Original instructions

Operating manual
DesiCool™

Air Treatment System

TEN-DSC-D1401 © Munters Europe AB 2014

Table of contents
Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . ii 4.3 Water coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.3.1 Cooling coils . . . . . . . . . . . . . . . . . . . . 16
1.1 Definition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.3.2 Heating coils . . . . . . . . . . . . . . . . . . . 16
1.2 About this manual . . . . . . . . . . . . . . . . . . . . . 1 4.3.3 Frost protection . . . . . . . . . . . . . . . . 16
1.3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.3.4 Droplet separator . . . . . . . . . . . . . . 16
1.4 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 4.3.5 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . 17
1.5 Inspection of delivery . . . . . . . . . . . . . . . . . . 2 4.3.6 Stopping water flow to the
1.6 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 2 coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 4.4 Evaporative coolers/humidifiers . . . . . 18
2.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.5 Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2 Safe installation, operation and
4.5.1 Fan types . . . . . . . . . . . . . . . . . . . . . . . 20
maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
4.5.2 Maintenance . . . . . . . . . . . . . . . . . . . 20
2.2.1 Electrical hazard . . . . . . . . . . . . . . . 4
4.6 Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.2.2 Physical hazard . . . . . . . . . . . . . . . . 5
4.6.1 Filter types . . . . . . . . . . . . . . . . . . . . . . 20
2.2.3 Property hazard . . . . . . . . . . . . . . . . 6
4.6.2 Filter maintenance . . . . . . . . . . . . . 21
2.3 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4.6.3 Panel filters . . . . . . . . . . . . . . . . . . . . . 21
2.4 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . 8 4.6.4 Bag filters . . . . . . . . . . . . . . . . . . . . . . . 21
2.5 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . 8 4.7 Dampers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3 System design and function . . . . . . . . . . . . . . 9
4.8 Flexible connections . . . . . . . . . . . . . . . . . . 23
3.1 Main function . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 System design . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.1 Checks before starting up . . . . . . . . . . . . . 24
3.3 Basic sensors layout . . . . . . . . . . . . . . . . . . 11 5.2 Inspection of evaporative coolers . . . . 24
3.4 Pre- and post-treatment . . . . . . . . . . . . . . 12 5.3 Starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4 Main components description . . . . . . . . . . . . 13
6 Service and maintenance . . . . . . . . . . . . . . . . . 26
4.1 Desiccant rotor . . . . . . . . . . . . . . . . . . . . . . . . 13
6.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . 13
6.2 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.2 Rotor maintenance . . . . . . . . . . . . 14
6.3 Service options . . . . . . . . . . . . . . . . . . . . . . . . 28
4.1.3 Rotor seals , drive belt and drive
6.4 Extended warranty . . . . . . . . . . . . . . . . . . . . 28
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Thermal recovery rotor . . . . . . . . . . . . . . . . 6.5 Service and maintenance schedule . . 29
15
7 Scrapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.2.1 Function . . . . . . . . . . . . . . . . . . . . . . . . 15
8 Supplements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.2.2 Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9 Contact Munters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.2.3 Rotor seals , drive belt and drive
motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

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1 Introduction
1.1 Definition
The Air Treatment System described in this manual is hereafter referred to as the “unit”.

1.2 About this manual

This instruction manual contains important safety information, a product description and maintenance
instructions for the delivered air treatment unit. Read all relevant parts of this manual before operating or
performing any work on the unit. Observance of this information will help you to avoid danger, to minimise
repair cost and downtime, and to increase the reliability and the service life of the air treatment unit.
This manual should be stored in a permanent location close to the unit.
This manual does not describe in full all the maintenance work required to guarantee the longevity and
reliability of this type of equipment. Always contact Munters for service and repairs, to ensure safe and long
lasting operation of the unit.
The contents of this manual can be changed without prior notice.
NOTE! This manual contains information which is protected by copyright laws. It is not allowed to reproduce or
transmit any part of this manual without written consent from Munters.

Please send any comments regarding this manual to:

Munters Europe AB
Technical Documentation
P.O. Box 1150
SE- 164 26 KISTA Sweden
e-mail: [email protected]

1.3 Warnings
Information about dangers are in this manual indicated by the common hazard symbol:

WARNING!
Indicates a possible danger that can lead to personal injury.

CAUTION!
CAUTION!
Indicates a possible danger that can lead to damage to the unit or other property, or cause environmental damage.

NOTE! Highlights supplementary information for optimal use of the unit.

1.4 Warranty
The warranty is based on the terms of sale and delivery of Munters. The warranty is not valid if repairs or
modifications are carried out without the written agreement of Munters, or if the unit does not operate under
the conditions agreed with Munters. Damages resulting from negligence, poor maintenance or failure to
comply with the recommendations will not be covered by the warranty.

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It is a condition of the warranty that the unit for the full warranty period is serviced and maintained by a
qualified Munters engineer or Munters approved engineer. Access to specific and calibrated test equipment
is necessary. The service and maintenance must be documented for the warranty to be valid.
The warranty is limited to a free exchange of parts or components which have failed as a result of defects
in materials or workmanship.
Commissioning/Start-up inspection "S" by Munters is mandatory to validate the full warranty.
Always contact Munters for service or repair. Operating faults can occur if the unit is maintained
insufficiently or incorrectly.

1.5 Inspection of delivery

Upon receipt, inspect the equipment before signing the delivery note. Specify any damage on the delivery
note and send a registered letter of complaint to the last company responsible for transporting the
equipment within three days. Inform Munters of this complaint.
The unit must be fully inspected within one week from arrival. If a hidden fault is discovered, send a
registered letter of complaint to the haulier within the week following delivery, and notify Munters of this.

1.6 Technical data

The technical data for a specific unit can be found in the separate Data sheet issued for each unit.

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2 Safety
2.1 Intended use
The unit delivered by Munters must only be used for the treatment of air. This includes filtering, heating,
cooling, humidifying, dehumidifying and transporting air. Munters explicitly rules out any other use.
The unit is designed to meet the safety requirements, directives and standards listed in the EC Declaration of
Conformity.
No modification of the unit is allowed without prior approval by Munters. Attachment or installation of
additional devices is only allowed after written agreement by Munters.
The conditions of operation specified in the separate Data sheet must be observed absolutely. Any other use
of the equipment can cause personal injury and damage to the unit and other property.

2.2 Safe installation, operation and maintenance

Great effort has been placed on the design and manufacture of the unit, to comply with applicable safety
aspects for this type of equipment.
The information in this manual includes suggestions for best working practice and shall in no way take
precedence over individual responsibilities or local regulations.
During operation and other work with a machine it is always the responsibility of the individual to consider:
■ The safety of all persons concerned.
■ The safety of the unit and other property.
■ The protection of the environment.
Always carry out risk assessments before doing any work on the unit.

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2.2.1 Electrical hazard

1
0

Figure 2.1 Electrical hazard Figure 2.2 Secure against reconnection

WARNING!
Installation, adjustments, maintenance and repairs must only be carried out by qualified personnel who are
aware of the risks involved when working with equipment operating with high electrical voltage and high machine
temperatures.

WARNING!
Do not open distribution boxes or other electrical connection boxes. The unit is connected to high voltage which
can cause serious injury or death.

WARNING!
Before doing any service or maintenance work on the unit make sure that all electrical equipment is disconnected
from the power supply, and secured against reconnection.

WARNING!
The unit must never be connected to a voltage or frequency other than that for which it was designed. Refer to the
unit identification plate.

WARNING!
Any external electrical equipment, for example a portable lamp, must be connected to an earth fault breaker.

WARNING!
Commissioning and initial start-up of the unit must be carried out by authorized personnel only.

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2.2.2 Physical hazard

WARNING!
Rotating hazard. The unit contains rotating fans and other moving parts.

To prevent personal injury, the unit must be run with all panel doors closed and all removable panels and protective
grids properly in place. Never open the doors or panels before all fans and other moving parts have come to a
complete stop, and the main power is switched off.

Fans and other moving parts can start automatically and without warning.

WARNING!
The unit sections are heavy. Use only approved lifting equipment adapted to the weight of the sections to avoid
accidents.

WARNING!
Make sure that all pipe couplings are properly tightened before the medium supply for cooling or heating coils
is turned on.

WARNING!
Cleaning agents, cooling media, oil and grease are substances that are dangerous to personal health and to the
environment. They must not be allowed to drain away into the soil or the public sewer system. The disposal of such
substances must be effected in accordance with local and national law and regulations.

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2.2.3 Property hazard

CAUTION!
CAUTION!
The unit is not intended for use in classified areas, nor for treating air polluted with solvents, dust or other
aggressive, corrosive or abrasive particles.

CAUTION!
CAUTION!
Failure to correctly adjust the air flows can cause malfunction of the unit.

Any damage to the unit resulting from incorrect adjustment of the air flows can invalidate the warranty of the unit.

The unit must not be run for more than a few minutes before setting up the correct air flows.

CAUTION!
CAUTION!
Service and maintenance work should only be carried out by qualified and trained personnel. Operating faults can
occur if the unit is maintained insufficiently or incorrectly.

CAUTION!
CAUTION!
Never climb on the unit or use it as scaffolding.

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2.3 Residual risks

In order to avoid the possible dangers in operating or maintaining the unit, necessary protections have been
foreseen. However, there are still some residual risks that all personnel working with the unit must be aware
of:
The handling of fluids in refrigerating, heating or cooling circuits can be dangerous. Study the information
relevant for each type of fluid to avoid dangers.
Hot or cold surfaces can cause injuries. Before intervening, wait until temperatures become normal or use
protective clothing.
When working inside the unit, pay attention to the possible ergonomic dangers from inadequate work
positions or heavy lifts.
Unit sections can be high. Use secure scaffolding to access the upper level.
Unit panels can be heavy. Do not handle alone.
Sharp steel edges on boxes or coils can cause cuts. Use protective gloves, particularly during disassembly
or assembly.
When working with or near fans, be aware that remaining air flow through the unit can cause spontaneous
rotation of the fans and thereby causing personal injury.
Doors for overpressure compartments can be equipped with additional safety locks against accidental
opening. Ensure that such locks are closed before starting the unit.
The fire and/or smoke detection is not a safety function in relation to the EN ISO 13849-1.
When working with filters or in a dusty area: To protect the user from dust, wear a suitable CE marked face
mask selected and fitted in accordance with the applicable safety standards.
Use hearing protection according to applicable safety standards when working in a noisy environment to
avoid hearing impairment.
Dampers open and close automatically. Keep hands clear of the dampers when they are moving.

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2.4 Warning signs

The following warning signs can be present on the unit, to warn the users of residual risks which can cause
serious injury or death. Make sure that all personnel working with or near the unit are aware of the meaning
of each sign.

Figure 2.3 Risk of electrical Figure 2.4 Hot air flow or Figure 2.5 Unit starts Figure 2.6 Pinch hazard.
shock. surface. automatically.

2.5 Emergency stop

The unit can in an emergency be stopped using the main power switch.

CAUTION!
CAUTION!
Only use the main power switch to stop the unit in the case of an emergency. The normal shutdown sequence will
not be followed. The fans stop and the heater can be very hot, which can result in damage to the heater and other
components close to it.

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3 System design and function

3.1 Main function
The DesiCool™ air treatment system is a highly efficient energy recovery ventilation system. It uses low
cost or surplus heat to create a more comfortable indoor climate.
The DesiCool combines Munters advanced desiccant dehumidification technology with evaporative
cooling.
In summer the unit keeps the relative humidity in the room lower than a set summer maximum value, and
also controls the supply temperature to the set value.
In winter the unit keeps the supply temperature at the set value by recovering heat from the exhaust air, while
at the same time controlling the room humidity not to be lower than a minimum set value.

3.2 System design

14 13 12 11 10 9

1 2 3 4 5 6 7 8
Figure 3.1 DesiCool system design example*

1 Supply damper 6 Thermal recovery rotor 11 Bypass damper

2 Supply filter 7 Heating and cooling coils 12 Reactivation heater
3 Desiccant rotor 8 Evaporative cooler 13 Exhaust fan
4 Bypass damper 9 Exhaust filter 14 Exhaust damper
5 Process fan 10 Evaporative cooler
* Individual systems are built to specification, and can be different from this example.

There are several possible operation modes for the DesiCool system. Depending on the outside
temperature and humidity, and on the supply setpoints, the controller will activate the components as
needed.

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In summer time the unit produces cool and dehumidified air by a desiccant cooling process. The ambient air
is dehumidified in the desiccant rotor. This process increases the air temperature. In the thermal recovery
rotor the air is indirectly cooled by the evaporative cooler in the exhaust. Finally, the air is further cooled
directly by the evaporative cooler in the supply.
There is a heater in the exhaust air stream for reactivation of the desiccant rotor. See the more detailed
description in section 4.1, Desiccant rotor.
In winter time the unit produces warm air. The thermal recovery rotor starts to rotate and recovers heat
from the exhaust air stream. If more heat recovery is required the desiccant rotor also starts to rotate and
recovers both heat and moisture. At extreme ambient winter conditions the hot water coil in the supply is
also in operation.
Through the use of bypass dampers it is possible to optimize the way the air is treated.

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3.3 Basic sensors layout

DH TH

8 7 6

M M

1 2 33 44 55

Figure 3.2 DesiCool basic sensors layout example

1. Differential pressure switch on filter PSW1 6. Differential pressure switch on filter PSW2
2. Input temperature and RH sensor THS1 7. Reactivation temperature sensor TS11
3. Flow control differential pressure sensor DP4 8. Antifreeze thermostat TS9
4. Antifreeze thermostat TS10 9. Flow control differential pressure sensor DP3
5. Supply temperature sensor TS2
DH. Dehumidification rotor
TH. Thermal recovery rotor

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3.4 Pre- and post-treatment

Pre- and post-treatment of the process air can be performed by the following functional components:
■ Inlet dampers to enable isolation of the unit from the air flow. The dampers are installed on the outside
of the unit.
■ Heating coil: The coil can be electric or use hot water or steam as heating medium. The coil must then
be connected to an external heating medium supply. It is possible to activate a pump from the control
system.
■ Cooling coil: The coil uses chilled water, possibly mixed with glycol. The coil must be connected to an
external medium supply. The control system regulates an actuator to maintain dew point and or cooling
setpoint. It is possible to activate a pump and/or a chiller from the control system.
■ Filters for various air quality specifications. Filters can be equipped with pressure drop sensors to enable
"blocked filter" alarm (option).

CAUTION!
CAUTION!
Coils must be frost protected when there is a risk of frost. See section 4.3.3, Frost protection.

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4 Main components description

NOTE! Some components are optional, and individual system specifications may differ.
All component pictures are examples, and may not correspond to individual units.

4.1 Desiccant rotor

4.1.1 Function

2
1

1. Process air
2. Dry air
3. Reactivation air
4 3 4. Wet air

Figure 4.1 Rotor principle

The rotor is the adsorption dehumidifying component in the unit. The rotor structure is comprised of a
large number of small air channels.
The desiccant rotor is made of a composite material that is highly effective in attracting and retaining water
vapour. The rotor is divided in two zones. The airflow to be dehumidified, process air, passes through the
largest zone of the rotor and then leaves the rotor as dry air. Since the rotor rotates slowly, the incoming air
always meets a dry zone on the rotor, thus creating a continuous dehumidification process.

The airflow that is used to dry the rotor, reactivation air, is heated. The reactivation air passes through
the rotor in the opposite direction to the process air and leaves the rotor as wet air (warm, moist air). This
principle enables the dehumidifier to work effectively, even at freezing temperatures.
The rotor is monitored by a rotation sensor to enable an alarm if the rotor stops unintentionally.

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4.1.2 Rotor maintenance

The rotor surface must be inspected regularly. Perform pressure drop measurements to follow rotor aging.
The desiccant rotor will not be replaced preventively, capacity monitoring will indicate when rotor
replacement is necessary.

4.1.3 Rotor seals , drive belt and drive motor

The rotor drive motor, drive belt and seals should be replaced if necessary, or at the maximum intervals
according to the maintenance schedule.
Belt tension can be adjusted by shortening the belt.
Rotor seals must be checked and adjusted once per year.

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4.2 Thermal recovery rotor

4.2.1 Function

Figure 4.2 Thermal recovery rotor

The thermal rotor is, depending on the ambient conditions, used either for cooling or for heating of the
supply air. This is done by exchanging heat between the supply air stream passing through the lower half of
the rotor, and the exhaust air stream passing through the top half in the opposite direction while the rotor
rotates.
The thermal rotor is manufactured from aluminium with many small channels through which the air passes,
making a large contact surface to transfer the heat.
The rotor is driven by an electric motor and a drive belt around the circumference of the rotor.

4.2.2 Rotor
The rotor surface must be inspected regularly.
If the rotor is dirty it can be cleaned with a vacuum cleaner, or with low pressure compressed air if necessary.

4.2.3 Rotor seals , drive belt and drive motor

The drive belt must be checked after the first 100 hours of operation.
The rotor drive motor, drive belt and seals should be replaced if necessary, or at the maximum intervals
according to the maintenance schedule.
Belt tension can be adjusted by shortening the belt.
The clearance between the rotor surface and the seals must be checked during inspection. Adjust the seals if
necessary.

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4.3 Water coils

4.3.1 Cooling coils

Cooling can be supplied by optional cold water coils installed in the pre- and or post-treatment sections.
The coil uses chilled water, possibly mixed with glycol, as cooling medium. The coil must be connected
to an external medium supply.

CAUTION!
CAUTION!
Hot and cold water supply lines must only be designed and executed by qualified personnel taking into account
the respective relevant local regulations.

When there is a risk of frost, the water coils must be frost protected. See section 4.3.3, Frost protection.

4.3.2 Heating coils

Heating can be supplied by optional hot water coils installed in the pre- and or post-treatment section.
The coil uses hot water or steam as heating medium. The coil must be connected to an external heating
medium supply.

CAUTION!
CAUTION!
Hot and cold water supply lines must only be designed and executed by qualified personnel taking into account
the respective relevant local regulations.

When there is a risk of frost, the water coils must be frost protected. See section 4.3.3, Frost protection.

4.3.3 Frost protection

If the water in a coil freezes this could cause serious damage. A frozen coil must almost always be replaced.
The guarantee is no longer valid even if the cracks are not visible.
If there is a risk of frost, the cooling medium must be enriched with glycol or an anti-freeze heater complete
with anti-freeze thermostat must be installed.

4.3.4 Droplet separator

A B

Figure 4.3 Cooling coil A and droplet separator B

A cooling section can be equipped with a droplet separator to remove droplet carry-over from the cooling
coil.

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The droplet separator is built from a patented three-plane-fluted pad that is set at an angle to the flow of air.
The separator absorbs the water droplets and transports them down through the material to the drainage
section.

4.3.5 Cleaning

WARNING!
Coil fins have sharp edges. Always wear protective gloves when working with coils.

1. The coils should be checked at least once a year, and cleaned if required.
2. Some of the dust which passes through the filters comes to rest on the coil cells. This layer of dust
affects the air flow and reduces the rate of exchange leading to decreased unit efficiency.
3. The coils should therefore be kept clean. Cleaning can be done by using a vacuum cleaner, low pressure
compressed air or low pressure water and a soft brush. Do not forget to clean the unit internally after the
coil cleaning. Never use HP cleaners, this will damage the coil fins.
4. Furthermore, in the case of cooling coils, clean the drip tray and siphon for the condensation water once
per year. Note that siphons need to be refilled with water after the winter season.

4.3.6 Stopping water flow to the coils

Precautions to take in case of frost risk:
- where it is envisaged to stop or considerably reduce the flow of hot water, all the fresh air intakes must
be closed and the ventilation stopped.
- the reference point of the antifreeze thermostat must not be set too low.
- if for whatever reason a building is not heated in winter, the coils as well as the piping must be emptied.
Hot water coils
Make sure that the temperature of the hot water is not too low, and that the circulation of the water is
maintained. Ensure that:
■ the valves are open.
■ the piping is purged from remaining gases.
■ the hot water circulation pump operates even at night.
Cooling coils
Cooling coils must be purged if the passing air temperature is lower than the freezing point of the coolant.
Where the coils are supplied with water which does not contain glycol, and no preheater coil is installed, it is
therefore necessary to empty the coils as soon as the passing air temperature reaches 0 °C.

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4.4 Evaporative coolers/humidifiers

Evaporative coolers/humidifiers are placed both in the supply and exhaust air streams.
They can have either a direct water supply, or a recirculated system.
The heart of the FA6 cooler/humidifier is a cassette made from inorganic evaporative media – GLASdek®.
Water is supplied to the top of the evaporative media via a distribution header. The water flows down
the corrugated surface of the media. As the warm and dry air passes through the media it evaporates a
proportion of the water and thus produces cool, humidified air. The rest of the water assists in washing the
media, and is drained back to the tank. In the case of a recirculated system, there must be a bleed-off and an
automatic drainage in order to avoid contamination of the water.
The energy that is needed for the evaporation is taken from the air itself. The air that leaves the humidifier is
therefore humidified and cooled simultaneously without any external energy supply for the evaporation.
This is in essence the adiabatic cooling process. It is very efficient and the consumption of energy is very low.
Periodic maintenance of the coolers is recommended once a year, following the operating season.

Figure 4.4 Open the safety catch on the distribution header by turning a quarter turn

1. Clean the distribution header.

2. Clean the pump filter.
3. Clean the reservoir.
4. Check the function of the level switch.
5. Check the function of the bleed-off valve.

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6. Check that the humidifier cassette is evenly wetted and that no calcium streaks can be found on the
inlet side.
7. Check that the hoses and couplings do not leak.
8. Check the discharge pipe and water trap. Clean if necessary.
NOTE! For more information on servicing of evaporative coolers/humidifiers, see the separate Munters FA6
manual.

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4.5 Fans

4.5.1 Fan types

Figure 4.5 Plug fan Figure 4.6 Scroll fan

The unit can be equipped with plug fans or scroll fans. The fans are driven by electric motors that can be
controlled by frequency converters, which enable adjustment of the air pressure and air flow from the
operator panel.

4.5.2 Maintenance
1. Before starting up the unit, ensure that there are no loose objects inside the unit.
2. Clean the inside of the unit using a vacuum cleaner.
3. If the fan impellers come into contact with contaminated air or dust, it is imperative that they are cleaned
regularly to avoid vibrations caused by unbalance.
4. Do not use any aggressive cleaning agents, clean fan housing with warm water if required.
5. Never use a high pressure cleaner or water spray for cleaning.

4.6 Filters

4.6.1 Filter types

Figure 4.7 Bag filter Figure 4.8 Panel filters

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4.6.2 Filter maintenance

WARNING!
There is a fire hazard, or risk of unit malfunction, if filters are maintained insufficiently or incorrectly.

WARNING!
When replacing the filters or working in a dusty area: To protect the user from dust, wear a suitable CE marked face
mask selected and fitted in accordance with the applicable safety standards.

The filters require regular replacement. The frequency depends on the amount of dust in the air and the
operating conditions. A filter guard will indicate when replacement is required (option).
Blocked filters can reduce the air flow in the unit. Replacing the filters is therefore of prime importance for
the correct operation of the installation. Incorrect air flow will reduce the capacity and the energy efficiency
of the unit. Replace the filters when:
■ Final pressure drop is reached.
■ There is a filter alarm.
■ The filter is damaged and air is passing without filtration.
■ Paper frame filters have become wet.

4.6.3 Panel filters

■ Check the degree of dirt accumulation by measuring the differential pressure or by inspecting the filters
visually.
■ Replace as required.
■ Before replacing the filter, check that the frames are sealed and if necessary replace the seals.
■ Clean the filter section, check that there is no dirt beyond the filter.

4.6.4 Bag filters

■ Check the degree of dirt accumulation by measuring the differential pressure or by inspecting the filters
visually. Bag filters cannot be cleaned and are not reusable.
■ Fit a new bag filter and check its tightness. Bags must be vertically mounted.

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4.7 Dampers

Figure 4.9 Inlet damper

Dampers are used to open and close the inlet and the outlet of the unit, as well as optionally for controlling
bypass and recirculation.

WARNING!
Keep hands clear of the dampers when they are moving. Risk of personal injury.

Openings with dampers should always be covered by ducts.

Any unducted air dampers should be fitted with a protective grille (not included in Munters delivery) to prevent
injury from the damper blade movement.

Damper maintenance
Clean and check the operation of the dampers, the gearing and bearings.
The blades can be cleaned with water or compressed air.
Check the position in respect of the indications “OPEN” and “CLOSED”.
If the dampers do not move freely, lubricate the gearing and bearings with silicone oil.

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4.8 Flexible connections

Figure 4.10 Flexible duct connection

Flexible duct connections are used in order to avoid any transmission of structure borne noise and
vibrations.
The length in operation is normally 120 mm (fully extended 200 mm).
The flexible connections are relatively fragile and cuts must be avoided.
The flexible connections are fixed during transport.

WARNING!
As the pressure inside can be high, the flexible connections must not be dismounted during operation.

CAUTION!
CAUTION!
The flexible connections can never be used as duct support.

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5 Commissioning

CAUTION!
CAUTION!
Commissioning and initial start-up of the unit should be carried out by Munters personnel only.

5.1 Checks before starting up

- Check that the fan motor transportation blocks are removed.
- It is always possible that during transport certain elements work loose due to vibrations. We advise you
to check thoroughly that all screws and nuts, and in particular rotating parts such as turbines, pulleys,
bearings, etc., are tight.
- Turn the fan by hand to make sure that it can rotate freely. Check that no foreign bodies have found
their way into the fan.
- Check that the bearings in the motor and fan are properly lubricated.
- Check that there are no foreign bodies in the unit (or in the ducts) and that the air intakes and outlets
are not blocked.
- Check manually that the dampers are correctly positioned and are able to operate correctly.
- Check the tension and alignment of the belts and readjust if necessary.
- Check all electrical connections.
- Check the direction of rotation of the fans and compressors. Correct direction can be checked on a fan
wheel with an arrow, or by monitoring the change in high and low pressure when a compressor starts.

CAUTION!
CAUTION!
Rotation direction is checked in the factory meaning that if one motor is rotating in the wrong direction, all motors
are actually rotating in the wrong direction. Phases must then be inverted on the main terminal block. It is still
important to check all motors.

- The cooling coil sections are supplied with drains. Check that they are correctly connected to allow
efficient drainage.
- Fit the air filters. Ensure that the filters are firmly attached to the frame.
NOTE! Before putting the unit into operation, the bag filters must be protected to avoid the excessive
accumulation of dirt caused by the first use (dust and construction residue in the unit).

- Adjust the differential pressure switches.

5.2 Inspection of evaporative coolers

1. Remove any loose material in the bottom of the water tank.
2. Close the bottom valve and fill the tank with water.
3. Check that the connections are tight.
4. Check the function of each solenoid valve.

24 Commissioning TEN-DSC-D1401
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Figure 5.1 Checking the direction of rotation

The items below concern recirculated systems:
5. Start the pump and check the direction of rotation by touching the rubber ring with a screwdriver.
Viewed from above, the motor should rotate clockwise. If it rotates in the wrong direction, switch two of
the phases.
6. Adjust the bleed-off valve to correspond to the calcium level in the water.
NOTE! The level of the water in circulating water coolers is very important. If the level is consistently too low,
cooling performance can be drastically impaired.

5.3 Starting up
After carrying out all the checks listed above, the unit can be put into operation and the following points
checked:
a) Measure the tension of the network and the intensity absorbed by each motor and compare them to the
figures on the motor identification plate.
NOTE! The power of the motors in our units is calculated with a predetermined safety coefficient. Compare the
theoretical intensity with the intensity absorbed by the motor of the unit while it is operating.

b) The system’s external static pressure must comply with the order specifications. Non-conformance will
lead to variations in the air flow.
The flow rate varies according to the rotation speed of the fan, the pressure according to the square of the
rotation speed and the absorbed power according to the cube of this speed. If the system pressure is lower
than the values estimated, the flow rate will increase together with the absorbed power, which creates a risk
of overloading the motor. This is especially important for forward curved fans. For backward curved fans
the absorbed power curve follows almost exactly the rotation speed curve.
NOTE! Compliance with all these points is a condition of the guarantee.

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6 Service and maintenance

6.1 Safety

1
0

Figure 6.1 Electrical hazard Figure 6.2 Secure against reconnection

Electrical hazard
WARNING!
Installation, adjustments, maintenance and repairs must only be carried out by qualified personnel who are
aware of the risks involved when working with equipment operating with high electrical voltage and high machine
temperatures.

WARNING!
Do not open distribution boxes or other electrical connection boxes. The unit is connected to high voltage which
can cause serious injury or death.

WARNING!
Before doing any service or maintenance work on the unit make sure that all electrical equipment is disconnected
from the power supply, and secured against reconnection.

WARNING!
Any external electrical equipment, for example a portable lamp, must be connected to an earth fault breaker.

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Physical hazard

WARNING!
Remove hand wheels from water and steam supply valves, or otherwise lock off reopening on a component that
is isolated to prevent inadvertent reopening. Alternatively, place a notice on the valve indicating that it is closed
for a reason.

WARNING!
Rotating hazard. The unit contains rotating fans and other moving parts.

To prevent personal injury, the unit must be run with all panel doors closed and all removable panels and protective
grids properly in place. Never open the doors or panels before all fans and other moving parts have come to a
complete stop, and the main power is switched off.

Fans and other moving parts can start automatically and without warning.

WARNING!
Cleaning agents, cooling media, oil and grease are substances that are dangerous to personal health and to the
environment. They must not be allowed to drain away into the soil or the public sewer system. The disposal of such
substances must be effected in accordance with local and national law and regulations.

NOTE! A portable lamp is required when carrying out service work inside the unit.

Property hazard

CAUTION!
CAUTION!
Service and maintenance work should only be carried out by qualified and trained personnel. Operating faults can
occur if the unit is maintained insufficiently or incorrectly.

CAUTION!
CAUTION!
Protect the bottom panels if work must be carried out inside the unit.

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6.2 General
Most air treatment units require the same type of maintenance. The following paragraphs explain the
necessary basic rules.
Service and maintenance interval lengths are primarily determined by operating conditions and the
environment in which the unit is installed. For example, if the process air contains a lot of dust, preventative
maintenance should be carried out at shorter intervals. The same also applies if the unit works intensively.
The service levels for a standard service and maintenance programme are described in section
6.3, Service options.
The control system is equipped with a service indicator. It is programmed at commissioning to give a service
alarm after an estimated number of operating hours, or on the preset date for the next service.

6.3 Service options

In addition to commissioning of the unit there are four service options (A - D) as standard.
S. Commissioning/start-up.
A. Inspection and if necessary change of filter. General function check.
B. In addition to A, safety check and capacity, temperature and humidity regulation measurements.
C. In addition to B, preventive replacement of some components after 3 years of operation.
D. In addition to C, preventive replacement of some components after 6 years of operation.
NOTE! Always contact Munters for service or repair. Operating faults can occur if the unit is maintained
insufficiently or incorrectly.

NOTE! Commissioning/Start-up inspection "S" by Munters is mandatory to validate the full warranty.

Munters service engineers have special equipment and rapid spare parts access to handle service on all
Munters products. All test equipment used by our personnel to ensure proper system balancing is certified
for accuracy.
Munters Service can offer a service plan adapted to suit the conditions of a specific installation. See contact
addresses on the back page of this manual.

6.4 Extended warranty

Munters offers an extended warranty to the standard terms when the Customer signs a service contract with
Munters. Details are available on request.

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6.5 Service and maintenance schedule

Service level Start A B A B A C

Service work Operating time in hours 0 4000 8000 12000 16000 20000 24000

Calendar time in months 0 6 12 18 24 30 36

Filter inspection, replace filter if necessary, function check X X X X X X X

Preventive inspection including safety check X X X X

Capacity check, rotor inspection X X X X

Replacement of HTCO Thermostats X

Inspection and leakage check of system boxes and doors, adjust hinges if
X X
necessary

Inspection of heating/cooling coils X

Replacement of drive belt and belt fastener X

Replacement of rotor drive motor

Inspection of fans (impellers, motors, bearings)

Examining electrical- and control systems, function check X X X X

Calibration of moisture control equipment, sensors and valves X X X X

Calibration of temperature control equipment and sensors X X X X

Replacement of rotor seals if necessary

Specific maintenance on gas burner unit X X X X

Table 6.1 Service and maintenance schedule (0 - 24000 hours)

NOTE! Service work should be performed at indicated operating hours or calendar time, whichever is reached
first.

NOTE! The desiccant rotor will not be replaced preventively, capacity monitoring will indicate rotor replacement.

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Service level A B A B A D

Service work Operating time in hours 28000 32000 36000 40000 44000 48000

Calendar time in months 42 48 54 60 66 72

Filter inspection, replace filter if necessary, function check X X X X X X

Preventive inspection including safety check X X X

Capacity check, rotor inspection X X X

Replacement of HTCO Thermostats X

Inspection and leakage check of system boxes and doors, adjust hinges
X
if necessary

Inspection of heating/cooling coils X

Replacement of drive belt and belt fastener X

Replacement of rotor drive motor X

Inspection of fans (impellers, motors, bearings) X

Examining electrical- and control systems, function check X X X

Calibration of moisture control equipment, sensors and valves X X X

Calibration of temperature control equipment and sensors X X X

Replacement of rotor seals if necessary X

Specific maintenance on gas burner unit X X X

Table 6.2 Service and maintenance schedule (28000 - 48000 hours)

NOTE! Maintenance schedule restarts again after maintenance type D.

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7 Scrapping
The unit must be scrapped in accordance with applicable legal requirements and regulations. Contact your
local authorities.
The rotor material is not combustible, and should be deposited like glass fibre materials.
If the rotor has been exposed to chemicals that are dangerous to the environment the risk must be assessed.
The chemicals can accumulate in the rotor material. Take the necessary precautions to comply with
applicable legal requirements and regulations.

WARNING!
If the rotor is to be cut in pieces, wear a suitable CE marked face mask selected and fitted in accordance with the
applicable safety standards to protect from the dust.

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8 Supplements
Additional information is available in supplements as applicable:
■ Product specification data sheet
■ Control system
■ Installation
■ Humidification

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9 Contact Munters
AUSTRIA Munters GmbH Eduard-Kittenberger-Gasse 56, Tel: +43 1 616 4298–92 51
Air Treatment Obj. 6 [email protected]
Zweigniederlassung Wien A-1235 Wien www.munters.at

BELGIUM Munters Belgium nv Blarenberglaan 21c Tel: +3215285611

Air Treatment B-2800 Mechelen [email protected]
www.muntersbelgium.be

DENMARK Munters A/S Ryttermarken 4 Tel: +4544953355

Air Treatment DK-3520 Farum [email protected]
www.munters.dk

FINLAND Munters Finland Oy Hakamäenkuja 3 Tel: +358 207 768 230

Kuivaajamyynti FI-01510 VANTAA [email protected]
www.munters.fi

FRANCE Munters France SAS 106, Boulevard Héloise Tel: +33 1 34 11 57 57

Air Treatment F-95815 Argenteuil Cedex [email protected]
www.munters.fr

GERMANY Munters GmbH Hans-Duncker-Str. 8 Tel: +49 (0) 40 879 690 - 0

Air Treatment-Zentrale D-21035 Hamburg [email protected]
www.munters.de

ITALY Munters Italy S.p.A Strada Piani 2 Tel: +39 0183 521377
Air Treatment I-18027Chiusavecchia [email protected]
IM www.munters.it

NETHERLANDS Munters Vochtbeheersing Energieweg 69 Tel: +31 172 43 32 31

NL-2404 HE Alphen a/d Rijn [email protected]
www.munters.nl

POLAND Munters Sp. z o.o. ul. Swietojanska 55/11 Tel.: + 48 58 305 35 17

Oddzial w Polsce 81-391 Gdynia [email protected]
Air Treatment www.munters.com.pl

SPAIN Munters Spain SA Europa Epresarial. Edificio Londres. Tel: +34 91 640 09 02
Air Treatment C/Playa de Liencres 2. [email protected]
28230 Las Matas. Madrid www.munters.es

SWEDEN Munters Europe AB P O Box 1150 Tel: +46 8 626 63 00

Air Treatment S-164 26 Kista [email protected]
www.munters.se

SWITZERLAND Munters GmbH Glattalstr. 501 Tel: +41 52 343 88 86

Air Treatment CH-8153 Rümlang [email protected]
Zweigniederlassung Rümlang www.munters.ch

UNITED KINGDOM Munters Ltd Pathfinder Place 10 Ramsay Court Tel: +44 1480 432 243
Air Treatment Hinchingbrooke Business Park [email protected]
Huntingdon PE29 6FY Cambs www.munters.co.uk

AUSTRALIA Tel:+61 288431588 MEXICO Tel:+52 722 270 40 29

[email protected] [email protected]

BRAZIL Tel: +55 11 5054 0150 SINGAPORE Tel:+65 6744 6828

www.munters.com.br [email protected]

CANADA Tel: +1-800-843-5360 SOUTH AFRICA Tel:+27 11 997 2000

[email protected] [email protected]

CHINA Tel: +86 10 804 18000 TURKEY Tel:+90 216 548 14 44

[email protected] [email protected]

INDIA Tel:+91 20 668 18 900 UAE (Dubai) Tel:+971 4 881 3026

[email protected] [email protected]

JAPAN Tel:+81 3 5970 0021 USA Tel: +1-800-843-5360

[email protected] [email protected]

KOREA Tel:+82 2 761 8701

[email protected]

TEN-DSC-D1401 Contact Munters 33

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