INTRODUCING

TANK GAUGING SYSTEM

May 10, 2022

Eric van der Made
1986 ENRAF NONIUS
1986 Systems Engineer
1992 Supervisor Service
2002 Service Manager

2007 Honeywell ENRAF

2012 Product Solution specialist
2014 Customer Marketing Manager
2016 Technical Solutions Consultant
o TÜV Functional Safety Engineer SIS
o Technical support for Customers, Sales and Distributors
o Terminal Automation-Tank Inventory-Safety solutions

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TANK INVENTORY TOPICS

1. Tank Inventory introduction

2. TG System (CIU888 and ENTIS technology)

3. Radar and Servo technology

4. Selection of Tank Gauging measuring principles

5. Migration solutions of legacy products

6. Service solutions (Remote service & Predictive diagnostics)

3
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ENRAF HISTORY
• Eerste Nederlandse Röntgen Apparaten Fabriek
(First Dutch X-RAY equipment manufacturer)
• Founded in 1925
• Headquarters in Delft, The Netherlands

Milestones:
• 1955: 1st Automatic tank level gauge
• 1958: 1st Custody transfer approved system
• 1983: 1st PC-based inventory management system
• 1989: 1st High accuracy radar gauge
• 1995: 1st Radar with planar antenna technology

Current installed base:

• Over 150000 instruments installed world-wide
• Over 3000 systems installed world-wide
• Over 200 (inter)national safety approvals
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 PILLAR (1) PORT OF ROTTERDAM

Honeywell Enraf Delft

MOT
Shell
Lyondell PO Europoort
GasUnie BP Ref Exxon ROP
Europoort TEAM
VTTI
Terminal
Gunvor Ref Lyondell
Europoort
MET

5 Vopak
Terminals
Backyard of Honeywell Enraf Delft Lukoil KTM
Hexion
Exxon RPP LBC
over 3500 storage tanks Rubis SHELL Pernis
Odfjell
(90% custody transfer) Lyondell
Backyard of Honeywell Enraf Delft Exxon Ref Rtd Momentive

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PILLARS (2) - TECHNICAL UNIVERSITY – DELFT

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PILLARS (3) - TRADE CULTURE & LEGAL METROLOGY

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OUR TERMINAL OFFERINGS
Storage Solutions Loading Solutions Calibration / Verification Solutions

Loading, Blending
Servo Radar Temperature Small Volume Provers
Additive injection

Process Instrumentation Automated Overfill Protection

Temperature Pressure

Guided Wave Radar /

Process Radar
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 AUTOMATIC TANK GAUGING SYSTEM
Experion / DCS / Scada ENTIS Entis Pro
HTMS Servo
HTG Radar Vito
P3

Modbus TCP/IP
Modbus
TCP/IP
HC900
RTU2020
2+2
Serial Ports
P2
3
Ethernet GPU
ports Modbus RTU P1

1
Sync-link CIU 888
Ethernet Port
Full Redundancy 80 Tanks

1 6
Dedicated Field ports
Ethernet BPM – Modbus – HART – TRL/2
Engauge service port
Configuration &
diagnostic tool
2-core Digital BPM Fieldbus – 15+ tanks/line over max 10 km

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TANK INVENTORY TOPICS

1. Tank Inventory introduction

2. TG System (CIU888 and ENTIS technology)

3. Radar and Servo technology

4. Selection of Tank Gauging measuring principles

5. Migration solutions of legacy products

6. Service solutions (Remote service & Predictive diagnostics)

10
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ENRAF GATEWAY CIU 888

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 ENRAF GATEWAY – CIU888
1. Connectivity for the future
• Compatibility - supports the complete Enraf Gauge portfolio
• Support of various interfacing standards enable easy connections
2. Increase uptime
• Designed for continuous operation
• Autonomous redundancy ensures 100% availability
3. Up-to-date regulatory Compliance
• Meeting all applicable standards and regulations on hardware, software and calculations
• Certified by notified bodies as NMI, PTB, GUM
4. Increased IT-security and Safety
• 6 dedicated and firewalled Ethernet connections prevent any cross talk
• Multiple access levels, password protected
5. Reduce Maintenance costs
• No moving parts
• Embedded firmware (No Windows OS)
• Diagnostic data available via LCD and WEB-portal
6. Reduce operational costs
• Intuitive user interface
• Accurate real time data available for every application
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 EASY CONFIGURATION – EASY SERVICE
• Ring of Light • 2 data protection Switches
• Graphical display for status and diagnostics W&M (sealable) and Customer adjustable

• Dedicated Service port on the front.

• Safe USB connection – auto disabled • Firewalled and secured access
• Only active when enabled via WEB-tool • Easy access for CIU and Field instrument
• Firmware upgrade & database backup configuration

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CIU888 – CONNECT AND PROTECT YOUR DATA
• 4 dedicated Ethernet ports to support different interfaces
• 1 Ethernet SYNC-link for full redundancy
• 2 fixed serial Host ports
• All ports embedded secured and separately firewalled to protect your data

2 watchdog relays Remote access via secured

support safety end-to-end connection, VPN

Segregated networking via 6 Field ports Modbus / BPM / TRL/2

embedded Firewall 2 additional serial Host ports
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 CIU888 MIGRATION OPPORTUNITIES

Entis Pro ENTIS DCS/PLC/Scada

CIU 880
PLUS / PRIME

MIGRATION PATH
CIU888

FCU
• Latest calculation standards (approvals NMI, PTB, GUM, ….)
• Cyber security (latest IEC-62443 & Honeywell standards)
• No moving parts & no windows OS
8130 • Supports BPM GPU, Modbus, TRL/2 field protocols
• Supports Modbus RTU & TCP/IP host comms
NXA8x • Web based service tooling
• Density & Temperature profiling

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 ENTIS PRO – TANK INVENTORY SYSTEM
• Enraf Tank Inventory System
• Approved for Legal Metrology applications
• Windows 10 base application
• Up to 400 tanks
• Easy, proven and stable
• Basic functionality optionally extendable
• Supporting all Honeywell Enraf gauges
• Optional:
• Multi station network (max. 4-6 stations)
• Redundancy and Hot standby
• Host OPC link
• Floating Roof Monitoring
• Density & Temperature profiling

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 ENTIS PRO – TANK INVENTORY SYSTEM

Win10

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TANK INVENTORY TOPICS

1. Tank Inventory introduction

2. TG System (CIU888 and ENTIS technology)

3. Radar and Servo technology

4. Selection of Tank Gauging measuring principles

5. Migration solutions of legacy products

6. Service solutions (Remote service & Predictive diagnostics)

18
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 TIMELINE SERVO AND RADAR
990 Flexline
873 97x
872

873 990

872 973 971 970

854
811 954

Global Installed base

>150.000 Enraf Gauges

854 954
811 Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
 SMARTRADAR FLEXLINE
BPM TRL/2
Modbus ISA100 1W

HSV HART-Out

SIL2

Contacts
VITO & Analog

HART-In
RTD MODULAR SYSTEM
Antennae Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
990 SMARTRADAR FLEXLINE

3 versions
XP version +/- 0.4 mm
HP version +/- 1 mm accuracy
AP version +/- 3 mm accuracy
OIML Approval R85 2008
and national metrology approvals
Measuring range 0-75 meter

Available Options:
- Integrated & Remote Displays.
- Wireless ISA100s Standard
- HART & Analog Output
- BPM, Modbus & TRL/2 Output
- SIL2 Certified Relay contacts & Analog Output
- Temperature /Water probe Interface
- HIMS ( Level + Density)

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ENRAF® FLEXLINE SMARTRADAR - VERSATILITY

4” Horn Antenna for Planar Antenna for Free Space Planar Antenna for in Stilling Wells
Pressurized tanks (LPG’s applications (Linear Mode) (Coaxial Mode) 6”, 8”, 10”, 12”
and Chemical gasses) 6” and 8” Antenna’s can be used in SW with
double diameter

ENRAF USES PLANAR ANTENNAS FOR

MORE THAN 18 YEARS !!!

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PLANAR ANTENNA - CONSTRUCTION
Antenna construction:
• Layered & Multi Path
• Metal body (stainless steel)
• Antenna surface (exposed to tank
atmosphere): 9.5-10.5 GHz
• FEP (Fluorinated ethylene propylene)
• Self cleaning

length
• Maximum operating temperature : 260 ºC

Stem
• Maximum product temperature:
‘proven in use’ up till 1000 ºC
• Provided with conductive tracks to
minimize collection of static electricity (safety)
• Antenna mounted on a stem:
• Variable stem length: 5 – 30 – 50 – 80 cm.

FEP = Fluoropolymer compound with exceptional dielectric

properties, heat resistance, chemical resistance, and flexibility
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 873 & 97X MIGRATION TO 990 FLEXLINE

873 Smartradar 97x Smartradar

End of Life 2005 End of Life 2015
862 MIT/MRT
AU
MPU/HPU board 990 Flexline Radar
CU

762 VITO (LT)

HRT module
977 TSI

948
SmartView

Re-usable parts:
• Antenna & Tank separator
• Same process connection / flanges
• 864 & 764 series Temperature probes
• 762 Vito Temperature interface
H04 F06 /08 S06 / 08 / 10 / 12
free space stilling well

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 948 SMARTVIEW

Local SmartView Portable SmartView Tank Side SmartView

The SmartView is a multi functional device for the FlexLine Radar & Servo
Communication protocol : HART (948)
Main purpose: - Indication measured data of the FlexLine.
- Commissioning / Diagnose and/or trouble shooting.
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HIGH TEMPERATURE RADAR APPLICATIONS
(Sulphur & Bitumen till 260°C)

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 INSTALLATION REQUIREMENTS

Bad constructed stilling wells

For Radar always recommended to do a site survey first

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WIRELESS FLEXLINE

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 FLEXLINE BENEFITS
• sFMCW principle
• Best performance even on bad installations, close to the tank shell, bottom and obstructions.
• Standard measuring range of 75m
• Instrument accuracy 0.4mm
• Automatic built up of correction table (Heimdall) instead of manual dip date in UCT with
conventional radars.
• W&M performance on 6”, 8” nozzles and 4”– 12” stilling wells
• Good performance on double pipe diameter (bottle necks)
• Built-in wireless communication (ISA100) – tunneling GPU
• MTT, MPT support & direct connection of 6 RTD’s
• SIL 2 / 3 capable via analog output (4-20mA) and/or 2x SIL relays contacts (over- & underfill)
Diagnostic cycle time < 3 seconds

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SOPHISTICATED DIAGNOSTICS - REFLECTIONS

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TANK GAUGING - SERVO
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 SERVO GENERATIONS
854
801/802

850

954
800 811 Introduced in 2019

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854 ATG TIMELINE

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 KEY PARTS OF THE SERVO GAUGE

Drum Force transducer

Setpoint
Measuring wire S1= 208 gr

• Industry leading technology

• Performance +/- 0.4mm
• Minimal moving parts Displacer Motor unit

223 or 265 gr
Level

Servo auto-test
Time
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954 SMARTSERVO - TANKGAUGE

Product Level (I1)

Interface Level (I2)
Water bottom (I3)
Density average & profile (max 50 pts)
Interface average & profile (max 50 pts)
Ullage
Safety Function
Overfill Protection + SAT (Servo Auto Test)
SIL 2 certified relays contacts
Product
Product
SIL 2 analog output
Density
Density
profile Product Temperature (average, profile, spot)
profile Vapor pressure & Temperature
Water HIMS Density in combination with PT’s

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 954 SERVO TECHNOLOGY DEVELOPMENTS
1. Enhancements :
• New calibration facilities (max 45m & 40m certified) (854: 27m)
• Temperature range (-40°+70°) (854: -25°+55°)
• Density profile configurable till 50 points (854: fixed 10 points)
• Changeable weighing factors for VITO probes
• HW relays for level, temperature, pressure alarms
• RTD spot temperature 3-wire & 4-wire
• 15 new Level and Density compensations

2. New Hardware 3.Connectivity

• PSS AC/DC power supply
• CAN-SIL board with AO+DO
• CAN-HRT (HART 7.0) ------- Vito / PT’s / HSV
• CAN-RTD (max 6 spots) ------- MPT 6-spots connection
• CAN-TRL/2 ------- TRL/2 protocol
• CAN-BPM ------- BPM protocol
954 SmartServo • CAN-HAO ------- HART output
• CAN-ALM ------- 2x DO
• CAN-SRV new Servo Board
• CAN-LCD graphical display

•The Best has become Better !! Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
 TYPE OF DISPLACERS

0815.343 0815.344 0815.345

C/223/CT/045 C/223/CT/090 C/223/CT/110

0815.362
CG/223/CT/090
SPIDER
0815.316
CD/0223/S/82
0815.355 0815.350 STABIGAUGE
C/260/S/045 ‘DENSITY’ C/260/S/090 ‘DENSITY’
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ADAPTERS AND CALIBRATION CHAMBERS

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954 VERIFICATION

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GAUGE MIGRATIONS

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CERTIFICATES

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SERVO APPLICATIONS - LPG (HIGH PRESSURE)

Ball valve = Reference point

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SERVO APPLICATIONS - CHEMICALS
AMMONIA, ETHYLENE, ETHANOL, METHANOL, ALCOHOLS, ..ETC

Ball valve = Reference point Honeywell Confidential - ©2022 by Honeywell International Inc. All rights reserved.
 SERVO APPLICATIONS – CAVERNS

Caverns with a depth of 25 - 190 m

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SERVO – STILLING WELL APPLICATIONS

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LNG APPLICATION
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47
CONFIGURATION & DIAGNOSTICS

VPN ( ≥ R140.1 )
954 SmartServo 192.68.(5).1 ENGAUGE

948 HSV or
HART SmartView
≥ R270 B6977
BPM
+ Board descriptors

Service Port
192.68.1.1

RS232/485 Serial
BPM GPU

990 Flexline Radar

780 SmartLink

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TANK INVENTORY TOPICS

1. Tank Inventory introduction

2. TG System (CIU888 and ENTIS technology)

3. Radar and Servo technology

4. Selection of Tank Gauging measuring principles

5. Migration solutions of legacy products

6. Service solutions (Remote service & Predictive diagnostics)

48
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 SELECTION CRITERIA TANK GAUGING
Available Tank Gauging technologies:
Radar, Servo, Hydrostatic (HTG) and Hybrid (HTMS)

Selection Criteria:

1. Product- and Process conditions

Legal metrology aspects
Vapor, Foaming, crystallizing, turbulence, stratification

2. Installation aspects – Tank modifications

Available investment budget

3. Functional and Operational aspects

Preference : operations & maintenance
Special requirements (e.g. Density Profile)

We will recommend and advise, based on experience and best practice

and we will never push for a sole technology
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 RADAR OR SERVO FOR LEGAL METROLOGY

RADAR Technology SERVO Technology

Bitumen White oils Ammonia

Asphalt Gasolines Acetone
Sulphur Kerosines Ethanol
Styrene Light crudes Alcohols
Paraffin Light fuel oil LNG, Ethylene, Ethane
Heavy fuel oil Chemicals with low LPG , Propane, Butane
Heavy crudes vapor pressure Butadiene

High viscosity & Refined products Liquified gasses &

contaminating products light chemicals
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PRODUCT LIST - RADAR NOT APPROVED FOR LEGAL METROLOGY

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2. INSTALLATION ASPECTS
Stilling well:
• Straight & plumbline
• Smooth inside – free of burrs
• Sufficient verification holes
• Stable fixation to the tank (one side)

Radar
• Stilling well with constant diameter
• Deflection plate on the bottom
• The larger the diameter the less
sensitive to disturbence caused by
obstructions

Servo
• Pipe diameter in relation to displacer
size

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2. INSTALLATION ASPECTS
Free space:
• Available nozzles
• Stable point on the roof
• No obstructions in the tank
(mixers, heating coils, etc)

Radar
• Distance to the tankshell
• Bottom reflections

Servo
• Distance to inlet / outlet

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3. Functional and
operational aspects

• Density profiles
• Remote verification
• Interface measurement
• Turbulence
• Extreme applications
• Preference

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 INDEPENDENT CONTROL & AOPS SOLUTIONS

Control function Safety function (SIL2/3)

Wired or Wireless 4-20mA
4-20mA
2 contacts 2 contacts

Overfill

Alarm
settings

4-20mA 4-20mA contacts

Underfill
Leak Detection
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MAXIMUM SAFETY – DIVERS METHODS

+
• Random failures will be detected
• No Systematic failures
• No Common cause failures

Random
hardware failure
Systematic
failure (bug)
Common cause
failure

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PORTABLE GAUGES AND DENSITY
SAMPLERS

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Any Questions ?

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THANK
YOU