press the P key twice  Exit programming at the technician level.

*1) If P 0 or Pos 0 is displayed, the reference position is already set. To repeat the setting the power must be switched off
and the code number reentered.
*2) The next parameter to be set can be selected.
*3) The button >>(F2) is the farthest button to the right on the control part.

If error message A3 (reference position not set) appears, repeat the above setting sequence.

- 17 -
 - AB620A5030 + 5032 Instruction Manual

5.9.2 Setting the positions (Parameter 270 = 0 or 6)

Do these settings whenever the encoder incorporated in the motor is used (Parameter 270 =0), or a position
transmitter mounted on the machine head (e.g. IPG pulse encoder or HSM Hall sensor) (Parameter 270 =6),
whose preset values must be adapted.

Setting the positions on the control

 Input code number and select parameter 171!
 Press the E key  [o] is displayed
 Press the >> key  P1E is displayed; set "position 1 On" on the hand wheel
 Press the E key  P2E is displayed; set "position 2 On" on the hand wheel
 Press the E key  P1A is displayed; set "position 1 Off" on the hand wheel
 Press the E key  P2A is displayed; set "position 2 Off" on the hand wheel
 Press the P key twice  Exit programming at the technician level.
Setting the positions on the V810 control panel
Do these settings whenever the encoder incorporated in the motor is used (Parameter 270 =0), or a position
transmitter mounted on the machine head (e.g. IPG pulse encoder or HSM Hall sensor) (Parameter 270 =6),
whose preset values must be adapted.
Input code number and select parameter 171! 

E Press the E key! 

>> Press key >> (B key). Display of the 1st parameter 

value of position 1

+ - If necessary, change parameter value by pressing 

key >> or +/- or by turning the hand wheel

E Parameter value of position 2 appears on the display 

+ - If necessary, change parameter value by pressing 

key >> or +/- or by turning the hand wheel

E Parameter value of position 1A appears on the 

display

+ - If necessary, change parameter value by pressing 

key >> or +/- or by turning the hand wheel

E Parameter value of position 2A appears on the 

display

+ - If necessary, change parameter value by pressing 

key >> or +/- or by turning the hand wheel

P P Press the P key twice! Settings are completed, exit 

programming!

These values are saved when you begin sewing. They remain in effect even after turning the machine
off!

- 18 -
 - AB620A5030 + 5032 Instruction Manual

Setting the positions on the V820 control panel

Do these settings whenever the encoder incorporated in the motor is used (Parameter 270 =0), or a position
transmitter mounted on the machine head (e.g. IPG pulse encoder or HSM Hall sensor) (Parameter 270 =6),
whose preset values must be adapted.

Display before programming! 

P A parameter number blinks on the display 

1 7 1 Input parameter number 171 ! 

E The abbreviation of the parameter appears on the 

display

F2 Display of the 1st parameter value of position 1 

(B key)
… If necessary, change parameter value by pressing
0 9 
keys +/- or 0...9 or by turning the hand wheel.

E Parameter value of position 2 appears on the display 

… If necessary, change parameter value by pressing

0 9 
keys +/- or 0...9 or by turning the hand wheel.

E Parameter value of position 1A appears on the 

display
… If necessary, change parameter value by pressing
0 9 
keys +/- or 0...9 or by turning the hand wheel.

E Parameter value of position 2A appears on the 

display
… If necessary, change parameter value by pressing
0 9 
keys +/- or 0...9 or by turning the hand wheel.

P P Settings are completed, exit programming! 

NOTE
When setting the positions by turning the hand wheel, make sure that the displayed numerical value changes.

 The display unit of the set position values is "degrees".

5.10 Display of the Signal and Stop Positions

Function with or without control panel Parameters

Display of positions 1 and 2 (Sr3) 172

The position settings can easily be checked by means of parameter 172.

 Select parameter 172
 The control panel display shows "Sr3"
 Turn hand wheel according to the direction of motor rotation

- 19 -
 - AB620A5030 + 5032 Instruction Manual

Control display (control panel not connected)

 Segment  is turned on corresponds to position 1 On

 Segment  is turned off corresponds to position 1 Off
 Segment  is turned on corresponds to position 2 On
 Segment  is turned off corresponds to position 2 Off

V810 / V820 control panel display

 Arrow above symbol "position 1" on key 4 (V810) / on key 7 (V820) is corresponds to position 1 On
displayed
 Arrow above symbol "position 1" on key 4 (V810) / on key 7 (V820) is corresponds to position 1 Off
displayed

 Arrow above symbol "position 2" on key 4 (V810) / on key 7 (V820) is corresponds to position 2 On
displayed
 Arrow above symbol "position 2" on key 4 (V810) / on key 7 (V820) is corresponds to position 2 Off
displayed

If the V810 or V820 control panel is connected, the positions will be displayed only on the control panel!

5.11 Positioning shift

Function with or without control panel Parameters

Positioning shift (PSv) 269

Determine by means of parameter 269 whether the drive is to stop exactly on the position (Parameter 269 =0)
or some increments after the position.

5.12 Braking Characteristics

Function with or without control panel Parameters
Braking ramp running (br1) 207
Braking ramp stop (br2) 208
Braking ramp for n < 350 when drive stopped (br3) 219

 Parameter 207 regulates the braking effect between speed stages

 Parameter 208 influences the braking effect for the stop
 Parameter 219 influences the braking effect before the stop

The following applies to all setting values: the higher the value, the stronger the braking reaction!

5.13 Braking Power at Standstill

Function with or without control panel Parameters

Braking Power at Standstill (brt) 153

This function prevents unintentional "wandering" of the needle at standstill.

The effect can be checked by turning the hand wheel.

 The braking power is effective at standstill

- at stop in the seam
- after the seam end

 The effect can be set

 The higher the set value, the stronger the braking power

- 20 -
 - AB620A5030 + 5032 Instruction Manual

5.14 Starting Characteristics

Function with or without control panel Parameters

Starting edge (ALF) 220

The drive acceleration dynamics can be adapted to the sewing machine characteristic (light/heavy).

 High setting value = high acceleration

With a high starting edge setting and, in addition, possibly high braking parameter values on a light machine, the
characteristic may appear coarse. In this case, one should try to optimize the settings.

5.15 Actual Speed Display

Function with control panel Parameters

Display actual speed (nIS) 139

If parameter 139 = 1, the V810/V820 display shows the following information:

V810 V820

During operation:
 The actual speed  2350 2350
 Example: 2350 revolutions per minute
At stop in the seam:
 The stop indication  StoP StoP

At standstill after trimming:

 On the V810, indication of the type of control
 On the V820, indication of the set maximum  Ab620A 4000 Ab620A
speed and the type of control
Example: 4000 revolutions per minute and type of
control AB425S

5.16 Operating hours counter

Function with or without control panel Parameters

Acoustic signal (operating part) (AkS) 127

Service routine for total operating hours (Sr6) 176
Service routine for operating hours before service (Sr7) 177
Input of operating hours before service (Sr) 217

The integrated operating hours counter records the time of motor operation. Downtimes are not recorded. Time
recording accuracy is 1ms. There are two ways of operating hours counting.

1. Basic operating hours counting:

217 =0 Operational mode: Operating hours counting

- 21 -
 - AB620A5030 + 5032 Instruction Manual

2. Service Hours Monitoring:

217 =>0 Operational mode: Number of operating hours before the next service.
Input of operating hours before the next service.
This value is compared to the operating hours counter.
The input of hours is done in steps of 10. i. e. the lowest display of 001 corresponds to 10 hours
(e. g. 055 = 550 hours).
When the set number of operating hours are reached, the message "C1" will show on the display
after each trimming operation. In addition, the speed indicator blinks on the control or on the V820
control panel during operation or after drive standstill.
Moreover, an acoustic signal is emitted when using a V810/V820 control panel if parameter 127=1.
176 In this service routine, the total operating hours can be read out according to the procedure
example described below for parameter 177.
177 Display of operating hours since the last service.
Display example of operating hours or hours since the last service and operating hours counter reset.
Display on the control:
 Select parameter 177
 Press the E key  Sr7
 Press the >> key  ht (hours /thousands letter symbol)
 Press the E key  000 hours /thousands display)
 Press the E key  hh (hours / hundreds letter symbol)
 Press the E key  000 (hours / hundreds display)
 Press the E key  Min (minutes letter symbol)
 Press the E key  00 (minutes display)
 Press the E key  SEc (seconds letter symbol)
 Press the E key  00 (seconds display)
 Press the E key  MS (milliseconds letter symbol)
 Press the E key  000 (milliseconds display)
 Press the E key  rES See chapter "Set and Reset Operating Hours Counter"
 Press the E key  The process will be repeated from the hours display.
 Press the P key twice  e.g. 400 (sewing process can be started)
Display on the V810 control panel:
 Select parameter 177
 Press the E key  Sr7 [°]
 Press the >> key  hoUr (hours letter symbol)
 Press the E key  000000 (hours display)
 Press the E key  Min (minutes letter symbol)
 Press the E key  00 (minutes display)
 Press the E key  SEc (seconds letter symbol)
 Press the E key  00 (seconds display)
 Press the E key  MSEc (milliseconds letter symbol)
 Press the E key  000 (milliseconds display)
 Press the E key  rES F2 See chapter "Set and Reset Operating Hours Counter"
 Press the E key  The process will be repeated from the hours display.
 Press the P key twice  e.g. Ab620A (sewing process can be started)
Display on the V820 control panel:
 Select parameter 177
 Press the E key  F-177 Sr7 [°]
 Press the >> key  hoUr 000000 (hours display)
 Press the E key  Min 00 (minutes display)
 Press the E key  Sec 00 (seconds display)
 Press the E key  MSEc 000 (milliseconds display)
 Press the E key  rES F2 See chapter "Set and Reset Operating Hours
Counter"
 Press the P key twice  e.g. 4000 Ab620A (sewing process can be started)

- 22 -
 - AB620A5030 + 5032 Instruction Manual

5.16.1 Set and Reset Operating Hours Counter

The number of hours has been reached (service necessary):
 Press the >> key once  The operating hours counter is set to "0" and restarted.

The number of hours has not yet been reached:

 Press the >> key three times  The operating hours counter is set also to "0" and
restarted.

A value in parameter 177 has been changed:

 After displaying rES ..., when the E key is pressed again, SEt will then be displayed.
 If the changed value is to be saved, press the >> key 3 times.

5.16.2 Total Operating Hours Display

In this service routine enabled using parameter 176, the total number of operating hours is displayed.
The sequence of displayed values is as with parameter 177.
The values can only be displayed, not varied. Therefore, letter symbols "rES" for "reset" and "SEt" for "set"
will not appear.

6 Functions with or without Control Panel

6.1 First Stitch after Power On
Function with or without control panel Parameters

1 stitch at positioning speed after power On (Sn1) 231

If parameter 231 is on, the first stitch after power on will be performed at positioning speed for the protection of
the sewing machine. This is independent of the pedal position and the softstart function.

6.2 Softstart
Function with or without control panel Parameters

Softstart On/Off (SSt) 134

Functions:
 After power on
 At the beginning of a new seam
 Speed pedal controlled and limited to (n6)
 Lower speed of a parallel function prevailing (e. G. Stitch count)
 Stitch counting synchronized to position 1
 Suspension with pedal in position 0 (neutral)
 Interruption by full heelback (position -2)

When using the V820 control panel, direct access by means of the function key (key 9) is possible!

Function with control panel Parameters

Softstart On/Off (-F-) 008 =1

6.2.1 Softstart speed

Function with or without control panel Parameters

Softstart speed (n6) 115

- 23 -
 - AB620A5030 + 5032 Instruction Manual

6.2.2 Softstart stitches

Function with or without control panel Parameters

Number of softstart stitches (SSc) 100

6.3 Sewing foot lifting

Function without control panel Control
Automatic in the seam Segment 7 on Key – (S4)
Automatic after thread trimming Segment 8 on

Function with control panel V810 V820

Automatic in the seam Left-hand arrow above key On Key 3 Key 6
Automatic after thread trimming Right-hand arrow above key On Key 3 Key 6
If parameter 290 = 16, with slide-in strip "7" Left-hand arrow above key On Key 9

Function Parameters
Automatic sewing foot with pedal forward at the seam end if light barrier or stitch (AFL) 023
counting is On
Coupled thread tension release and sewing foot lifting. The function can be activated (FSP) 024
only with a thread trimmer that depends on the angle.
Switch-on delay with pedal in position –1 (t2) 201
Start delay after disabling the sewing foot lifting signal (t3) 202
Time of full power of sewing foot lifting (t4) 203
Duty ratio (ED) with pulsing (t5) 204
Delay after thread wiping until sewing foot lifting (t7) 206
Delay after thread trimming without thread wiper until sewing foot lifting (tFL) 211
Upper limit ON period of sewing foot lifting 1...100 (EF-) 254

Sewing foot is lifted:

 in the seam
by heelback (position -1)
or automatically (using the - S4 key on the control, segment 7 lights up)
or automatically (using key 3 on the V810 control panel)
or automatically (using key 6 on the V820 control panel)
by pressing a key depending on the pre-selection of parameters 240...246
 after thread trimming
by heelback (position -1 or -2)
or automatically (using the - S4 key on the control, segment 8 lights up)
or automatically (using key 3 on the V810 control panel)
or automatically (using key 6 on the V820 control panel)
by pressing a key depending on the pre-selection of parameters 240...246
automatically by light barrier when pedal forwards, according to the setting of parameter 023
automatically by stitch counting when pedal forwards, according to the setting of parameter 023
Switch-on delay after thread wiper (t7)
Switch-on delay without thread wiper (tFL)

It is possible to prevent unintentional foot lifting before thread trimming when changing from pedal position 0
(neutral) to position -2 by setting a switch-on delay (t2) using parameter201.

Holding power of the lifted foot:

The sewing foot is lifted by full power. Then the system switches automatically to partial power in order to
reduce the load for the control and the connected solenoid.
Set the duration of full power using parameter 203 and the partial holding power using parameter 204.

- 24 -
 - AB620A5030 + 5032 Instruction Manual

ATTENTION
If the holding power is set too high, the solenoid and the control may be permanently damaged.
Please observe the permissible duty ratio (ED) of the solenoid and set the appropriate value
according to the table below.

Value Duty ratio (ED) Effect

1 1% Low holding power
100 100 % High holding power (full power)

Sewing foot lowers:

 Press pedal to position 0 (neutral)
 Press pedal to position ½ (slightly forward)
 Release key for manual sewing foot lifting
Upon pressing the pedal forward from lifted sewing foot, the start delay (t3) that can be set using parameter 202
becomes effective.

6.4 Start Backtack/Start Stitch Condensing

Function without control panel Control
Single start backtack Segment 1 on Key E (S2)
Double start backtack Segment 2 on
Start backtack Off Both segments off
Start stitch condensing On; number of stitches with stitch regulator Segment 1 on Key E (S2)
(Parameter 001) Segment 2 on
Start stitch condensing On; number of stitches without stitch regulator
(Parameter 000) after that number of stitches with stitch regulator Both segments off
(Parameter 001)
Start stitch condensing Off

Function with control panel V810/V820

Single start backtack Left-hand arrow above Key 1
Double start backtack key On
Start backtack Off Right-hand arrow above
key On
Both arrows Off
Start stitch condensing On; number of stitches with stitch regulator Left-hand arrow above Key 1
(Parameter 001) key On, right-hand arrow
Start stitch condensing On; number of stitches without stitch regulator above key On
(Parameter 000) after that number of stitches with stitch regulator
(Parameter 001) Both arrows Off
Start stitch condensing Off
The start backtack/start stitch condensing starts by pressing the pedal forward at the beginning of the seam.
From lifted sewing foot the backtack is delayed by the time t3 (start delay after switching off the sewing foot
lifting signal). Start backtack as well as start stitch condensing are executed automatically at speed n3. They
cannot be interrupted. If softstart is running parallel, the respective lower speed is prevailing. The stitch
regulator will be switched off after completion of the stitch count (Parameter 001) and the speed n3 after a delay
time t1. Then pedal control is returned. The stitch regulator and counter are synchronized to position 1.

6.4.1 Speed n3 at the Start of the Seam

Function with or without control panel Parameters
Start backtack/start stitch condensing speed (n3) 112
Start backtack/start stitch condensing speed can be interrupted by pedal in pos. 0 (n2A) 162
(neutral) (StP) 164
Start and end backtack or stitch condensing can be interrupted by pedal in pos. 0
(neutral) On/Off

- 25 -
 - AB620A5030 + 5032 Instruction Manual

6.4.2 Stitch Counting for Start Backtack/Start Stitch Condensing

Function with or without control panel Parameters
Number of stitches forward or without stitch regulator (c2) 000
Number of stitches backward or with stitch regulator (c1) 001
Double start backtack repetition (war) 090
Backtack repetition On/Off (Fwr) 092

The start backtack/start stitch condensing stitches with or without stitch regulator can be programmed and
varied using the above parameters directly on the control or on a connected V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function switched on
using key 1 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by
pressing key + or -.

6.4.3 Stitch Correction and Speed Release

Function with or without control panel Parameters
Stitch correction time (t8) 150
Delay until speed release after start backtack (t1) 200

Speed release after single and double backtack can be influenced by parameter 200.
In the case of slow backtack mechanisms it is possible to delay disabling of the stitch regulator in the single and
double start backtack by the time t8 (start backtack stitch correction) and thereby prolong the backward section.
This time-lag can be selected by means of parameter 150.

6.4.4 Double start backtack

The forward section will be sewn for a number of stitches that can be set. Then the stitch regulator signal will be
issued and the backward section will be executed. The number of stitches for the two sections can be set
separately.

6.4.5 Single Start Backtack / Start Stitch Condensing

The stitch regulator signal will be issued and the backward section and/or start stitch condensing will be
executed for a number of stitches that can be set.

6.5 End Backtack / End Stitch Condensing

Function without control panel Control
Single end backtack Segment 3 on Key + (S3)
Double end backtack Segment 4 on
End backtack Off Both segments off
End stitch condensing On; number of stitches with stitch regulator Segment 3 on Key + (S3)
(Parameter 002) Segment 4 on
End stitch condensing on; stitch count with stitch regulator
(Parameter 002 ), afterwards the stitch count without the stitch Both segments off
regulator (Parameter 003).
End stitch condensing Off

Function with control panel V810 V820

Single end backtack Left-hand arrow above Key 2 Key 4
Double end backtack key On, right-hand arrow
End backtack Off above key On
Both arrows Off
End stitch condensing On; number of stitches with stitch regulator Left-hand arrow above Key 2 Key 4
(Parameter 002) key On, right-hand arrow
End stitch condensing on; stitch count with stitch regulator above key On
(Parameter 002 ), afterwards the stitch count without the
stitch regulator (Parameter 003). Both arrows Off
End stitch condensing Off

- 26 -
 - AB620A5030 + 5032 Instruction Manual

The end backtack/end stitch condensing in a seam with stitch counting starts by heelback at the end of counting, or,
from the light barrier seam at the end of the light barrier compensating stitches. The stitch regulator is immediately
enabled from machine standstill. After lowering the sewing foot, the switch-on point of the stitch regulator is delayed
by the time t3 (start delay after switching off the sewing foot lifting signal). The first leading edge of position 1 counts
as 0 stitch whenever the function is not started in position 1. The stitch regulator is synchronized to position 1. End
backtack as well as end stitch condensing are executed automatically at speed n4. They cannot be interrupted. From
full machine run, end backtack / end stitch condensing will be switched in only after having reached the speed n4 and
synchronization to position 2.

6.5.1 Speed n4 at the Seam End

Function with or without control panel Parameters
End backtack/end stitch condensing speed (n4) 113
End backtack/end stitch condensing speed can be interrupted by pedal in pos. 0 (n2E) 163
(neutral) (StP) 164
Start and end backtack or stitch condensing can be interrupted by pedal in pos. 0
(neutral) On/Off

6.5.2 Stitch Counting for End Backtack/End Stitch Condensing

Function with or without control panel Parameters
Number of stitches forward or without stitch regulator (c3) 002
Number of stitches backward or with stitch regulator (c4) 003
Double end backtack repetition (wer) 091
Backtack repetition On/Off (Fwr) 092

The end backtack/end stitch condensing stitches with or without stitch regulator can be programmed and varied
using the above parameters directly on the control or on a connected V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function switched on
using key 4 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by
pressing key + or -.

6.5.3 Stitch Correction and Last Stitch Backward

Function with or without control panel Parameters
Last stitch backward On/Off (FAr) 136
Stitch correction time (t9) 151

The backtack solenoid can be delayed in the double end backtack by selecting a stitch correction time (t9) using
parameter 151.
For some sewing procedures it is desirable that the backtack solenoid in the single end backtack is disabled
only after trimming. This function can be selected using parameter 136.
136 =0 Trimming stitch backward Off
136 =1 Trimming stitch backward On with single end backtack
136 =2 Trimming stitch or positioning stitch always backward at the seam end

6.5.4 Double End Backtack/End Stitch Condensing

The backward section and/or end stitch condensing will be executed for a number of stitches that can be set.
Then the stitch regulator will be disabled and the forward section and/or normal stitch condensing stitches will
be executed. The number of stitches for the two sections can be set separately.
After stitch counting (Parameter 003) the trimming function will be initiated. During the entire operation the
sewing speed is reduced to speed n4,. with the exception of the last stitch, which will be performed at
positioning speed n1.
In the case of slow backtack mechanisms it is possible to delay disabling of the stitch regulator in the single and
double end backtack by the time t9 (end backtack stitch correction).

- 27 -
 - AB620A5030 + 5032 Instruction Manual

6.5.5 Single End Backtack / End Stitch Condensing

The stitch regulator signal will be issued and the backward section and/or end stitch condensing will be
executed for a number of stitches that can be set. During the last stitch the speed is reduced to positioning
speed.

When using the V820 control panel, direct access by means of the function key (key 9) is possible!

Function with control panel Parameters

Backtack repetition On/Off (-F-) 008 =8

6.5.6 Backtack Synchronization

Function with or without control panel Parameters
Backtack synchronization for start and end backtack On/Off (nSo) 298
Backtack synchronization speed (nrS) 299

If parameter 298 is on, the backtack speed will be switched to backtack synchronization speed one stitch before
engaging and disengaging of the backtack solenoid. After the switch on and off the locking magnets, during the
next position 2 the lock speed is released again. If the synchronization speed, adjustable with parameter 299, is
higher than the locking speed, the locking speed is retained. Backtack synchronization is possible in the start
and end backtack.

6.6 Start Ornamental Backtack/Stitch Condensing

Function without control panel Control
Function "ornamental backtack" On/Off (SrS) 135
Ornamental backtack stop time (tSr) 210
Single start ornamental backtack Segment 1 on key E (S2)
Double start ornamental backtack Segment 2 on
Start ornamental backtack Off Both segments off

Function with control panel V810/V820

Function "ornamental backtack" On/Off (SrS) 135
Ornamental backtack stop time (tSr) 210
Single start ornamental backtack Left-hand arrow above Key 1
Double start ornamental backtack key On
Start ornamental backtack Off Right-hand arrow above
key On
Both arrows Off

The parameters of the start backtack speed and the backtack stitches forward and backward are identical with
the standard start backtack.
Difference from the standard start backtack:
 The drive stops for stitch regulator switching
 The stop time can be set
When using the V820 control panel, direct access by means of the function key (key 9) is possible!

Function with control panel Parameters

Ornamental backtack On/Off (-F-) 008 =2

6.7 End Ornamental Backtack/Stitch Condensing

Function without control panel Control
Function "ornamental backtack" On/Off (SrS) 135
Ornamental backtack stop time (tSr) 210
Single end backtack Segment 3 on Key + (S3)
Double end backtack Segment 4 on
End backtack Off Both segments off

- 28 -
 - AB620A5030 + 5032 Instruction Manual

Function with control panel V810 V820

Function "ornamental backtack" On/Off (SrS) 135 135
Ornamental backtack stop time (tSr) 210 210
Single end backtack Left-hand arrow above Key 2 Key 4
Double end backtack key On, right-hand arrow
End backtack Off above key On
Both arrows Off

The parameters of the end backtack speed and the backtack stitches forward / backward are identical with the
standard end backtack.
Difference from the standard end backtack:
 The drive stops for stitch regulator switching
 The stop time can be set
When using the V820 control panel, direct access by means of the function key (key 9) is possible!

Function with control panel Parameters

Ornamental backtack On/Off (-F-) 008 =2

6.8 Intermediate Backtack

Upon pressing an external key according to the pre-selection of parameters 240...246, the backtack solenoid
can be switched on anywhere in the seam and at standstill.

Function with or without control panel Parameters

Counted manual backtack On/Off (chr) 087
Speed of manual backtack (n13) 109
Ornamental backtack On/Off (SrS) 135
Manual ornamental backtack speed (n9) 122
Speed status for manual backtack (Shv) 145

The speed function for the manual backtack can be set using parameter 145.
145 =0 Speed controllable by the pedal up to the set maximum speed (Parameter 111)
145 =1 Fixed speed (Parameter 109) without influence by the pedal (machine stop by pressing the pedal
to the basic position)
145 =2 Limited speed controllable by the pedal up to the set limit (Parameter 109)

Intermediate backtack (Parameter 135 = 0):

Backward sewing with speed limitation according to the setting of parameter 109 is performed when the key is
held down.
Intermediate ornamental backtack (Parameter 135 = 1):
By pressing the key in the seam, the drive stops and the backtack solenoid is activated. The speed limitation n9
according to the setting of parameter 122 is effective during the entire intermediate backtack operation.
Backward sewing is performed when the key is held down and the stitches are counted. When the key is
released, the drive stops, the backtack solenoid is switched off and a forward seam is performed according to
the counted stitches after the ornamental backtack stop time. After that the speed limitation is released.

Moreover, the number of stitches for each type of backtack can be selected using Parameter 087 .
087 = 0 Stitches Normal manual backtack
087 = 1...255 Stitches Manual backtack with counted backtack

Intermediate backtack (Parameter 135 = 0) with counted backtack section (Parameter 087 = >0):
During manual backtack the speed is n13 (Parameter 109). According to the setting of parameter 145 it is pedal
controlled, fixed or limited.

Intermediate ornamental backtack (Parameter 135 = 1) with counted backtack section

(Parameter 087 = >0):
After the button is pushed, the drive stops in position 1. The locking magnet is switched on. After the ornamental
backtack stop time (Parameter 210) has elapsed and the pedal has been pressed forward, the drive runs until
counting (Parameter 087) has been completed. The drive stops again in position 1. The backtack solenoid is
disabled, and the time set using parameter 210 elapses. Then the seam section forward is repeated. The
sequence is performed at speed n9 (Parameter 122).

- 29 -
 - AB620A5030 + 5032 Instruction Manual

6.9 Stitch Regulator Suppression/Recall

Effective in standard and ornamental backtack
The next backtack and/or stitch condensing operation can be suppressed or recalled once by pressing an
external key according to the pre-selection of parameters 240...246.

Upon pressing the Start Backtack/ Start Backtack/ End backtack / End Backtack/
key, Stitch condensing On Stitch condensing Off Stitch condensing On Stitch condensing Off
Before the start of No backtack / Backtack/
------ ------
the seam Stitch condensing Stitch Condensing
No backtack / Backtack/
In the seam ------ ------
Stitch condensing Stitch Condensing

The double backtack is performed in the above cases.

6.10 Holding Power of the Stitch Regulator Solenoid

Function with or without control panel Parameters
Time of full power (t10) 212
Holding Power of the Stitch Regulator Solenoid (t11) 213
Upper limit stitch regulator ON period (EV-) 255

The stitch regulator solenoid is engaged by full power. Then the system switches automatically to partial power
in order to reduce the load for the control and the connected stitch regulator solenoid. Set the duration of full
power using parameter 212 and the partial holding power using parameter 213.

ATTENTION
If the holding power is set too high, the solenoid and the control may be permanently damaged.
Please observe the permissible duty ratio (ED) of the solenoid and set the appropriate value
according to the table below.

Value Duty ratio (ED) Effect

1 1% Low holding power
100 100 % High holding power (full power)

6.11 Reverse motor rotation

Function with or without control panel Parameters
Positioning speed (n1) 110
Reversing angle (ird) 180
Switch-on delay of reverse motor rotation (drd) 181
Reverse motor rotation On/Off (Frd) 182

The function "reverse motor rotation" is performed after trimming. When the stop position is reached, the drive
stops for the duration of the switch-on delay of reverse motor rotation. Then it runs in reverse direction at
positioning speed according to the set degrees.

- 30 -
 - AB620A5030 + 5032 Instruction Manual

6.12 Unlocking the Chain (Mode 5/6/7)

Function with or without control panel Parameters
Number of run-out stitches when unlocking the chain (c6) 184
Function “unlock the chain” in modes 5, 6 and 7 (mEk) 190

Upon unlocking the chain at the seam end, the functions thread trimming and tape cutter/fast scissors are
automatically suppressed. When setting parameter 190 = 3, the function tape cutter/fast scissors is however
possible. After pressing the key "unlocking the chain" and with pedal in position 0 (neutral), the drive always
stops in position 1.

Settings necessary for the operation “unlocking the chain”:

 Set “unlock the chain” using parameter 190 =1 / 2 / 3 / 4 (190 =0 “unlock the chain” off)
 Set switch-on delay using parameter 181 and reversing angle using parameter 180
 Determine the function of the key “unlock the chain” using one of the parameters 240...246
 If parameter 290 is set at“

190 =0 Unchaining switched off

190 =1 Sequence with pedal in position -2 from machine run or from position 2:
- Press key "unlock the chain"
- Run at positioning speed to position 1
- Sequence of reversing angle at positioning speed after a switch-on delay that can be set

190 =1 Sequence with pedal in position -2 from standstill in position 1:

- Press key "unlock the chain"
- Run at positioning speed to position 1
- Sequence of reversing angle at positioning speed after a switch-on delay that can be set
190 =2 Automatic sequence with light barrier at the seam end without tape cutting / pedal in
position –2 according to the setting of parameter 019
- Press key "unlock the chain"
- Run to position 1 after light barrier sensing
- Sequence of reversing angle at positioning speed after a switch-on delay that can be set
190 =3 Automatic sequence with light barrier on the seam end with tape cutter and run-out
stitches(Only possible in mode 7 and if parameter 018 =0 )
- Press key "unlock the chain"
- After light barrier detection, sequence of the compensation stitches and end count up to tape
cutting
- Run-out stitches up to unlocking the chain, adjustable with parameter 184
- Sequence of reversing angle at positioning speed after a switch-on delay that can be set
190 =4 Sequence with pedal in position –2 / no unlocking of the chain if seam end with light
barrier, cutting and run-out stitches is set:
- Press the pedal to position -2
- Run at positioning speed to position 1
- Sequence of reversing angle at positioning speed after a switch-on delay that can be set
- No unlocking of the chain at the seam end with light barrier
- Reverse motor rotation is suppressed when the drive stops. The signals “blow fabric onto stack”,
M2 and “sewing foot lift” will be issued.

When using the V820 control panel, direct access by means of the function key (key 9) is possible!

Function with control panel Parameters

Unlocking the chain On/Off (-F-) 008 =4

- 31 -
 - AB620A5030 + 5032 Instruction Manual

6.13 Machine run blockage

ATTENTION
This is not a safety function. The line voltage must still be switched off during maintenance and
repair work.

The function “machine run blockage” is enabled by connecting a switch to socket ST2, depending on the pre-
selection of parameters 240...246. When using a V810 / V820 /control panel, an acoustic signal can be switched
on and/or off by means of parameter 127.

Display after enabling machine run blockage without control panel:

Control display  A 2
Display and signal after enabling machine run blockage with control panel:
Display on the V810 control panel!  -S t o P-
(symbol blinks and acoustic signal if parameter 127 = 1)

Display on the V820 control panel!

(symbol blinks and acoustic signal if parameter 127 = 1)

Machine run blockage in the free seam, seam with stitch counting and light barrier seam:
The seam is suspended by opening and/or closing the switch.
 Stop in the basic position
 Needle up is not possible
 Sewing foot lifting is possible

Machine run blockage in the start backtack / start stitch condensing:

The start backtack / start stitch condensing is interrupted by opening and/or closing the switch.
 Stop in the basic position
 Needle up is not possible
 Sewing foot lifting is possible
 After disabling of the machine run blockage, the seam will be continued with the section following the start
backtack / start stitch condensing
Machine run blockage in the end backtack / end stitch condensing:
The end backtack / end stitch condensing is interrupted, and the seam is completed by opening and/or closing
the switch.
 Sewing foot lifting is possible

6.14 High lift for walking foot / flip-flop 1

Function with or without control panel Parameters
High lift for walking foot On/Off (hP) 137
Signal “high lift for walking foot” when key is closed/open (ihP) 263

High lift for walking foot is effective only if input function 13 or 14 has been selected using one of the parameters
240...246 and parameter 137 =1. Select using parameter 263 whether the key is to be active when open or
when closed.
263 =0 Signal “high lift for walking foot” is issued when key is closed
263 =1 Signal “high lift for walking foot” is issued when key is opened

6.14.1 High lift walking speed

Function with or without control panel Parameters
High lift walking speed (n10) 117

- 32 -
 - AB620A5030 + 5032 Instruction Manual

6.14.2 High Lift Walking Speed Run-Out Time

Function with or without control panel Parameters
High Lift Walking Speed Run-Out Time (thP) 152

6.14.3 High Lift Walking Stitches

Function with or without control panel Parameters
Number of high lift walking stitches (chP) 185

Upon pressing the external key “high lift for walking foot” depending on the setting of parameters 240...246, the
speed is limited to high lift walking speed. The solenoid for high lift for walking foot is switched on if the speed 
high lift walking speed. It is possible to program run-out stitches using parameter 185. This way, high lift for
walking foot remains on until stitch counting has been completed. The speed limitation remains effective during
run-out time after the solenoid for high lift for walking foot has been switched off.

6.14.4 High Lift for Walking Foot Operational Mode Not Stored (Parameters 240...246 = 13)
The following function is performed if "0" run-out stitches have been programmed using parameter 185:
 Press the key “high lift for walking foot”; signal “high lift for walking foot” is On.
 Release the key“ high lift for walking foot”; signal “high lift for walking foot” turns off.

The following function is performed if ">0" run-out stitches have been programmed using parameter
185:
 When pushing the “high lift foot for walking” key for the first time at a drive stand still: The “high lift foot for
walking” switches on and remains on after the button is released.
 When pressing the “high lift foot for walking” key again at drive standstill: The “high lift foot for walking”
signal switches off again.
If the signal “high lift for walking foot” is On when starting the drive, the speed will be limited. The signal turns off
after the run-out stitches have been executed, and the speed limitation will be disabled after the run-out time
(Parameter 152). If the key is held down until after counting, high lift for walking foot remains On. If the key is
pressed only briefly, counting takes priority.

While the drive is running, if ">0" run-out stitches have been programmed using parameter 185:
 Pushing the “high lift foot for walking” key while the drive is running: The “high lift foot for walking” signal and
“high lift foot for walking” speed switch on.
 Release the “high lift foot for walking foot” key while the drive is running: The signal “high lift foot for walking
foot” switches off and depending on the run-out time (Parameter 152) the speed limit is disabled again.

6.14.5 High Lift for Walking Foot Operational Mode Stored /Flip-Flop 1 (Parameters
240...246 = 14)
 Upon first actuation of the “high lift foot for walking” key while the drive is running: The “high lift foot for
walking” signal and “high lift foot for walking” speed switch on.
 By repeatedly pushing the “high lift foot for walking” key while the drive is running: Signal “high lift foot for
walking” switches off immediately and after the run-out time (Parameter 152), speed limiting is released.

6.15 Speed Limitation Depending on High Lift

Function with or without control panel Parameters
Maximum speed (n2) 111
High lift walking speed (n10) 117
Lift-dependent speed limiting with potentiometer on (Pot) 126 =7
High lift for walking foot - measurement value of potentiometer for minimum lift 911
High lift for walking foot - measurement value of potentiometer for maximum lift 912

The lift-dependent speed limitation depends on the position of the adjustment wheel for the lift, which is coupled
with a potentiometer It may be activated or deactivated using parameter 126.

- 33 -
 - AB620A5030 + 5032 Instruction Manual

126 =0 Deactivated. The maximum speed n10 set with parameter 117 is in effect.
126 =7 Activated. The speed is limited to a value that depends on the lift level configured.

The speed is limited in the range between the maximum speed (n2, parameter 111) for the minimum height, and
a high lift walking speed (n10, parameter 117) for the maximum lift.

6.15.1 Programming the measurement value of the poti

 Call parameter 911.
 Turn the adjustment wheel for the lift until the value displayed changes.
 Then set the minimum height lift.
 Confirm the change with the E button

 Call parameter 912.

 Turn the adjustment wheel for the lift until the value displayed changes.
 Then set the maximal height lift.
 Confirm the change with the E button

 Call parameter 401.

 Set a value of 1 to save the changes. Storage by pressing the P button twice with subsequent approximation
is not possible here

NOTE
If the values are outside the permitted range, fault message A11 will be emitted.

6.16 Speed Limitation n9

Function with or without control panel Parameters
Speed Limitation n9 (n9) 122

When a key is pushed to which input function 33 is assigned, speed limitation n9 is activated. The speed is
controlled by the pedal up to the limit.

6.17 Thread trimming operation

Function Parameters
Thread trimmer On/Off FA 013
Thread wiper On/Off FW 014

Function with control panel V820

Thread trimmer or thread wiper On/Off Key 5

When a V820 control panel is connected, the functions can also be switched on and off using key 5.

- 34 -
 - AB620A5030 + 5032 Instruction Manual

6.17.1 Thread Trimmer/Thread Wiper (Lockstitch Modes)

Function Parameters
Thread wiper time (t6) 205
Thread wiper switch-on delay (dFw) 209
Holding power output M1 of the thread trimmer backward (t11) 213
Thread trimmer activation angle (iFA) 250
Switch-off delay of thread tension release FSA 251
Thread tension release switch-on delay FSE 252
Stop time for thread trimmer (tFA) 253
Upper limit ON period of thread trimmer backward EV- 255
Switch-on delay angle of the thread trimmer FAE 259

Thread trimming in the lockstitch modes is performed at trimming speed.

When the thread trimmer is off, the drive stops in position 2 at the seam end; it stops in position 1 at the end of
programmed seams.
The thread wiper ON period can be set depending on the selected trimming mode (see chapter "Timing
Diagrams" in the List of Parameters). The delay time (t7) (Parameter 206) prevents sewing foot lifting before the
thread wiper is in its initial position.
If the thread wiper is not connected, there will be a delay time (tFL) after thread trimming until sewing foot lifting.

6.17.2 Trimming speed

Function Parameters
Trimming speed (n7) 116

6.17.3 Chainstitch thread cutter (var. modes)

Thread trimming in the chainstitch modes is performed at machine standstill in position 2.
The signal sequence of M1...M4 and sewing foot lifting at the seam end can be set as desired using parameters
280...288 (Parallel or sequential).
When the thread trimmer is off, the drive stops in position 2 at the seam end.

6.17.4 Chainstitch Machine Trimming Signal Times

Signal delay times and ON periods can be set with the help of the following parameters.
See chapter 8 »Setting the Basic Functions, Selection of Functional Sequences« in this manual for further
information on chain stitch seam end variants and chapter »Timing Diagrams« in the List of Parameters.

Function Parameters
Delay time output M1 (kd1) 280
ON period output M1 (kt1) 281
Delay time output M2 (kd2) 282
ON period output M2 (kt2) 283
Delay time output M3 (kd3) 284
ON period output M3 (kt3) 285
Delay time output M4 (kd4) 286
ON period output M4 (kt4) 287
Delay time until sewing foot On (kdF) 288

- 35 -
 - AB620A5030 + 5032 Instruction Manual

6.18 Functions for bag sewing machines

Function with or without control panel Parameters
Chainstitch machine functions e. g. bag sewing machine functions (Bag) 198

There are various setting possibilities in mode 5 using parameter 198:

198 =0 Thread trimming or hot thread chain cutting and sewing foot lifting are enabled by means of the
pedal.
198 =1 Thread trimming or hot thread chain cutting is enabled by means of the knee switch, and the
sewing foot is lifted using the pedal.
198 =2 Thread trimming or hot thread chain cutting is enabled by means of the pedal, and the sewing foot
is lifted by means of the knee switch.

For bag sewing machine operation the parameters indicated below must be adapted manually. For the knee
switch select an input in1...i7, and set the corresponding parameter to “42“.

Function with or without control panel Parameters

Delay time output M2 (kd2) 282
ON period output M2 (impulse) (kt2) 283
Delay time output M3 for hot thread chain cutting (kd3) 284
M3 ON period output for hot thread chain cutting (kt3) 285
Delay time until sewing foot On (kdF) 288
Input for knee switch function (in1...in7) 240...246

6.19 Overlock Machine Functions (Mode 7)

6.19.1 Chain Suction Signal
The chain suction signal can be pre-selected for start and end counting, respectively, using the E key on the
control and key 1 on the V810/V820 control panel. If chain suction and tape cutter are switched off at the start of
the seam, the respective counts will be suppressed. But they will be performed at the seam end.

Function without control panel Control

Chain suction at the start of the seam On Segment 1 on Key S2
Chain suction at the end of the seam On Segment 2 on

Function with control panel V810/V820

Chain suction at the start of the seam On left-hand arrow above Key 1
Chain suction at the end of the seam On key On
right-hand arrow above
key On

- 36 -
 - AB620A5030 + 5032 Instruction Manual

Function with or without control panel Parameters

Stop for tape cutting at the seam end On/Off (SAb) 017
Sequence of the overlock mode (mode 7) with or without stop (UoS) 018
Signal chain suction on seam end up to counted c2 or to pedal 0 (SPO) 022
Start counting (Parameter 157) for thread tension release at the start of the seam (tFS) 025
Speed during the stitch count at the seam start (kSA) 143
Speed during the stitch count at the seam end (kSE) 144
Stitches until thread tension release Off after light barrier covered at the start of the (SFS) 157
seam (kSL) 193
Enable chain suction signal and thread tension release at the seam end (FSn) 199
Thread tension release at the seam end until pedal in pos. 0 or until the next
seam start is switched on (bdO) 235
Braking curve in the overlock mode On/Off (tkS) 237
Switch-off delay for chain suction at the seam end, if parameter 022 =2 (Abc) 267
Start count cancellation and seam end initiation by light barrier uncovered On/Off

There are various setting possibilities with the following parameters in the overlock mode (mode 7).
018 =0 Sequence with stop.
018 =1 Sequence without automatic stop at the seam end. When the command “run” is given, the drive
runs at the pre-selected speed. The program switches to the next start of a seam without issuing
signals M1/M2, when the pedal is in pos. 0 (neutral) or the light barrier is covered.
018 =2 Sequence as with setting 1. But with pedal in pos. 0 signals M1/M2 will be issued, and the
program switches to the next start of a seam.
018 =3 Sequence as with setting 1. But with pedal -2 signals M1/M2 will be issued, and the program
switches to the next start of a seam. Intermediate stop and sewing foot lifting with pedal in pedal -
1 is possible.
018 =4 If the light barrier is covered during the end count for chain suction, the program switches
immediately to the next start of a seam. If the end count has been completed and the light barrier
remains uncovered, the drive stops immediately.
018 =5 Tape cutting at the start of the seam with stop.
022 =0 The chain suction signal at the seam end is disabled after count c2.
022 =1 The chain suction signal at the seam end remains on until pedal in pos. 0 (neutral).
022 =2 Chain suction until the drive is at standstill and the switch-off delay (Parameter 237) has elapsed.
The switch-off delay will be disabled whenever a new seam is started.
025 =0 Start counting for thread tension release at the start of the seam.
025 =1 Start counting for thread tension release when the light barrier is covered.
193 =0 Thread tension release and chain suction after the light barrier compensating stitches.
193 =1 Chain suction from light barrier uncovered onwards and thread tension release after the light
barrier compensating stitches.
199 =0 Thread tension release On at the seam end until pedal in pos. 0 (neutral).
199 =1 Thread tension release On at the seam end or at the start of the seam.
199 =2 Thread tension release On at the seam end or at the start of the seam and after “power On“.
267 =0 Start count cancellation by light barrier uncovered impossible.
267 =1 Start count cancellation by light barrier uncovered.
Chain suction or tape cutting at the start of the seam are cancelled whenever the light barrier
senses “uncovered”, and the seam end will be initiated.

It is possible to select the speed function for stitch counting at the start of the seam and at the seam
end using the following parameters.
143 =0 Speed controllable by the pedal up to the set maximum speed (Parameter 111).
143 =1 Fixed speed (Parameter 112) without an affect by the pedal. Stop with pedal in pos. 0.
143 =2 Limited speed (Parameter 112) controllable by the pedal up to the set limit.
143 =3 At fixed speed (Parameter 112), can be cancelled or interrupted depending on the setting of parameter
019.
144 =0 Speed controllable by the pedal up to the set maximum speed (Parameter 111).
144 =1 Fixed speed (Parameter 113) without an affect by the pedal. Stop with pedal in pos. 0.
144 =2 Limited speed (Parameter 113) controllable by the pedal up to the set limit.
144 =3 At fixed speed (Parameter 113), can be cancelled or interrupted depending on the setting of parameter
019.

- 37 -
 - AB620A5030 + 5032 Instruction Manual

6.19.2 Start and End Counts

Function with or without control panel Parameters
End count (c2) at limited speed n4 until stop (c2) 000
Start count (c1) at limited speed n3 for chain suction (c1) 001
Count (c3) tape cutter at the start of the seam (c3) 002
End count (c4) for tape cutter at the seam end (c4) 003
Seam end in mode 7 through end count (c2) or (c4) (mhE) 191
Stitch counting speed at the start of the seam (n3) 112
Stitch counting speed at the seam end (n4) 113

The following settings are possible for determining the seam end using parameter 191:
191 =0 Seam end after count c4 – tape cutter
191 =1 Seam end after count c2 – chain suction

6.20 Tape Cutter/Fast Scissors (Modes 6/7)

6.20.1 Tape Cutter/Fast Scissors in Mode 6
The signal tape cutter/fast scissors is issued only at the seam end. Furthermore, the manual tape cutter/fast
scissors function can be set. See also chapter "Manual Tape Cutter/Fast Scissors".

Function with or without control panel Parameters

Tape cutter at the seam end On/Off 014

Output and Times for Tape Cutter

Function with or without control panel Parameters

Delay time for output M3 (ST2/27) tape cutter AH (kd3) 284
ON period for output M3 (ST2/27) tape cutter AH (kt3) 285

 Parameter 232 must be set at "0" (tape cutter function).

 The delay time for the tape cutter is usually set at "0".

Output and Times for Fast Scissors

Function with or without control panel Parameters

Delay time for output M3 (ST2/27) fast scissors AH1 (kd3) 284
ON period for output M3 (ST2/27) fast scissors AH1 (kt3) 285
Delay time for output M4 (ST2/36) fast scissors AH2 (kd4) 286
ON period for output M4 (ST2/36) fast scissors AH2 (kt4) 287

 Parameter 232 must be set at "1" (fast scissors function).

 The delay times for "fast scissors" are usually set at "0".

6.20.2 Tape Cutter/Fast Scissors in Mode 7

The signal tape cutter/fast scissors can be set separately for start and end counting. See also chapter "Manual
Tape Cutter/Fast Scissors".

Function without control panel Control

Tape cutter/Fast scissors at the start of the seam On Segment 3 on key + (S3)
Tape cutter/Fast scissors at the end of the seam On Segment 4 on
Tape cutter/Fast scissors at the start and end of the seam On Segment s 3 and 4 on
Tape cutter/Fast scissors at the start and end of the seam Off LEDs 3 and 4 off

 When using the V810 control panel, parameter 291 will automatically be set to slide-in strip "7" if 290 =7.
 When using the V820 control panel, parameter 292 will automatically be set to slide-in strip "5" if 290 =7.

- 38 -
 - AB620A5030 + 5032 Instruction Manual

Function with control panel V810 V820

Tape cutter/Fast scissors at the start of the seam On left-hand arrow above Key 2 Key 4
Tape cutter/Fast scissors at the end of the seam On key On
Tape cutter/Fast scissors at the start and end of the seam On right-hand arrow above
Tape cutter/Fast scissors at the start and end of the seam Off key On
both arrows above key
On
both arrows above key
Off

The tape cutter signal can be influenced by parameter 020 in such a way that the signal remains on at the seam
end and is off when you begin sewing again after some run-out stitches, which can be set using parameter 021.
This action serves as clamp.

Function with or without control panel Parameters

Clamp at the seam end (output ST2/27) On/Off (mode 7) (kLm) 020
Run-out stitches from the clamp at the seam start (mode 7) or (ckL) 021
Stitch count after the light barrier uncovered until the tape cutter is on (mode 15)

Output and Times for Tape Cutter

Function Parameters
Delay time for output M3 (ST2/27) tape cutter AH (kd3) 284
ON period for output M3 (ST2/27) tape cutter AH (kt3) 285

 Parameter 232 must be set at "0" (tape cutter function).

 The delay time for the tape cutter is usually set at "0".
Output and Times for Fast Scissors

Function Parameters
Delay time for output M3 (ST2/27) fast scissors AH1 (kd3) 284
ON period for output M3 (ST2/27) fast scissors AH1 (kt3) 285
Delay time for output M4 (ST2/36) fast scissors AH2 (kd4) 286
ON period for output M4 (ST2/36) fast scissors AH2 (kt4) 287

 Parameter 232 must be set at "1" (fast scissors function).

 The delay times for "fast scissors" are usually set at "0".

6.21 Manual Tape Cutter/Fast Scissors

Upon pressing an external key depending on the pre-selection of parameters 240...246, the tape cutter or fast
scissors can be enabled anywhere in the seam or at standstill.
See also chapter "Connection Diagram" in the List of Parameters!

6.22 FlipFlop functions (AFF)

Function Parameters
FlipFlop 1 (AFF1) 830
Output assignment Linking

F-830 =0 AFF1 =Off (preset) F-038 =0 Linking off (preset)

F-830 =1 AFF1 =M1 F-038 =1 Linking with FSPL
F-830 =2 AFF1 =M2 F-038 =2 Linking with “high lift for walking foot”
F-830 =3 AFF1 =M3 F-038 =3 Linking with FSPL & with “high lift for walking
F-830 =4 AFF1 =M4 foot”
F-830 =5 AFF1 =M5
F-039 =0 Linking off (preset)
F-039 =1 Linking with foot lifting (in the seam)
F-039 =2 Linking with foot lifting (at the seam end)
F-039 =3 Linking with foot lifting (in and at the end of the

- 39 -
 - AB620A5030 + 5032 Instruction Manual

seam)
Inputs assignment: F-24x =101
Function Parameters
FlipFlop 2 (AFF2) 831
Output assignment

F-831 =0 AFF2 =Off (preset)

F-831 =1 AFF2 =M1
F-831 =2 AFF2 =M2
F-831 =3 AFF2 =M3
F-831 =4 AFF2 =M4
F-831 =5 AFF2 =M5

Inputs assignment: F-24x =102

Function Parameters
FlipFlop 3 (AFF3) 832
Output assignment Linking

F-832 =0 AFF3 = Off (preset) F-040 = 0 Linking off (preset)

F-832 =1 AFF3 = M1 F-040 = 1 AFF3 off when foot lifting is active
F-832 =2 AFF3 = M2 F-040 = 2 AFF3 off when interlock is active
F-832 =3 AFF3 = M3 F-040 = 3 AFF3 is off when locking or
F-832 =4 AFF3 = M4 foot lifting is active
F-832 =5 AFF3 = M5

Inputs assignment: F-24x =103

6.23 Seam with Stitch Counting

Function without control panel Parameters
Stitch counting On/Off (n7) 015

Function with control panel V820

Stitch counting On/Off Key 2

6.23.1 Number of Stitches for a Seam with Stitch Counting

Function with or without control panel Parameters
Number of stitches for the seam with stitch counting (Stc) 007

The number of stitches for stitch counting can be set directly on the control with parameter 007 or on a
connected V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function switched on
using key 2 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by
pressing key +/-.

6.23.2 Stitch Counting Speed

Function Parameters
Positioning speed (n1) 110
Stitch Counting Speed (n12) 118
Speed mode for a seam with stitch counting (SGn) 141

A certain speed behavior for the stitch counting can be selected using parameter141.
141 =0 Execution at pedal controlled speed

- 40 -
 - AB620A5030 + 5032 Instruction Manual

141 =1 Execution at fixed speed n12, when pressing the pedal forward (position >1)
141 =2 Execution at limited speed n12, when pressing the pedal forward (position >1)
141 =3 Automatic execution at fixed speed after having pressed the pedal once. The procedure can be
interrupted by "heelback (-2)"
141 =4 Automatic execution at fixed speed n1 after having pressed the pedal once. The procedure can
be interrupted by "heelback (-2)"

The sewing speed is reduced in each stitch depending on the actual speed (max. 11 stitches before the end of
stitch counting), in order to be able to stop exactly at the end of counting. When the light barrier is on, free
sewing will be performed after stitch counting.

6.23.3 Seam with Stitch Counting When Light Barrier Is On

Function with or without control panel Parameters
Light barrier On/Off LS 009
Stitch counting On/Off (StS) 015

Function with control panel V820

Light barrier On/Off Key 3

Stitch counting On/Off Key 2

When "stitch counting and light barrier function" is set, the number of stitches will be executed first, then the light
barrier will be activated.

6.24 Free Seam and Seam with Light Barrier

Function Parameters
Positioning speed (n1) 110
Upper limit of maximum speed (n2) 111
Limited speed according to setting of parameter 142 (n12) 118
Lower limit of maximum speed (n2_) 121
Speed mode free seam (SFn) 142

Speed control for the free seam and the seam with stitch counting can be selected using the speed mode.
142 =0 Execution at pedal controlled speed
142 =1 Execution at fixed speed n12, when pressing the pedal forward (position >1)
142 =2 Execution at limited speed n12, when pressing the pedal forward (position >1)
142 =3 Only for the seam with light barrier:
- Automatic execution at fixed speed after having pressed the pedal once.
- The seam end is initiated by light barrier.
- The procedure can be interrupted by heelback (-2).
- If the light barrier is not on, speed as with parameter setting 142 = 0.
When using a control panel, the maximum speed is displayed after power on and thread trimming and can be
varied directly using the +/- keys on the control panel. The setting range lies between the values of parameters
111 and 121.

6.25 Light barrier

Function with or without control panel Parameters
Light barrier On/Off 009

Function with control panel V820

Light barrier covered/uncovered On Right-hand arrow above key On Key 3
Light barrier uncovered/covered On Left-hand arrow above key On
Light barrier Off Both arrows Off

The light barrier function at the input of socket B18/8 is active only if parameter value 239 = 0.

- 41 -
 - AB620A5030 + 5032 Instruction Manual

6.25.1 Speed after Light Barrier Sensing

Function with or without control panel Parameters
Speed after Light Barrier Sensing (n5) 114

At the end of the light barrier stitch count at speed n5, the end count for the tape cutter (c4) is continued under
pedal control. If the stitch count for the tape cutter is set to 0 and the light barrier balancing stitch count set until
the tap cutter is introduced, then the count is done independently of the pedal at a speed of n5.

6.25.2 General Light Barrier Functions

Function Parameters
Light barrier compensating stitches LS 004
Number of light barrier seams (LSn) 006
Light barrier sensing uncovered/covered (LSd) 131
Start of sewing blocked/unblocked with light barrier uncovered LSS 132
Light barrier seam end with thread trimming On/Off (LSE) 133
Speed of the light barrier compensating stitches PLS 192

 After sensing the seam end, the compensating stitches are counted at light barrier speed.
 Suspension of the procedure with pedal in pos. 0 (neutral). Interruption of the procedure with pedal in
pos. -2.
 The thread trimming operation can be disabled using parameter 133, regardless of the setting of key 5 on
the V820 control panel. Stop in the basic position.
 Programming of max. 15 light barrier seams depending on the setting of parameter 006 with stop in the
basic position. Thread trimming after the last light barrier seam.
 Light barrier sensing uncovered or covered at the seam end can be selected using parameter 131.
 Start blockage with light barrier uncovered programmable using parameter 132.
 Speed selection pedal controlled / n5 during the light barrier compensating stitches using parameter 192.

The light barrier compensating stitches can be programmed and varied using the above parameters directly on
the control or on a connected V810/V820 control panel.
For fast operator information (HIT) when using the V820 control panel, the value of the function switched on
using key 3 can be displayed for approx. 3 seconds. During this time, the value can be varied directly by
pressing key + or -.
When using a V820 control panel, direct access by means of the function key (key 9) is possible.

Function with control panel Parameters

Start of sewing blocked with light barrier uncovered On/Off (-F-) 008 =3

6.25.3 Reflection Light Barrier LSM002

Sensitivity setting:
Set minimum sensitivity depending on the distance between light barrier and reflection area (turn potentiometer
as far as possible to the left).
 Potentiometer directly on the light barrier module

Mechanical orientation:
Orientation is facilitated by a visible light spot on the reflection area.

6.25.4 Automatic Start Controlled by Light Barrier

This function is not possible when parameter F-290 =8 or 9 (modes 8 and 9)!

Function Parameters
Delay of automatic start (ASd) 128
Automatic start On/Off (ALS) 129
Light barrier sensing uncovered (LSd) 131
Start of sewing blocked with light barrier uncovered LSS 132

- 42 -
 - AB620A5030 + 5032 Instruction Manual

This function enables an automatic start of the sewing operation as soon as the light barrier senses the insertion
of fabric.

Prerequisites for the operation:

 Parameter 009 = 1 Light barrier On
 Parameter 129 = 1 Automatic start On
 Parameter 131 = 1 Light barrier sensing uncovered
 Parameter 132 = 1 No start of sewing with light barrier uncovered
 The pedal must be kept pressed forward at the seam end.

For safety reasons this function is enabled only after a normal start of sewing. The light barrier must be covered
as long as the pedal is in position 0. Then press the pedal forward. This function is disabled when the pedal is
no longer pressed forward after the seam end.

6.25.5 Light barrier filter for knitted fabrics

Function Parameters
Number of stitches of the light barrier filter (LSF) 005
Light barrier filter On/Off (LSF) 130
Light barrier sensing uncovered or covered (LSd) 131

The filter prevents premature enabling of the light barrier function when sewing knitted fabrics.
 Enabling/Disabling of the filter using parameter 130
 The filter is not active if parameter 005 = 0
 Adaptation to the mesh is possible by varying the number of filter stitches.
 Knitted fabric sensing with light barrier
- Uncovered  covered, if parameter 131 = 0.
- Covered  uncovered, if parameter 131 = 1.

6.25.6 Functional Variations of the Light Barrier Input

Function Parameters
Selection of the input function on socket B18/8 239

If the light barrier function is not used, a switching function can be assigned to the input on socket B18/8 as well
as to inputs in1...i7.

The following input functions are possible with parameter 239

239 =0 Light barrier function: The input is prepared for a light barrier function.
239 =>0 All other input functions are identical, as described in the next section "Inputs for switches
and keys".

- 43 -
 - AB620A5030 + 5032 Instruction Manual

6.26 Switching Functions of Inputs in1...i13

Function Parameters
Selection of the input function (in1...in7) 240...246
(in11-LSM) 239
(in12...in13) 550...551

The functions of the keys/switches connected to socket connectors ST2, B18 and B22 can be selected for
inputs in1...in13 using parameters 240...246, 239 (LSM), 550, 551.

240...246, 239 (LSM), 550, 551 =

0 Input function blocked.
1 Needle up/down: Upon pressing the key, the drive runs from position 1 to position 2 or from position 2 to
position 1. If the drive is outside of the stop position, it moves to the preselected home position.
2 Needle up: Upon pressing the key, the drive runs from position 1 to position 2.
3 Single stitch (basting stitch): Upon pressing the key, the drive performs one rotation from position 1 to
position 1. If the drive is in position 2, it runs to position 1 upon pressing the key and from position 1 to
position 1 each time the key is pressed again.
4 Full stitch: Upon pressing the key, the drive performs a full rotation depending on the set stop position.
5 Needle to position 2: If the drive is outside of position 2, then after pushing the key it moves to position 2.
After the power is switched on, the drive runs until it has synchronized.
6 Machine run blockage effective with open contact: Upon opening the switch, the drive stops in the pre-
selected basic position.
7 Machine run blockage effective with closed contact: Upon closing the switch, the drive stops in the pre-
selected basic position.
8 Machine run blockage effective with open contact (unpositioned): Upon opening the switch, the drive
stops immediately unpositioned.
9 Machine run blockage effective with closed contact (unpositioned): Upon closing the switch, the drive
stops immediately unpositioned.
10 Run at automatic speed (n12): Upon pressing the key, the drive runs at automatic speed. The pedal is not
used. (This input function is inverted in mode 9.)
11 Run at limited speed (n12): Upon pressing the key, the drive runs at limited speed. The pedal must be
pressed forward.
12 Sewing foot lifting with pedal in position 0 (neutral).
15 Tape cutter or fast scissors (mode 6/7): Upon pressing the key, the tape cutter will be enabled for a
preset time.
18 Unlocking the chain: Upon pressing the key, the motor performs a reverse rotation at the seam end.
Moreover, backtacking and thread trimmer will be suppressed.
24 Needle to position 2: Upon pressing the key, the drive runs from position 1 to position 2, and the sewing
foot is lifted. The start is blocked after that. Upon pressing the key again, the sewing foot is lowered, and
the start is possible again.
27 Unlocking the chain: Upon pressing the key, the function “unlock the chain” will be performed without
using the pedal.
28 External light barrier: In this mode it is possible to initiate the seam end using a key, not the light barrier.
But the light barrier function must be On.
33 Speed n9: Below this speed, operation can be pedal controlled.
34 Automatic speed n9: The speed can be suspended by pressing the pedal to position 0.
37 Speed n12 with break contact: Below this speed, operation can be pedal controlled.
38 Automatic speed n12 with break contact: Not influenced by the pedal.
41 Tape cutting only at machine standstill.
42 Enable hot thread chain cutting or sewing foot lifting: Function only effective in mode 37
43 No function
44 Functions the same as actuating the pedal –2: When the key is pushed the seam end is introduced. If
the functions “end backtack“ and “trimming operation” are activated, they will be completed. The drive stops
in position 2.
45 - 90 No function
91 Threading mode 66
92 – 100 No function
101 Signal AFF1 switchable as flip-flop: Upon pressing the key, signal AFF1 is activated and deactivated
when pressing the key again.
102 Signal AFF2 switchable as flip-flop: Upon pressing the key, signal AFF2 is activated and deactivated
when pressing the key again.

- 44 -
 - AB620A5030 + 5032 Instruction Manual

103 Signal AFF3 switchable as flip-flop: Upon pressing the key, signal AFF3 is activated and deactivated
when pressing the key again, manual lock automatic
104 Manual lock automatic
105 -109 No function
109 Part lift mode 66
110 No function
111 Machine run blockage effective in Pos. 2 at the seam end with closed contact
112 Foot lifting FlipFlop
113 – 117 No function
118 FlipFlop for running at maximum speed

6.27 Software Debouncing of All Inputs

Function with or without control panel Parameters
Software debouncing of all inputs (EnP) 238

238 =0 No debouncing
238 =1 Debouncing

6.28 F1/F2 Function Key Assignment on the V810/V820 Control Panels

Function with control panel Parameters
Selection of input function on the (A) "F1" key on the V810/V820 control panels (tF1) 293
Selection of input function on the (B) "F2" key on the V810/V820 control panels
(tF2) 294

The function of the keys F1 (A) and F2 (B) can be selected on the control panels using parameters 293 and
294.

293/294 =
0 Input function blocked
1 Needle up/down: Upon pressing the key, the drive runs from position 1 to position 2 or from position 2 to
position 1. If the drive is outside of the stop position, it moves to the preselected home position.
2 Needle up Upon pressing the key, the drive runs from position 1 to position 2.
3 Single stitch (basting stitch): Upon pressing the key, the drive performs one rotation from position 1 to
position 1. If the drive is in position 2, it runs to position 1 upon pressing the key and from position 1 to
position 1 each time the key is pressed again.
4 Full stitch: Upon pressing the key, the drive performs a full rotation depending on the stop position.
5 Needle to position 2: If the drive is outside of position 2, then after pushing the key it moves to position 2.
After the power is switched on, the drive runs until it has synchronized.
6...12 No function
13 High lift for walking foot operational mode not stored: The signal “high lift for walking foot” is issued as
long as the key is held down, and the drive runs with speed limitation (n10).
14 High lift for walking foot operational mode stored /flip-flop 1: The signal “high lift for walking foot” is
issued upon briefly pressing the key, and the drive runs with speed limitation (n10). The operation is
disabled upon pressing the key again.
15 Tape cutter or fast scissors (mode 6/7): Upon pressing the key, the tape cutter will be enabled for a
preset time.
16 Intermediate Backtack: Upon pressing the key, the backtack will be enabled anywhere in the seam and at
standstill of the drive.
17 Backtack suppression / recall: Upon pressing the key, the backtack will be suppressed or recalled once.
18 No function
19 Bobbin thread monitor
20...100 No function

- 45 -
 - AB620A5030 + 5032 Instruction Manual

6.29 Special pedal function Single stitch / Full stitch

Function Parameters
Special pedal function Single stitch / Full stitch (EZP) 041
Pedal travel forwards for detection of the special pedal function (GrP) 042
Time for detection of the special pedal function (dPd) 051
Speed for single stitch / full stitch (n9) 122

With the single stitch / full stitch function, it is possible to enable the execution of a stitch though pedal forwards actuation.
For this it is necessary to move the pedal forward only far enough so that the percentage portion (e.g., 40%) of the maximum
possible pedal travel (100%) set by the parameter 042, is not exceeded.
The execution is done as single stitch (Parameter 041 = 1) or full stitch (Parameter 041 =2)
If the travel set with parameter 042 is exceeded within the time set with parameter 051, the drive runs with the speed
specified by the respective pedal setting, even when under the threshold.
First after pedal 0-position can the special pedal function be actuated again.
The single/full stitch is executed in the speed set with parameter 122. To ensure that only a single stitch is executed,
the setting 300 rpm must not be exceeded.

041 =0 Special pedal function Off

041 =1 Single stitch:
The performs one rotation from position 1 to position 1. If it is standing in position 2, it runs to
position 1 the first time and then each time from position 1 to position 1.
041 =2 Full stitch:
The drive executes a complete rotation corresponding to its starting position.

6.30 Signal “Machine Running“

Function Parameters
Mode "machine running" (LSG) 155
Switch-off delay for signal "machine running" (t05) 156

Set activation of signal “machine running” using parameters 155/156 .

155 =0 Signal "machine running" Off.
155 =1 Signal "machine running" will be issued whenever the drive is running.
155 =2 The signal "machine running" will be issued whenever the speed is higher than 3000 RPM
155 =3 Signal "machine running" will be issued whenever the pedal is not in position 0 or neutral.
155 =4 Signal "machine running" will be issued only after motor synchronization (one rotation at
positioning speed after power On).
156 Delay of switch-off time.

6.31 Signal Output Position 1

 Transistor output with open collector (max. +40 V, Imax 10 mA)
 Signal whenever the needle is in the slot between position 1 and 1A
 Independent of sewing, thus also when turning the handwheel manually
 Suitable e. g. for the connection of a counter
 An inverted signal is issued at socket ST2/22

6.32 Signal Output Position 2

 Logic level output (+5 V, Imax 5 mA)
 Signal whenever the needle is in the slot between position 2 and 2A
 Independent of sewing, thus also when turning the handwheel manually
 Suitable e. g. for the connection of a counter
 An inverted signal is issued at socket B18/9

6.33 Signal Output 512 Impulses per Rotation

 Logic level output (+5 V, Imax 5 mA)
 Signal whenever a generator slot of the position transmitter is sensed

- 46 -
 - AB620A5030 + 5032 Instruction Manual

 512 impulses per rotation of the handwheel

 Independent of sewing, thus also when turning the handwheel manually
 Suitable e. g. for the connection of a counter
 A signal is issued at socket B18/1+6

6.34 Actuator
6.34.1 Analog actuator
Function with or without control panel Parameters
Selectable pedal functions (-Pd) 019
Characteristic of the "analog pedal" EB401 (APd) 026

The effect of pedal actuation on the drive functions can be set using parameter 019:
019 =0 Pedal in pos. -1 (slightly back) blocked in the seam. But with pedal in pos. -2 (all the way back)
sewing foot lifting is possible in the seam (function active whenever the light barrier is On).
019 =1 With pedal in pos. -1 (slightly back) sewing foot lifting is blocked in the seam.
019 =2 With pedal in pos. -2 (all the way back) thread trimming is blocked (function active whenever the
light barrier is On).
019 =3 The functions “pedal in pos. -1 (slightly back) and “pedal in pos -2 (all the way back) are active.
019 =4 The functions “pedal in pos. –1” (slightly back) and “pedal in pos. –2” (all the way back) are
blocked in the seam (function active whenever the light barrier is On).
019 =5 Start seam end by placing the portal at -1 (slightly back)

The characteristics of the “analog pedal” is adjustable with parameter 026:

026 =0 Analog function off
026 =1 12-level selected, like prior pedal function of the digital actuator.
026 =2 Continuously variable (i.e. for external potentiometer, without trimming function)
026 =3 24-level
026 =4 60-level
026 =5 48-level
026 =6 40-Step for SOP (standing operation)

7 Signal Test
Function with or without control panel Parameters
Input and output test (Sr4) 173

Function test of external inputs, multiple-function key bar and transistor power outputs with connected actuators
(e.g. solenoids and solenoid valves).

7.1 Signal Test Using the Incorporated Control Panel or the V810/V820
7.1.1 Inputs to the control
 Select parameter 173 (OFF is displayed).
 Control pad on controller: By actuating the keys or switches connected to inputs in1 to in7, the number of
the input actuated appears on the display, e.g. i06. More than one switch and/or key may not be actuated at
the same time.
If more than one key or switch is activated at once, the number of the lowest-numbered input is displayed.
If, for example, in3, in5, in6, in7 are actuated, i03 is displayed.
Note: Checking of positions is described in chapter "Displaying the signal and stop positions".

 V810 control panel: The numbers of the inputs in1...in7, in11 (LSM), in12, and in13 appear individually on
the LCD display. Here, too, several switches and/or keys may not be actuated at the same time.
The signals "Light barrier, sensor (IPG... or HSM...), generator pulses 1 and 2, position 1 and 2" can be
checked directly for functionality. The display is carried out using the arrows assigned to keys 2 to 4

- 47 -
 - AB620A5030 + 5032 Instruction Manual

Display example for input 03 on the V810 control panel:  in i03

 V820 control panel: The numbers of the inputs in1...in7, in11 (LSM), in12, and in13 appear individually on
the LCD display. In addition, the active inputs are displayed by arrows over keys 1 through 6, even if
multiple inputs are actuated at once.
 If more than one key or switch is activated at once, the number of the lowest-numbered input is displayed. If,
for example, in3, in5, in6, in7 are actuated, 03 is displayed.
The signals "Light barrier, positions, etc." are displayed by arrows above keys 8, 9, 0.

Display example for input 03 on the V820 control panel:  2-06 in 03

V820 Control Panel V810 Control Panel

+ - + -

TEST

TEST
G1 G2 G1 G2
IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8 IN9 IN10

1 2 3 4 5 6 7 8 9 0

KL2460 1 2 3 4 KL2461

NOTE
If an input is active with open contact, the corresponding arrow lights up when the contact is open. If an input
is active with closed contact, the corresponding arrow lights up when the contact is closed!

7.1.2 Outputs of control

 Select parameter 173.
 Select the desired output using the +/- keys.
 On the V810 control panel or on the built-in keypad in the control, the >> key is used to turn on the
associated output, if it is connected and working.
 On the V820 control panel, instead of the >> key the key lower right, at the outer edge must be pressed.

Display example for backtacking output on the V810 control 2-34 oUt vr

panel:
Display example for backtacking output on the V820 control 2-34 oUt vr

panel:

Assignment of outputs
Display Function / Output on socket ST2
OUT VR Backtacking 34
OUT FL Sewing foot lifting 35
OUT 1 M1 37
OUT 2 M2 28
OUT 3 M3 27
OUT 4 M4 36
OUT 5 M5 32
POS 1 Position 1 22

- 48 -
 - AB620A5030 + 5032 Parameter List

8 Table of Machine Functions and Adapter Cords

ATTENTION
Before switching functional sequences, detach cables from the inputs and outputs! It must be
absolutely certain that for the functional sequence to be changed the machine provided has
been installed! Then proceed with the setting using parameter 290!

Setting the functional sequence using parameter 290

Functions / Outputs
Power transistors  FL VR M1 M2 M3 M4 M5
Mode Function / Machine Adapter ST2/35 ST2/34 ST2/37 ST2/28 ST2/27 ST2/36 ST2/32
0 Lockstitch: e. g. FL VR FA1 FA2 FW FA1+2 ML
Brother (737-113, 737-913) 1113420 FL VR FA1 FA2 FW
Aisin (AD3XX, AD158, 3310; EK1) 1112815 FL VR FA1 FA2 FW
Pfaff (563, 953, 1050, 1180) 1113746 FL VR FA1 FA2 FW ML
Dürkopp Adler (210, 270) 1112845 FL VR FA1 FA2 FW
2 Lockstitch: e. g. FL VR FA FSPL FL1 ML
Singer (212 UTT) 1112824 FL VR FA FSPL FL1
3 Lockstitch: e. g. Dürkopp Adler (467) FL VR FA ML FW FSPL
5 Chainstitch: parallel sequence FL STV AH1 AH2 AH3 AH4 ML
Yamato (VC/VG series) 1113345 FL STV FA FW ML
Kansai (RX 9803) 1113130 FL FA FW ML
Pegasus (W500/UT, W600/UT/MS with or 1112821 FL STV FA FA FW
without stitch condensing)
Union Special (34700) 1112844 FL STV FA FA FW ML/NK
Global (CB2803-56) 1112866 FL FA
Rimoldi (F27) 1113096 FL FW FAO FAU ML
6 Chainstitch: tape cutter/fast scissors FL STV FA M2 AH1 AH2 ML
7 Overlook FL KS FA M2 AH FSPL ML
8 Backlatch FL PD≤-1 PD≥1 PD≥1* ML
Pegasus 1113234 PD≤-1 PD≥1
9 Backlatch FL PD≤-1 PD≥1 PD≥1* ML
Yamato (ABT3) 1112826 PD≤-1 PD≥1
Yamato (ABT13, ABT17) 1113205 PD≤-1 PD≥1
14 Lockstitch: e. g. FL VR FA1+2 FA2 FW FA1 ML
Juki (5550-6) 1112816 FL VR FA1+2 FW
Juki (5550-7, 8500-7, 8700-7) 1112816 FL VR FA1+2 FW
With short trimmer Adapter for position sensors 1113157
incorporated in the handwheel
25 Lockstitch: JUKI (LU2210 / LU2260) FL VR FA FSPL FW HP ML
37 Heavy duty bag machine Union FL IMP BR M2
Special
38 Lockstitch: : e. g. FL VR FA1 FA2 AFF2 AFF1 MST/HP
HonYu class HY-4410
53 Lockstitch: : e. g. FL VR FA1 FA2 AFF2 AFF1 MST/HP
Juki (LU2810-6)
55 Chainstitch with UTQ: e. g. Yamato FL VR AH1 M2 M3 M4 M2
56 Strobel: Replacement for ST220 FL VR AH1 AH1 BS M2
57 Lockstitch: e. g.Typical Kl. TW1-591 FL VR FA M2 FSP2
58 Lockstitch: e. g. Juki PLC 2760 FL VR FA1 AFF3 FA3 FSP2 MST/HP
59 Lockstitch: e. g.DA class 768 FL VR FA1 AFF3 FA3 FA2 MST/HP
60 Lockstitch: e. g.Typical class 1245 FL VR FA1 M2 FA3 FA2 MST/HP
61 Lockstitch: e. g.Kaiser class 570/590 FL VR FA M2 2FSRL FSP2
62 Lockstitch: e. g. FL VR FA M2 FW FSP2 MST/HP
Typical/Mauser class 335
63 Lockstitch: e. g.Juki DNU 1541-7 FL VR FA FSP2 AFF2 AFF1 MST/HP
65 Kettenstich: e. g. Sagitta FL STV AH1 AH2 AH3 AH4 ML
*) The signal issued at this output is inverted!

- 49 -
 - AB620A5030 + 5032 Parameter List

Explanation of letter symbols of the above table and chapter ”Timing Diagrams“
Outputs Outputs
AH Tape cutter FL1 Sewing foot lifting without pulsing
AH1/AH2 Fast scissors FSPL Thread tension release
FA Thread trimmer FW Thread wiper
FA1 Thread trimmer pos. 1...1A ML/NK Machine running / Needle cooling
(e.g. Pfaff, magnetic)
FA1+2 Thread trimmer pos. 1...2 PD≥1 Pedal forwards until the engine is
running (min. to max. rotational speed)
FA2 Thread trimmer pos. 1A...2 PD≤-1 Pedal slightly back (FL) or entirely back
(e.g. Pfaff, pneumatic) (FA)
FAO Needle thread trimmer PD=0 Pedal in pos. 0 (neutral)
FAU Bobbin thread trimmer PD-2 Full heelback (FA)
FL Sewing foot lifting VR Backtacking

- 50 -
 - AB620A5030 + 5032 Parameter List

9 Operating Elements and Socket Connectors

9.1 Positions of the Front Side
A Power switch
B Network control lights
C Control panel (onboard module)
+ Display (4-digit 7-segment display)
Key
P Call or exit programming mode
E Start backtack single / double / off
Enter key for modifications in the programming mode
+ End backtack single / double / off
In the programming mode - increase of the value indicated
>> Basic position 1 or 2
In programming mode as shift key
– Automatic sewing foot lifting at stop in the seam On/Off
Automatic sewing foot lifting after thread trimming On/Off
In the programming mode - decrease of the value indicated
The upper vertical segments of the 4 digit 7 -segment display indicate
the switching states of foot lifting and basic position.
1 Single start backtack
2 Double start backtack
3 Single end backtack
Tape cutter at the start of the seam ON/OFF (mode 7)
4 Double end backtack
Tape cutter at the seam end ON/OFF (mode 7)
5 Basic position “needle position 1“
6 Basic position “needle position 2“
7 Automatic sewing foot lifting at stop in the seam
8 Automatic sewing foot lifting after the thread trimming operation
Connector
B20 USB Memory Stick

9.2 Positions of the rear side

Connector
B2 Commutation transmitter
B18 Light barrier module LSM002
- Hall sensor module HSM001
- Pulse encoder IPG001
(Adapter cord 1113229 in case of multiple assignment)
B41 Motor power supply
B80 Actuator
ST2 Socket for inputs and outputs
e. g. solenoids, solenoid valves, displays, keys and switches
B776 V810/V820 Control Panel
KN19 Knee switch

- 51 -
 - AB620A5030 + 5032 Parameter List

9.3 Connection Diagrams

Inputs switched to 0V

ATTENTION
When connecting the outputs, ensure that a total power of 96VA constant load will not be
exceeded!

in1 Input 1 M1 Output 1

in2 Input 2 M2 Output 2
in3 Input 3 M3 Output 3
in4 Input 4 M4 Output 4
in5 Input 5 M5 Output 5
in6 Input 6 FL Sewing foot lifting
in7 Input 7 VR Backtacking
R-N-EXT External potentiometer for POS1 Position 1
speed limitation

- 52 -
 - AB620A5030 + 5032 Parameter List

Inputs switched to +24 V

ATTENTION
When connecting the outputs, ensure that a total power of 96VA constant load will not be
exceeded!

1) Nominal voltage +24 V, no-load voltage max. +30 V momentarily after power on
2) Transistor output with open collector max. +40 V, Imax 10 mA
3) Nominal voltage +15 V, Imax 30 mA
4) Nominal voltage +5 V, Imax 20 mA
*) View: Front view of the control (component side) and/or rear view of the outgoing connecting cable

- 53 -
 - AB620A5030 + 5032 Parameter List

Connection of a HSM001 Hall sensor module or Connection of a light barrier module

an IPG001 pulse encoder LSM002

G2 G1 POS LSM POS2 G2 G1 POS LSM POS2

OUT (4) TxD RxD +5V (2) 0V OUT (4) IN IN OUT (4) OUT (4) TxD RxD +5V (2) 0V OUT (4) IN IN OUT (4)

1 2 3 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9
B18 B18

5 1 SUB-D-9 (*)

HSM.../IPG... LSM002
9 6

BI1174a
Adapter cord 1113229 in case of multiple assignment of socket B18!

POS2 OUT Output for position 2 LSM IN Possibility of connecting a light barrier
module to socket B18/8
POS IN Input for positions (e. g. connection of a LSM002 Reflection light barrier module
sensor)
G1/G2 OUT Output of generator impulses HSM001 Hall sensor module
TXD/RXD Serial transmission lines IPG Pulse encoder

If parameter 239 is set to >0, it is possible to operate a key at the input of the B18/8 connector.
G2 G1 POS LSM POS2
OUT (4) TxD RxD +5V (2) 0V OUT (4) IN IN OUT (4)

1 2 3 4 5 6 7 8 9
B18

5 1 SUB-D-9 (*)

9 6

BI1159a

There is a supply voltage of +5 V on the B18/4 socket for external devices. This voltage can be switched
to +15 V using parameter 362.

2) Nominal voltage +5V, Imax 100 mA (switchable to +15 V, Imax 100 mA)
4) Logic level output +5 V, Imax 5 mA
*) View: Front view of the control (component side) and/or rear view of the outgoing connecting cable

- 54 -
 - AB620A5030 + 5032 Parameter List

(F-550) (F-551)
N.C. 0V IN12 IN13 +24V (1) N.C.
6
B22 1 2 3 4 5 6
1
RJ11(6P4C)*)

BI1179

IN12 Input 12, function programmable using IN13 Input 13, function programmable using
parameter 550 parameter 551

Connecting the analogous actuator EB401

EB.. = Actuator

Code table for digital target value preset (grey code)

Pedal step  -2 -1 0 ½ 1 2 3 4 5 6 7 8 9 10 11 12
Input A (B80/8) L L H H H L L H H L L H H L L H
Input B (B80/6) L H H L L L H H H H L L L L H H
Input C (B80/4) H H H H L L L L L L L L H H H H
Input D (B80/7) H H H H H H H H L L L L L L L L

- 55 -
 - AB620A5030 + 5032 Parameter List

Connection for frequency run

Connections: 0 V on Pin 1
Frequency output on Pin 4
Frequency controller output on Pin 7

In order to introduce motor running 0V must be applied to pin 7

Frequency rates: 0-5 V / 200-10000 Hz

Min. speed 50 min−1
Max. speed F-111

Parameter F-396 =0 Frequency Off

F-396 =1 Frequency On

Plug B80 input signal

Pin8 "A" Pin6 "B" Pin4 "C" Pin5 "D" Motor state
X X X Deactivated. Stop
X X Frequency < 60 Hz Activated (0V) Stop
X X Frequency > 60 Hz Activated (0V) Running
X X Frequency > 60 Hz Deactivated. Stop
0V 0V X Deactivated. Trimmer

1) Nominal voltage +24 V, no-load voltage max. +30 V momentarily after power on
2) Nominal voltage +5 V, Imax 20 mA
*) View: Front view of the control (component side) and/or rear view of the outgoing connecting cable

- 56 -
 - AB620A5030 + 5032 Parameter List

10 Timing Diagrams
Mode 0 (lockstitch)

Mark Function Parameters Control V810 V820

FAm Mode 0 290 =0/27
Double start backtack with stitch correction On Key E Key 1 Key 1
Double end backtack with stitch correction On Key + Key 2 Key 4
n1 Positioning speed 110
n2 Maximum speed 111
n3 Start backtack speed 112
n4 End backtack speed 113
n7 Trimming speed 116
c2 Start backtack stitches forward 000
c1 Start backtack stitches backward 001
c3 End backtack stitches backward 002
c4 End backtack stitches forward 003
t8 Start backtack stitch correction 150
t9 End backtack stitch correction 151
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204
t6 Thread wiper ON period 205
t7 Sewing foot switch-on delay after thread wiper 206

- 57 -
 - AB620A5030 + 5032 Parameter List

Mode 2 (lockstitch)

Mark Function Parameters Control V810 V820

FAm Mode 2 290 =2
SSt Softstart 134 =1
Single start backtack On Key E Key 1 Key 1
Single end backtack On Key + Key 2 Key 4
n1 Positioning speed 110
n2 Maximum speed 111
n3 Start backtack speed 112
n4 End backtack speed 113
n6 Softstart speed 115
n7 Trimming speed 116
c1 Start backtack stitches backward 001
c3 End backtack stitches backward 002
SSc Softstart stitches 100
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
tFL Switch-on delay of sewing foot lifting 211
tFA Stopping time for thread trimming 253
kt2 ON period thread trimmer 283

- 58 -
 - AB620A5030 + 5032 Parameter List

Mode 3 (lockstitch)

Mark Function Parameters Control V810 V820

FAm Mode 3 290 =3
Double start backtack On Key E Key 1 Key 1
Double end backtack On Key + Key 2 Key 4
hP High lift for walking foot 137 =1
n2 Maximum speed 111
n3 Start backtack speed 112
n4 End backtack speed 113
n7 Trimming speed 116
n10 High lift walking speed 117
c2 Start backtack stitches forward 000
c1 Start backtack stitches backward 001
c3 End backtack stitches backward 002
c4 End backtack stitches forward 003
thP High lift walking speed run-out time 152
chP Stitch counting high lift for walking foot 185
t6 Thread wiper ON period 205
t7 Sewing foot switch-on delay after thread wiper 206
iFA Thread trimmer activation angle 250
FSA Switch-off delay of thread tension release 251
FSE Switch-on delay angle of thread tension release 252
tFA Stopping time for thread trimming 253

- 59 -
 - AB620A5030 + 5032 Parameter List

Mode 5 (chainstitch)

Mark Function Parameters Control V810 V820

FAm Mode 5 290 =5
SSt Softstart 134 =1
Start stitch condensing On Key E Key 1 Key 1
End stitch condensing On Key + Key 2 Key 4
n1 Positioning speed 110
n2 Maximum speed 111
n3 Start stitch condensing speed 112
n4 End stitch condensing speed 113
n6 Softstart speed 115
n7 Trimming speed 116
c1 Stitch counting of start stitch condensing 001
c3 Stitch counting of end stitch condensing 002
c4 Stitch counting at the seam end without stitch regulator 003
SSc Softstart stitches 100
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204
kdF Switch-on delay of sewing foot lifting 288
kd1-kd4 Delay times of outputs M1...M4 280/2/4/6
kt1-kt4 ON periods of outputs M1...M4 281/3/5/7

- 60 -
 - AB620A5030 + 5032 Parameter List

Mode 5, 6 or 7 (function “unlocking the chain” with light barrier)

Mark Function Parameters Control V810 V820

FAm Mode 5 290 =5
drE Direction of motor rotation Right 161 =0
Frd Reverse motor rotation 182 =1
Basic position 2 On Key >> Key 4 Key 7
End stitch condensing and thread trimmer *) On
LS Light barrier 009 =1
mEk Unlock the chain automatically with light barrier 190 =2
in7 Machine run blockage effective with open 246 =6
in8 contact 247 =10
in.. Automatic speed n12 without pedal 2..
Assign the function “unlocking the chain” to an
output
n1 Positioning speed 110
n2 Maximum speed 111
n5 Speed after light barrier sensing 114
LS Light barrier compensating stitches 004
ird Number of reversing increments 180
drd Switch-on delay of reverse motor rotation 181
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204
tGn Speed gate damping period 222
dGF Speed gate 2 224 =1
kdF Switch-on delay of sewing foot lifting 288
*) When unlocking the chain, the functions “stitch condensing” and “thread trimmer” are suppressed!

- 61 -
 - AB620A5030 + 5032 Parameter List

Mode 5, 6 or 7 (function “unlocking the chain”)

Mark Function Parameters Control V810 V820

FAm Mode 5 290 =5
drE Direction of motor rotation Right 161 =0
Frd Reverse motor rotation 182 =1
Basic position 2 On Key >> Key 4 Key 7
End stitch condensing and thread trimmer *) On
in7 Machine run blockage effective with open 246 =6
in8 contact 247 =10
in.. Automatic speed n12 without pedal 2..
Assign the function “unlocking the chain” to an
output
n1 Positioning speed 110
n2 Maximum speed 111
ird Number of reversing increments 180
drd Switch-on delay of reverse motor rotation 181
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204
tGn Speed gate damping period 222
dGF Speed gate 2 224 =1
*) When unlocking the chain, the functions “stitch condensing” and “thread trimmer” are suppressed!

- 62 -
 - AB620A5030 + 5032 Parameter List

Mode 6 (chainstitch with fast scissors) parameter 232 = 1

Mark Function Parameters Control V810 V820

FAm Mode 6 290 =6
SSt Softstart 134 =1
Start stitch condensing On Key E Key 1 Key 1
USS Chainstitch with fast scissors M3/M4 232 =1
n2 Maximum speed 111
n3 Start stitch condensing speed 112
n6 Softstart speed 115
n7 Trimming speed 116
c1 Stitch counting of start stitch condensing 001
SSc Softstart stitches 100
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
kd1/kd2 Delay times of outputs M1/M2 280 / 282
kt1/kt2 ON periods of outputs M1/M2 281 / 283
kd3/kd4 Delay times of outputs M3/M4 (AH1/AH2) 284 / 286
kt3/kt4 ON periods of outputs M3/M4 (AH1/AH2) 285 / 287
kdF Switch-on delay of sewing foot lifting 288

- 63 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) parameter 232 = 0 (tape cutter) / parameter 018 = 0 (seam end with stop)

Mark Function Parameters Control V810 V820

FAm Mode 7 290 = 7
Counts c1, c2, c3 and c4 On Key E/+ Key 1/2 Key 1/4
Sewing foot lifting at the seam end On Key - Key 3 Key 6
LS Light barrier 009 = 1
UoS Sequence “overlock mode with stop” 018 = 0
-Pd Function “pedal in pos. –2” blocked 019 = 2
kLm Clamp at the seam end On 020 = 1
SPO Chain suction at the seam end until pedal in pos. 0 (neutral) 022 = 1
tFS Beginning of thread tension release at the start of the seam 025 = 0
LSS Start blockage with light barrier uncovered 132 = 0
kSA Stitch counting at the start of the seam at fixed speed n3 143 = 0
kSE Stitch counting at the seam end at fixed speed n4 144 = 0
mhE Seam end after count c2 191 = 1
PLS Speed n5 after light barrier sensing 192 = 0
kSL Chain suction On after light barrier compensating stitches 193 = 0
USS Tape cutter function 232 = 0
n1 Positioning speed 110
n2 Maximum speed 111
n3 Speed for start counting 112
n4 Speed for end counting 113
n5 Speed after light barrier sensing 114
n7 Trimming speed 116
c2 End counting for chain suction 000
c1 Start counting for chain suction 001
c3 Start counting for tape cutter 002
c4 End counting for tape cutter 003
LS Light barrier compensating stitches 004
ckL Run-out stitches clamp at the start of the seam 021
SFS Stitches from light barrier uncovered until end FSPL-E 157
kd1/kd Delay times of outputs M1/M 280/282
kt1/kt2 ON periods of outputs M1/M2 281/283
kt3 ON period of tape cutter 285
kdF Switch-on delay of sewing foot lifting 288

- 64 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) parameter 232 = 1 (fast scissors) / parameter 018 = 0 (seam end with stop)

Mark Function Parameters Control V810 V820

FAm Mode 7 290 = 7
Counts c1, c2, c3 and c4 On Key E/+ Key 1/2 Key 1/4
Sewing foot lifting at the seam end On Key - Key 3 Key 6
LS Light barrier 009 = 1
UoS Sequence “overlock mode with stop” 018 = 0
-Pd Function “pedal in pos. –2” blocked 019 = 2
kLm Clamp at the seam end Off 020 = 0
SPO Chain suction at the seam end until pedal in pos. 0 (neutral) 022 = 1
LSS Start blockage with light barrier uncovered 132 = 0
kSA Stitch counting at the start of the seam at fixed speed n3 143 = 0
kSE Stitch counting at the seam end at fixed speed n4 144 = 0
mhE Seam end after count c2 191 = 1
PLS Speed n5 after light barrier sensing 192 = 0
kSL Chain suction On after light barrier compensating stitches 193 = 0
USS Function “fast scissors” 232 = 1
n1 Positioning speed 110
n2 Maximum speed 111
n3 Speed for start counting 112
n4 Speed for end counting 113
n5 Speed after light barrier sensing 114
n7 Trimming speed 116
c2 End counting for chain suction 000
c1 Start counting for chain suction 001
c3 Start counting for tape cutter 002
c4 End counting for tape cutter 003
LS Light barrier compensating stitches 004
kd1 Delay time of output M1 280
kd2 Delay time of output M2 282 = 0
kt1/kt ON periods of outputs M1/M2 281/283
kt3 ON period of tape cutter 285
kdF Switch-on delay of sewing foot lifting 288

- 65 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) parameter 232 = 0 (tape cutter) / parameter 018 = 1 (seam end without stop)

Mark Function Parameters Control V810 V820

FAm Mode 7 290 = 7
Counts c1, c2, c3 and c4 On Key E/+ Key 1/2 Key 1/4
LS Light barrier compensating stitches 004 = 0
LS Light barrier 009 = 1
UoS Sequence “overlock mode at the seam end without stop” 018 = 1
-Pd Function “pedal in pos. –1/–2” activated in the seam 019 = 3
SPO Chain suction at the seam end until pedal in pos. 0 (neutral) 022 = 1
kSA Stitch counting at the start of the seam at fixed speed n3 143 = 1
kSE Stitch counting at the seam end at fixed speed n4 144 = 1
USS Tape cutter function 232 = 0
n1 Positioning speed 110
n2 Maximum speed 111
n3 Speed for start counting 112
n7 Trimming speed 116
c1 Start counting for chain suction 001
c3 Start counting for tape cutter 002
c4 End counting for tape cutter 003
t3 Start delay from lifted sewing foot 202
kd1/kd2 Delay times of outputs M1/M2 280/282
kt1/kt2 ON periods of outputs M1/M2 281/283
kt3 ON period of tape cutter 285
kdF Switch-on delay of sewing foot lifting 288

- 66 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) chain suction permanent signal

Mark Function Parameters

M5 Chain suction 155 = 1
n Speed
F-156 Switch-off delay for M2 156 = 200ms

- 67 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) chain suction via stitch count (Ecco)

Mark Function Parameters

M5 Chain suction 155 = 5
n Speed
Mle Stitches for motor run Ecco On 084 = 5
Mla Stitches for motor run Ecco Off 085 = 4

- 68 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) Chain suction controlled via light barrier

Mark Function Parameters Control

Sewing foot lifting at the seam end On
LS Light barrier 009 =1 Key -
UoS Sequence “overlock mode with stop” 018 =0
-Pd Function “pedal in pos. –2” blocked 019 =2
LSS Start blockage with light barrier uncovered 192 =0
PLS Speed n5 after light barrier sensing 232 =0
USS Tape cutter function
n1 Positioning speed 110
n2 Maximum speed 111
n5 Speed after light barrier sensing 114
n7 Trimming speed 116
c3 Start counting for tape cutter 002
c4 End counting for tape cutter 003
LS Light barrier compensating stitches 004
kt1 ON period of tape cutter 281
kdF Switch-on delay of sewing foot lifting 288
Mle Run-out stitch chain suction on seam start 084
Mla Run-out stitch chain suction on seam end 085

- 69 -
 - AB620A5030 + 5032 Parameter List

Mode 7 (overlock) chain suction controlled via light barrier and chain suction signal interrupted during
stop

Mark Function Parameters Control

Sewing foot lifting at the seam end On
LS Light barrier 009 =1 Key -
UoS Sequence “overlock mode with stop” 018 =0
-Pd Function “pedal in pos. –2” blocked 019 =2
LSS Start blockage with light barrier uncovered 192 =0
PLS Speed n5 after light barrier sensing 232 =0
USS Tape cutter function
n1 Positioning speed 110
n2 Maximum speed 111
n5 Speed after light barrier sensing 114
n7 Trimming speed 116
c3 Start counting for tape cutter 002
c4 End counting for tape cutter 003
LS Light barrier compensating stitches 004
kt1 ON period of tape cutter 281
kdF Switch-on delay of sewing foot lifting 288
Mle Run-out stitch chain suction on seam start 084
Mla Run-out stitch chain suction on seam end 085

- 70 -
 - AB620A5030 + 5032 Parameter List

Mode 8 (backlatch Pegasus)

Mark Function Parameters Control V810 V820

FAm Mode 8 290 =8
Basic position 2 On Key >> Key 4 Key 7
SSt Softstart 134 =1
in1 Machine run blockage activated with open switch 240 =6
in3 n-Auto with closed switch 242 =10
n1 Positioning speed 110
n2 Maximum speed 111
n6 Softstart speed 115
n12 Automatic speed 118
SSc Softstart stitches 100
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204

*) When automatic speed is On, machine run blockage (safety switch) does not work!
NA Start of seam
NE Seam end

- 71 -
 - AB620A5030 + 5032 Parameter List

Mode 9 (backlatch Yamato)

Mark Function Parameters Control V810 V820

FAm Mode 9 290 =9
Basic position 2 On Key >> Key 4 Key 7
SSt Softstart 134 =1
in1 Machine run blockage activated with open switch 240 =6
in3 Automatic speed on an open switch 242 =10
(The function of input 3 is inverted in mode 9)
PGm Setting an external sensor to position 2. 270
(A sensor must be connected!)
n1 Positioning speed 110
n2 Maximum speed 111
n6 Softstart speed 115
n9 Limited speed n9 122
n12 Automatic speed 118
SSc Softstart stitches 100
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204

*) With this setting, machine run blockage (safety switch) takes priority over automatic speed!
**) Automatic speed n9 takes priority over machine run blockage (safety switch)!
NA Start of seam
NE Seam end

- 72 -
 - AB620A5030 + 5032 Parameter List

Mode 14 (lockstitch)

Mark Function Parameters Control V810 V820

FAm Mode 14 290=14
Double start backtack with stitch correction On Key E Key 1 Key 1
Double end backtack with stitch correction On Key + Key 2 Key 4
PGm Setting an external sensor to position 1. 270=3
(A sensor must be connected!)
n1 Positioning speed 110
n2 Maximum speed 111
n3 Start backtack speed 112
n4 End backtack speed 113
n7 Trimming speed 116
c2 Start backtack stitches forward 000
c1 Start backtack stitches backward 001
c3 End backtack stitches backward 002
c4 End backtack stitches forward 003
t8 Start backtack stitch correction 150
t9 End backtack stitch correction 151
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
t4 Full power of sewing foot lifting 203
t5 Pulsing of sewing foot lifting 204
t6 Thread wiper ON period 205
t7 Sewing foot switch-on delay after thread wiper 206
kd4 Delay time output M2 286
kt4 ON period output M2 287

- 73 -
 - AB620A5030 + 5032 Parameter List

Mode 25 (lockstitch Juki LU2210 / LU2260)

Mark Function Parameters Control V810 V820

FAm Mode 25 290 =25
Double start backtack On Key E Key 1 Key 1
Double end backtack On Key + Key 2 Key 4
Pot External potentiometer is active 126 =3
hP High lift for walking foot 137 =1
in3 High lift for walking foot with speed limitation n10 242 =14
PGm Setting an external sensor to position 1. 270 =3
(A sensor must be connected!)
n2 Maximum speed 111
n3 Start backtack speed 112
n4 End backtack speed 113
n7 Trimming speed 116
n10 High lift walking speed 117
c2 Start backtack stitches forward 000
c1 Start backtack stitches backward 001
c3 End backtack stitches backward 002
c4 End backtack stitches forward 003
thP High lift walking speed run-out time 152
chP Stitch counting high lift for walking foot 185
t1 Delay until speed release after start backtack 200
t3 Start delay from lifted sewing foot 202
t6 Thread wiper ON period 205
t7 Sewing foot switch-on delay after thread wiper 206
iFA Thread trimmer activation angle 250
FSA Switch-off delay of thread tension release 251
FSE Switch-on delay angle of thread tension release 252
tFA Stopping time for thread trimming 253

- 74 -
 - AB620A5030 + 5032 Parameter List

10.1 Operator Level

The preset values indicated apply to mode 0 (Parameter 290 = 0).
For preset values applicable to other modes see table in chapter 11.1 »Preset Values Depending on Mode«.

Parameters Designation Unit Max Min Preset Ind.

000 c2 - Number of stitches of start backtack forward Stitches 254 0 2
- Number of stitches of start stitch condensing without
stitch regulator
- Number of stitches of end counting chain suction
001 c1 - Number of stitches of start backtack backward Stitches 254 0 4
- Number of stitches of start stitch condensing with stitch
regulator
- Number of stitches of start counting chain suction
002 c3 - Number of stitches of end backtack backward Stitches 254 0 2
- Number of stitches of end stitch condensing with stitch
regulator
- Number of stitches of tape cutter at the start of the
seam
003 c4 - Number of stitches of end backtack forward Stitches 254 0 2
- Number of stitches of end stitch condensing without
stitch regulator
- Number of stitches of tape cutter at the seam end
004 LS Light barrier compensating stitches Stitches 254 0 7
005 LSF Number of stitches of the light barrier filter for knitted Stitches 254 0 1
fabrics
006 LSn Number of light barrier seams 15 1 1
007 Stc Number of stitches for the seam with stitch counting Stitches 999 0 20
008 -F A parameter from the technician level is assigned to key 9 on the 9 1 1
V820 control panel
1 = Softstart On/Off
2 = Ornamental backtack On/Off
3 = Start of sewing blocked with light barrier uncovered On/Off
4 = Unlocking the chain On/Off
8 = Backtack repetition On/Off
9 = Multi-backtack / standard backtack
009 LS Light barrier On/Off 1 0 0
010 SrM Strobel backtack in mode F-290 =56 4 0 0 F
0 = End backtack off
1 = Single end backtack on2 = Double end backtack on
3 = Double start and double end backtack on
4 = Simple start backtack and simple end tack on
013 FA Thread trimmer On/Off 1 0 0
014 Fw Thread wiper On/Off 1 0 0
015 StS Stitch counting On/Off 1 0 0
017 SAb Stop for tape cutting at the seam end On/Off 1 0 0
(Function only when overlock mode is active).
018 UoS 0 = Sequence “overlock mode with stop” 5 0 0
1 = Sequence “overlock mode without automatic stop. When the
command “run” is given, the drive runs at the pre-selected
speed. With pedal in pos. 0 or light barrier covered, the
program switches to the next start of a seam without issuing
signals M1/M2.
2 = As with setting “1”. But with pedal in pos. 0 signals M1/M2 will
be issued, and the program switches to the next start of a
seam.
3 = As with setting “1”. But with pedal -2 signals M1/M2 will be
issued, and the program switches to the next start of a seam.
Intermediate stop and sewing foot lifting with pedal in pedal -1
is possible.
4 = If the light barrier is covered during the end count for chain
suction, the program switches immediately to the next start of a
seam. If the end count has been completed and the light barrier
remains uncovered, the drive stops.
5 = Tape cutting at the start of the seam with stop

- 75 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

019 -Pd 0 = Pedal in pos. -1 blocked in the seam. But with pedal in pos. 5 0 3
-2 sewing foot lifting is possible in the seam (function active
whenever the light barrier is On)
1 = With pedal in pos. -1 sewing foot lifting is blocked in the seam.
2 = Pedal in pos. –2, thread trimming disabled. (Function only if
parameter 009 = 1)
3 = Pedal in pos. –1 and –2 enabled in the seam.
4 = Pedal -1 and -2 locked in the seam (function only when
parameter 009 =1)
5 = Start seam end by with pedal -1
020 kLm Clamp at the seam end On/Off 1 0 0
021 ckL Run-out stitches clamp at the start of the seam Stitches 254 0 2
022 SPO 0 = Chain suction until the end of count c2 2 0 0
1 = Chain suction at the seam end until pedal in pos. 0 (neutral)
2 = Chain suction until the drive is at standstill and the switch-off
delay (Parameter 237) has elapsed.
023 AFL Automatic sewing foot lifting with pedal forward at the seam end, if 1 0 1
light barrier or stitch counting is On.
0 = Automatic foot lifting off
1 = Automatic foot lifting On
024 FSP Coupled thread tension release and sewing foot lifting. 3 0 0
The function can be activated only with a thread trimmer that
depends on the angle.
0 = No coupling
1 = Coupled thread tension release and sewing foot at the seam
end with thread trimmer off
2 = Coupled thread tension release and sewing foot in the seam
and at the seam end with thread trimmer off
3 = Coupled thread tension release and sewing foot always
effective
025 tFS Start counting (pa. 157) for thread tension release at the start of the seam 1 0 1
0 = Start counting at the start of the seam
1 = Start counting when the light barrier is covered
026 APd Characteristic of the "analog pedal" 6 0 4
0 = Analog function off
1 = 12-level, like previous pedal function
2 = continuously variable
3 = 24-level
4 = 60-level
5 = 48-level
6 = 48 level / standing operation (SOP; foot control 304)i
027 plu Area for setting + 1/2 of the analog pedal in percent 80 10 30
028 epd 0 = Function Off 0 1 0
1 = Pedal 2 release only from Pos. 1
030 rfw Bobbin thread monitor 6 0 B
0 = Off
1 = Active with stop
2 = Active without stop
3 = Active with stop and start blockage after thread trimming
4 = As 1, but with display of remaining stitches
5 = As 2, but with display of remaining stitches
6 = As 3, but with display of remaining stitches
031 cfw Number of stitches for bobbin thread monitor. 255 0 B
(The 3-digit value must be multiplied by 100).
038 1FH Coupling with the 2nd thread tension release AFF1 3 0 0
0 = Off
1 = Coupling with FA
2 = Coupling with HP
3 = Coupling with FA and HP
039 1FL Coupling with foot lifting with the 2nd thread tension AFF1 3 0 0
0 = Off
1 = Coupling with foot lifting in the seam
2 = Coupling with foot lifting at the seam end
3 = Coupling with foot lifting in the seam and at the seam end
040 3FB Mode FlipFlop3
0 = Off
1 = Switched off when the foot is lifted
2 = Switched off during a reverse backtack
3 = Switched off when the foot is lifted or locked.

- 76 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

041 EZP Special pedal function Single stitch / Full stitch 2 0 0
0 = Function Off
1 = Single stitch (assuming needle up to needle down). Afterwards
alas a complete hand wheel rotation in speed n9)
2 = Full stitch (a complete hand wheel rotation in speed n9)
3 = Speed limitation up to F-042
042 GrP Pedal travel forwards for detection of the special pedal % 100 0 40
function
051 dPd Time for detection of the special pedal function ms 2550 0 100
084 Mle Stitches for motor ECO On Stitches 254 0 5
085 Mla Stitches for motor ECO runs down Stitches 254 0 5
086 vct Counted forward section in manual ornamental backtack On/Off 1 0 1
087 chr 0 = Manual backtack at speed n13 (Parameter 109) Stitches 255 0 0
1..255 = Manual ornamental backtack at speed n9
(Parameter 122)
088 kla Stitches for clamping the seam start (mode 68) Stitches 20 0 3
090 wAr Repetition of the start/ multiple backtack 255 0 3
091 wEr Repetition of the final/multiple backtack 255 0 3
092 Fwr 1 = Backtack repetition On/Off 2 0 0
2 = Repetition of the start backtack with automatic cutting. No end
backtack is done.

- 77 -
 - AB620A5030 + 5032 Parameter List

10.2 Technical level (Code no. 1907)

Parameters Designation Unit Max Min Preset Ind.
100 SSc Number of softstart stitches Stitches 254 0 2
101 EvA Switch-on delay for the backtacking solenoid in the initial ms 255 0 43
backtack
102 AvA Power-off delay for the backtacking solenoid in the initial ms 255 0 4
backtack
103 EvE Switch-on delay for the backtacking solenoid in the final ms 255 0 43
backtack
104 AvE Power-off delay for the backtacking solenoid in the final ms 255 0 5
backtack
108 PEr Stop position of the ornamental backtack 6 1 1
1 = Position 1 leading
2 = Position 2 leading
3 = Position 1 trailing
4 = Position 2 trailing
5 = Position 3 leading
6 = Position 3 trailing
109 n13 Speed of manual backtack RPM 9900 200 1500
110 n1 Positioning speed for threading (mode 66) RPM 390 70 200
111 n2 Upper limit setting range of the maximum speed RPM 9900 n2_ 5000
112 n3 Start backtacking speed RPM 9900 200 1200
113 n4 End backtacking speed RPM 9900 200 1200
114 n5 Speed after light barrier sensing RPM 9900 200 1200
115 n6 Softstart speed RPM 9900 70 500
116 n7 Trimming speed RPM 700 70 200
117 n10 High lift for walking speed limitation RPM 9900 400 1000
118 n12 Automatic speed for stitch counting RPM 9900 400 3500
119 nSt Speed stage graduation 3 1
1 = Linear
2 = Slightly progressive
3 = Highly progressive
121 n2 Lower limit setting range of the maximum speed RPM n2_ 200 400
122 n9 Limited speed n9 RPM 9900 200 2000
123 n11 Limited speed n11 RPM 9900 200 2500
125 bot Speed limitation using ext. potentiometer (minimum value) RPM Pa.25 0 200
126 Pot Function “speed limitation using external potentiometer” 7 0 0
0 = Function “external potentiometer” Off
7 = Lift-dependent speed limiting with potentiometer
(if parameter 911= 912).
127 AkS Acoustic signal for V8xx ON/OFFI 1 0 0
128 ASd Start delay, when command “start” is given by covering ms 2000 0 0
the light barrier (see parameter 129)
129 ALS Machine start by covering the light barrier (only in conjunction with 3 0 0
parameter 132 = 1)
0 = Function Off
1 = Light barrier covered  pedal forward (>1) machine run pedal
controlled.
2 = Pedal forward (>1)  light barrier covered machine run  pedal
controlled.
3 = Light barrier covered  machine run at automatic speed n12
(without pedal)
4 = Pedal forward (>1)  light barrier covered machine run pedal
controlled.
5 = Light barrier covered  machine run at automatic speed n12
(without pedal)
Attention! If 129 = 3, the machine starts immediately after covering
the light barrier without influence by the pedal! It can be stopped only
by uncovering the light barrier or by machine run blockage!
If machine run blockage is disabled, the machine starts immediately
even if the light barrier is still covered!
6 = The same as 3, run without pedal when covering the light curtain,
however start up only when FI is lowered.
130 LSF Light barrier filter for knitted fabrics 1 0 0
131 LSd 0 = Light barrier sensing “covered” 1 0 1
1 = Light barrier sensing uncovered
132 LSS 0 = Machine start possible with light barrier uncovered or covered. 1 0 1
1 = Machine start blocked with light barrier uncovered if parameter
131 = 1.Machine start blocked with light barrier covered,

- 78 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

133 LSE Thread trimming operation, when completing the seam after light 1 0 1
barrier sensing On/Off
134 SSt Softstart On/Off 1 0 0
135 SrS Ornamental backtack On/Off 1 0 0
136 FAr 0 = Trimming stitch backward Off 2 0 0
1 = Trimming stitch backward On with single end backtack
2 = Trimming stitch or positioning stitch always backward at the seam
end

Parameters Designation Unit Max Min Preset Ind.

137 hP High lift for walking foot function activated/deactivated 1 0 0
139 nIS Display of machine speed On/Off 1 0 0
140 dnE Delay of seam end with pedal in pos. -2 ms 2550 0 0
141 SGn Speed status for the seam with stitch counting 4 0 0
0 = Speed controllable by the pedal up to the set maximum speed
(Parameter 111)
1 = Fixed speed (Parameter 118) without influence by the pedal
(machine stop by pressing the pedal to the basic position)
2 = Limited speed controllable by the pedal up to the set limit
(Parameter 118)
3 = At fixed speed (Parameter 118) can be interrupted by full
heelback -2
4 = At fixed speed (Parameter 110) can be interrupted by full
heelback -2
142 SFn Speed status for the free seam and for the seam with light barrier 3 0 0
0 = Speed controllable by the pedal up to the set maximum speed
(Parameter 111)
1 = Fixed speed (Parameter 118) without influence by the pedal
(machine stop by pressing the pedal to the basic position)
2 = Limited speed controllable by the pedal up to the set limit
(Parameter 118)
3 = At fixed speed (Parameter 118) can be interrupted by full
heelback (only for seams with light barrier).
143 kSA Stitch counting at the start of the seam (e. g. chain suction) 3 0 0
0 = Speed controllable by the pedal up to the set maximum speed
(Parameter 111)
1 = Fixed speed (Parameter 112) without influence by the pedal
(machine stop by pressing the pedal to the basic position)
2 = Limited speed controllable by the pedal up to the set limit
(Parameter 112)
3 = At fixed speed (Parameter 112), can be suspended or
interrupted depending on the setting of parameter 019.
144 kSE Stitch counting at the seam end (e. g. chain suction) 3 0 0
0 = Speed controllable by the pedal up to the set maximum speed
(Parameter 111).
Fixed speed (Parameter 113) without influence by the pedal
(machine stop by pressing the pedal to the basic position).
1 = Limited speed controllable by the pedal up to the set limit
(Parameter 113)
2 = At fixed speed (Parameter 113), can be suspended or
interrupted depending on the setting of parameter 019.
145 Shv Speed status for the manual backtack 2 0 0
0 = Speed controllable by the pedal up to the set maximum speed
(Parameter 111)
1 = Fixed speed (Parameter 109) without influence by the pedal
(machine stop by pressing the pedal to the basic position)
2 = Limited speed controllable by the pedal up to the set limit
(Parameter 109)
150 t8 Stitch correction of the double start backtack ms 500 0 0
(prolongation of the stitch regulator ON period /not
effective with ornamental backtack)
151 t9 Stitch correction of the double end backtack (prolongation ms 500 0 0
of the stitch regulator ON period / not effective with
ornamental backtack)
152 thP High Lift Walking Speed Run-Out Time ms 500 80 150
153 brt Braking power at machine standstill 50 0 15

- 79 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

155 LSG Mode signal run 7 0 1
0 = Signal Off.
1 = Signal run On.
2 = Signal “run” enabled when the speed is >3000 RPM.
3 = Signal with pedal <> 0.
4 = Signal enabled only after motor synchronization (one rotation at
positioning speed after power On).
5 = Motor runs Eco with setting F-84 and F-85
6 = Motor runs the same as chain suction at the seam start / end
with counter F-084 and F-085
7 = The same as 6, however chain suction at the start of the seam
can be interrupted and with switch-off delay F-156
156 t05 Switch-off delay for the signal “run” or signal with pedal in ms 2550 0 0
pos. 0 (neutral)
157 SFS Stitches until thread tension release Off after light barrier Stitches 254 0 0
covered at the start of the seam (Only in mode 7)
161 drE Direction of motor rotation 1 0 1
0 = Clockwise rotation
1 = Counterclockwise rotation
162 n2A Start backtack speed whenever the backtack can be RPM 9900 200 600
interrupted by pedal in pos. 0 (neutral) (Parameter 164)
163 n2E End backtack speed whenever the backtack can be RPM 9900 200 600
interrupted by pedal in pos. 0 (neutral) (Parameter 164)
164 StP Start and end backtack can be interrupted by pedal in 1 0 0
pos. 0 (neutral) On/Off
170 Sr1 Setting the reference position:
- Press the E key
- Press the >> key.
- Turn handwheel until symbol on display goes off. Then
set the handwheel to the reference position.
- Press the P key twice
171 Sr2 Setting the needle positions: Degrees 359 0
1E = Start position 1 26
2E = Start position 2 319
1A = End position 1 200
2A = End position 2 355
172 Sr3 Display on the control:
Pos. 1 to 1A (LED segment 5 lights up)
Pos. 2 to 2A (LED segment 6 lights up)
172 Sr3 Display on the V810 control panel:
Pos. 1 to 1A(left-hand arrow above key 4 On)
Pos. 2 to 2A(right-hand arrow above key 4 On)
172 Sr3 Display on the V820 control panel:
Pos. 1 to 1A(left-hand arrow above key 7 On)
Pos. 2 to 2A(right-hand arrow above key 7 On)
173 Sr4 Testing of signal inputs and outputs OFF

Inputs
By actuating the switches connected to the control, the function of these switches is
checked and displayed on the control. With the switch open, OFF appears (only in the
control panel of the control) and with the switch closed, the corresponding input in1...in7,
i11 (LSM), i12, i13 appears (on the V810/820/850, also the number of the connector
socket and pin).

Outputs
 Select the desired output using the +/- keys.
 With the button >> the corresponding output is switched on, as long as it is connected
and functional.
Output Socket
Backtacking ST2/34
Sewing foot ST2/35
lifting
M1 ST2/37
M2 ST2/28
M3 ST2/27
M4 ST2/36
M5 ST2/32
POS1 ST2/22

- 80 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

176 Sr6 Service routine for total operating hours display.
The process is as with display example of parameter 177.
177 Sr7 Service routine for display of hours since the last service.

Display example for the operator control panel:

Press the E key  Display Sr7=
Press the >> key  Display ht
Press the E key  Display 0000
Press the >> key  Display hh
Press the E key  Display 0000
Press the E key  Display Min
Press the E key  Display 00
Press the E key  Display SEc
Press the E key  Display 00
Press the E key  Display MS
Press the E key  Display 000
Press the E key  Display rES
Press the E key again to restart routine, or press the P key twice to
return to operational status

Display example for the V810 control panel:

Press the E key  Display Sr7 [°]
Press the >> key  Display hoUr
Press the E key  Display 000000
Press the E key  Display Min
Press the E key  Display 00
Press the E key  Display SEc
Press the E key  Display 00
Press the E key  Display MSEc
Press the E key  Display 000
Press the E key  Display rES F2
Press the P key twice  Display e.g. Ab620A

Display example for the V820 control panel:

Press the E key  Display F-177 Sr7 [°]
Press the >> key  Display hoUr 000000
Press the E key  Display Min 00
Press the E key  Display SEc 00
Press the E key  Display MSEc 000
Press the E key  Display rES F2
Press the P key twice  Display e.g. Ab620A
179 Sr5 Display of control program number with index and more identification
numbers. The data is displayed in sequence by keystroke.

Display example for the operator control panel:

Press the E key  Display Sr5=
Press the >> key  Display e.g. 5030 (Prog. No.)
Press the E key  Display e.g. A (Index)
Press the E key  Display e.g. 06 (Year)
Press the E key  Display e.g. 10 (Month)
Press the E key  Display e.g. 24 (Day)
Press the E key  Display e.g. 16 (Hour)
Press the E key  Display e.g. --
Press the E key  Display e.g. ----
Press the E key again to restart routine, or press the P key twice to
return to operational status

- 81 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

Display example for the V810 control panel:
Press the E key  Display Sr [°]
Press the >> key  Display e.g. 5030
Press the E key  Display e.g. 010823
Press the E key  Display e.g. 15
Press the E key  Display e.g. 1F68
Press the P key twice  Display Ab620A

Display example for the V820 control panel:

Press the E key  Display F-179 Sr5 [°]
Press the >> key  Display e.g. PrG 5030
Press the E key  Display e.g. dAt 01082315
Press the E key  Display e.g. Chk 1F68
Press the E key  Display e.g. 132650210015
Press the E key  Display e.g. Skn 01047543
Press the P key twice  Display 4000 Ab620A
180 rd Reversing angle Degrees 359 0 175
181 drd Switch-on delay of reverse motor rotation ms 990 0 10
182 Frd Reverse motor rotation On/Off 1 0 0
183 FFm Disabling of flip-flop functions at the seam end 3 0 0 183 FFm
0 = Flip-flop 1 and flip-flop 2 not disabled at the seam
end
1 = Flip-flop 1 disabled at the seam end
2 = Flip-flop 2 disabled at the seam end
3 = Flip-flop 1 and flip-flop 2 disabled at the seam end
184 c6 Number of run-out stitches when unlocking the chain Stitches 254 0 20
185 chP Minimum number of stitches for high lift for walking Stitches 254 0 0
190 mEk Function “unlock the chain” in modes 5, 6 and 7 (Parameter 290) 4 0 1
0 = Unlocking off
1 = Unlocking the chain manually (with pedal in pos. –2 without
cutting at the seam end)
2 = Unlocking the chain automatically
- By means of light barrier or
- pedal in pos.-2 (Parameter 019) without cutting at the seam
end
3 = Unlocking the chain automatically
- By means of light barrier or
- Pedal in pos. –2 (Parameter 019) with cutting and run-out
stitches (Parameter 184) at the seam end, then unlocking the
chain (only if parameter 290 = 7)
4 = Unlocking only with pedal 2
No unlocking the chain at the seam end by means of light
barrier, cutting and run-out stitches.
191 mhE Seam end for overlock mode through 1 0 0
End count c2 or c4
0 = Seam end after count c4 – Tape cutter
1 = Seam end after count c2 – chain suction
192 PLS Speed of the light barrier compensating stitches 1 0 0
0 = Speed n5 after light barrier sensing
1 = Speed pedal controlled
193 kSL Enable chain suction signal and thread tension release 1 0 0
0 = Thread tension release and chain suction after the light barrier
compensating stitches
1 = Chain suction from light barrier uncovered onwards and
thread tension release after the light barrier compensating
stitches
198 Bag Functions with chainstitch machines e. g. bag sewing machine 2 0 0
(Parameter 290 = 37)
0 = Function “thread trimming” or “hot thread chain cutting” and
sewing foot lift using the pedal.
1 = Function “thread trimming” or “hot thread chain cutting” using
the knee switch, and sewing foot lift using the pedal.
2 = Function “thread trimming” or “hot thread chain cutting” using
the pedal and sewing foot lift using the knee switch.

- 82 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

199 FSn Thread tension release at the seam end On/Off. 2 0 0
0 = Thread tension release Off at the seam end for pedal in pos. 0.
1 = Thread tension release On at the seam end for pedal in pos. 0.
2 = Thread tension release at the seam end and after power on and
pedal in position 0 On.

- 83 -
 - AB620A5030 + 5032 Parameter List

10.3 Supplier level (Code No. 3112)

Parameters Designation Unit Max Min Preset Ind.
200 t1 Delay until speed release after start backtack ms 500 0 100
201 t2 Sewing foot switch-on delay after thread wiper with half ms 2550 20 80
heelback
202 t3 Start delay after disabling the sewing foot lifting signal ms 500 0 50
203 t4 Time of full power of sewing foot lifting ms 600 0 500
204 t5 Holding power for sewing foot lifting 1...100% % Pa.254 1 40
1% low holding power
100% high holding power
205 t6 Thread wiper time ms 2550 0 120
206 t7 Delay from end of thread wiper until sewing foot lifting On ms 800 0 40
207 br1 Braking effect when varying the preset value ≤ 4 stages (indicated 55 1 15
values only with transmission ratio 1:1)
208 br2 Braking effect when varying the preset value ≥ 5 stages (indicated 55 1 20
values only with transmission ratio 1:1)
209 dFw Thread wiper switch-on delay ms 2550 0 0
210 tSr Stop time for switching the stitch regulator in the ms 500 0 140
ornamental backtack
211 tFL Sewing foot lifting switch-on delay with thread wiper off ms 500 0 60
212 t10 Time of full power of backtacking or thread trimmer ms 600 0 500
forward
213 t11 Holding power for backtacking or thread trimmer % Pa.255 1 40
backward 1...100%
1% low holding power
100% high holding power
215 Zrv 0 = Last counted forward segment in start backtack OFF 1 0 0
1 = Last counted forward segment in start backtack On
217 Sr Number of operating hours before service in steps of 10 Std 99900 00000 00000
(operating hours recording enabled if set at “0”). ***)
218 SkL Select custom machines 2 0 0
0 = No custom machine
1 = Model 204
2 = Big Bag
219 br3 Braking ramp for n < 350 when drive stopped 55 1 4
220 ALF Accelerating power of the drive (indicated values only with
transmission ratio 1:1) 55 1 35
221 dGn Speed gate 1 RPM 990 50 100
222 tGn Speed gate damping period ms 990 0 20
225 br4 Setting the braking curve for the light barrier and machine run 55 1 20
blockage (values only with transmission ratio 1:1)
229 dP2 Delay of heelback (-2) ms 2000 0 0
232 USS Overlock with fast scissors On/Off 1 0 0
233 c Thread tension release switch-on delay Stitches 254 0 0
234 pdo Restart after machine run blockage via pedal 0 position 1 0 1 B
236 FLP 0 = Fl always permitted 5 0 0 B
1 = FI only permitted in position 2
2 = FI after cutting stored pedal plus ½ lifts storing, pedal
minus 1 switches stored FI on.
3 = Storage for standing actuation FBxxx
4 = Fl generally deactivated
5 = Stored foot lifting at the seam end can be deactivated
with pedal plus ½ and pedal minus 1.
237 tkS Switch-off delay for chain suction at the seam end, if ms 2550 0 0
parameter 022 = 2.
238 EnP Software debouncing for all inputs: 1 0 1
0 = No debouncing
1 = Debouncing
239 FEL Selection of the input function on socket B18/8 112 0 0
0 = Light barrier function, if 009 =1
All other functions as with parameter 240.
***) The 4-digit value displayed must be multiplied by 10.

Supplier level (Code No. 3112)

- 84 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

240 in1 Selection of the input functions on socket ST2/7 for input 1 112 0 0
0 = No function
1 = Needle up/down
2 = Needle up
3 = Single stitch (basting stitch)
4 = Full stitch
5 = Needle to position 2
6 = Machine run blockage effective with open contact
7 = Machine run blockage effective with closed contact
8 = Machine run blockage unpositioned effective with open contact
9 = Machine run blockage unpositioned effective with closed
contact
10 = Automatic speed n12 without pedal (N.O. contact)
11 = Limited speed n12 pedal controlled
12 = Sewing foot lifting with pedal in position 0 (neutral)
13 = High lift for walking foot with speed limitation n10 (operational
mode not stored)
14 = “High lift walking foot” with speed limiting n10. Set parameter
137 to 1
15 = tape cutter/fast scissors: Function only in chainstitch and
overlock mode
16 = Intermediate backtack / intermediate stitch condensing
17 = Stitch regulator suppression / recall
18 = Unlocking the chain: Can be activated by pressing the key , but
will be executed only at the seam end
23 = No function
24 = Needle to position 2 (see instruction manual)
27 = Unlocking the chain: Function is performed upon pressing the
key
28 = External light barrier (according to setting of parameter 131)
30 = High lift for walking foot, if sewing foot is On
31 = Function “speed limitation bit0” (speed n11)
32 = Function “speed limitation bit1” (speed n10) (bit0 + bit1 =
speed n9)
33 = Speed n9 pedal controlled
34 = Automatic speed n9 can be suspended by pressing the pedal
to pos. 0 (neutral)
37 = Speed n12 pedal controlled (break contact)
38 = Automatic speed n12 without pedal (break contact [N.C.])
41 = Tape cutting only at machine standstill
42 = Enable hot thread chain cutting or sewing foot lifting. Function
only effective in mode 37
43 = No function
44 = Seam end the same as with pedal 2
45..81 =No function
91 = Threading mode 66
101 = AFF1 Bsp.2.Fadenspannungr
103 = AFF3 example of an edge guide
104 = Manual lock automatic
109 = Part lift mode 66
111 = Machine run blockage in Pos. 2 at the seam end close
112 = Foot lifting FlipFlop
113 – 117 No function
118 = Flipflop for running in nmax
241 in2 Selection of input function on socket ST2/11 for input 2 112 0 0
0 = No function
All other functions of the keys as with parameter 240
242 in3 Selection of input function on socket ST2/6 for input 3 112 0 0
0 = No function
All other functions of the keys as with parameter 240
243 in4 Selection of input function on socket ST2/8 for input 4 112 0 0
0 = No function
All other functions of the keys as with parameter 240
244 in5 Selection of input function on socket ST2/5 for input 5 112 0 0
0 = No function
All other functions of the keys as with parameter 240
245 in6 Selection of input function on socket ST2/12 for input 6 112 0 0
0 = No function
All other functions of the keys as with parameter 240

- 85 -
 - AB620A5030 + 5032 Parameter List

246 in7 Selection of input function on socket ST2/9 for input 7 112 0 0
0 = No function
All other functions of the keys as with parameter 240
250 iFA Thread trimmer activation angle Degrees 359 0 180
251 FSA Switch-off delay of thread tension release ms 990 0 50
252 FSE Switch-on delay angle of thread tension release Degrees 359 0 0
253 tFA Stopping time for thread trimming ms 500 0 70
254 EF- Upper limit (Pa.204) clocking the sewing foot lifting switch % 100 1 100
on period (ED) 1...100 %
255 Ev- Upper limit (Pa.213) clocking the sewing foot on period % 100 1 100
(ED) 1...100 %1...100
259 FAE Activation delay angle of the thread trimmer Degrees 359 0 0

- 86 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

263 ihP 0 = Signal “high lift for walking foot”, when key is closed. 1 0 0
1 = Signal “high lift for walking foot”, when key is open. (Function
only if parameter 137 = 1)
267 Abc Overlock mode: Interrupt the start count 1 0 0
And seam end initiation by light barrier uncovered
269 PSv Positioning shift Incr. 100 0 10
270 PGm Mode of a position sensor with normally open function (N.O.). 6 0 0
0 = The positions are generated using the transmitter incorporated in the motor and can be set
using parameter 171 *)
1 = Setting the sensor to position 2. Set position 1 with parameter 171 *)
Measured from leading edge position 2.
2 = Setting the sensor to position 2. Set position 1 with parameter 171 *)
Measured from trailing edge position 2.
3 = Setting the sensor to position 1. Set position 2 with parameter 171 *)
Measured from leading edge position 1.
4 = Setting the sensor to position 1. Set position 2 with parameter 171 *)
Measured from trailing edge position 1.
5 = No position sensor available. The drive stops unpositioned. The thread trimmer function is
suppressed with this setting.
6 = The positions are determined by preset values.
The reference position must be correctly set for this purpose.
In machines with position sensors incorporated in the handwheel the reference position is
determined by mechanical adjustment.
In all other cases the reference position must be set (see chapter “Setting the Reference
Position”) in order for the angles preset by machine select for positions 1 and 2 to be correct. If
necessary, the preset values can be adapted as described in chapters “Setting the Positions”.

The angles between positions 1 and 2, incoming and outgoing, can be configured using Parameter 171.
*) Alternatively, the positions can be configured using the fast-installation routine.

- 87 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

270 PGm Mode of a position sensor with a normally closed function (N.C.). 6 0 0

0 = The positions are generated using the transmitter incorporated in the motor and can be set
using parameter 171 *)
1 = Setting the sensor to position 2. Set position 1 with parameter 171 *)
Measured from trailing edge position 2.
2 = Setting the sensor to position 2. Set position 1 with parameter 171 *)
Measured from leading edge position 2.
3 = Setting the sensor to position 1. Set position 2 with parameter 171 *)
Measured from trailing edge position 1.
4 = Setting the sensor to position 1. Set position 2 with parameter 171 *)
Measured from leading edge position 1.
5 = No position sensor available. The drive stops unpositioned. The thread trimmer function is
suppressed with this setting.
6 = The positions are determined by preset values.
The reference position must be correctly set for this purpose.
In machines with position sensors incorporated in the handwheel the reference position is
determined by mechanical adjustment.
In all other cases the reference position must be set (see chapter “Setting the Reference
Position”) in order for the angles preset by machine select for positions 1 and 2 to be correct. If
necessary, the preset values can be adapted as described in chapters “Setting the Positions”.

The angles between positions 1 and 2, incoming and outgoing, can be configured using Parameter 171.
*) Alternatively, the positions can be configured using the fast-installation routine.

Parameters Designation Unit Max Min Preset Ind.

272 trr Transmission ratio between motor shaft and machine shaft 40000 150 1000
(calculation formula see instruction manual!)
The transmission ratio should be determined and indicated as
precisely as possible!

- 88 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

280 kd1 Delay time output M1 ms 5000 0 0
281 kt1 ON period output M1 ms 5000 0 100
282 kd2 Delay time output M2 ms 5000 0 100
283 kt2 ON period output M2 ms 5000 0 100
284 kd3 Delay time output M3 ms 5000 0 200
285 kt3 ON period output M3 ms 5000 0 100
286 kd4 Delay time output M4 ms 5000 0 300
287 kt4 ON period output M4 ms 5000 0 100
288 kdF Delay time until sewing foot On ms 5000 0 380
290 FAm Selection of machine specific mode 67 0 0
0 = Lockstitch:
(FA1, FA2, FA3, FA1+FA2): e.g. BrotherDürkopp Adler,
Mitsubishi, Pfaff, Toyota
»Slide-in strips for V810/V820 =1/1«
2 = Lockstitch: e.g. Singer (212 UTT)
»Slide-in strips for V810/V820 =1/1«
3 = Lock stitch (medium duty, general):
e.g. Dürkopp Adler, Juki, Pfaff, Sunstar, Golden Wheel
»Slide-in strips for V810/V820 =1/1«
4 = Chainstitch Union Special 34000, 36200
»Slide-in strips for V810/V820 =1/1«
5 = Chainstitch general:
M1, M2, M3 and M4 parallel sequence
»Slide-in strips for V810/V820 =5/3«
6 = Chainstitch with tape cutter and
Fast scissors and M1 / M2 at the seam end
»Slide-in strips for V810/V820 =5/3«
7 = Overlook
»Slide-in strips for V810/V820 =7/5«
8 = Backlatch: Pegasus
»Slide-in strips for V810/V820 =7/5«
9 = Backlatch: Yamato
»Slide-in strips for V810/V820 =7/5«
10 = Union Special Lockstitch (63900AMZ) B
»Slide-in strips for V810/V820 =1/1«
14 = Lockstitch: Juki (5550-6, 5550-7)
»Slide-in strips for V810/V820 =1/1«
17 = Chainstitch: Pegasus Stitchlock
»Slide-in strips for V810/V820 =5/3« B
25 = Lockstitch: Juki (LU2210/LU2260)
»Slide-in strips for V810/V820 =1/1« B
37 = Union Special Bag Machine
»Slide-in strips for V810/V820 =1/1«
38 = Lockstitch: HonYu Klasse HY-4410
»Slide-in strips for V810/V820 =1/1«
53 = Lockstitch: Juki (LU2810-6)
»Slide-in strips for V810/V820 =2/2« B
55 = Chainstitch with UTQ: Yamato
»Slide-in strips for V810/V820 =13/17« B
56 = Strobel replacement St220 as mode 5 with end backtack
»Slide-in strips for V810/V820 =5/2« B
57 = Lock stitch:Typical Kl. TW1-591 snaplock
»Slide-in strips for V810/V820 =5/2« B
58 = Lockstitch: Juki PLC 2760
»Slide-in strips for V810/V820 =5/2« B
59 = Lockstitch: DA class 768
»Slide-in strips for V810/V820 =5/2« B
60 = Lockstitch: Typical class 1245
»Slide-in strips for V810/V820 =5/2« B
61 = Lockstitch: Kaiser class 570/590
»Slide-in strips for V810/V820 =5/2« B
62 = Lockstitch: Typical/Mauser Klasse 335
»Slide-in strips for V810/V820 =5/2« B
63 = Lockstitch: Juki DNU 1541-7
»Slide-in strips for V810/V820 =5/2« C
65 = Chainstitch: Sagitta
»Slide-in strips for V810/V820 =5/2« C

- 89 -
 - AB620A5030 + 5032 Parameter List

66 = Chainstitch: Strobel VTD 410EV

»Slide-in strips for V810/V820 =5/2« D
67 = Chainstitch: Hengtai MP500»Slide-in strips for V810/V820
=5/2«
68 = Lockstitch: Typical/Mauser Klasse 333
Slide-in strips for V810/820 =5/2
69 = Lockstitch: Juki class 1760
Slide-in strips for V810/820 =5/2.

Other modes are selectable, however have the same functions as

mode 0.
291 810 Select slide-in strip number for the V810 control panel 13 0 1
(illustration see instruction manual for part V810/V820.
At setting 0, keys 1…4 are disabled.
292 820 Select slide-in strip number for the V820 control panel 17 0 1
(illustration see instruction manual for part V810/V820.
At setting 0, keys 1…0 are disabled.
293 tF1 Selection of the input function using key (A) “F1” on the 100 0 17
V810/V820 control panel
0 = Key F1 is disabled
1 = Needle up/down
2 = Needle up
3 = Single stitch (basting stitch)
4 = Full stitch
5 = Needle to position 2
6...12 = No function
13 = High lift for walking foot with speed limitation n10
(operational mode not stored)
14 = High lift for walking foot with speed limitation n10
(operational mode stored)
15 = Tape cutter / fast scissors (in chainstitch and
overlock mode)
16 = Intermediate backtack/intermediate stitch
condensing
17 = Stitch regulator suppression / recall
18 = No function
19 = Bobbin thread monitor
20..Rest = No function

Parameters Designation Unit Max Min Preset Ind.

294 tF2 Selection of the input function using key (B) “F2” on the 100 0 1
V810/V820 control panel
Functions of the key as with parameter 293, but at setting 0
key F2 is disabled.
297 mSO Custom signal 3 0 0
0 =Function Off1 = Signal is switched on whenever the light barrier
is uncovered (Pa.131 =1) or covered (Pa 131 =0)
2 =Signal is switched on whenever the light barrier is covered
(Pa.131 =1) or uncovered (Pa 131 =0)
3 =Signal switches on from the light barrier to the seam end.
298 nSo Backtack synchronization On/Off 1 0 0
299 nrS Stitch locks speed RPM 3000 150 400
328 ob Changing function keys on the control panel 6 0 1
0 = All keys are locked
1 = All keys are released, key E + start backtack,
key + end backtack (except mode 7)
2 = All keys are released, button E affects chain suction,
button + impacts tape cutter (only in mode 7)
3 = Button E and button + no function
4 = 4 = Button E, + and – no function
5 = Button E affects soft start, button + impacts tape cutter
and wiper
6 = Button E affects soft start, button + impacts tape cutter seat
start /end
340 1L Lower switching threshold of input IN1 % 100 0 30
341 1L Upper switching threshold of input IN1 % 100 0 80
342 2L Lower switching threshold of input IN2 % 100 0 30
343 2h Upper switching threshold of input IN2 % 100 0 80
344 3L Lower switching threshold of input IN3 % 100 0 30
- 90 -
 - AB620A5030 + 5032 Parameter List

345 3h Upper switching threshold of input IN3 % 100 0 80

346 4L Lower switching threshold of input IN4 % 100 0 30
347 4h Upper switching threshold of input IN4 % 100 0 80
348 5L Lower switching threshold of input IN5 % 100 0 30
349 5h Upper switching threshold of input IN5 % 100 0 80
350 6L Lower switching threshold of input IN6 % 100 0 30
351 6h Upper switching threshold of input IN6 % 100 0 80
352 7L Lower switching threshold of input IN7 % 100 0 30
353 7h Upper switching threshold of input IN7 % 100 0 80
360 11L Lower switching threshold of input LSM % 100 0 50
361 11h Upper switching threshold of input LSM % 100 0 70
362 15V Switch +5V/+15V on B18 1 0 0
0= +5V
1 = +15V
363 Evr Ratchet mech. Interlock on /off (F-290 = 58) 1 0 0 B
364 EWi Ratcheting bracket mech. Interlock (F290 =58) Degrees 100 0 10 B
365 K4S Switching Strobel class (F-290 =56) 2 0 0 B
0= Standard Strobel machines
1= Class 45
2= VEB100-7 band cutter fixture
369 FSL Target setpoint via input PedalC with frequency (AB600A) 2 0 0 369 FSL
0 = AUS
1 = ON / PedalD =Enable
2 = ON / input function 54 = enable
370 n2 Direct input of maximum speed RPM F-111 F-121 Display
374 nrd Reset speed rpm 390 70 100 B
377 tFl Time monitoring foot lifting sec 250 0 0 B
395 Sti Stitch lock on /off (F-290 = 17) 1 0 0 B 395 Sti
400 rSt Reset to mode 5 if <> 93 255 93 B 400
rSt
401 EEP Immediate storage of all changed data 1 0 0
- Input code number 3112 after power On
- Press the E key
- -Input parameter 401
- Press the E key
- Set display from 0 to 1
- Press the E or P key
- All data are stored
467 MOT Selection of motor 2 1 1
1 = Efka, DC1500
2 = Efka, DC1550
3 = Efka, DC1200 ;
4 = Efka, DC1250
5 = Quick, QE3760 (Quick Rotan)
6 = Quick, QE5540 (Quick Rotan)
7= -
8= -
9 = Efka, DC1210
10 =Efka DC1230
500 Sir Recall of Fast Installation Routine (SIR) (see chapter “Fast
Installation Routine (SIR)”
510 Transfer parameter settings from control to Memory Stick
511 Transfer parameter settings from Memory Stick to control
512 Compare control and Memory Stick parameter settings
513 Delete parameter setting file from Memory Stick
527 Transfer control software from Memory Stick to control
529 Delete control software file from Memory Stick

- 91 -
 - AB620A5030 + 5032 Parameter List

Parameters Designation Unit Max Min Preset Ind.

550 in12 Selection of input function on socket B22/3 for input 12 42 0 0
0 = No function
All other functions of the keys as with parameter 240
551 in13 Selection of input function on socket B22/4 for input 13 42 0 0
0 = No function
All other functions of the keys as with parameter 240
552 12L Lower switching threshold of input IN12 % 100 0 30
553 12h Upper switching threshold of input IN12 % 100 0 80
554 13L Lower switching threshold of input IN13 % 100 0 30
555 13h Upper switching threshold of input IN13 % 100 0 80
599 LrP Last pilgrim backtack in positioning speed (n1) On/Off 1 0 1
808 M4´ Upper limit cycle M4 (2. Thread tension release) % 100 0 100
830 FF1 Selecting the output for flip-flop function AFF1 5 0 0
0 = No output selected
1 = M1
2 = M2
3 = M3
4 = M4
5 = M5
831 FF2 Selecting the output for flip-flop function AFF2 5 0 0
0 = No output selected
1 = M1
2 = M2
3 = M3
4 = M4
5 = M5
832 FF3 Selecting the output for flip-flop function AFF3 5 0 0
0 = No output selected
1 = M1
2 = M2
3 = M3
4 = M4
5 = M5
911 High lift for walking foot - measurement value of potentiometer for 255 0 0
minimum lift
912 High lift for walking foot - measurement value of potentiometer for 255 0 0
maximum lift
939 EnF Storage for threading function F-290 =66 1 0 0 C

11 Error Displays
On the control Signification
General Information
A1 Pedal not in neutral position when turning the machine on
A2 Machine run blockage
A3 Reference position is not set
A6 Light barrier monitoring
A7 Bobbin thread monitor
A9 No thread trimming mode available in parameter 290
A10 Security code missing
A11 High lift foot for walking - measurement of the potis not permitted
A12 The maximum speed configured cannot be reached at this transmission ratio
A500 Max. number of files (99) on Memory Stick exceeded
A501 File not found on Memory Stick
A503 Data on Memory Stick and in the control is not equal

C1 Operating hours counter has reached or exceeded the service time

C2 Fatal exception error
C3 Program error
C4 C4-001 10h test runs have elapsed, release missing
USB error
D1 USB Info

- 92 -
 - AB620A5030 + 5032 Parameter List

Programming Functions and Values (Parameters)

Returns to 0000 or to last Wrong code or parameter number input
parameter number
Serious Condition
E1 The external pulse encoder e.g. IPG... is defective or not connected
E2 Line voltage too low, or time between power Off and power On too short
E3 Machine blocked or does not reach the desired speed
E4 Control disturbed by deficient grounding or loose contact
E5 Motor end level over-temperature
E7 24 V power supply unit overload
E8 Too much data for the EEPROM or flash memory
E9 EEPROM or flash memory defective.
E10 End phase transistor short circuit(Output FL, VR, M1, M2, M3, oder M4)
E11 Thermal overload of output stage transistor
E12 Short-circuit on output M5
E13 Thread trimmer does not reach the end position
E14 Power voltage too high: The power voltage is greater than 290 V eff.
(The DC motor cannot be started; if running, the motor is stopped without
positioning. The motor is passively braked (runs down)!
E15 Internal communications error with intermediate circuit

E16 Power voltage too low: The power feed voltage was less than 120 V eff.
(The DC motor cannot be started, and the 24 V is turned off.)
E17 Charging PTC too warm. The intermediate circuit could not be charged to
the voltage needed.
Possible cause: Switching the controller on/off to many times within a short
time.
Correction: Turn off controller and allow it to cool. (The duration of the
cooling off phase depends on the ambient conditions and can take several
minutes).
E18 Intermediate circuit voltage greater than 450 V, braking resistance possibly
failed
E19 No motor connected, inverter defective, motor phase failed
E20 Speed too high
E21 Error in the 5 V power supply
E22 EB401: Analog value outside the range
E23 V860: Error during communication

Programming and Data Transfer

F1 Parameter unavailable; wrong code number
F7 RS232 Time out
F8 RS232, error in data transfer, NAK received

Hardware Disturbance
H1 Commutation transmitter cord or frequency converter disturbed
H2 Processor disturbed

- 93 -
Instruction Manual with parameter List AB620A5030+5032 Distribution: ---

For your notes:

 - AB620A5030 + 5032 Parameter list

FRANKL & KIRCHNER GMBH & CO KG

SCHEFFELSTRASSE 73 – 68723 SCHWETZINGEN
TEL.: +49-6202-2020 – FAX: +49-6202-202115
E-Mail: [email protected] – www.efka.net

OF AMERICA INC.
3715 NORTHCREST ROAD – SUITE 10 – ATLANTA – GEORGIA 30340
PHONE: +1-770-457 7006 – FAX: +1-770-458 3899 – email: [email protected]

ELECTRONIC MOTORS SINGAPORE PTE. LTD.

67, AYER RAJAH CRESCENT 05-03 – SINGAPORE 139950
PHONE: +65-67772459 – FAX: +65-67771048 – email: [email protected]

2-300616-B (401446 DE)

- 94 -