GLORY STAR

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D.O PURIFIER
KYDR203CD-23
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INS·TRUCTION MANUAL
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CHINA STATE SHIPBUILDING CORPORATION

esse NANJING LUZHOU .MACHINE CO.~LTD.

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INST-RUCTION MANUAL
FOR OIL SEPARATORS

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KYDR203CD-23
KYDR203CD-2360
KYDRJ03CD-2360
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esse NANJI·NG LUZHOU MACHINE CO . -,LTD.

'.-l" 7 THE PEOPLE'S REPUB'LIC OF ClI1NA

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 Content

Rules of Safely Operation

1. Tech nical Da ta , ' - '•.......•. ' ' e'••••••• ,1

2. Working principle ...........~ '..•.........-.•....' ' ~.."···2

3. Construction and Functions ............ , · 4

4. Installation ~II! •• _ .••••••••••••• ' •••••••• ,' ••••••••••• - ke ,e •••• ·-·6

'5.·AdJustment ' "·12

6. Application - ' ·13

7. Trouble and Shootings ........ - ••••••••••••••• ,••••••••• '•••••••• It .'.16

11

8. 'Lubrication ..•..............................•...• ,',.' ""'0 ·"18

9. Special Tools······~········ '."" ' ' ·1.9

10. Spare Parts , , ' '0' •••••• ,•••••••.•••••••••••••• 21

11. Maintenance , , '.. 22

12. Assembly and Disassembly '! •••••.•••• '.,•••••• ' ••••••• '••••••

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'.
~ Rules of Safely Operation

• The separator is a kind of. high speed rotating machine. It generates

,.
large centrifugal force when the bowl is working. In order 10 ensure
the safety of operators and equipment, the following rules shallbe
strictly tarried out when using:
1. The separator cannot be started before the main lack ring of the bowl
is locked and the in and out unit and the other tighten screws are
tightened.
2. Any 'part of the machine cannot' be loosened before the bowl stops,
completely.
3. If there is unusual vibration> the bow] shall be filled with liquid
immediately, at the same time the power shall be cutoff
r
• 4. The f!lain parts of the bowl are forbidden to be hea~ed by flame or
welded, especially the bowl body, hood and main Jock ring.
5. The bowl paris cannot be exchanged with the other bowl parts for
using, even if the same model.
6. When the assembly mark of the main lock ring extends 25 degrees to
the relevant mark of the bowl body, do not use the machine and
contact the manufacturer.
7. DQ not use the more corrosive, density and different features liquid
than liquid when buying for the machine. If necessary, contact the
manufacturer.
8_ Check the corrosion and worn of the bowl parts every S. months,
especially the bowl discharge outlet, the screw of the main lock ring,
etc, If the separating material is corrosive, it shall be checked more
frequently.
9. Only the spare parts supplied by the manufacture shall be used .

•=
 Main TechnicalData 1
Ii1.- .
Main technical data for separator
1. Bowl rotary speed; 693'0 r/rnin
2. Speedometer rotary speed: 79-'83t/min (50HZ)(KYDR203CD-23)
95-102r/min (60HZ)(KYDR203CD-2J60)
95-102r1min (60HZ)(KYDR303CD-23.60)
1. Sludge chamber in bowl: 1.2L
4. starting time: ~3min
5. Stop time(appllClati.Qn()fbr~el:. -2min
6. Motor tYlD8: YlOOLI-4-H-B5
Z2C-:_32
"7. Motor power: 2, 2kW
8. Dirty oil suction intensity: ~O ..04MPa
9 Clar ifi.ed oil par irrg drsc outlet pressure: ~Q. 2MPa
.1.0. Qverall dimensions: {LXBXH)
With AC marine motor 882X53.0X783
W'itn, DC marine motor l017X530X783

This product
Separator .
15 to, he accepted and t'est ed as per the GB/T5745 Marine Disc.
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 Working principle 2
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The liquids and $0 lids, which are interactive indissoluble and with different densities, will
be separated and sediment in the centrifuge and gravity force fields.
The separations that occur in the gravity. field are called gravity separation and
sedimentation; in the centrifuge field called centrifugal separation and sedimentation.
Gravity separation
The indissoluble liquids and solids with-different densities will be separated and sediment
slowly by the gravity in the gravitational fields. The solid particles freely settle down to {he
bottom because of heavier gravity and the lighter liquid float up, so the separation and
sedimentation take place. This gravity separation and sedimentation need a very long time
and cover a large area.

Centrifuge separation
The indissoluble liquids and solids with different densities will be-separated while they
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are rotated at a high speed in the bowl, where the particles with heavier density move to the
inside wall of bowl body, the lighter liquid toward the centen of the bowl - Because the
..- centrifugal force generated in the centrifuge fields in much larger thanthe gravity force, it
takes only v.ery short time for the centrifuge separation to achieve the same separation
efficiency in the. gravity fields ..Especially the gravity separation can Dot be available, the
best method is c-entrifuge separation.

mixed liquid

Light liquid

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Separation space
there is a stack ofdiscs installed iri the' bowl, which divide the bowl space into many Ii

conical cavities. That can shorten the sedimentation distance and improve the separation
efficiency.
The moving trace of the limit:particie"A" occurs between the discs(conicalcavity}.

Separation methods
Asper the requirements ef application and the bowl functions, there.are 2 methods or
separation of both purification and clarification.
r. Purification:
Purification method' isto separate the mixture liquid into phase of Liquid-solid, the liquid !t,

.is the continuous phase. There is an inlet and two outlets on the separator machine.

2. Clarification:
Clarification method is .to separate the mixture liquid into two phase ef Liquid-liquid' Of
liquid-liquid-solid. The light phase liquid is the continuous phase. There is an inlet and two
outlets oil separator machine.

Mixed liqUid. _
"- ...11___:_U"'" phaseI;q,,;d
_--..-
1
heavy phase liquid

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 Construction and Functions,

Disc centrifuge is mainly composed of

1. Fame(includ log brake)
2. Bowl
3. Vertical shaft system.
4. Horizontal shaft system
5. Tachometer
6. Oil pump
7.Motor

[lie main structures of the drive system and bowl shall be described as fellows:
1.Drive system
The electric ID0t0r drives the bowl by
means of the friction coupling and the
Vertical shaft
gear drive.
The friction coupling can guarantee a
smooth acceleration and running, and
protect the electric motor and gear drive
..• from overloading while starting the Worm gear
machine. The flexible buffer structure is
used in the vertical shaft system to reduce Small worm gear
the vibration and wear of the drive
system ..
The speedometer can deck whether
the centrifuge tuns' normally or DoL The
rotating speed of the speedometer should
be within the range indicated in technical
specification at the normal condition.
Because of the great rotation inertia
of bowl while running > it takes much
time to stop the machine freely. Using
brake unit can reduce the 'stopping time
and pass through the critical speed of the
spindle quickly. In case of emergency,
Use the brake.

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2. Bowl
Distributor
Gravity ring: -. «

Graviry lock ring

Bowl cover

Big nut
Top disc

Discs unit
Shan sleeve

2.1 Structure
The bowl assembly is the key parts of the centrifuge. See the above figure The large
s-

lock ring locks the bowl hood. There are a distribl.)tor, a stack of discs arid a top disc
installed in the bowl. There is a light phase chamber formed betWeen the level ring and
the neck ofthe top disc , and also a heavy phase·ohamber. formed between the small
lock ring and the top disc. There, one gravity ring is installed which can adjust the
interface of the l.ig.htpha~e and hea vy pl:1ase.The feeding r.aw oil and flushing water are
an fed into disc stacks through the chamber under the diSJtrlhutor.
2.2 Separatio'o function
The lowing condition ofliq~id in the bowl:
The raw oil to be treated in fed into the disc stack via feed pipe and distributor. The
solids, water and soap stOQk(heavy phase)move toward the vvall of bowl body along the
under sUJfa~eof discs, €.olIected in the heavy phase chamber and pumped out by the
heavy paring disc(heavy centripetal pump). The: light phase moves t6ward~the center
ofthe bowl along the outer cone surface of the discs" entering the collect and t~e sludge
gathering all the i~er wall of the bowl When purification, the light liquid is to be
discharged out by the gear pump' from the center ofthebowl. The sludge gatheruig on
the inner wall' of the bowl will be maDlllally,discharged out when separators' stops.
Sealing water:
In order to protect the light phase leakage from the heavy phase" the sealing waterfhot
water) rnust be fed into the bowl thr0ughthe sludge oil inlet pipe, The sludge o il'can be
fed in only after water seal js completed.
Attention: The water sealing water is mot allowed to feed into the bowl during
pl-llifica:tion.
Gravity ring:
Due to the balance 0 f hydrodynamic pressure, the interface win be formed between the
light phase and heavy phase in the bowl while the bowl rotating. The gravity ring can'
adjust the inter face of light phase and heavy phase. As pet the characteristic of the
feedstock and the proc,eS$.ing requirements, select the prope-: gravity ring..

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Installation 4
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••
Attention: The centrifuge with tbe bowl can not be allowed to hauled and hoisted
during installation, other wise the bearings.and the spindle will be damaged!

Tak€ into consideration the enough space available to maintenance and service tbe
centrifuge when installation. The foundation can be of steel structure or concrete, but
.must be firm, plane and level" so that in can reduce the vibration.
All the outside pipes connection with the separator 'must be used with hose-pipe, so .as 'to
isolate the outer vibration affecting the separator.
When install the separator on board, the horizontal shaft of the separator is
recommended 'to be kept parallel ins to the iongitudinal shaft of the ship thus it can reduce
influence when the ship swings.
The electric motor's connection shall meet the requirements as per the power supply of
Technical Specification and make sure that the rating direct ion is' correct.
The overall dimensions shows in the following Figure,

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 (1') water sealing,
(2) &,rt1water ,
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_;S ~ (3) heated oil into
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(I) separator
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e ....... (4) dirty 01,1outlet
Cl> ..... :1
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o ,ij - i (5) to heater
....... (1l
1 (6) dirty oil
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_p ~,
Pi' [] {7) cleaning-oil
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Cl> A.direction
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(10) dirty water
(11) outlet ofdirty water
(12) manometer
(13) outlet of cleaning oil
(14) inlet of dirty oil
(15) oil filter -------,,'
(16) vacuum gauge
1 (17) to dirty oil box
,
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(1) Separator
(2)heated oil into separator
(3) thermograph
(4) heater
II" 1,1) (51) steam
-(6) condensation water
(7) to heater
(8) cleaning 0 il
(9)diI'ty oil
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 Adjustment 5
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1. Preparation before adjusting
Select the right gravity ring and fit it on the bowl.hoed as per the density of the sludge
oil
Check whether the gear:housing (5 filled with the right lubricant 0i1 OT not.
Check both dirty/purified oil pipe Jines, and open both valves of the feeding oil inlet
and purified oil outlet.
Open the heater, to heat the 0 i,land adjust it to the suitable temperature.
2. Start-up
Chec;k the speed and rotating direction of the speedometer and make sure that the
centrifuge works in the normal operation condition. If and abnormal vibration and
noise occur, switch off and stop the centrifuge by the: brake immediately. And then
cheek the assembly of the centrifuge until the trouble removes off
3. Adjusting of the water sealing
Feed the sealing, water until the water flows 'out:of the heavy phase outlet. The water
seali~g is,set up in the bowl.
4. Adjustment of the sludge oil-separating capacity
A mount of the Water .sheuld be flowed but from the heavy phase on the howl when
•" sealing water feed into the bowl.
F
Open the inlet valve of the sludge oil, to fill the sludge oil into the IDowL
According to the kind of the sludge oil of kind, adjust the feeding valve until the flow
;
i.sstable jn conformity with the rated capacity.
~
Usage 6
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1.Operation
Before start-up
Check the assembly of the centrifuge.
Make sure that the gravity ring is fight.
Check the lubrication oil level in the gear housing.
Check whether the motor rotating direction is right.
Make sure that the brake .is released.
Check whether the-stop bar is tum out, and tighten the lock nut.
Check whether the recycle system of the wool fat is working. properly.
Make Surethatthe valve before the wool fat delivery pump is opened,
Start up and running (separating:)
Switch on the power and start the centrifuge. If any abnormal vibration and noise
occur, switch off and stop immediately. And then check the centrifuge.
Check the rotating speed of speedometer is at full speed .. The reading is at 79"...___
83r/min- for type KYDR203CD-23, at 95~1 02r/min for type KYDR203CD-23.60
and KYDR303CD-2360.

When bowl is ready for purification unit function:

Open the sealing water valve, feed about 2 or 3 liters water into to the bowl up to the
dirty wate.routlet. r
I

When bowl is ready for clarification unfit function: I-

To convert the valve slowly, and feed the sludge oil into to the bowl, meanwhile.
T0 adjust the sludge oil inlet valve, regulate the suitable separation capacity.
To adjust the pressure of me purified oil outlet, enter into normal separation statue .

.stop
TO' close the heater and convert the valve, make the sludge go into tl;je intermediate
tank from recycle system pet.
To shut off the motor, apply the brake when the speed ofthe bowlslows down before
lO.oOr/min,or let it stop freely.

:A tten tion:
1) The bowl must be cleaned when finish the work every time,
2) Do not loosen any fixing fittings before the machine stops completely.
3) The oil seal on the machine is valid for 1 year. The oil seal should be done again when
over 1 year, or machine lays idle for long time.

2. Select the gravity ring

Each sepanator is provided with a. set.ofspecial gravity rings of different bores. The -"11
set for separating~water can be used to separate oil-water
. mixtures-cf'different special . I

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gravity and composition by selecting jbe ring with appropriate bore. In general, the
best separating effectiveness is obtained by the selection of the special gravity ring
with a larger bore, on condition that the water sealing in the separating drum, would
not be destroyed, and interface of oil and water should not be so near the wall of the
drum body that is would stay at the external circumference of the neck cover. If this
phenomenon takes 'plac~, oil will flow out of the circumference of the neck cover
along with water, and themwater searing is destroyed.
The selection of the special gravity ring for the oil separator can be made by reference
to fig.

Gravity of the oiI Size of .the gravity

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._----- ., .,._
Measure temperature Separation tempesature
of the C!li'l (,C). of theeilf'C)

The' appropriate bore 0 f the special gravity ring can be readily obtained from the diagram,
when the temperature selected for separation of the oil.
FOJ example: knowing that the special gravity ring of oil to be separated ~t 6'O:C is 0.8'88,
and'the separation temperature is 70·C .find the bore. of the ring.
First draw a vertical line upward from 60·C on the left part of Fig. Intersecting with the'
horizontal special gravity "Iine at 0.88.8, and then at the intersecting point draw. a line
parallel to the inclined lines until, it intersects with the transition line; and, then from the
1-

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intersecting point draw a curve parallel to the curves in the right p.art until it intersects with
the verticalline3 denoting the separation temperature of 7o.·C and the reading on the right
vertical axis is between 75 and 78 of the bore ofthe required ring, approximately cD78.rnm,
so it is suitable forthe bore of the gravity ring at <ll78Il11D.-
If the gravity of the oil cannot be determined, you- will get, the best ring after more and
more tests.
. 1(1order to keep the separator running normally, the checks should be often carried out
during the course of operation; The check items are as follows:

, Standard Actual Check rem'ark

Cbeck item Unit, measuring time
, NO. valve

V U+1O% Ih
1 Voltage
A U±lO% 111
2 Current
KYDR203CD-23
79~83
Speed of I -8h KYDR203CD-2360
..._, r/rnin 195~·102
speedernerer I KYDRJ03GD-2360
9.5~lO2
LIh 1.h
4 Capacity ~lS00
Light phase liquid MPa ::::;0- 2 Ih
5. outlet pressur~ ,

Dirty ail suction ' MPa ~O ..04 lh

6 intensity
The set
I Separating ·C temperature 11\
7 temperature e±2
Oil temperature in I ftC ~85 8h
8 gearbox
I

rnrn/s '=%7.1 th
9 Vibration speed'
Ih
10 leakage

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Troll ble Shooting 7

Mechanical Troubles Trouble Shooting (mechanical functions).

$t!lJ1.t Speed Start, Water

SIan I" 11rake
~\'bll.OI'ma:l time. SPeed power 'fim~\oo in gear
'smell noise too pow'llr Probable Causes Method
vlbratien 1QP tqo high to low too high ll1\hg box
low
long

Unbalance uf the b_Q~V'i Cause: nnt Stop the 1;1'lach'i~w '1.ll nigh·l; check out the
dischargillg in, Iime; ineomec; assembly: cause and ,e.n1edy incorrect assembly of
some how' parts. intenchauged with other large lock. Ting will cause .falsi danger;
centrifuge; 'buffer dampers dnrnaged; tire reptace the buffer 'dampers and axial buffer
axial buffer springs damaged' springs every two.years.

I NOll
1._' Bearing overheatin]; I Replaeethem
I ·t~.~··>~ ~_,,_,_,,_ ,0{-
0'1
"." .- 4: ~. _.
I I Check the quality al'l.l'1ilriclillorj ~,i.Iin gear
, No eoougl: oil ill' the gearbox
hny

The worn wheel worn 'OUl Rcp:i.bce them

Bearing worn out or ·dama~l!u ltcpltlc.c them
..
\~-l----+--
r ';J;.< .. ,~',. ",~ Applynrg hfuke Release the brake
\<i-~::i' Thd,ri'cl'i"iHlioe worn out or oll.e.'lI P"p'13c'e..them
\----J.---+----+----1--~-+-----+----l----t-l-'I-lt!-'
!-----~~~~,: -rr-jc-'t-I·:-I1-'-il:-ih-.gs-w-or-n-o-I-II,-o-r-o-il-ed-.
---+"I-~-:';_m-'0-'
v-.e-'o-litT-,
-(h-e-U-j-n-y-o-.i-I--------'1

,,:-::'~,'_, Motor is with troubles Repuir

I, The friction discworrn out or oiled Replace
Condensal.loll , Qrain off the wat.er

'Leakage in s~lIling'o:rve(licat sha.lls,yslbm or

Replace the wQm mH li,,.ings
seal i1I'g. of tile tiood
I---+------+-------jl----,--·-~'-·-- .,r-------------i-------------l
Stop the ·ma.Chioe; check 'and COrrect th'e
'PTliiblem
 Trouble Shooting (separation functions)
Separation Troubles

I
clari Iic[liion puri Iication
I
l Probable Causes Method
Leakage Too 'rc)I?,l11'lIeli TUl) much I
1'('10 l1111ch oi I Nfl en0ugh oil
Poor '011 the lltudh oil oil in the oili 11 water in the pUI11P suction or
sc::purating glass in water' 'discharged outlet .dis<!harged on .delivery
I (ll!tl~
eflil;ienc), indicatlon water pipeliue water
tube pipdine.
Tltc inner dfal.llele~ 0 f gravity ring is \(l0' R~p.lacc:the suitable gr.avlly ring·.
I
_. smltll. Adjust i
Incorrect separation '~empefalure, Adjllstlhe valve t·oreduce the fe:eqing oct
reeding,raw ~lil i,s 1.00 less. $top,mllchine and clean the howl-inside.
The It:iS,C slack is rllle,d· with slu
The water sealing in the bowl is broken Stop feeding the oil. and rd111 the scalinl·
water,
(hough ..
Poor sen ling hcl,wilc.n be,,,,1'and hood Re_'8ssclllbly lind check the seal rjng.

No, enough water sealing in the bowl, Increase (he sealing. water.
The inner diameter Ilf gravity ring is tOI) Replact:\vilb small gravity ring.
large.

NOII~I,I!l;lHllt pressed or damaged oT the Increase separatlrrg dlscs, press tighll)l an

separatingseal rlng. replaced with spare parts.
}~l~(~\~~:~t:
~ -+ --+ j,-_-=- __ -:; .;.;._
...10<.. ;; .:;.
Otl suctiorl'JliflC 'leakage. Remove leaf<agc0'([
BI(icking \If'\he [ilter, Clculi 1~lter. .
li)il Ptl111PsaleLy' vulve '1cakaSe. Tighten it or repair vnlve.
Oil visc()sity too hi~h Raise·oil tempcr.afure to Io.w,eri~svi~cosit)'

-------~~---.-----------=====~
.. Lubrication 8
...
Lubrication ensures that the centrifuge can run reliably and normally. Improper brand,
poor quality of lubricant oil and much more or less quantity can result in. bad lubrication or
serious trouble, so that theuser should pay attention to lubrication carefully,
Check the oil level of the gear housing regularly to ensure the lubrication. is in good
condition,
The bearings in the, Drive System (horizontal shaft. and vertical shaft) are splash
lubricated by'the worm wheel
The recommended lubricant oils are illl-20 air aviation lubrication oil" or SA.E40,
SAE50 lubrication oils. The lubricant oil must be replaced at the first time a:fier_250hours'
running. The afterward replacement oflubricant oil shall be periodic and dependent on the
quality of the oil
Clean the gear housing carefully at every replacement.
The following. positions must be lubricated and coated by lubricant or grease while
reassembling the complete bowl:
(I) The screw threads of the large lock ring and the bowl I body shan, be coaled with
MOS2~
(2) The screw threads of the small lock ring and the bowl hood shall be coated with
MoS2;
(3) The fit surfaces between the large lock ring and the bowl hood shall be coated
with 1vloS:2;

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Lubricant

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Special Tools 9

,,

21410027
etracting threaded rod

ll032063
main lock-ring spanner w
OJ'
1103308:3
lifting tool for bowl

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/

11Q3206.5

spannerfor removing
bearing clamp nut

11032063
gravity lock ring wrench

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No Cgde Descriping Quantity Usage
1 21.41002,7 Retracting threaded rod 1 POI' di smant Ie howl
,
(left hand "thread)
2 11033083 l.i ft iag tool fOT bowl 1 For dismantl~ coyer of the bowlJ
(left hand thread)
3 1.1O~'206'5. Span~er for remov ing] '1 For assembly and dissemble of
bearing ciamp nut the Cover
,
4 11032'063 Main Look ring spannet' 1 POI' di searrtal.e big nut
(le£t hand thread) I

5 I' 11.03'2064 Gavity Lock r-ingwrench 1 For dismantale gtavi t¥ Lock ring
(left hand thr~ild)

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~.
Maintenance 11
• a

According to the directions of instruction manual, check and maintenance the centrifuge
regularly and periodically in order to reduce the trouble.
Main points for maintenance:
l.Bowl
(1) the balance of the bowl can be broken or the safe and reliable running of the
centrifuge can be influenced ifthe threads are over worn seriously. Tis necessary to
check the screw threads of the large lock ring and bowl body regularly and
periodically, The marks" IJ It on the large lock ring and bowl body/hood .shall be
aligned with each other if the bow] is perfect and balanced. The marks will be
moved due to wear and corrosion/erosion. When check the marks, the disc stack and
the seal ring of bowl hood shall be removed. And then tighten the large lock ring. If
the mark on the large lock ring pass the mark' on the bowl body/hood over 25-angle
degree, never operate the centrifuge and consult with the manufacturer.
Check the screw threads every time before assembly. If ana damage occurs on the
threads, repair them by fine file Or oilstone, and coat grease.
(2) The disc stack pressing.
The disc stack must be pressed completed, other wise it will result in unbalance of
the bowl and abnormal vibration.Jf the large lock-ring can 'be easily tightened.
To the mark position, add the disc to the disc stack.
(3) Bowl repair
If the main component, 58Cb as bowl body, bowl cover, distributor seat, disc top
cover and main lock ring, is replaced with new one, the bowl must be balanced
again.
(4) If the machine Jays idle for long time, the components inside of the bowl should
be cleaned and on the surfaces of these components should' be .protected with oil
sealed.
2. Vertical shaft system -
(1) The position taper, which can locate the right position of the bowl, can nor
defected and damaged. The surface of position taper must be paid more attention
not to be damaged while disassembling and assembling. Any defect or scratch on
the surface of the taper must be repaired carefully by the scraper, oilstone and grind
paper. Machining repair is not allowed, otherwise the position accuracy will be not
guaranteed and the abnormal vibration will occur.
In addition, the exam of radial round jump of the taper surface of the vertical
shaft should be carried out periodically with a gauge fixed on the machine,
measuring point should be contact to the "taper.The allowable M.I\X radial round
jump in below O.02m. If over o..02,the vertical shaft should be reassembled again,
meanwhile, the bearing, bearing seal and buffer seat should also be. checked
carefully, or replaced if necessary.
i - (2) to check and replace the bearing and buffer mat periodically.

======~=~====================
-22-
 -'~
J
3. Hori4ontal shaft system. J.
(1) To check the engaging trace of the worm wheel periodically, If find out that the
wearing out of the worm wheel becomes intensive, the machine must check,ed the
trouble" cause, whether lubricant emulsified or less lubricant in gear housing. Only
the troubles are removed off, can the machine goes running again.

(2) FrictioI1 disc

If the fiction discs are found worn out, it should be replaced in, time, avoiding from the
fiction drum damaged further.
4. Gear pump
During the course of running, the pump should be avoid non-load running as less as
possible, avoiding the gear pump dry worn out and damaged.
5. Maintenance schedu Ie &Period
- period 500 ioOO 2000 4000 8000
h h h h h
content ,

III (MAX2s'° ) rnisalign angle mark between bowl .. *" *

body and.big nut

Check the seal ring on the bowl body (21050016) * .. it

*
1 ..
Check whether disc to be worn out (Firming drops off) * * *
For disc cleanness (check when manual discharae of
sludge)
"
Check corrosion and wear out of the bowl body, bowl , I
* * •
T

, hood, big nut. etc. I

Inlet & outlet pipe system and seal tlflg, wash ana ~*, * *
gasket of frame components ,

Check the cone contact surface between vertical shaft ~ *'

and bowl
Jump on the surface between vertical shaft and bowl ..
(M.A.X. 0.04m(1)
'1;,
The bearing on the vertical shaft system I *
Buffer on the vertical shaft. system "'. *
The bearing on. the horizontal shaft system *
Wear out of accelerate gear (MAX. 2mrn) * *
Quantity ofrhe lubrication oU i:11\\1e' gear lw'usi:Rg

Quality of the lubrication oil in the gearhousing * *

,
,* ~
'. I

* *
I Fiction pad
Brake lining, * *

--~-======
~-==-==-=======~==============.==~
-23-
.-
 Disassembly and Assembly 12

Attention: Never diSmount any part of the centrifuge before the bowl
is comp let e ly s tat ionary !
I. Disassembly
1) Bowl:
The bowl, in which the sludge 0 it separating process is performed, is the key
component of the' centrifuge. It consists of bowl body, bowl cover, discstack and
main lock ring, etc,
Screw the slopping bar ill the grooves on outside surface of the bowl body to
keep it stationary.
Loosen the lock ring (left hand threaQ).by the wrench.
Atten tion: Ifonly to change the gravity ring, first screw out the gravity lock with
the gravity lock wrench, then lift off the bowl hood,frame and separating cover unit.
Loosen the large lock ring (left hand thread) by the wrench.
Using special tool (spade, etc.) to remove off the dirt.
Unscrew out the not on the vertical shaft, loose the stopping bar and release the
brake, then Iii! up the bowl body off the vertical shaft.
The bowl components please see the decompose drawing attached.
2) Vertical shaft system
The vertical shaft system is the main component of power transmission of the
centrifuge, it consists of vertical shaft, worm, buffer device, bearing, etc.
Drain. out the lubricant oil from the drainage outlet ·of gear housing ..
Dismount the tachometer.
Dismount the mechanical seal and loosen the nuts left hand thread.
Dismount the buffer casing on the frame, lift up the spindle by the lift eye.
Remove the round nut and lock washer, dismount the bearing and WOrm with the
copper bar knock at slightly.
Attention: Dismounting of the vertical shctft must be carriedour after
dismounting of horizontal shaft.
Please see the decompose drawing attached.
3) Horizonral shaft system
The horizontal shaft system is the main, component of power transmission o fthe
centrifuge, it consists of horizontal shaft (spindle) worm wheel, friction couple,
i - bearing, etc.

..
.... -24-
 , .'

Dissemble the pump components on the right.side.

Dissemble the transmission gear, door cover on the body and the tachometer

unit-
Dissemble electrical motor, fti~tibhblock, friction drum and the.oil sealing base.
Dissemble the bolt of the bearing cover and the driving pin on the coupling of
the horizontal shaft and take out the horizontal shaft together with the bearing,
cover and fiction drum from, motor side. And then take out.the worm wheel from

gear chamber.
4) Oil pump
Oil pump is the 'Component of power transmission of the e::entdfuge ..It is of
single gear type, and consists of driving gear, driven gear, pump seat, pump cover

and bearing etc.

Truce off the transmission pin and coupling, and loosen the pressing flange.
Dismount the oil pump, take off the driven gear, and knock at rhe driving gear
shaft with the copper bar, the driving gear will be removed off from inside of the'

pump.
Please see the decompose drawing attached.
2. Assembly
As per the counter orders of the a.m. disassembling, assemble the centrifuge.
Attention while assembling:
Cle-anall parts and gear housing. There are no any impurities allowed to be in it.
The sealing should be any spoiled; please replaced, if there is.
The marks must.be aligned to when assembly of the bowl, including the irection,
Lubricate the part position according the chapter 81Lubr:tcation.
Check and maintenance the parts and positions. according to chapter 11.
maintemtDce.
Note: The COll1J1)Ol1 components for type KYDR203CD-23, KYDR203CD·T360
and KYDR3Q3CD-2360 are not listed in the component list. The component
different with eac-htype will be remarked.
For e.g. the vertical shaft with item No.1 ,22000013 on page 34 is used for the.
three types. Worm gear withi~em No. is used for KYlDR203CD-23, item No.
25620002 is used for both KYDR203CD-2360 and type KYDRJ03CD-236Q.

-25-
 Frame(l)

1 22

21

3 20

19
.
•

15
,-

,......==-
26
 L2
82
It
•
 - !
v-b -
L
t
:S17
~
-
2t (
,
1v --
c
-
t
6v "
I
•
.,
....
 _f

Qnt.y ReQl&rk
.Code
D~$cription
NO.
.1
l 11028004 Oil colieetoT
1
28140004 Frame
2 1
22030903 Support roo
3
1
4 2101004~ Sl'eeve
1
22020012 .SIdPportrod S'CTew
'0

2
6 21220013 Sleeve
1
'7 GB617'2~86 M,2.0 Nut
2
2240.0028 Fixing bar
8 1-
9· GB68=-85 M6XH5 Screw
1
GBg028~80 MI16.Xl.5 Drain s(::rew pl.ll'g
~O
1
·21000005 Washer
11 1
20730006 Oil cup
12
1
Ob'ser;ve gla:s.s
13 27~2QO·02
1:
14 21020011 Seal ring
1
15 29170002 frame lb_6dy.

oil observe tank 1

29630Q011 Clean:
16
1
17 27:41P010 Na:me plat.El
Washer 1
18 2733:0019
2
W 279 tOO03' Pl"es.S block.
[2'
20 lW29001 Hand wneel

Seal. ring. 1
21 2106Ob56
1
22 21'0600'55 Seal ring
Name plate 1
23 27430001
-
Rivet 1
24 08827-:86 2Xi5
;Washer 1
23 2 L05.Q048

Blot 1
26 G8;;;783-86 MIOX25
2'7 GBS'J83-86 ,MIQX28 Blot
Washer 1
28 GB9'3-8"7 10
Bottom COVeT 1
29' 20740Q19
Wasl1er 1
30 21040009

-29-
 ...
... .'

NQ. Code 1i)e,scription Q[l:tY- Remark

31 29330001. Dirt water observ~ tank 1
32 2103QQ50 Wa~her 1
33 20130.016 Flange I
.34 GBo170-86 :MT0 Nut 1
3'5 OB898-:88 M~0XJ'O Screw 1

36 274JOOll Name plate 1

37 27330018 Washer 1
38 210,;30049 Wastier 1
,3.9. 24510022 Clean oil. pipe 1
40 GB:j783~.86M8X30' Bolt 1

41' 210300.36 Washer -:3

42 20130011 Glass 3
43 2073001.8 -Vi'ew hole cover 3
I
&
44 GB806~88 'M1D 'Nu,t! 1

45 21'3.20004 C:0ve~- 1

46; 2:0730017 Press cover 2

47 HTl'5~IO Bulb plug 1
48 523. 2C-15 nov l5W Plug 1
49 2102.0(:)40 Light sh ie.ld' washer 4
50 .21220014 Glass tube 2

51 2.10200.39' Wa-she:r l
j2 21320046 Nut 1
,53 21520015 ('lean oil pip~ 1
54 0 r6~Z5 Clamp 1
53 IlGB4CiOi)-so
(j) 32X3. 5XSO: 1

i -
 ••

Bowl

17

6 1·
~

1 10 '
.~

;;. .

'-- __ _I

- 31 -
I~
..
.;
• ...

NO. Code Descr ipt.Ion Qnty Remark

1 GB6S-85 M6X12 Screw
2 21230017 Shaft slJeeve 1 KYDR203CD-23,
KYDR2Q3CD-23'60
21230025 Shaft sleeve l' KYDR3MCD~2:mO!
3' 2'0'76000..6 Bowl body KYDR203CD-23
KYDR2o.3'CD-2360
260.60.0.10- Bowl body KYDR303CP~2360
4 220.0.0.115 Location pin J<YDR2o.3CD"'Z3
KYDR203CD~2360
22000.127 Location pin KYDR303CD-2360
~ GB119-86: A6XlO Pin 1 KYDR2'o.3CO;_Z3
KYOR2Q3CD-236o.
2200.0128 .Pin 1 KYDR303CD-2360

• 6 21050.0.16 Big seal ring 1

•
7" 20.150018 Oi str i butor I KYDR203CD-23
.! KYDR203CD...,2360
11014032 Di.st r ibulbi[" I KYDR303CD-2"360
8 110.18009, Disc 66 KYDR203CD-23
.KYOR203CD...:236Q
110.18050. Disc. ~6 KYDR303CD:-23,60
9 110.18010 Non-hole disc 1 KYDR20'3CD-23
K'(.DR203CD-Z,36,Q
11018051 Non-hole d'i sc 1 KYDR303CD-236'O'
10 230.50028 Top disc 1 KYDR203CD-23
KYDR203CD-2360
26150032 Top disc KYDR303CD-2360

11 210.40048 Pl)rification seal ring 1

12 23050027 Bowl h00d 1 'KYDR203CD-23
KYDR203CD-2.360
26150031 Bowl hood I KYDR303CD'-2360
13 27600001 Balance 8
14 CB71-85 M6X8 Screw 1
« .-

-32-
J-
....
 ~

QJilty Remark
Code i!)esciip6on.
NO.
Sea} ring 1
15 21040006
1 KYDR2,03CD-23
10 21040049 Gravity ring
K,YDR2G3CIr2360

ring 1 KYDR303CD-2360
.2104QO~6 Grayity

\ 17 262'1-0001 Gravity ring

Big nut 1
18 21360QO"l

,'"

_'

-33-
- I
...
•
• •
• e
 . • i

Descrj.pti'on Qnty Remark

NO. Code
1 2222{)013 Vertical shaft r
Sma l.I worm gear 1 KYDR2,03€D;--23 V
2 25620001

~
-
Small W.QlJIl gea.~ 1 cKWR2.eaee 23~
J{YDR3W~

, ~. 21510001 Bear ins sleeve 1

4 GB893. 1-86 52 Retainer ring 1

5 GB29:2-83 D36205 Bearing

"6 210tO.Ol0 Washer

7 .2131000'5 Nut

'8 20320006 Beating sea.t

9 27520009 Plate spring 1

10 .21.310006 Yer t.i ca L shaft nut 1

Washer
!...
11 2.101'0014
').

12 GB6,7-~5 M6XIO Screw "

13 20330003 Shield cover 1 - .. I
'

14 21010009 Seal ring 1 to

15 ·2073000.3 Press cover 1

.16 GB5783-86 MIOX25 66l't 6

17 GM3-87 10 Washer 6

18 20750005' Press cover

19 21050047 Washer
20 207400.18 Buffer cover

21 219100.01 Buffer rillff

22 20~30001 Bearing. sleeve
23 GB276--8.9 D2:07 Bearing 1

24 20750'006 Buffer seat

!.

-J5-
 r--"- ",
01 '" " -.
'<,
,6 " <; '" <;
....." <,
'B..... ".
TZ
I
\D
f'j
"
st
£1 ' .....
at -, ...
1
_ .._-
'n 'I
 Qnty Remark
Gode DescriPtion
NO.
Ftactiofilpad pin 2
1 22000029
Pin 2
2 GB91-86 2X20
.Scr.ew 1
3 GI371--:85 M8XIZ
Fraction seat 1
.4 21640001
2 KYDR203tD~23
Fraction pad
, o 27530002
2 K't"DR20.3CD'-:Z3:60
Fraction pad
1109'QOIO
KYDR3P3CP:-02·360

Fraction disc 2
G '7
27530003
GB68~85 M6Xl6 Screw 4

Washer 2
8 ·Ge97. 1--'8·5 14
1
9 GB6173~86 M20XL 5 Nu.t
Washer 1
10 'GB85q'--88 20

11 2Q650002 Fraction drum 1 ..

~
Bolt 4
12 G85783-86 M8Xl6
203.40Q09 Beari.ng cover 1 ~ ...
13
14 '210'10007 Wash~r 1 .,
15 HG4-6'92-67
Oil seal 1
pD45X7~n2

Key 1
16 Gfh096-19 8.X2!3
Horizontal shaf t 1
17 2'22,40003
Bearing 1
18 GB276-89 406
M4:2Xl. 5 Nut 1
19 GB812-'S8
Washer 1
20 OB858-88 42

KYDRZ03CD-23'
21 2-o:Q50(}01 Bitg, worlii gear 1
e.K¥YR2.QlCD=2.3fill:.-
~ ~l
r-K~0J~eG-

22 (;81096-79 8X22 Key

A6X43 Pin 1
23 ·GIH17-86
Gear case 1
24 21520001
305 B'earil'lg 1
2'5 GB276-89

...]7-
a i.

1
• f

NO. Code Descript ion Qn.ty Remark

.26 GBl17"""'86 A5X10 'Pin 1
27 25020004 Drive gear 1 KYDR20·3'cD-'23"
250·20005 IDrive geat 1 KYDR203CD-'2360
KYDR303CD-23'60

,
"'"

,.

-38-
 _.
-=
0
~

a
~

15

I
I.'
'f

, .r
-.,_- I] 'j;'-
t, ...

.. NO. Code Description Qnty Remark

I GB6'l'70-8.G MIO Nut 1
2, ·GB848-85 10 Washer 1
3 29130001 Pump cover 2
4 210'30015 Wasber 4
5 21510003 SleE1ve 6

6 2502000'3 Dri v.e gear 2

7 2'50200'02 Slav'e gear ·2
8 GB898-88 AMIOX80 Bolt 8
9 GBll8-8S A8X40 Pin 4
10 23240002 Pump casing 2

11 289.6P001 Pump base 1

12 24610002 Oil cat0n shield 2
13 GB276-89
.•.. 203 Bearicng 1
14 2503·00J1 Drive gear 2 KYDR203C[}--23
2503'0'014 Drive gear 2 I(YElR203CD-2360
KYDR3:O·3CD-2360
,-
15 GB!17-8p A5X4Q Pin 2

1'6 GB5nI3-86 M8X30 B01t I

17 G;B6170~86 MB Nut 1
18 20130015 Flange 2
1'9' :3/16" L=185 Packing 1
20 21320048 Cover type nut 2

21 21020044 Washer 4
22 2J320049 Nut 2
2:3 Z{il320008 Spring seat 2
24 21810021 Spring 2
,')-
~;) 22820001 'Safety val ve 2

26 GB881-86 5X25 Pin 4

-40-

. I

'/
 ~I
. .
~
Tachometer
r ,

·1 8 ,I

-:
. - I

2 9

.3

,•..
4

5 ,I

11
7
.~.

~ [
===== =========~=====";f
-41-
.1

I
• .:.1 I

NO. Code Deser ipt-i on Qnty: Remark

1 27420'00.1 Name· plate 1

2 G135783·-86 Ml{;)X25 ~o1t 6

3 2734,000.8-, OQ,pt cover 1
4 GBl19~86 8m6x2Z Pin 4
5 2.0710002 Counter cover 1

6 21010011 Washer 1

7 2191000,1 Plug 1
~ S 2'50 1 QO.02 C;olln.ter gear 1

9 GB1l7-:8.6 A3X30 Pin 1

10 2210,0004 Counter st:Jaft 1.

U 21040008 Washer 1

.-.I ~

j ;

-42-
Annex
Supplying description
In this Instruction manual:
• Type KYDR203CD-23 separator is designed s~pecially to fit to the frequency 50HZ of
electriCity source.
• Type KYDR20;3CD-2360 separator is designed specially to fit to the frequency 60HZ of
etectricity source. .
• Type KYD~03CD·2J60 separator is designed specially to fit .to the frequency 60HZ of
electricity source as well as to process the oil with corrosive properties.

I
~ L.
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