M503-E321

MOBILE DART
MOBILE ART PLUS

ＭＵＸ−１００D/100H SERIES SERVICE MANUAL

SHIMADZU CORPORATION
KYOTO JAPAN
Medical system division
 INTRODUCTION

This service manual describes Mobile DaRt MUX-100D series and Mobile Art Plus MUX-100H series.
Regarding MUX-100H series, there are two versions because the battery charging circuit was changed when EMC
Ed2 (IEC60601-1-2:2001) has been applied in 2005.
The new version of MUX-100H series with EMC Ed2 (IEC60601-1-2:2001) has the inverter for the battery charging
as same as MUX-100D/DJ.
The old version of MUX-100H series has SSR instead of the inverter.
MUX-100D/DJ has almost same circuit as the new version of MUX-100H series except the interlocking circuit with
DR system (CANON CXDI-50G).
Please be careful to understand the above difference between each models and each versions.

<How to discriminate the OLD/NEW version of MUX-100H series>

You can judge the version by confirming the EMC label, which is attached on the front cover as below.

In case of the old version of MUX-100H series. In case of MUX-100D/DJ or the new version of MUX-100H
series to which EMC Ed2(IEC60601-1-2:2001) is applied.

Use this manual as reference data for servicing such as installation, inspection and repair.
This manual is related to the following documents. All of them are required for servicing. Make sure to use them
together.

<Related data>

M503-E017: Mobile DaRt MUX-100D Operation Manual

M503-E320: Mobile DaRt MUX-100D Installation Manual
Mobile DaRt MUX-100D Connection Diagram

M503-E020: Mobile Art Plus MUX-100H Operation Manual

M503-E323: Mobile Art Plus MUX-100H Installation Manual
Mobile Art Plus MUX-100H Connection Diagram

The following manual are for the old version of MUX-100H series.
M503-E011: Mobile Art Plus MUX-100H Operation Manual
M503-E312: Mobile Art Plus MUX-100H Installation Manual

In this service manual, the contents of warning are specified as follows:

WARNING This indication is used when there is the postulated possibility that a
repair engineer (if the engineer performs a work incorrectly) or a user
(due to nonconformity of the product after the work) may suffer death
or serious injury.
CAUTION This indication is used when there is the possibility that a repair
engineer (if the engineer performs a work incorrectly) or a user (due to
nonconformity of the product after the work) may suffer medium or
slight injury or there is the possibility of physical damages.
NOTE This indication describes the information required to handle the system
correctly.

ＭＵＸ-１００D/１００H SERVICE MANUAL INTRODUCTION

 CONTENTS

INTRODUCTION

１ OUTLINE

１-１ Features････････････････････････････････････････････････････････････････････････････････････････ 1-1

１-２ Specifications ･･･････････････････････････････････････････････････････････････････････････････････ 1-2
１-３ System Drawing･････････････････････････････････････････････････････････････････････････････････ 1-7
１-４ Name of Each Part ･･････････････････････････････････････････････････････････････････････････････ 1-9

２ REQUIRED TOOLS AND PCB EXPLANATION

２-１ Tools Required in Maintenance･･･････････････････････････････････････････････････････････････････ 2-1

２-２ Layout of Each PCB･････････････････････････････････････････････････････････････････････････････ 2-1
２-３ Outline of Each PCB ････････････････････････････････････････････････････････････････････････････ 2-3
2-4 NEXSC PCB ････････････････････････････････････････････････････････････････････････････････････ 2-5
2-5 XCONT 2002 PCB ･･････････････････････････････････････････････････････････････････････････････ 2-7
2-6 INVERTER UNIT-C1････････････････････････････････････････････････････････････････････････････ 2-9
2-7 MUX CHARGE-04A ･･･････････････････････････････････････････････････････････････････････････ 2-10
2-8 MUX CHARGE-04B ･･･････････････････････････････････････････････････････････････････････････ 2-11
2-9 MUX-LC1B････････････････････････････････････････････････････････････････････････････････････ 2-11
2-10 MUX POWER-99･･･････････････････････････････････････････････････････････････････････････････ 2-12
2-11 SHEET PANEL MUX-B ････････････････････････････････････････････････････････････････････････ 2-12
2-12 SHEET PANEL MUX-100D･････････････････････････････････････････････････････････････････････ 2-12
2-13 RC RECEIVER and RC TRANSMITTER PCB (option) ････････････････････････････････････････････ 2-12
2-14 MU DRIVER-2 ･････････････････････････････････････････････････････････････････････････････････ 2-13
2-15 POWER 100D(LINK ASSY)･･････････････････････････････････････････････････････････････････････ 2-14

３ CIRCUIT EXPLANATION

３-１ Total connection diagram ････････････････････････････････････････････････････････････････････････ 3-1

３-２ Basic Operation of Each Part ････････････････････････････････････････････････････････････････････ 3-6
３-２-１ Power ON/OFF operation ････････････････････････････････････････････････････････････････ 3-6
３-２-２ Operation when power plug is connected ････････････････････････････････････････････････ 3-7
３-２-３ Detection of battery voltage ･･･････････････････････････････････････････････････････････････ 3-7
３-２-４ Charging circuit･･･････････････････････････････････････････････････････････････････････････ 3-8
３-２-５ Inverter circuit for starter and lamp･････････････････････････････････････････････････････････ 3-9
３-２-６ Main inverter unit, filament heating inverter unit and starter circuit ･･････････････････････････ 3-10
３-２-7 Power ON/OFF circuit for DR system･････････････････････････････････････････････････････ 3-11

４ INSTALLATION AND MAINTENANCE/INSPECTION

４-１ Environmental Condition ････････････････････････････････････････････････････････････････････････ 4-1

４-2 Installation Procedure････････････････････････････････････････････････････････････････････････････ 4-2
４-2-１ Flow chart in installation procedure･････････････････････････････････････････････････････････ 4-2
４-2-２ Unpacking ････････････････････････････････････････････････････････････････････････････････ 4-3
４-2-３ Attachment of arm cover and collimator rotation stopper ･････････････････････････････････････ 4-6
４-2-４ Change of connection in accordance with supply voltage ･････････････････････････････････････ 4-7
４-2-5 Setting of PCBs (XCONT etc.) ･････････････････････････････････････････････････････････････ 4-8
４-2-6 Performance Check (Confirmation of operation) ･･････････････････････････････････････････････ 4-9
４-2-7 Initial setting ･････････････････････････････････････････････････････････････････････････････ 4-12
４-2-8 User settings･････････････････････････････････････････････････････････････････････････････ 4-14
４-2-9 Installing CXDI-50G･･････････････････････････････････････････････････････････････････････ 4-17

ＭＵＸ-１００D/100H SERVICE MANUAL CONTENTS I

 CONTENTS

４-2-10 Charging ･･･････････････････････････････････････････････････････････････････････････････ 4-21

４-2-11 Attachment of screw caps････････････････････････････････････････････････････････････････ 4-22
４-3 Maintenance/inspection Procedure ･･････････････････････････････････････････････････････････････ 4-23
４-3-１ Flow chart in maintenance/inspection procedure ･･･････････････････････････････････････････ 4-23
４-3-２ Confirmation of daily inspection by user････････････････････････････････････････････････････ 4-23
４-3-３ Periodical inspection･･････････････････････････････････････････････････････････････････････ 4-25
４-3-４ Cleaning･････････････････････････････････････････････････････････････････････････････････ 4-27
４-4 Consumable Parts List･･････････････････････････････････････････････････････････････････････････ 4-28

５ TROUBLE SHOOTING

5-１ Self-diagnosis Function ･･････････････････････････････････････････････････････････････････････････ 5-1

5-１-１ Alarm message list ････････････････････････････････････････････････････････････････････････ 5-1
5-１-２ Error message list ･････････････････････････････････････････････････････････････････････････ 5-1
5-2 Counter measures against Error Messages･････････････････････････････････････････････････････････ 5-2
5-２-１ H1 and H2 ･･･････････････････････････････････････････････････････････････････････････････ 5-2
5-２-２ H3 ･･･････････････････････････････････････････････････････････････････････････････････････ 5-2
5-２-3 F01 and F02 ･･････････････････････････････････････････････････････････････････････････････ 5-2
5-２-4 F03 ･･････････････････････････････････････････････････････････････････････････････････････ 5-3
5-２-5 F11(kV OVER) ･･････････････････････････････････････････････････････････････････････････ 5-3
5-２-6 F12(kV UNDER) ･･････････････････････････････････････････････････････････････････････････ 5-4
5-２-7 F13(NO kV) ･･････････････････････････････････････････････････････････････････････････････ 5-5
5-２-8 F14(kV BREAK) ･･････････････････････････････････････････････････････････････････････････ 5-6
5-２-9 F21(MA OVER) and F22(MA UNDER) ･････････････････････････････････････････････････････ 5-7
5-２-１0 F23(NO MA)･･････････････････････････････････････････････････････････････････････････････ 5-8
5-２-11 F31(IF OVER) and F32(IF UNDER)･････････････････････････････････････････････････････････ 5-9
5-２-12 F33(NO IF) ･･････････････････････････････････････････････････････････････････････････････ 5-10
5-２-１3 F51,F52,F54,F55,F56,F5b････････････････････････････････････････････････････････････････ 5-11
5-２-14 F5a,F5E,F5F･････････････････････････････････････････････････････････････････････････････ 5-12
5-２-15 F5c･･････････････････････････････････････････････････････････････････････････････････････ 5-12
5-２-16 F61(STARTER ERROR) ･･････････････････････････････････････････････････････････････････ 5-13
5-２-１7 F62 ･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-18 F6d･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-19 F6E･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-20 F6F･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-２1 D0 ･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-２2 D1 ･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-２3 D2 ･･････････････････････････････････････････････････････････････････････････････････････ 5-14
5-２-24 D3･･･････････････････････････････････････････････････････････････････････････････････････ 5-15
5-２-25 D4-D11･･････････････････････････････････････････････････････････････････････････････････ 5-15

ＭＵＸ-１００D/100H SERVICE MANUAL CONTENTS II

 CONTENTS

６ ADJUSTMENT/REPLACEMENT OF EACH PART

６-１ How to Remove Covers ･････････････････････････････････････････････････････････････････････････ 6-1

６-１-１ Name and position of each cover ･･･････････････････････････････････････････････････････････ 6-1
６-１-２ How to remove the Side Cover ････････････････････････････････････････････････････････････ 6-2
６-１-３ How to remove the Top Cover･････････････････････････････････････････････････････････････ 6-3
６-１-4 How to remove the Front Side Cover･･･････････････････････････････････････････････････････ 6-4
６-１-5 How to remove the Front Rear Cover ･･････････････････････････････････････････････････････ 6-4
６-１-6 How to remove the Cable Rear Cover ･･････････････････････････････････････････････････････ 6-5
６-１-7 How to remove the Front Cover ･･･････････････････････････････････････････････････････････ 6-5
６-１-8 How to remove the cover of Arm Joint Section ･･････････････････････････････････････････････ 6-7
６-２ Battery･････････････････････････････････････････････････････････････････････････････････････････ 6-8
６-２-１ Battery specifications･･････････････････････････････････････････････････････････････････････ 6-8
６-２-２ Replacement of battery････････････････････････････････････････････････････････････････････ 6-8
６-２-3 Confirmation of Battery Voltage Detection ･････････････････････････････････････････････････ 6-13
６-３ Replacement of X-ray Tube･････････････････････････････････････････････････････････････････････ 6-14
６-３-１ Replacement of X-ray tube ･･･････････････････････････････････････････････････････････････ 6-14
６-３-２ Adjustment after replacement of X-ray tube ･･･････････････････････････････････････････････ 6-18
６-４ Adjustment of Tube Current ････････････････････････････････････････････････････････････････････ 6-19
６-４-１ FVR adjustment in tube current 2-point adjustment mode ･･････････････････････････････････ 6-19
６-４-２ FVR adjustment in tube current each point adjustment mode････････････････････････････････ 6-21
６-４-３ Initialization of FVR value ････････････････････････････････････････････････････････････････ 6-22
６-５ Replacement of Collimator Lamp ････････････････････････････････････････････････････････････････ 6-22
６-６ Replacement of Cable Reel･･････････････････････････････････････････････････････････････････････ 6-23
６-７ Replacement of IGBT･･･････････････････････････････････････････････････････････････････････････ 6-25
６-８ Setting of Date and Time ･･･････････････････････････････････････････････････････････････････････ 6-26
６-９ Display and Reset of Exposure Counter･･････････････････････････････････････････････････････････ 6-27
６-１０ Display and Reset of Accumulated Travel Distance ･･･････････････････････････････････････････････ 6-28
６-１１ Display and Reset of Error Log ･･････････････････････････････････････････････････････････････････ 6-29
６-１2 Replacement of CPU Backup Battery on NEXSC PCB ････････････････････････････････････････････ 6-30
６-13 Adjustment of Micro Switch for Arm Retraction Detection ･････････････････････････････････････････ 6-31
６-１4 Replacement of DC Motor for traveling ･･････････････････････････････････････････････････････････ 6-33
６-１5 Replacement of PC for CXDI-50G･･･････････････････････････････････････････････････････････････ 6-40

ＭＵＸ-１００D/100H SERVICE MANUAL CONTENTS III

 １ OUTLINE

１-１ Features･････････････････････････････････････････････････････････････････････････････････････････

Light traveling
Silent and light traveling operability is realized by the power assist.
Compact design
With good front field of view, the system can move freely even in a narrow space.
Free positioning
Prompt and free positioning is enabled by movement of the main body by the fine movement switch and operation of
the tube unit in the column turning method.
Adoption of high-frequency inverter
Outputs with excellent X-ray generation efficiency and low ripple are realized by adoption of a high-frequency
inverter at 60 kHz maximum as the high voltage generation method.
Anatomical programs provided as standard
With anatomical programs provided as standard, the exposure condition can be set easily.
Cable-less system
With built-in batteries, scans can be performed without connection of the power plug.
Plain indicator
The large indicator provides a plain indication of proceeding from the preparation to the completion of an exposure.
Flat Panel detector (in case of MUX-100D/100DJ only)
MUX-100D/DJ uses a digital flat panel detector to capture images directly without using film or CR and can display
reference images quickly after exposure.

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 １ OUTLINE

１-２ Specifications ････････････････････････････････････････････････････････････････････････････････････

MUX-100D,100H MUX-100DJ,100HJ/HJE

Use environment

Atmospheric pressure 700∼1060hPa

10∼35℃:MUX-100D/DJ
Ambient temperature 10∼40℃:MUX-100H/HJ/HJE
30∼75%: MUX-100D/DJ
Relative humidity 30∼85%: MUX-100H/HJ/HJE

Common specifications

Total width 580mm

Total length 1250mm

Height of support stand 1930mm 1780mm

39４kg (with imaging unit): MUX-100D/DJ
Weight 370kg : MUX-100H/HJ/HJE

Maximum running speed 5±0.5km/h(this may vary depending on the floor condition.)
1 Flat Panel Detector and 1Grid: MUX-100D/DJ
Imaging unit storage 10 Cassettes: MUX-100H/HJ/HJE

Focus height 600∼2010mm 600∼1860mm

Arm length 635∼1200mm

±270deg min.
Support stand rotation range
360deg
Tube rotation angle
Forward: 90 deg min.; Backward: 20 deg min.
Tube rotation around tube axis

Minimum distances between Focal

312mm
Spot and Image Receptor

Power supply

Supply voltage Built-in battery

For battery drive:
Battery type Shielded lead storage battery (12 V×20 cells)

Rating of power supply 1kVA

Supply voltage Single phase AC 100,110,120,200,220,230,240V

For battery charge: Single phase AC 100,110,120 V : No more than 1.0Ω
Supply Impedance Single phase AC 200,220,230,240 V : No more than 4.0Ω

Supply frequency 50/60Hz

Power cable length 4m

NOTE: MUX-100HJE has been discontinued in 2005.

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 １ OUTLINE

MUX-100D/DJ,100H/HJ MUX-100HJE
High-voltage generator
12.5kW (100kV、125mA、0.1s)
（The product of the current allowed to flow for 0.1 seconds at a tube
Nominal electric power
voltage of 100 kV and tube voltage）
The nominal maximum tube voltage and
the maximum tube current allowed to flow
at the nominal maximum tube voltage 125kV、100mA
The maximum tube current and the
maximum tube
voltage that allows the maximum tube 160mA、 80kV
current to flow
The combination of the tube voltage and 125kV、100mA
Ratings tube current that output the maximum 100kV、125mA
electrical power 80kV、160mA
The minimum value of the current time
product 0.32mAs
The maximum value of the current time
product 320mAs 320mAs
The minimum value of nominal irradiation
time 3.2ms
40∼90kV 0.32∼200mAs 0.32∼320mAs
The current time product 91∼100kV 0.32∼180mAs 0.32∼280mAs
that can be set with the 101∼110kV 0.32∼160mAs 0.32∼250mAs
X-ray tube voltage 111∼120kV 0.32∼140mAs 0.32∼220mAs
121∼125kV 0.32∼125mAs 0.32∼200mAs
Setting and display of
Range of the setting: 40∼125kV、in 1-kV increments
tube voltage for
exposure
Display: Digital display

Accuracy X-ray tube voltage Less than 10%

0.32， 0.36， 0.40， 0.45， 0.50， 0.56， 0.63， 0.71， 0.80， 0.90，
1.0，1.1， 1.2， 1.4， 1.6， 1.8， 2.0， 2.2， 2.5， 2.8， 3.2， 3.6，
4.0， 4.5，5.0， 5.6， 6.3， 7.1， 8.0， 9.0， 10， 11， 12， 14，
Setting and display of 16， 18， 20， 22，25，28， 32， 36， 40， 45， 50， 56， 63，
Range of the setting:
radiographic current time 71， 80， 90， 100， 110，125，140, 160， 180， 200， 220， 250，
product. 280， 320mAs
The maximum value is 200 mAs in case of MUX-100HJE.

Display: Digital display

X-ray tube current time
Accuracy product Less than 10%+0.2mAs
Up to 72 kinds of anatomical programs can be stored.
(72 kinds = 8 body parts × 3 orientations × 3 body thickness)
The contents of anatomical program stored in memory are:
(a) Exposure condition (kV, mAs)
Anatomical program (b) Method of exposure
(c) Selection of photo-pickup field and setting of film density for
photo-timer (for MUX-100H series only)

Note: Photo-timer option has been discontinued in 2005.

Anatomical program setting is available in combination with
Direct APR setting communication with CXDI Software (for MUX-100D/DJ only)

ＭＵＸ-１００D/１００H SERVICE MANUAL １ - ３

 １ OUTLINE

MUX-100D/DJ,100H/HJ MUX-100HJE
Collimator R-20C
Shape Rectangular
Field Max. field 430 × 430 mm SID 1m
Min. field 0 × 0mm (leaves overlapped)
Average illumination > 160 lx
Contrast ratio of edge >3
Accuracy 2％ of SID
Light field
Display of center Cross lines
Type of lamp Halogen lamp (12V, 100W), #55939
Illuminating period 30 seconds, with automatic turn-off time switch
SID indicated 1, 1.5, 2 m
Field size indication Dimensions indicated 20(8), 23(9), 25(10), 28(11), 30(12), 36(14), 43(17) cm(in.)
Accuracy of SID indication 5%
Drive of leaves manual
Mounting dimension (Focus to fit surface distance) 56 mm
External dimension (W × D × H) 202 × 211 × 197 mm

X-ray tube Assembly*

Model Name 0.7U163CS-36 0.7U161CS-36
Spot size 0.7mm
Target angle 16deg
Nominal X-ray tube Radiography 125kV
Voltage
X-ray tube Max. Heat 750kJ(1060kHU)
Assembly
Max. Continuous heat dissipation 120W(170HU/s)
rate
X-ray Tube Max. Anode heat dissipation rate 212kJ(300kHU) 100kJ(140KHU)

Max. Anode heat dissipation rate 800W(1130HU/s) 360W(440HU/s)

Max. Continuous heat dissipation 210W(300HU/s) 180W(170HU/s)

rate
Weight 13kg 12.5kg

Battery
Type Small sized value regulated lead-acid battery
Specification 12V
Quantity 20 pieces

Minimum specific filtration

Total 2.5 mm Al 70 kV
X-ray tube assembly Equivalent to 1.5 mm Al 70 kV
Multi-leaf collimator Equivalent to 1.0 mm Al 70 kV
Classification of the system
ClassⅠ (only during charging)
Method of protection against electric shock Internal powered (during powered by internal battery)

Degree of protection against electric shock Type-B

Classification according to operation mode Continuous operation with intermittent load
*For detail about X-ray-tube assembly, please refer to X-ray tube operation manual (M535-E219).

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 １ OUTLINE

Options MUX-100D/DJ MUX-100H/HJ/HJE

Infrared type
Remote controller
Ready operation, X-ray operation, Collimator lamp ON/OFF

Removable X-ray protective screen Removable X-ray protective acrylic screen

Collapsible X-ray protective screen Collapsible X-ray protective acrylic screen (only for MUX-100H/HJ/HJE)
Large cassette box 15 cassettes can be stored.(only for MUX-100H/HJ/HJE)
Grid holder Two grids for cassette can be stored. (only for MUX-100H/HJ/HJE)
Dose Area Meter Indicates the dose area. (only for MUX-100D/DJ)
Grid for Flat Panel Detector Refer to CXDI manual. (only for MUX-100D/DJ)

NOTE: Photo-timer and Printer option for MUX-100H series has been discontinued in 2005.

ＭＵＸ-１００D/１００H SERVICE MANUAL １ - ５

 １ OUTLINE

CXDI-50G (for MUX-100D/100DJ only)

CXDI-50G is containing mainly three componets;
Imaging unit; Digital Cassette that has the mobility and can be used on the optional angles
Power box; Power supply and data gateway for imaging unit mounted in the MUX-100D.
CXDI ; Digital Radiography Operation System for CXDI-50G, installed in Control PC and controled with Touch panel
monitor on the MUX-100D.
(1) Imaging Unit
The sensor unit converts the X-ray image to the electrical signal (O/E Conversion) and after performs the A/D conversion,
transfer its signal through the Power Box with Ethernet cable to the Control PC.
Imaging unit
Effective range 353 x 430 mm
Number of Pixels 2214 x 2700
Effective Number of Pixels 2208 x2688
Pixel Pitch 160µm x 160µm
Fluorescent substance GOS Fluorescent screen
Imaging Unit mass 4.8kg (except Grid)
Mechanical strength Load uniformly: 150kg
Load partly: 100kg/φ 40mm
Mass 4.8 kg (Except cable)
Attenuation equivalent of front panel 0.2mmAl.Eq.
Dimension 491(W) x 477(D) x 23(H)mm with operation grip
Power Box
Communication interface standard IEEEE 802.3u (100BASE-TX)
Connector type: RJ45
Dimension 358(W) x 200(D) x 65(H)mm
CXDI
Image field sensing Automatic field sensing
Grayscale 12bit (4,096 grayscale)
Preview image access time Approx. 3 second
Data output DICOM 3.0 compatible, Print Management Service Class (SCU), Storage
Service Class (SCU) (JPEG transfer syntax available)
Storage Temporary storage in Hard disk of the Control PC
Option
Grid Attenuation equivalent:2.3mmAl.Eq.
For detail about CXDI, please refer to CXDI series operation manual (Canon CXDI Digital Radiography).

ＭＵＸ-１００D/１００H SERVICE MANUAL １ - ６

 １ OUTLINE

１-３ System Drawing ･･････････････････････････････････････････････････････････････････････････････････

Fig.1-1 Dimensional drawing of the system

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 １ OUTLINE

View from this side

56 Refer to Fig.1-3

Focus *1

Reference axis

126 126
4-M6 deep12
(P.C.D. φ92)

φ134

*1: A hollow on the housing surface Unit: mm

indicates a position of focus

Fig. 1-2 X-ray reference axis and focal spot position (front and upper view)

Focus

40
85

M45

Reference axis
Unit : mm

Fig. 1-3 X-ray reference axis and focal spot position (Side view)

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 １ OUTLINE

１-４ Name of Each Part ･･･････････････････････････････････････････････････････････････････････････････

The below picture shows MUX-100D.

Support Stand: X-ray tube unit:

Holds the tube section The combination of X-ray tube
and arm. It can turns and collimator can turn around
itself. the axis of X-ray focus. This
makes positioning and
adjustment of the irradiation
field and small movement of
the unit.

Arm section:
Holds the tube section. It
can slide vertically on the
support stand and the arm
itself can stretch in the
horizontal direction.

Hand switch:
The switch to make X-ray
exposures

Key switch:
Turns on/off power for the unit
with this key operation.

Battery checker:
Indicates remaining charge of the
battery.

Emergency stop switch:

X-ray control panel:
Used to stop the motor in the
Refer to Operation
event of an emergency.
Manual

Running handle:
The handle to drive the unit.

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 １ OUTLINE

Switch for activating the

emergency brake release Power plug:
function: Used to charge the battery.
In the trouble of the running
system, the brake release function
for the emergency is put into the
Emergency brake
state which can be operated by the
active key switch:
key operation.

Main circuit breaker:

Turning off this breaker cuts
off power for the whole unit.
The lid can be opened by
pressing and releasing it.

Bumper switch section:

Stops the unit in the event of a
collision.

ＭＵＸ-１００D/１００H SERVICE MANUAL １ - １０

 ２ REQUIRED TOOLS AND PCB EXPLANATION

２-１ Tools Required in Maintenance ････････････････････････････････････････････････････････････････････

For installation or maintenance of the system, prepare the following tools:
□ Screwdriver □ Hexagon wrenches Nos. 2.5 to 10
(Phillips head type/normal head type)
□ Nipper □ Cutting pliers
□ Tester (digital) □ Alligator clip
□ Cable tie □ Cutter
□ Grease □ Waste
□ Alcohol or acetone for cleaning □ Bolt M8,M12×16 cm (for replacing the tube)
□ Oscilloscope □ Wrench for FU lock nut AW04
□ Spring scale (for adjusting the handle 0 ~ 20 kg)

２-２ Layout of Each PCB ････････････････････････････････････････････････････････････････････････････････････

Xcont-2002

NEXSC
CPU

Bus
Extender

MUDriver2

Breaker NFB1

Fig. 2-1 Control Unit (Right Side)

No-fuse breaker
(lower position: ON)

ＭＵＸ-１００D/１００H SERVICE MANUAL ２ - １

 ２ REQUIRED TOOLS AND PCB EXPLANATION

Inverter
Unit-C1
MUX
Power -99

MUX
Charge
MUX
-04B
Charge –04A

(The above drawing shows MUX-100D/DJ and the new

version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old
version of MUX-100H series, he used MUX CHARGE-99
PCB instead of MUX CHARGE-04A/04B PCB.)

Fig. 2-2 Control Unit (Left Side)

Interlocking Assy
(for MUX-100D/DJ)

Arm
Joint
Section

H.T. Tank

Power 100D
(for MUX-100D/DJ)

Fig.2-3 Interlocking Assy (Top of the batteries)

ＭＵＸ-１００D/１００H SERVICE MANUAL ２ - ２

 ２ REQUIRED TOOLS AND PCB EXPLANATION

２-３ Outline of Each PCB ････････････････････････････････････････････････････････････････････････････････････

MUX-100D/DJ has all of the following PCBs.

In case of the old version of MUX-100H series to which EMC Ed2 (IEC60601-1-2:2001) is not applied, he had
MUX CHARGE-99 PCB instead of MUX CHARGE-04A/04B and MUX-LC1B PCB.
Any MUX-100H series doesn’t have POWER-100D PCB.

X CONT 2002 PCB

□ Controls the operation panel.
□ Offers diversified I/Os.
□ Performs D/A and A/D conversion.
□ Detects and controls the tube voltage, and detects discharge of the X-ray tube.
□ Detects and controls the tube current (control through filament heating).
□ Detects the tube current.
□ Interfaces each PCB.

MUX CHARGE-04A PCB

□ Detects the battery voltage and charged voltage error.
□ Controls the battery charging current, and detects charging current error.
□ Offers the inverter circuit for the starter and the collimator lamp.
□ This PCB is for MUX-100D/DJ and the new version of MUX-100H series to which EMC Ed2
(IEC60101-1-2:2001) is applied.

MUX CHARGE-04B PCB

□ Offers the inverter circuit for battery charging.
□ Detects the battery charging current.
□ This PCB is for MUX-100D/DJ and the new version of MUX-100H series to which EMC Ed2
(IEC60101-1-2:2001) is applied.

MUX-LC1B PCB
□ Noise Filter for the power supply of MUX CHARGE-04B PCB.
□ This PCB is mounted on LC Board Assy. It is for MUX-100D/DJ and the new version of MUX-100H series to
which EMC Ed2 (IEC60101-1-2:2001) is applied.

MUX POWER-99 PCB

□ Turns on and off the power, and offers the automatic power OFF function.
□ Supplies the power from the batteries to each part.
□ Change over AC and DC of the DC pack input.
□ Detects the battery voltage.

INVERTER UNIT- C1 PCB

□ Offers the main inverter.
□ Offers the inverter circuit for heating the filament.
□ Controls the starter. Detects the stator coil current.

ＭＵＸ-１００D/１００H SERVICE MANUAL ２ - ３

 ２ REQUIRED TOOLS AND PCB EXPLANATION

MU DRIVER-2 PCB
□ Controls the DC motors.
□ Detects the handle operation.
□ Detects the bumper switch.
□ Controls the arm catch area.
□ Controls the electromagnetic lock.
□ Detects the Stop switch.
□ Detects the Emergency Brake Release switch

NEXSC PCB
□ CPU

BUS EXTENDER PCB

□ Extends the NEXSC bus.

SHEET PANEL MUX-B PCB

□ Sheet panel for Key Switch Panel Assy.

SHEET PANEL MUX-100D/MUX-A PCB

□ Main Sheet panel to operate X-ray generator for MUX-100D/100DJ or MUX-100H series.

POWER-100D PCB
□ Controls the power supply for DR system (CANON FPD).
□ This PCB is mounted on Interlocking Assy in MUX-100D/100DJ only.

RC TRANSMITTER PCB (option)

□ Controls send for remote control.

RC RECEIVER PCB (option)

□ Controls receive for remote control.

ＭＵＸ-１００D/１００H SERVICE MANUAL ２ - ４

 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-4 NEXSC PCB

Function
This is the CPU PCB which controls MUX-100D/DJ or 100H series using the software. Different from the NEXSC
PCB used in other generators and fluoroscopy units, this NEXSC PCB is not equipped with an optical cable connector.
(The NEXSC PCB equipped with an optical cable connector can be used in the MUX-100D/DJ or 100/100H series.)
The following data is stored in this PCB. It is recommended to back up the following data in preparation for PCB
replacement.
1. Initial setting data
2. FVR value
3. Photo-timer tube voltage correction value
(Photo-timer option has been discontinued in 2005.)
4. APR data
5. Number of times of exposure (Exposure counter)
6. Cumulated mileage
7. Error log
8. APR and X-ray condition which was set just before the power was turned off last time
9. Time setting data
During PCB replacement
When replacing the PCB, set the DIP switches first, then initialize the PCB. After that, perform the initial setting,
adjust the FVR and register the APR.

Lithium battery replacement

When the life of the lithium battery is expired, the above data 5. 6. 7. 8. 9. ( exposure counter, error log, time setting
data etc.) stored in the SRAM will be erased. When the message requesting battery replacement is displayed, replace
the battery using the following procedure.
① Turn on the power. ON → ② Replace the existing lithium battery with a new one. → ③ Confirm the operation.

LED list
LED No. Description
LD1 Indicate the status in the 7-segment display area as shown
LD2 below.
LD3∼6 Flickers while the X-ray tube is released.

Meaning of indication by the LD1 and the LD2 in the 7-segment display area
PS: Stand-by condition
SS: An input is given from a sheet key.
On: Exposure is being performed.
OF: Exposure is finished.

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

Check pin list

CP No. CP Name Description
CP1 System clock CLK6M
CP2 System clock CLK12M
CP3 Vbatt Lithium battery voltage
CP4 +5V +5V
CP5 DGND GND

DIP switch list

SW No. Status
2-1 Always ON
2-2 Always ON
2-3 Always OFF
2-4 Always OFF
2-5 ON: Measured value display mode OFF: Normal mode
2-6 Always OFF
2-7 Always OFF
2-8 ON: Initial setting mode OFF: Normal mode
3-1 ON: EEPROM initialization mode. OFF: Normal mode
3-2 Always OFF
3-3 Always ON
3-4 ON: Remote control option is provided. OFF: Not provided.
3-5 Always OFF
3-6 Always OFF
3-7 Always OFF
3-8 ON: Adjustment mode OFF: Normal mode

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-5 X CONT-2002 PCB

Function
This PCB equipped with the following circuits performs general control.
1. I/O circuit, A/D circuit and D/A circuit to transfer data to NEXSC PCB
2. Circuits to detect and feed back TKV and TMA
3. TKV OVER detection circuit (X-ray tube discharge detection circuit)
4. System timer circuit (X-ray cutoff signal)
5. IGBT drive control circuit
6. Filament heating FET drive control circuit
7. Dynamic display control circuit, sheet key input circuit and sheet key search circuit
8. -15V detection circuit
9. Power ON reset circuit (master reset signal)
10. Charging control
11. Interface circuit with each PCBs

During PCB replacement

The VR1 (mAs), the VR2 (VFADJ) and the VR3 (PULSEADJ) should be adjusted.
Refer to “Appendix C.3 X CONT-2002 Adjustment Method” in Installation Manual.
As well, confirm the detected battery charged voltage referring to “6-2-3 Confirmation of battery voltage detection”.

LED list
LED No. Signal Name Description
LD1 KEY IN Lights when an input is given from the panel.
Lights when the READY switch or the first
LD2 AR
step of the hand switch is pressed.
Lights when the X-RAY switch or the
LD3 HX
second step of the hand switch is pressed.
LD4 CHON-O Lights during charging.

VR list
VR No. VR Name Description
VR1 mAs Adjusts the mAs clock.
VR2 VFADJ Adjusts the inverter working frequency.
VR3 PULSE ADJ Adjusts the IGBT gate pulse.

Check pin list

CP No. CP Name Description
CP1 +5V +5V
CP2 GND GND
CP3 CHECK1 To be short-circuited during adjustment. Short-circuit them first, then turn on the
power. Short-circuiting them in the power ON status is invalid.
CP4 CHECK2
Refer to Appendix C in the Installation Manual.
15V input during adjustment.
CP5 VSIN
Refer to Appendix C in the Installation Manual.
CP6 IFST Filament heating voltage signal (after correction)
CP7 IFV Measured filament current (1V/1A)
CP8 VS Inverter working frequency voltage until the tube voltage reaches the preset value

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

CP9 TKV Measured tube voltage (1V/20 kV)

Reference inverter working frequency voltage after the tube voltage reaches the
CP10 VN
preset value
CP11 TMA Measured tube current (1V/50 mA)
CP12 PKV Preset tube voltage (1V/20 kV)
CP13 RMA Preset tube current (1V/50 mA)
CP14 FVR Preset filament current (1V/1A)
CP15 PH-REF Preset phototimer reference voltage (No use for MUX-100D)
CP16 GND GND
CP17 +15V +15V
CP18 +5V +5V
CP19 GND GND
CP20 VP1 Charging voltage detection (3V/100V)
CP21 VP2 Charging voltage detection (3V/100V)
CP22 IC Charging current detection ( 1V/ 1A )
CP23 LV Power supply confirmation (2V/100%) (which detects 100V output from the T1)
CP24 +15V +15V
CP25 GND GND
CP26 -15V -15V
CP27 VIN Inverter frequency voltage
Signal created when the TMA is converted into the frequency by the V/F
CP28 MASCLK
converter. This signal (5 kHz/50 mA) is used in the mAs timer.
Oscillation frequency to drive the IGBT. This signal is adjusted by the
CP29 F VR2 (VFADJ).
Refer to Appendix C in the Installation Manual.
CP30 mA-IN To be short-circuited during adjustment
CP31 CHGREF Not Use
CP32 GND GND
CP33 A/D IGBT drive control signal
CP34 B/C IGBT drive control signal
CP35 KVFB- Tube voltage feedback signal (-) (1V/20 kV)
CP36 KVFB+ Tube voltage feedback signal (+) (1V/20 kV)
CP37 KVT Signal which rises when the tube voltage reaches the preset value
CP38 Q1-4 Heating FET drive control signal
CP39 EXRR Exposure signal
CP40 Q2-3 Heating FET drive control signal

Jumper list
SW name Silkscreen Setup Means
「 ON 」 ○ Standard
JP1
「 KC 」 KC signal is outputted to the terminal X2
「 C/C1 」 ○ For High Voltage Trans D125PH-C/C1
JP2
「 C2 」 × For High Voltage Trans D125PH-C2
「S 」 ○ Master reset time Approx. 1.4 sec
JP3
「L 」 × Master reset time Approx. 3.3 sec

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-6 INVERTER UNIT- C1

Function: This PCB equipped with the following circuits controls the power system.
1. IGBT circuit
2. Filament heating circuit
3. Starter circuit

During PCB replacement

Adjust the FVR again, and also confirm TkV.
As well, take care of the DIP switch setting.

Check pin list

CP No. CP Name Description
CP1 CL
Filament heating voltage
CP2 CO
CP3 Gc
IGBT gate signal
CP4 Ec
CP5 Ga
IGBT gate signal
CP6 Ea
CP7 YC Stator coil current detection (1V or more is normal.)
CP8 Gd
IGBT gate signal
CP9 Ed
CP10 Gb IGBT gate signal
CP11 ZC Stator coil current detection (1V or more is normal.)
CP12 Eb IGBT gate signal
CP13 GND GND
Fuse
Fuse Name Description
F1 Provided for protection

Dip SW
SW No. Function
SW1-1 OFF(“MUX-100” side) for MUX 100,100H or 100D series
SW1-2 Not used

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-7 MUX CHARGE -04A

Function

1. Detection the battery voltage and charged voltage error.

2. Controls the battery charging current, and detects charging current error.
3. Inverter circuit for the starter and the collimator lamp.

MUX CHARGE-04A PCB has almost same function and circuit with MUX CHARGE-99 PCB, which was used for the old
version of MUX-100/100H series before EMC Ed2 (IEC60601-1-2:2001) is applied.
(However, they don’t have compatibility.)
The circuit for battery charging was changed from MUX CHARGE-99 PCB, and MUX CHARGE-04A PCB uses the
inverter for charging. (MUX CHARGE-99 PCB uses SSR for charging.)
The inverter itself is included in MUX CHARGE-04B PCB.

During PCB replacement

The VR1 (Lamp), the VR2 (Starter) and the VR3 (Reference frequency) should be adjusted.
Refer to Appendix C.2 of Installation Manual.
As well, confirm the detected battery charged voltage referring to “6-2-3 Confirmation of battery voltage detection”.

LED list
LED No. Signal Name Description
LD1 CHON Lights ON during charging the battery.
LD2 LAMP ON Lights ON when 60Hz inverter is working ON.
LD3 STON Lights ON when collimator lamp is selected for 60Hz inverter

VR list
Name Function How to adjust
VR1 Inverter pulse for Lamp Refer to “Appendix C.2
VR2 Inverter pulse for Starter Adjustment Method for MUX
VR3 Reference frequency ( 120Hz) CHARGE-04A” in Installation
Manual.

Check pin list

CP No. Signal Name Description
CP1 -15V
CP2 GND
CP3 +15V
CP4 VP1 Measured charged voltage 3V/ 100V
CP5 VP2 Measured charged voltage 3V/ 100V
CP6 Q2 Gate pulse for Starter and Lamp
CP7 Q1 Gate pulse for Starter and Lamp
CP8 GND
CP9 IC Measured charging current 1V/1A
CP10 120+ Measured charged voltage 3V/ 100V
CP11 120- Measured charged voltage 3V/ 100V
CP12 60+ Not use
CP13 60- Not use
CP14 50kHz
CP15 GND
CP16 120Hz Reference frequency for Starter and Lamp

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

CP17 Lamp/Starter Lamp/Starter change over

CP18
CP19 LV Line Voltage (2V/100%)
CP20 Q14C Gate pulse for charging the battery
CP21 Q14C Gate pulse for charging the battery
CP22 Q23C Gate pulse for charging the battery
CP23 Q23C Gate pulse for charging the battery
CP24 LF 4kHz pulse for 0.4A or 0.18A of setting
charging current
CP25 PIC Setting value of charging current 1V/1A
CP26 HF 26kHz pulse for 2.0A or 1.0A of setting
charging current
CP27 CLK1 26kHz clock pulse for 2.0A or 1.0A of
setting charging current
CP28 CLK2 4kHz clock pulse for 0.4A or 0.18A of
setting charging current
CP29 Q4 Gate pulse for Starter and Lamp
CP30 Q3 Gate pulse for Starter and Lamp
Fuse list
Fuse No. Description
F1 250V,0.5A fuse for line voltage detection circuit

2-8 MUX CHARGE –04B

This PCB is for MUX-100D/100DJ and the new version of MUX-100H series after EMC Ed2 (IEC60601-1-2:2001) is
applied.
Function
1. Inverter circuit for battery charging.
2. Detects the battery charging current.

During PCB replacement

No adjustment is necessary.
Check pin list
CP No. CP Name Description
CP1 IC2
Output for charging the battery
CP2 IC1
CP3 Q14C
Gate pulse for charging the battery
CP4 Q23C
CP5 IC Measured charging current 1V/1A
CP6 +15V
CP7 GND
Fuse
Fuse Name Description
250V, 5.0A fuse for AC125V input power supply for charging the
F1
battery
2-9 MUX-LC1B
This PCB is mounted on LC Board Assy together with F13, which is the fuse for battery charging inverter power circuit.
It is for MUX-100D/DJ and the new version of MUX-100H series to which EMC Ed2 (IEC60101-1-2:2001) is applied.
Function :Noise filter for MUX CHARGE-04B PCB.

During PCB replacement : No adjustment is necessary.

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-10 MUX POWER-99

Function
1. Turns on and off the power, and offers the automatic power OFF function.
2. Supplies the power from the batteries to each part.
3. Change over AC /DC input for the DC pack.
4. Detects the battery voltage.

During PCB replacement

Confirm the detected battery charged voltage referring to “6-2-3 Confirmation of battery voltage detection”.

Fuse list
Fuse No. Description
F1 250V, 2.0A fuse for AC100V input power supply from the
power plug for +5V,±15V and +24V DC pack
F2 250V, 2.0A fuse for±120V power supply from the battery for
+5V,±15V and +24V DC pack
F3 250V, 5.0A fuse for±120V power supply from the battery for
filament heating (INVERTER UNIT) and starter/collimator
lamp (MUX CHARGE-04A)
F4 250V, 10A fuse for +120V power supply from the battery for
DC motors (MU DRIVER-2)
F5 250V, 10A fuse for –120V power supply from the battery for
DC motors (MU DRIVER-2)
F6 250V, 0.5A fuse for 12VDC power supply PS1(VAF512)
F7 250V, 5.0A fuse for charging the battery by using SSR (for
MUX-100 or 100H series only)
F8 250V, 5.0A fuse for charging the battery by using SSR (for
MUX-100 or 100H series only)
F9 250V, 10A fuse for power supply L,L12 from T3 transformer
for collimator lamp

2-11 SHEET PANEL MUX-B

This PCB is the sheet panel for Key Switch Panel Assy.

During PCB replacement

There is no adjustment item.

2-12 SHEET PANEL MUX-100D/MUX-A

These PCBs are the main sheet panel to operate X-ray generator for MUX-100D/100DJ or MUX-100H series.

During PCB replacement

Adjust the buzzer sound volume potentiometer.

2-13 RC RECEIVER and RC TRANSMITTER PCB (option)

Function
These PCBs are the receiving and sending side of the remote control unit option.

During PCB replacement

There is no adjustment item.

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-14 MU DRIVER-2

Function
This PCB has CPU and controls bellows.
1. Controls the DC motors.
2. Detects the handle operation.
3. Detects the bumper switch.
4. Controls the arm catch area.
5. Controls the electromagnetic lock.
6. Detects the Stop switch.
7. Detects the Emergency Brake Release switch.

Check pin list

CP No. Signal Name Description
CP1 GND
CP2 -15V
CP3 +15V
CP4 +5V
CP5 RIGHT CURR+ Current limit
CP6 RIGHT CURR- Current limit
CP7 LEFT CURR- Current limit
CP8 LEFT CURR+ Current limit
CP9 LEFT CURR+ Detection current ( left)
0.1V/0.67A + 2.5V (offset)
CP10 RIGHT CURR+ Detection current ( right)
0.1V/0.67A + 2.5V(offset)
CP11 R FSR Right FSR sensor signal + 2.5V (offset)
CP12 L FSR Left FSR sensor signal + 2.5V (offset)
CP13 120G
CP14 -120V
CP15 +120V

During PCB replacement

No adjustment is necessary.

NOTE The right motor uses minus 120V for forward driving. and the left motor uses plus 120V for forward driving.
It is for keeping the balance between the minus and plus side voltage of the battery.

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 ２ REQUIRED TOOLS AND PCB EXPLANATION

2-15 POWER 100D (INTERLOCKING ASSY)

This PCB is for MUX-100D/DJ only.

Function
This PCB is included in INTERLOCKING ASSY together with the relays K21,K22 and K23 ,and controls the power
ON/OFF circuit for DR system.

During PCB replacement

Set VR1 and VR2 at the middle position.
LED list
LED No. Description
LD1 Lights ON when the switch “DR” is pressed.
LD2 Lights ON when PC for DR system is ON.
LD3 Lights ON when DC24V from XCONT-2002 PCB is available.
VR list
Name Function How to adjust
VR1 Output Pulse width from M1A Pulse width should be about 2.5 sec. after the
switch “DR” is pressed.
Normally, set at the middle position.
VR2 Output Pulse width from M1B Pulse width should be about 6 sec. after the
switch “DR” is pressed.
Normally, set at the middle position.

Check pin list

CP No. Signal Name Description
CP1 +24V
CP2 +5V
CP3 GND

Fuse (On INTERLOCKING ASSY)

Fuse Name Description
F21 250V, 2.0A fuse for +120V power supply from the battery for DR system
F22 250V, 2.0A fuse for -120V power supply from the battery for DR system
F23 250V, 0.5A fuse for AC100V power supply for the coil of relay K23

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 ３ Circuit Explanation

３-１ Total connection diagram ･････････････････････････････････････････････････････････････････････････

Connection diagram for MUX-100D/DJ is shown below. MUX-100H series has almost same circuit except SHEET
3, which is circuit for DR system. In case of the old version of MUX-100H series before EMC Ed2
(IEC60601-1-2:2001) is applied, the battery charging circuit was different. It used MUX CHARGE-99
PCB with SSR instead of MUX CHARGE-04A/04B and MUX-LC1B PCB.

SHEET 1 (MUX-100D/100DJ)

Fig. 3-1 Internal Connection Block Diagram

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 ３ Circuit Explanation

ＳＨＥＥＴ 2 (MUX-100D/100DJ)

Fig. 3-2 Total Connection Diagram 1

ＳＨＥＥＴ ２（Ａ３ＰＤＦ）

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 ３ Circuit Explanation

ＳＨＥＥＴ 3 (MUX-100D/100DJ)

Fig. 3-3 Total Connection Diagram 2

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 ３ Circuit Explanation

SHEET 1 (Old version of MUX-100H series before EMC Ed2 (IEC60601-1-2:2001) is applied.)

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 ３ Circuit Explanation

SHEET 2 (Old version of MUX-100H series before EMC Ed2 (IEC60601-1-2:2001) is applied.)

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 ３ Circuit Explanation

３-２ Basic Operation of Each Part ･･････････････････････････････････････････････････････････････････････

３-２-１ Power ON/OFF operation

Related PCB: MUX POWER PCB
(The following explanation is for MUX-100D/100DJ and the new version of MUX-100H series after EMC
Ed2 (IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used
MUX CHARGE-99 PCB instead of MUX CHARGE-04A PCB.)

Ⅰ Power ON operation
ⅰ When the key switch is set to ON, all of four contacts of the key switch are closed.
It means that all of three contacts of the connector JKEY on MUX POWER PCB are closed.
(Another one more contact of the key switch is used for Power On/Off circuit of DR system.
Refer to 3-2-7.)
ⅱ The battery voltage 240 VDC is input to PS1 on MUX POWER PCB, and 12V is output.
ⅲ The latch relay K9 turns ON, and the relay K6 turns ON.
ⅳ As a result, the power is supplied to each part via the current restraining resistors R1 and R2 (150Ω) in
the control unit and the connector JRS.
ⅴ Because the power is supplied to the DC pack PS1 and PS2 through the connector JDC, 5V, 15V and
24V are output and the control PCBs starts to operate.
ⅵ After check by the NEXSC (CPU) PCB is completed (in approximately 1 to 2 seconds), the MGRS
signal is sent to the XCONT PCB and the MUX CHARGE-04A PCB to turn ON the relay K4.
As a result, the relay K7 turns ON, the route through the R1 and the R2 in the control unit is
short-circuited, and sufficient load current can flow.
ⅶ When the MGRS signal is output, the system becomes ready for operation.

(Reference) The ON status of the key switch (the KEYSW signal) is transmitted to the XCONT PCB via
the MUX CHARGE-04A PCB, then it is recognized by CPU as the fact that the KEYSW1
line and the KEWSW2 line are short-circuited.
In case that CPU doesn’t recognize the ON status of the key switch due to the defective contact
of the key switch etc., the indicator for Stand By condition will not light on and X-ray exposure
operation will not be possible.

Ⅱ Power OFF operation

ⅰ When the key switch is set to OFF, the relay K7 turns OFF first. Though the input to the PS1 in the DC pack
stops, the output remains for a while. Accordingly, the relay K6 turns OFF after a while. By this operation,
the power supplied through the resistors R1 and R2 remains for a while because excessive load is applied on
contacts if all contacts are opened at the same time.

Ⅲ Auto power OFF operation

ⅰ In the power ON status, the CPU outputs the AUTOOFF signal through XCONT and MUX CHARGE-04A
PCBs to set the relay K5 to ON. As a result, the latch relay K9 turns OFF, the relays K6 and K7 turn OFF,
the power supplied to the DC pack stops, then the system stops.
ⅱ In this status, PS1 on MUX POWER PCB is continuing operation. Accordingly, if the system is left in the
auto power OFF status, the batteries are discharged in a long period due to the fine discharge current.

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 ３ Circuit Explanation

３-２-２ Operation when power plug is connected (changeover between AC and DC of DC pack input)
Related PCB: MUX POWER PCB

ⅰ When the power plug is connected, the 100V output (100E-0E) of the transformer T1 is input to the
MUX POWER via the connector JT1C.
ⅱ The relay K1 turns ON, and the power supply line to the DC pack is changed over from the battery
power to the 100 VAC.
ⅲ 100 VAC is supplied to the DC pack, 5V, 15V and 24V are output from the DC pack, and the control
PCB starts to operate.
ⅳ At the same time with ii, the relays K3 and K2 turn ON. When the K3 turns ON, connection of the
relays K6 and K7 to the coil is shut down, and the batteries are isolated from all loads.
ⅴ When the relay K2 turns ON, the ACON1 and the ACON2 are short-circuited, connection of the power
plug is transmitted (as the LVON signal) to the XCONT PCB via the MUX CHARGE-04A PCB, then
the CPU recognizes connection of the power plug.

(Reference) Based on the lesson learn from the MC125L-50, all loads are isolated while the batteries are
charged. The used DC pack is the 110-330 VDC/90-264 VAC input type.

３-２-３ Detection of battery voltage

Related PCBs: MUX POWER PCB and MUX CHARGE-04A PCB
(The following explanation is for MUX-100D/100DJ and the new version of MUX-100H series after EMC
Ed2 (IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used
MUX CHARGE-99 PCB instead of MUX CHARGE-04A PCB.)

Ⅰ Explanation
ⅰ Twenty batteries are connected in series, 10 batteries on the pulse side and 10 batteries on the minus
side.
The middle point is connected to the chassis via resistors of several MΩ (on the MUX POWER, MUX
CHARGE-04A and MU DRIVER PCBs).
ⅱ The plus, the minus and the middle point of the batteries are offered at the following terminals on the
MUX POWER PCB.

Battery plus side : TER1 [B120+]

Battery middle point : TER5 [B0]
Battery minus side : TER2 [B120-]

ⅲ The values at the terminals above are converted into the battery voltage detection value (“120+” signal at
CP10 and “120-” signal at CP11) on the MUX CHARGE-04A PCB via the resistors R8 to R11 (10
MΩ) and the connector JBV1.
The relationship between the actual battery voltage and the detection value (“120+” and “120-” signals)
is approximately “3V/100V”. For example, when the actual battery voltage is 120V, the detection
value at CP10 or CP11 is about 3.6V.
ⅳ Finally, the “120+” and “120-” signals are sent as the VP1 and the VP2 to the XCONT PCB.

Ⅱ Battery Charged Voltage Over

ⅰ The “120+” and “120-” signals are checked for the error Charged Voltage Over by the operation
amplifier A8.
The threshold is 4.67V.
It is equal to 156V (= 4.67×100/3) as the actual battery voltage (on both plus and minus sides).
ⅱ The detection result is sent as the error signal CHBR2 to the XCONT PCB, then CHON signal turns off
and battery charging stops.

(Reference) The connectors JB60 and JBV2 on the MUX POWER PCB are not used.

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 ３ Circuit Explanation

３-２-４ Charging circuit

Related PCB: MUX POWER PCB, MUX CHARGE-04A/04B PCB
(The following explanation is for MUX-100D/100DJ and the new version of MUX-100H series after
EMC Ed2 (IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used
MUX CHARGE-99 PCB with SSR instead of MUX CHARGE-04A/04B PCB.)

Ⅰ Charging
ⅰ When the power plug is connected, the 125V (125F-0F) output of the transformer T1 is input to the connector
JT1A on the MUX CHARGE-04B PCB.
ⅱ The above mentioned 125V is rectified and charged on the capacitor C6,then this charged voltage on C6
(about 177±20V) is connected to the inverter circuit on the MUX CHARGE-04B PCB.
The output of this inverter circuit is connected to the battery via the connector JSC3 on the MUX POWER
PCB.
ⅲ This inverter circuit on the MUX CHARGE-04B PCB is controlled by the driving signal Q14C/Q23C from
MUX POWER-04A PCB via the connector JCH3.
The MUX CHARGE-04A PCB controls the inverter by PWM method while comparing the measured
charging current IC1 (CP9:1V/1A) with the preset charging current PIC (CP25:1V/1A).
The measured charging current is detected by the current transformer CT1 on the MUX CHARGE-04B
PCB .
ⅳ The preset charging current PIC is controlled as the following table depending on the current charged
voltage of the battery.

Charging starts with PIC 0.5A..

If the charged voltage doesn’t reach to 280V
Beginning of charging within 5 min., proceeds to STEP 1.
If the charged voltage reaches to 280V within 5
min., proceeds to STEP 3.
PIC is 2.0A. Proceeds to STEP 2 when the
STEP 1
charged voltage reaches to 280V.
PIC is 1.0A. Proceeds to STEP 3 when the
STEP 2
charged voltage reaches to 285V.
PIC is 0.4A. Proceeds to STEP 4 when the
STEP 3
charged voltage reaches to 290V.
PIC is 0.18A. Charging finishes when the
STEP 4
charged voltage reaches to 290V.

Table 3.1 STEP of PIC

As well, there are two kinds of switching frequency of the inverter for battery charging depending on the
preset charging current PIC as shown on the below table.

PIC Frequency of the inverter

2.0A
13kHz
1.0A
0.4A
2kHz
0.18A

Table 3.2 Frequency of the inverter for battery charging

(In case of the old version of MUX-100/100H series before EMC Ed2 (IEC60601-1-2:2001) is applied ,
the preset charging current PIC is controlled more roughly. As well, the frequency of charging depends
on the power supply frequency.)

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 ３ Circuit Explanation

ⅴ The signal CHON from the XCONT PCB is required to start control of the inverter.
If the key switch is set to OFF and DR system (for MUX-100D/100DJ only) is turned OFF , CHON and
PIC will be available when the power plug is connected, regardless of the current battery charged
voltage.
When the key switch is set to ON or DR system is turned ON, battery charging is prohibited to prevent
the fuse blow because charging current with high frequency will flow into the filter inside DC power
supply (switching regulator) as shown below.

When the key switch is set to ON. >>> The DC power supply PS1 on MUX POWER PCB is
connected to the battery.
When DR system is ON. >>> DC/AC converter PS12 for POWER BOX of DR system
(CXDI-50G) and DC12V power supply PS11 for PC and LCD
are connected to the battery.

(In case of the old version of MUX-100/100H series before EMC Ed2 (IEC60601-1-2:2001) is applied ,
the battery charging doesn’t start if the current battery voltage is high.
As well, the ON/OFF status of the key switch is not related to the charging.)
The green LED LD1 on MUX CHARGE-04A will light on when CHON is available.

Ⅱ Charging Current Over

ⅰ When the measured charging current exceeds approximately 3.2A, the error Charging Current Over
is detected by the operation amplifier A5B.
ⅱ The detection result is sent as the error signal CHBR1 to the XCONT PCB, then CHON signal turns off
and battery charging stops.

３-２-５ Inverter circuit for starter and lamp

Related PCB: MUX CHARGE-04A PCB, INVERTER UNIT PCB and transformer T3
(The following explanation is for MUX-100D/100DJ and the new version of MUX-100H series after
EMC Ed2 (IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used
MUX CHARGE-99 PCB instead of MUX CHARGE-04A PCB.)

Ⅰ Explanation
ⅰ For the starter and the lamp, a common inverter (60 Hz) is mounted on the MUX CHARGE-04A PCB.
ⅱ The input voltage is the battery voltage (approximately 240V). The pulse width is adjusted, and
converted into the AC with a duty ratio proper to the starter and the lamp.
The pulse width for the starter is adjusted by VR2, and the pulse width for the lamp is adjusted by VR1
on the MUX CHARGE-04A PCB.
ⅲ The relay K2 changes over the destination of the inverter output between the starter and the lamp.
ⅳ Though the control signals LAMPON and STON are sent from the XCONT PCB, rigid attention
should be paid because the names do not correspond to the actual contents. LAMPON = Inverter
operation ON signal. STON = Relay K2 changeover signal. While the starter is operating, the
LAMPON signal is ON and the STON signal is OFF. While the lamp is lit, the LAMPON signal is
ON and the STON signal is ON.
ⅴ Rough explanation of the inverter operation is as follows: The basic frequency of 120 Hz is generated
at CP16 on the MUX CHARGE-04A PCB . The M24 forms the frequency into the pulse width
proper to the starter and the lamp. Because the frequency is as low as approximately 100 Hz, it cannot
goes through the pulse transformer which is isolated the FET. To cope with this, the frequency of 50
Hz is added, and the basic frequency is converted into a waveform which can go through the pulse
transformer.

(Reference) Because the inverter output is as high as 240V and not proper to be supplied to the lamp, it is
reduced to a proper voltage by the transformer T3.

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 ３ Circuit Explanation

３-２-６ Main inverter unit, filament heating inverter unit and starter circuit
Related PCB: INVERTER UNIT PCB

Ⅰ Main inverter unit

ⅰ This inverter unit generates high voltage, and is equipped with the IGBT and the gate drive circuit.
The gate drive signal comes from the XCONT PCB.

Ⅱ Filament heating inverter unit

ⅰ This inverter unit heats the filament, and is equipped with the FET and the gate drive circuit.
The gate drive signal comes from the XCONT PCB.
Besides the inverter, a part of the primary current detection unit is mounted also.(The current transformer
CT1 etc.)

(Reference) Because a part of the current detection unit is mounted, it is required to confirm adjustment of
the FVR value (preset value of filament current) if the entire INVERTER PCB is replaced for
replacement of the IGBT.

Ⅲ Starter circuit
ⅰ The starter power is turned on/off by the inverter on the MUX CHARGE-04A PCB.
The starter circuit on INVERTER UNIT PCB detects the stator coil current and inserts a phase
advancing capacitor.

(Reference) In case of MUX-100 series including MUX-100D/100DJ/100H series, if the dip switch
SW1-1 on INVERTER UNIT PCB is ON, the STON signal may not be able to turn ON due
to the interference with the SSR Q10.
So, SW1-1 should be set to OFF(“MUX-100” side).

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 ３ Circuit Explanation

３-２-7 Power ON/OFF circuit for DR system

Related PCB: Power 100D PCB and Link Assy
(This circuit is for MUX-100D/100DJ only.)

Ⅰ Power Supply for Power 100D PCB

ⅰ DC24V is input to the connector JCNT of Power 100D PCB from XCONT PCB when the key switch
is set to ON and XCONT PCB is working.
ⅱ DC5V is obtained as output of the regulator M7 from DC24V.
Power 100D PCB starts function with this DC5V power supply.

Ⅱ ON operation of DR system
ⅰ When the switch “DR” is pressed, the operation signal is input to PC1A through the connector JSW1 of
Power 100D PCB. Then, M1A generates high level pulse for 2.5 sec.
There is no input signal from the connector JUSB because PC is not ON for this moment.
As a result, M4A③ becomes high level for 2.5 sec.
ⅱ M4B⑥ also becomes high level if DC24V input is available from XCONT PCB through JCNT.
As a result, the output of M1B also becomes high level for 6 sec.
This signal is input to M3, then the relays K1,K2,K3 turn ON.
ⅲ As K1 turns ON, the relays K21 and K22 of Link Assy also turn ON. (K21 and K22 are connected to
the connector JK21.)
As a result, the battery voltage is supplied to PS11 (DC 12V power supply for PC and LCD) and PS12
(DC/AC inverter for CANON Power Box) ,then the power of DR system becomes ON.
At the same time, M6 generates DC24V since the battery voltage is supplied through J240.
As well, the fan ,which is located near from PC and is connected to JFN ,starts working.
ⅳ As K2 turns ON, the contact of JEXT is closed.
This signal goes to JEXT on MUX CHARGE-04A, then goes to XCONT PCB.
Finally, it reaches to NEXSC PCB, then CPU can recognize that DR system is ON.
ⅴ As K3 turns ON, LED in the switch “DR” lights ON.
ⅵ LED5 on Power 100D PCB lights ON.
ⅶ If PC becomes ON within 2.5 sec. after the switch “DR” is pressed , DC5V is input from USB port of
PC through the connector JUSB, then M5B⑥ becomes high level.
As a result, the input of M3 is still at high level even after M1B⑤ returns to low level.
Namely, the power of DR system is kept on ON condition.

If the key switch of MUX-100D is set to OFF, DC24V is not supplied from XCONT PCB.
However, DC24V still exists as the output of DC power supply M6 because J240 is connected to the
battery.
As well, DC5V also still exists as the output of the regulator M7.
So, Power 100D PCB can continue working.
Namely, DR system can keep ON condition even if the key switch is set to OFF under ON condition of
DR system.

Ⅲ OFF operation of DR system

When PC is shut down by SHUT DOWN operation from DR system, DC5V from USB port of PC
disappears, then the input signal to M3 becomes low level.
As a result, all of K1,K2,K3 on Power 100D PCB and also K21,K22 of Link Assy turn off, then power
supply for DR system is shut down.
At the same time, the power supply to J240 also disappears, then Power 100D PCB stops working.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

4-1 Environmental Condition

Before installation, confirm the environmental condition below first.

Required environmental condition for MUX-100D/100H series is shown below.
DR system CXDI-50G (including the Flat Panel detector) for MUX-100D/DJ has the different requirement.
(Refer to Operation Manual of CXDI-50G.)
But, CXDI-50G has wider acceptable range of environmental condition than MUX-100D/100DJ.

Use environment
Ambient temperature : 10°C - 35°C for MUX-100D/DJ
: 10°C - 40°C for MUX-100H/HJ
Relative humidity : 30% - 75% for MUX-100D/DJ
: 30% - 85% for MUX-100H/HJ
(no dew condensation)
Atmospheric pressure : 700 hPa - 1060 hPa

Storage environment (not for transport and storage before delivery)

Ambient temperature : 10°C - 35°C for MUX-100D/DJ
: 10°C - 40°C for MUX-100H/HJ
Relative humidity : 30% - 75% for MUX-100D/DJ
: 30% - 85% for MUX-100H/HJ
(no dew condensation)
Atmospheric pressure : 700 hPa - 1060 hPa

Power supply
AC power
System : Single phase AC
Frequency : 50/60 Hz
Standard voltages : 100, 110, 120, 200, 220, 230, 240 V
(set one of the voltages when installing)
Voltage variation range : ±10% of standard voltages
Supply capacity : 1kVA
Power Supply Impedance : 100, 110, 120 V : No more than 1.0Ω
200, 220, 230, 240 V : No more than 4.0Ω

Earth
Earth terminal : Earth resistance of no more than 100Ω

Additional earth terminal : Earth resistance of no more than 100Ω

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2 Installation Procedure ･････････････････････････････････････････････････････････････････････････････

４-2-１ Flow chart in installation procedure

Start

Unpacking
(Refer to 4-2-2)

Attachment of arm cover and collimator

rotation stopper (Refer to 4-2-3.)

Change of connection in accordance with

supply voltage (Refer to 4-2-4.)

Confirmation of PCBs setting (XCONT

PCB etc.) (Refer to 4-2-5.)

Performance check
(Refer to 4-2-6.)

Initial Setting
(Refer to 4-2-7.)

User Setting
(Refer to 4-2-8.)

Installing CXDI-50G (for MUX-100D/DJ only)

(Refer to 4-2-9 and Chapter 4 of Installation Manual for the detail.)

YES
Option？
Installing options
NO (Refer to Chapter 5 of
Installation Manual)
Charging of the battery
(Refer to 4-2-10)

Attachment of screw caps

(Refer to 4-2-11)

Fig. 4-1 Flow Chart in

END
Installation Procedure

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-２ Unpacking
At first, confirm that the following items are contained in the package.

Name Name Q’ty Remarks

MUX main unit MUX-100D/DJ,100H/HJ 1
1 Mounting screws are provided
Arm cover
on arm in main unit.
Repair parts 1 46 pieces of caps
Components
(5 spare caps are included.)
Operation manual 1
Installation manual 1

After removing packing materials, set to ON the main breaker (Refer to “1-4 Name of Each Part”.), then set to ON the
key switch (Refer to “1-4 Name of Each Part”.) to turn on the power of the system.
After that, using the slope pallet packed together, let the system travel and come down from the slope pallet. Then,
move the system to a position in which a power outlet is provided and X-ray exposure is possible.

NOTE If you are not familiar with traveling of the system, let the system travel at a low speed with rigid care,
then come it down from the pallet.

Fig. 4-2 Slope Pallet

Set up the slope pallet in

this way.

Remove the bolts here, and

remove the wheel presser.

Fig. 4-3 How to use Slope Pallet

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

Set to ON (upper position)

the main breaker here.
Hold the handle, then pull the
handle to let the system move
backward and down from the
pallet.

Slope pallet
Set to ON (by turning
clockwise) the key
switch here.

Fig. 4-4 How to Move Down the MUX

Next, remove the packing wooden plates ,which are attached to the arm and collimator to support them tightly during
transportation from the factory.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

Next remove the packing wood support assembly using arm lock free switch. Then rotate the support stand .
In this time , please check the wire rope (no damaged areas , no frayed spots , element wires are not cut , the tension is
equivalent between two wires) then remove the fixing bolt for weight.

Check the wire

rope.

Arm lock free SW.

(for rotate support stand)

Remove this
Bolt.

Fig. 4-5 Rotate support stand and remove fixing bolt

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-３ Attachment of arm cover and collimator rotation stopper

After moving down the MUX from the pallet, attach the arm cover packed inside corrugated fiberboard.
Before attaching the arm cover, set the key switch to ON and move the arm to a proper position so that the attachment
work can be performed smoothly. Attach the arm cover with screws provided on the arm. After attachment, put
requiring caps (for hiding screws) into a dent.
After that, attach the collimator rotation stopper knob (which is put inside a bag).
1. Lift up the arm and expand it.

2. Remove the Cable Guide from the Middle Arm.（M5 bolt, 2places. Fig.4-6(a) ）

3. Attach the Upper arm cover to the Arm. (M4 screw, 4places, Fig.4-6(b))

4. Attach the Lower arm cover to the Arm. (M4 screw, 6places, Fig.4-6(c))

5. Attach the Cable Guide to the Mddle arm. (Fig.4-6(d) )

Cable Guide
M4 screw,4places
Upper arm cover

(a) (b)

M4 screw,6places

Lower arm cover

(c) (d)

Fig. 4-6 Installation procedure of arm cover

Fig. 4-7 Attaching the collimator rotation stopper knob

Screw the rotation stopper

into this position.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-４ Change of connection in accordance with supply voltage

In accordance with the supply voltage adopted in the customer, change the power plug and the connections of the
connector P1 and P2 in the unit according to Table. 4-1and Fig.4-8 .

1. Turn OFF the main circuit breaker. (Refer to “1-4 Name of Each Part”.)
2. Open the right side cover. (Refer to “6-1 How to Remove Covers”.)
3. Change the connection of the connector P1 and P2 according to Table 4-1.
4. Stick the supply voltage indication label above the outlet of the power plug. (The label is included in the maintenance
parts: P/N 502-21566.)
5. Turn ON the main circuit breaker. Also, make sure the circuit breaker NFB1 is ON (under side).

WARNING Make sure to change the connection in accordance with the supply voltage in the installation
place. If the system is charged with wrong connection, electrical parts may be burnt and fire
may occur.
(The supply voltage is set to 100 V at shipment from the factory.)

Connector Connector
Supply voltage
P1 P2
240V±10% A0 A240 XCONT NEXSC CPU

230V±10% A+10 A220

220V±10% A0 A220
1.1.Connector P1, P2
200V±10% A0 A200
120V±10% A0 A120 MU-Driver2

110V±10% A+10 A100 Breaker NFB1

100V±10% A0 A100

Table. 4-1 Changing the connection

according to supply voltage Fig. 4-8 Connector P1 and P2

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-5 Setting of PCBs (XCONT etc.)

Ⅰ XCONT 2002 PCB
Please set each jumpers to O side of Table. 4-2.

SW name Silkscreen Setup Means

「 ON 」 ○ Standard
JP1
「 KC 」 KC signal is outputted to the terminal X2
「 C/C1 」 ○ For High Voltage Trans D125PH-C/C1
JP2
「 C2 」 × For High Voltage Trans D125PH-C2
「S」 ○ Master reset time Approx. 1.4 sec
JP3
「L」 × Master reset time Approx. 3.3 sec
Table. 4-2 Jumper switch setup

JP3
JP1

JP2 XCONT
NEXSC

MU Driver-2

Fig. 4-9 Location of jumper switch on XCONT board

Ⅱ NEXSC PCB
Set the DIP switch SW2 and SW3 as below for normal use mode without any option.
(Set SW2-4 to ON when you attach Remote Control option.)

XCONT
1 2 3 4 5 6 7 8
SW2 ON ON OFF OFF OFF OFF OFF OFF
SW3 OFF OFF ON OFF OFF OFF OFF OFF

NEXSC CPU

Fig. 4-10 Setting the DIP Switch on the NEXSC PCB (for normal use mode)
<NOTE>
SW2-6 normally should be set to OFF as shown above.
However, if you perform S/W version up to V1.52 or later on the old version of MUX-100H series to which EMC Ed2
(IEC60601-1-2:2001) is not applied, you had better change the setting of SW2-6 from OFF to ON.
By this setting, battery charging will become possible even though the key switch is set to ON, as same as before version up.
Don’t set SW2-6 to ON in case of MUX-100D/DJ or the new version of MUX-100H series with EMC Ed2.

Ⅲ INVERTER UNIT PCB

Set the DIP switch SW1-1 to OFF(“MUX-100” side). (SW1-2 is not used.)

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-6 Performance Check (Confirmation of operation)

WARNING Change the connection in accordance with the supply voltage in the installation place first, then
confirm the operation.

Ⅰ Aging
Set to ON the key switch, then perform aging as confirmation of the scan operation.
Perform scans while changing gradually the scan condition in accordance with Table 4-2 up to the step 9. If any
abnormality occurs during confirmation, return to the condition former by two steps, then perform scans at each
step again.
When measuring the tube voltage waveform, check the CP9 TKV (Tube voltage feedback) on the XCONT PCB
using an oscilloscope.

Tube voltage Tube current time Number Rest time

Step
(kV) product (mAs) of times (sec)
1 60 10 2 40
2 70 10 2 40
3 80 10 2 40
4 90 10 2 40
5 100 10 2 40
6 110 10 2 40
7 115 10 2 40
8 120 10 2 40
9 125 10 2 40

Table 4-3 Aging Procedure

WARNING When performing aging, close the collimator completely, and take sufficient protective measures
against radiation using partitions, protective apron, etc.

Ⅱ Confirmation of tube current

After aging, confirm the tube current using the procedure described below. Usually, only confirmation is enough,
and adjustment is not required. However, if the measured values are deviated from the values shown below,
adjust the tube current in accordance with “6-4 Adjustment of Tube Current”.

Confirmation points
① 80 kV-50 mA point : 45 to 48mA
② 80 kV-160 mA point : 148 to 155mA

ⅰ Setting the DIP switch

In order to confirm the tube current, enter the adjustment mode. Open the right side cover of the control unit
(Refer to “6-1 How to Remove Covers”.), then set to ON (adjustment mode) the DIP switch SW3-8 and set to
ON (measured value display mode) the DIP switch SW2-5 on the NEXSC (CPU) PCB inside the control
unit.

NOTE When the confirmation work is finished, turn off the power and return to OFF the DIP
switches.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

XCONT
1 2 3 4 5 6 7 8
SW2 - - - - ON - - -
SW3 - - - - - - - ON

NEXSC CPU

Fig. 4-11 Setting the DIP Switches on the NEXSC PCB (for adjustment mode)

ⅱ Selecting the tube current 2-point adjustment mode

Press the head scan key in the APR to enter the tube current 2-point adjustment mode. (The LED on the head
scan key flickers.) Because the tube voltage is fixed to 80 kV, you do not have to set it. Set the tube current
to two points, 50 and 160 mA, perform exposure, then make sure that the measured value is located inside the
range shown at the confirmation point.

Fixed to 80 kV 50/160 mA

Change over the tube current

between 50 and 160 mA with
these + and - keys.
Flickers. Flickers.

Fig. 4-12 Panel in the Tube Current 2-Point Adjustment Mode

Ⅲ Confirmation of operation
ⅰ Confirming the operation of the travel handle
Set to ON the key switch to turn on the power of the system. Push the travel handle, and make sure that the
system moves forward. In the same way, pull the travel handle, and make sure that the system moves
backward. At this time, make sure also that the moving speed changes in accordance with the
pushing/pulling force.
Next, press the arm lock release switch, and lift the tube unit. After that, manipulate the travel handle, and
make sure that the system moves at slower speed compared with the status in which the tube unit is
accommodated inside.
At last , make sure that the system stopped by bumper switch.
ⅱ Confirming the operation of the fine movement switch
Press the arm lock release switch, and lift the tube unit. After that, press the fine movement switch, and
make sure that the system moves in the correct direction.
Further more, make sure that the system stops when one fine movement switch is pressed while the system is
moving by pressing of another fine movement switch.
At last , make sure that the system stopped by bumper switch.

NOTE Manipulate the fine movement switch while the arm is lifted a little from the connection area by
pressing of the arm lock release switch. (While the arm is connected, the fine movement switches
are disabled.)

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

ⅲ Confirming extension/shrinkage, upward/downward movement and rotation of the arm

While pressing and holding the arm lock release switch, move the arm in each of the extension, shrinkage,
upward, downward and rotation directions. Check for abnormal sound and insufficient stroke. Further
more, make sure that the arm lock is set when the arm lock release switch is released.
ⅳ Conforming the operation of the collimator
At first, make sure that the collimator is mounted correctly. Loosen the collimator rotation stopper screw,
rotate the collimator, and make sure that playback is not detected.
Next, confirm the light irradiation field. Turn the irradiation field adjusting knob to the completely open
position, press the collimator lamp switch, and make sure that the irradiation field lamp lights. After that,
turn the irradiation field adjusting knob to the completely closed position, and make sure that the light
irradiation field lamp is completely extinguished.

Small movement switches:

Upper one -- Forward movement at slow speed
Lower one -- Backward movement at slow
speed
While the switch is pressed and held, the system
travels forward or backward at low speed.

Hold the travel handle, and move it

forward and backward to let the
system travel.
The travel speed changes from low to
high depending on the pushing/pulling
force.

Arm lock release switch

Press and hold this switch, and make
sure that the fixation between the
arm and the column is released and
Irradiation field adjusting knob the arm can be positioned freely.
Collimator lamp switch
Fig. 4-13 Confirming the Operations

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-7 Initial setting

Ⅰ Setting the DIP switch

In order to perform the initial setting, open the right side cover of the control unit (Refer to “6-1 How to Remove
Covers”.), set to ON the DIP switch SW2-8 on the NEXSC (CPU) PCB inside the control unit (Refer to Fig.4-14.),
then turn on the power.

NOTE When the initial setting is finished, turn off the power and return the DIP switch to OFF.
If no option will be installed, attach the right side cover.

XCONT
1 2 3 4 5 6 7 8
SW2 - - - - - - - ON
SW3 - - - - - - - -

NEXSC CPU

Fig. 4-14 Setting the DIP Switch on the NEXSC PCB (for Initial Setting)

Reference You can perform the initial setting without setting to ON the DIP switch on the NEXSC PCB.
At first, press and hold the user setting switch for 3 seconds to change into user setting mode. When
“PAS” is displayed, press the head scan key and the collimator lamp key consecutively in this order
within 3 seconds (Do not confuse the keys.). When “TEC” (indicating the adjustment mode) is
displayed in the tube voltage display unit, change the display to “INI” (indicating the initial setting
mode) using the tube voltage setting keys. At the end, press the registration key. Then, the system
is set to the initial setting mode without setting to ON the DIP switch.
At first, press and hold the user setting
switch for 3 seconds to change into user
setting mode.
①

When “PAS” is displayed, press the

head scan key and the collimator lamp
key consecutively in this order within 3
② seconds.

③
When “TEC” is displayed, change the
display to “INI” (indicating the initial
setting mode) using the tube voltage
setting keys.
④ ⑤ Then, press the registration key.

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Fig. 4-15
Panel Display in the Initial
Setting Mode

Ⅱ Selection of battery type

Set the type of batteries mounted in the system.
Set the battery code displayed in the tube current time product display unit (mAs) on the operation panel using the
tube current time product setting key (△). (For the contents of setting, refer to Table 4-5.) When the setting is
completed, press and hold the registration key until “CALend” is displayed.

NOTE At the time of shipment from the factory, the battery code is set to “4”. The setting does not have
to be changed in the installation work.

NOTE Compared with the standard battery, the number of available scans, the travel distance, etc.
offered by the LC-P127R2 manufactured by Matsushita Battery Industrial by one-time charging
are considerably worse. It is recommended to use the standard battery so that the system can
offer its full performance.

CAUTION The characteristics vary depending on the battery type. If a wrong code is set, scans, traveling
and charging may not be performed correctly. In the worst case, electrical parts may be burnt or
fire may occur.

Set code Type of Battery (Manufacturer)

OLD PXL12072 (Japan Storage Battery)
0
Manufacture date No.-000703
1 LC-P127R2 (Matsushita Battery Industry Co. Ltd.)
2 Not used
NEW PXL12072 (Japan Storage Battery)
3
Manufacture date No.-000712
4 PX12090 (Japan Storage Battery)

Table 4-5 Contents of Setting of Battery Type

The setting code
is displayed here.

Change the setting code by

At the end, press and pressing this key.
hold the registration Every time this key is pressed, the
key until “CALend” is displayed number changes in the
displayed. order (4Æ0Æ1Æ2Æ3Æ4).

Fig. 4-17 How to Set the Battery Type

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-8 User Setting

According to the request from the customer, change each user setting.
Ⅰ How to enter user setting mode
Press and hold the user setting switch for 3 seconds to change into user setting mode. .
“usroPe” is displayed (for approximately 1 second), then the contents of user setting are displayed in the tube
voltage display unit. The contents of user setting can be changed by using the tube voltage setting keys “△” and
“▽”.

kV display Item
PAS Power-assist setting
Acc Acceleration setting
StC Steer control setting
bAC Backward power-assist setting
APO Auto-power-off time setting
bON Buzzer control setting
LAP Collimator lamp control setting
aPr APR setting at the time of starting the apparatus
id Apparatus ID setting

Table 4-6 Contents of User Setting

Press and hold the user setting switch

for 3 seconds.

The system enters the user setting mode such as PAS, Acc,
StC etc. (The photograph on the left shows the power assist
setting mode PAS.)
Change each set item using the tube voltage setting keys, and

③ ②
register each set item using the registration key. When a set
item is registered, the system returns to the normal use status.

Ⅱ How to return to normal use status

Press the user setting switch in user setting mode.
At this time, if the contents of user setting are not registered by the registration key, the changing of contents are
canceled.

Press the user setting switch to return to

the normal use status.

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In this Service manual, “PAS” and “APO” only are explained below.
Refer to “4.8 User Setting” of Operation Manual regarding other items of user setting.

Ⅲ Setting of power assist

At first, select the power assist setting in user setting mode.
At this time, “PAS” (power assist setting) is displayed in the tube voltage display unit, and the current preset value
is displayed in the tube current time product display unit.

NOTE At the time of shipment from the factory, this item is set to “70” (standard).
In case that you change it to higher value, for example to “100”, the noise from DC Motors may
become bigger.

Change the preset value using the tube current time product setting keys, then press the registration key to register
the contents of setting. Then, “reCord” is displayed in the display unit, the contents of setting are registered, and
the system returns to the normal use status.

mAs display Content of power assist setting

100 Light
95 ↑
: ↑
75 ↑
70 Normal
65 ↓
: ↓
35 ↓
30 Heavy
Table 4-7 Contents of Setting of Power Assist

The setting code

is displayed here.
At the end, press and
hold the registration key
until “reCord” is
displayed. Change the setting code using
these keys.

Fig. 4-18 How to Set the Power Assist

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Ⅳ Setting of auto power OFF

At first, select the auto power OFF setting in user setting mode.
At this time, “APO” (auto power OFF setting) is displayed in the tube voltage display unit, and the current preset
value is displayed in the tube current time product display unit.

NOTE At the time of shipment from the factory, this item is set to “15” (The power automatically
turns OFF 15 minutes later.).

Change the preset value using the tube current time product setting keys, then press the registration key to register
the contents of setting. Then, “reCord” is displayed in the display unit, the contents of setting are registered, and
the system returns to the normal use status.

Tube current time product display

Contents
(setting code)
-- The auto power OFF function is not valid.
05 The power automatically turns OFF 5 minutes later.
10 The power automatically turns OFF 10 minutes later.
15 The power automatically turns OFF 15 minutes later.
20 The power automatically turns OFF 20 minutes later.
30 The power automatically turns OFF 30 minutes later.
Table 4-8 Contents of Setting of Auto Power OFF

The setting code is

displayed here.

Change the setting code

At the end, press and hold
using these keys.
the registration key until
“reCord” is displayed.

Fig. 4-19 How to Set the Auto Power OFF

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-9 Installing CXDI-50G (for MUX-100D/DJ only)

Installation of CXDI Generator Communication S/W, MLT-M S/W(option) or DMW-PS(option) etc. are not
explained below.
In case that they are necessary during installation at the customer’s site or pre-installation in the warehouse etc.,
refer to Chapter 4 “Installation” of Installation Manual.
(Depending on the contract between Shimadzu and CANON in each countries, the necessary works for installing
CXDI-50G during installation is different.)
1. Turn off the main circuit breaker.

2. Open the right side cover, top cover, cable cover and FPD box.

3. Wiring of the CXDI-50G.

･ Fix the sensor cable so that the length between the cover and the FPD is 4.5m or
less. (Refer to Fig.4-20 (a).)

・ Perform internal cable wiring referring to Fig.4-20 (b),(c). (Arm Joint Section and Link
Assy are should be removed once to fix the sensor cable under the Arm Joint
Section.)
Link Assy

Image unit
FPD cable

X-ray I/F cable

4.5m or less

XCONT Arm Joint

2002 PCB Section
(a) (b) (c)

Fig.4-20 Wiring of CXDI-50G

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

・ Open the cover of Power Box of CXDI-50G, then connect the sensor cable from FPD
according to “CXDI-50G Service Manual”.

Power supply
cable for
Power Box

Power Box for

CXDI-50G

Sensor Cable
(Cable from FPD)

Fig.4-21 Wiring of Power Box

4. Connect X-ray I/F cable which is included in CXDI-50G between Power Box and XCONT
2002 PCB. (Refer to Fig.4-22 and “CXDI-50G Service Manual”.)
Wire Marking Terminal on XCONTPCB
A1 1B2
A2 1B22
B1 1B1
B2 1B11

Power Box

X-ray I/F cable

XCONT 2002 PCB

(a) (b)
Fig.4-22 Wiring of X-ray I/F cable

・ Attach the cover of Power Box.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

5. Connect the power supply cable which is included in CXDI-50G between Power Box and
DC/AC converter. (Refer to Fig. 4-23.)

6. Connect the LAN cable between Power Box and the PC.

7. Fix the Power Box on the Mount Plate, then fix it with the fixing plate. (Remove the four
rubber spacer which are attached on the bottom of Power Box , and turn on the Line ON
switch of Power Box before fixing it to the main frame of MUX-100D.)

8. Fix the cables to Power Box with the Cord Bracket. (Refer to Fig. 4-24.)

PC for Fixing Plate

CXDI-50G for PC

Power Box
Mount Plate

Power Box for Power Box

CXDI-50G Fixture

Power supply cable for

CXDI-50G
DC/AC
converter

Fig.4-23 Fixing and Wiring of Power Box

PC

Cord Bracket

LAN cable

Fig.4-24 Fixing the cables of Power Box

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

9. Remote Switch which is included in CXDI-50G is not used.

10. Turn on the main circuit breaker.

11. Set CXDI-50G referring to “CXDI-50G Service Manual”.

(1)Network Settings
(2)Linearity check of Transfer Image Density.
(3)Operation Unit Gamma correction.
(4)FD Backup of data that sets backup when it is set.
(5)Calibration

・ The exposure condition of the calibration is aprox. 60kV, and 2mAs at the exposure
distance (SID) 1m.

・ The calibration error might occur because of differences the exposure distance (SID)
and the X-ray back scatter etc. When the calibration error occurs, the error screen is
displayed in the touch panel monitor. Check the content of the error, and change the
calibration condition (exposure conditions of MUX). % is displayed to the average of
dose product. Lower the calibration condition when the displayed value is large. Raise
the calibration condition when the displayed value is small.

・ Set to the exposure condition used for the calibration from the touch panel monitor to
CXDI-50G when the calibration ends. (In a self-diagnosis and the next calibration, the
set exposure condition is displayed in the touch panel monitor as a reference exposure
condition. )

(6)Self Test

・ Self-test condition is the same as calibration condition.

12. Attach the cover.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-2-10 Charging
In order to stabilize the battery performance, use the system after installation until the red LED of battery charging
indicator lights on, then charge the batteries.

<After Installation>
Explain to the user to perform above charging-discharging cycle several times in the first use of the system after
installation. (Refer to “4.7 Charging the Battery” in Operation Manual of MUX-100D/DJ or MUX-100H series.)
In other words, explain to the user to use the system until the batteries are almost completely discharged.

After the first use of the system, it is recommended to recharge the battery after two or more green LEDs of the battery indicator
light off for a long life and good performance of the battery. Too frequent charging may lower the performance and reduce the
battery life.

<Difference from the old version of MUX-100/100H>

Function of battery charging is different from the old version of MUX-100/100H series to which EMC Ed2
(IEC60601-1-2:2001) is not applied. (Refer to “3-2-4 Charging circuit”.)
If the key switch is set to OFF and DR system (for MUX-100D/DJ) is turned OFF , battery charging will start
whenever the power plug is connected, regardless of the current battery charged voltage.
It is comfortable for operators.
Another reason is that the battery also should supply the power for DR system in case of MUX-100D/DJ.
(In case of the old version of MUX-100/100H series, the battery charging does not start if the current battery voltage is high.)
So, MUX-100D/DJ and the new version of MUX-100H series have new function for controlling battery charging current more
softly and accurately to avoid over-charged condition of the battery. But, anyway, the above caution for battery charging
procedure is recommended to follow as same as the old version of MUX-100/100H series for a long lifetime and good
performance of the battery.

<S/W Version Up to V1.52 from the old version of MUX-100/100H>

If you perform S/W version up to V1.52 or later on the old version of MUX-100/100H series to which EMC Ed2
(IEC60601-1-2:2001) is not applied, the function of battery charging will become as same as the new version.
After you perform S/W version up to V1.52 or later, change the setting of the dip switch SW2-6 to ON.
By this setting, battery charging will become possible even though the key switch is set to ON, as same as before version
up.
Don’t set SW2-6 to ON in case of MUX-100D/DJ or the new version of MUX-100H series with EMC Ed2.
Also, don’t set SW2-6 to ON in case of the old version of MUX-100/100H series with EMC Ed1 when it has old S/W
version V1.32 or earlier.

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４-2- 11 Attachment of screw caps

At last , attaching the screw caps in the screw holes of each covers.
(The below pictures show MUX-100D/DJ.)

Side Cover: 4pieces on each sides Collimator: 2pieces

FPD BOX：4 pieces

Top Cover: 3pieces Cable Cover: 4pieces

Front Cover 4pieces，Front Rear Cover2pieces， Arm Cover 6pieces

Column Cover 4pieces Total:10 pieces Middle Arm 2pieces

Fig. 4-25 Attaching the requiring caps

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-3 Maintenance/inspection Procedure･････････････････････････････････････････････････････････････････

４-3-１ Flow chart in maintenance/inspection procedure

When perform maintenance/inspection of the MUX-100D/DJ or 100H series , follow the flow chart below.

Start

Confirmation of daily Perform confirmation while referring to 4-3-2.

inspection by user

Periodical inspection Perform periodical inspection while referring to 4-3-3.

Cleaning Perform cleaning while referring to 4-3-4.

End

Fig. 4-26 Flow Chart in Maintenance/Inspection Procedure

４-3-２ Confirmation of daily inspection by user

Table 4-9 shows the daily inspection items requested to the user in the instruction manual. Ask the user whether the
user is performing daily inspection. Check the daily inspection items upon necessity.

Item Check point Remark

Appearance Any damage (physical damage) to the cover?

Wheels and their Any abnormal vibrations or sounds occurring while
surroundings driving the unit.
Any physical damage to the front wheels?
Driving handle Any unusual looseness?
X-ray Tube Support Any abnormal sound occurring during rotation or
stand signs of physical misalignment or damage?
Tube arm Any scratches or abnormal sounds occurring during
up/down movement and expansion/ contraction?
Can the tube arm couple to the locking section
without undue stress?
Catch Section Is the top plate loose? Does it rattle or make noise?
Arm catch Any unusual looseness?
X-ray Tube holder Any loose parts?
Collimator and its Are the collimator and handle bars fixed correctly?
attachments
X-ray control panel Any flicker or abnormal display?
HT Cables and other Any twisting or physical damage of the outer
cables insulation?

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

Counterbalance Wire 1) Any strand of the rope frayed or damaged? Refer to

2) Any corrosion?* “Periodical
inspection” on
the next page.
Bumper Do you operate normally?
Bumper switch Any loose parts?
Is the cover correctly attached?
Does the bumper switch operate normally?
Catcher part Any unusual looseness to the top plate?
Earth belt 1) Does it appear (look) normal? Remove dust,
2) Is any debris attached to the belt? when dust has
adhered to the
belt.
Power plug Is there any gap between the plug and the stopper?
Are any of the plug’s prongs bent or deformed?

Cord reel Is anything caught in it and making noise?

Is the cable cover cut or frayed?
FPD box fan vent holes Is dust collected on the vents?
(for MUX-100D/DJ only) Is air being exhausted normally from the vents?

Others Any presence of unusual smells or abnormal

sounds when the power is turned on or while the
battery is being charged?
Any abnormal sound or vibration coming from the
X-ray tube assembly?

Table 4-9 Daily check items

Please refer to Chapter 6.1 “Inspection” in Operation Manual of MUX-100D/DJ or 100H series about the detail of daily
inspection of each parts.
Regarding inspection for CANON FPD (for MUX-100D/DJ only) , please refer to Operation Manual of CXDI-50G.

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-3-３ Periodical inspection

CAUTION The special serviceman who received education surely needs to carry out a scheduled inspection.

When performing the periodical inspection upon request from the customer, follow the items shown in Table 4-10.
For inspection, covers should be removed. Remove them while referring to 6-1.

Item Check point Remark

Support stand Check all fixing bolts and screws Remove the
covers from the
(Column) root of the
column and the
arm.
1) Appearance? Remove the
2) Correct voltage? side cover.
The batteries are recommended to be replaced
every 2 years.
Battery
Replace batteries when a fully charged set of
batteries have a reduced operational life.

P/N 074-71014-01 20 pieces

Power supply Output voltage normal? Remove the side
cover.
X-ray output Check X-ray tube voltage and mAs. Remove the side
cover.
1) Any frayed or broken strands?
2) Is the fixing point normal?
3) Is the rope lubricated?
4) Any deformation or corrosion?*
Remove the
5) Is the tension of the two wire ropes same? covers from the
Wire rope
The wire rope must be replaced at least every 10 column and the
years from the date of original equipment delivery. arm.
P/N is as below. (2 pieces for 1 unit)

503-64844 for MUX-100D,100H

503-64844-03 for MUX-100DJ,100HJ/HJE
X-ray tube rotation Is the rotation lubricated?
Arm catch Check storage.
1) Are you fixed?
2) Any unusual looseness?
3) Confirmation of storage signal
Tube arm Any scratches or abnormal sound occurring during
up/down movement?
Bumper Do you operate normally?
Any loose parts?

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

Earth belt Does the belt touch the floor? Remove dust,
The belt is not short or cut? when dust has
(Copper wire in the lower portion of the main adhered to the
unit) belt.

DC motor The key on the motor shaft is not loose?

The wheel doesn’t shake?

Brake for DC motor The bar of a travel brake operate certainly?

The fixing of each casters are not loose?
Casters (4 mounting screws provided in the lower portion of the
main unit)
FPD Bin Are support cushions obstructed?
(for MUX-100D/DJ only)
Grid holder Is not the part where the grid case is installed
(for MUX-100D/DJ only) transformed?
Cable Any twisting or damage to the cable?
Remove the
side covers
Internal inspection Confirm the connectors.
Arm covers
Top cover
Power plug Is there any gap between the plug and the stopper?
Are any of the plug’s prongs bent or deformed?
Cord reel Is the cable cover cut or frayed?
Is anything caught in it and making noise?

Table 4-10 Periodical check items

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

４-3-４ Cleaning
When the inspection is finished, wipe dirt off the surface of the system with cloth soaked in neutral detergent for home
use, etc. carefully so that the surface is not damaged.

CAUTION This system is not protected against invasion of liquid. During cleaning, pay rigid attention so
that any liquid does not enter from openings in the system.

NOTE Never use organic solvent such as thinner. However, alcohol for disinfection is allowed.
If the film developing liquid is adhered on the operation panel, the panel may be discolored.
Wipe it off promptly.

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４-4 Consumable Parts List･････････････････････････････････････････････････････････････････････････････

Table 4-11 shows the consumable parts used in the system.

<NOTE> Most of parts below are common for all of MUX-100D or 100H series except Cord reel (LAN) , Wire rope
and fuses.

When replacing a consumable part, use a specified genuine part.

Recommended
P/N Part name
replacement cycle
Battery (20 batteries/system should be
074-71014-01 2 years
replaced at the same time.)
501-78646 CPU backup battery 2 years
Battery, Lithium CR2032 (for CMOS of
074-73307-01 1 year
PC) :for MUX-100D/DJ only
Relay, G7J4A-T-KM DC24V
065-80874-56 2 years
(K14,K16 for DC motor)
SW, selector HW1K-2B40
064-90066-01
(Key switch) 5 years
064-60785-97 SW, AVLW32211D-R (STOP switch)

503-49045 Cord reel (Power plug)

Judge the replacement
511-70147 Cord reel (LAN) :for MUX-100D/DJ only timing by periodical
503-64844 Wire rope (for MUX-100D,100H) inspection.
503-64844-03 Wire rope (for MUX-100DJ,100HJ/HJE)
O-ring, 4D SS-060
036-11143-21 5 years
(For collimator leaf : 8 pieces/system)
Refer to the list below. Fuse 1 year

503-34889-02 GND Wire (Earth belt) 2 years

Silicon packing (standard plug at the H.T. 1 year
532-23029
tank side)
Contact pin for replacement (standard plug at (Refer to “Appendix F
511-15061-11
the H.T. tank side) Operation of High
Mini plug maintenance kit (mini plug at the Voltage cable” of
511-15061-13
X-ray tube side) Installation Manual.)
062-65003-02 Halogen lamp (For collimator) 1 year
Wheel, ZP-W1
511-37058
(2 pieces/system)
Wheel cover
503-60496 5 years
(2 pieces/system)
Cap, reworks
541-53637
(For wheel cover : 6 pieces/system
Wheel, 439S-150
511-37075 2 years
(For casters : 2 pieces/system)
Cable cover (between X-ray tube and the
511-18026-01
arm)
5 years
Cable cover (between the arm and the main
511-18026-02
body)

Table 4-11 Consumable Parts List

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 ４ INSTALLATION AND MAINTENANCE/INSPECTION

MUX- New version Old version

Rating 100D/DJ of of
P/N MUX-100H MUX-100H Fuse name and location
series series

072-06033-08
100A 600V ○ ○ ○ F1 (On INVERTER UNIT-C1 board)
(Rapid)
6.25A 250V ○ ○ F13 (On LC BOARD ASSY)
072-01664-34
(Slow blow) ○ F1 (On MUX CHARGE-99 board)
○ F23 (On INTERLOCKING ASSY)
○ ○ F1 (On MUX CHARGE-04A board)
0.5A 250V ○ F2,F3,F4 (On MUX CHARGE-99 board)
072-01664-15
(Slow blow) ○ ○ ○ F6 (On MUX POWER-99 board)
F11,F12 (On CONTROL UNIT MUX
chassis)
2A 250V ○ F21,F22 (On INTERLOCKING ASSY)
072-01664-26
(Slow blow) ○ ○ ○ F1,F2 (On MUX POWER-99 board)
072-01664-33
5A 250V ○ ○ ○ F3,F7,F8 (On MUX POWER-99 board)
(Slow blow)
072-01659-83
10A 250V ○ ○ ○ F4,F5 (On MUX POWER-99 board)
(Slow blow)
072-01665-34
10A 250V ○ ○ ○ F9 (On MUX POWER-99 board)
(Slow blow)

Table 4-12 Used Fuse List

New version of MUX-100H series :EMC Ed2 (IEC60601-1-2:2001) is applied. (The new version has been released
in 2005.)
Old version of MUX-100H series :EMC Ed2 (IEC60601-1-2:2001) is not applied.

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 ５ TROUBLE SHOOTING

5-1 Self-diagnosis Function

5-1-1 Alarm message list

Display Description
With the set exposure condition, the heat accumulated on the anode of the X-ray tube is over
H1
tolerance. Reduce the exposure condition, or stop exposure until warning code disappeared.
The heat accumulated on the anode of the X-ray tube has reached to its tolerance limit. Stop
H2
exposures until this warning code disappeared.
The temperature of X-ray tube assembly is too high. Stop exposures until this warning code
H4
disappeared.
The battery for CPU memory backup needs to be replaced now. Contact your nearest
E
authorized Shimadzu service center.
The life of battery for CPU memory backup has expired. Contact your nearest authorized
EEE
Shimadzu service center.
Table 5-1 Alarm Message List

NOTE The CPU memory battery (lithium battery) backs up the SRAM on the NEXSC PCB. When the
life of this lithium battery has expired, APR and X-ray condition which was set just before the power was turned off ,
the error log and the time setting etc. will be erased. (Refer to 2-4 and 6-12.)
However, MUX-100D/DJ or 100H series can still be operated, though there is some inconvenience.

5-1-2 Error message list

Display Description

F01,F02 The supply voltage is out of its normal range.

F03 The power supply circuit in the system is at fault.

F11∼F14 The X-ray tube voltage control is at fault.

F21∼F23 The X-ray tube current control is at fault.

F31∼F33 The filament heating control is at fault.

F51∼F5F The charge control is at fault.

F61 The starter is at fault.

F62 There is abnormality in the Bucky unit operation.

F6E、F6F The irradiation control or photo timer

Table 5-2 Error Message List

Refer to Appendix D of MUX-100D or 100H Installation Manual about the detail of Error Message List.

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5-2 Countermeasures against Error Messages

Error messages displayed on the panel and the countermeasures are described in details as the following.
5-2-1 H1 and H2
The CPU calculates the accumulated heat capacity based on previous exposure, then issues these alarm messages. If
either of these messages is issued even while there is not so many exposure, check the voltage of lithium battery and
initialize the CPU.
5-2-2 H3
When the thermal switch of the X-ray tube is activated, this message will be displayed. If this message is displayed
even while the X-ray tube is not hot at all, check the thermal switch signal.
5-2-3 F01 and F02
(detected by software)
F01: The supply voltage is higher by approximately 20% or more than the normal value .
F02: The supply voltage is lower by approximately 30% or more than the normal value .

(The following flow chart is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A PCB.)

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5-2-4 F03
(detected by hardware)
The -15V power supply for the control circuit is abnormal.

Normal X CONT or NEXSC is

Check -15V at CP abnormal.
on X CONT.
→ Replace them in turn.

Abnormal

Abnormal
Check output
PS1 is abnormal.
of power supply
PS1. → Replace it.

Normal

-15V may be short-

circuited with GND on X
CONT or other PCB.

5-2-5 F11 (KV OVER)

(detected by software, at 20ms after exposure and each 100ms )

The measured tube voltage is more than about 30kV higher than the preset value.

Measure CP9 (TKV),

CP12 (RKV),CP11(TMA),
CP13(RMA) on X CONT.

abnormal
X CONT or NEXSC is
RKV ,RMA abnormal? abnormal.
→ Replace them in turn.

normal

Readjust FVR

abnormal

① X CONT,
② X-RAY tube
③ High voltage transformer
may be defective.

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5-2-6 F12 (KV UNDER)

The measured tube voltage is more than 50% lower than the preset value (detected by software, at 20ms after exposure
and at each 100ms )
NOTE Most probabily that glow discharge has occurred in the X-ray tube.
When checking the IGBT gate waveform, take proper action such as short-circuiting to prevent generation of high
voltage in accordance with Appendix C in the Installation Manual.

Check CP9 (TKV)

and CP12 (RKV) on
X CONT.

YES X CONT or NEXSC is

RKV abnormal?
Or both normal? abnormal.
→ Replace them in turn.

NO

YES One side of high voltage

Only either transformer is defective.
KVFB+ or KVFB- →Replace high voltage
output? transformer.
NO

Readjust FVR

If FVR does not become normal, proceed to next step.

Perform adjustment
related to tube voltage
shown in Appendix C in
Installation Manual.

If does not become normal, proceed to next step.

Waveform Abnormal
at CP29 (F), CP33 X CONT is abnormal.
(A/D) or CP34 (B/C) → Replace it.
normal?

Normal

IGBT
gate waveform on
INVERTER UNIT
normal?

Normal INVERTER UNIT is

abnormal.
→ Replace it.

①X ray tube
② High voltage transformer
③ High voltage cable
may be defective.

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5-2-7 F13 (NO KV)

The measured tube voltage is approximately 10 kV or less (detected by software, at 20ms after exposure and at each 100ms )

When checking the IGBT gate waveform, take proper action such as short-circuiting to
prevent generation of high voltage in accordance with Appendix C in the Installation Manual.

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5-2-8 F14 (KV BRAKE)

Abnormal measured tube voltage or X-ray tube discharge is detected (by the hardware).
This error message actually assume discharge in the high voltage system (especially the X-ray tube). This error may
be eliminated by aging. Perform aging first.

Perform aging.

Same error occurs again.

High voltage cable may be poorly

contacted. Refer to "Appendix G
High Voltage Cable Connection
Procedure" in Installation Manual,
and connect it again.

Same error occurs again.

① X-ray tube,
② High voltage cable,
③ High voltage
transformer,
④ X CONT or NEXSC
may be defective.

Judgement in the last item in the flow chart above is difficult. (Possibility of a defective PCB is low, false error
message could be displayed sometimes.)
If either of the following phenomena is detected, it can be clearly determined that discharge has occurred in the high
voltage system.
1. Discharge sound “pop” is issued during exposure.
2. The error message is not issued at low kV, but is issued while the kV is rising.
3. The glass is clearly clouded (due to evaporation of the target material) when seen from the X-ray tube
irradiation port.
4. The target is clearly rough when seen from the X-ray tube irradiation port.
5. Spark discharge like thick thunderbolt can be seen at the time of exposure from the X-ray tube irradiation
port.
(Make sure to take protective measures against radiation such as use of lead glass.)

An aluminum filter is provided in the X-ray tube irradiation port. When checking the inside of the glass
tube, remove the lead cone first, then remove the aluminum filter also.

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5-2-9 F21 (MA OVER) and F22 (MA UNDER)

(detected by software, at 20ms after exposure and at each 100ms )
F21: The measured tube current is more than about 50mA higher than the preset value
F22: The measured tube current is approximately 50% or less of the preset value .
When these messages are displayed, check the heating system also in accordance with the flow chart for F31 and F32.

Check RMA(CP13) and

TMA(CP11) on X CONT.

YES
RMA abnormal? X CONT or NEXSC is abnormal.
Or both normal? → Replace them in turn.

Only TMA is abnormal.

Adjust FVR again.

Same error occurs again.

X-ray tube may be

defective.

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5-2-10 F23 (NO MA)

The measured tube current is about 10 mA or less (detected by software, at 20ms after exposure and at each 100ms )
(The following flow chart is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A PCB.)

X-ray tube filament check method

Remove the collimator. Look into the X-ray tube from the X-ray tube irradiation port, and check whether the
filament is lit in the ready status. Make sure to use lead glass, etc. for protection against radiation.

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5-2-11 F31 (IF OVER) and F32 (IF UNDER)

(Detected by the software at each 800ms when prep. and at each 400ms when ready up)
F31: The measured filament current is more than 50% higher than the preset value .
F32: The measured filament current is more than 50% lower than the preset value .

Check FVR(CP15) and

IFV(CP7) on X CONT.

Both YES X CONT or NEXSC is

normal? Or only FVR abnormal.
abnormal? → Replace it.

Only IFV is abnormal.

NO INVERTER UNIT or X
C0 and CL CONT is abnormal.
waveforms normal?
→ Replace it.

YES

① X CONT,
② INVERTER UNIT or
③ High voltage (filament)
transformer In case of F31, ②
may be defective. and ③ rarely occur.

In the last item, ① and ② means defect in the detection system. Actually, the possibility of ③ is high.

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5-2-12 F33 (NO IF)

The measured filament current is approximately 1 A or less .
(Detected by the software at each 800ms when prep. and at each 400ms when ready up)

(The following flow chart is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A PCB.)

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5-2-13 F51, F52, F54, F55, F56, F5b

F51 : Battery voltage during charging is higher than 155V
F52 : Battery voltage during charging is lower than 100V
F53 : Battery voltage during charging is higher than 155V
F54 : Battery voltage during charging is lower than 100V
F55 : Voltage of plus-side battery is more than 12V higher than that of minus-side battery
F56 : Voltage of minus-side battery is more than 12V higher than that of plus-side battery
F5b : Signal BRON is supplied = battery voltage is more than + or -155V

(The following flow chart is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A PCB.)

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5-2-14 F5a, F5E, F5F

F5a : Battery current is more than 3.8A
F5E : Measured charging current more than 50% larger than the specified value has continued for 10 s
F5F : Measured charging current less than 30% of the specified value has continued for 10 s

(The following procedure is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A/04B PCB.)
Confirm the function of battery charging referring to Appendix C.6 of Installation Manual.
The waveform of measured charging current can be confirmed at the following check pins.
CP5(IC) on MUX CHARGE-04B PCB
→CP9(IC1) on MUX CHARGE-04A PCB
→CP22(IC) on XCONT-2002 PCB (→NEXSC PCB)

If one of them is normal, it means that battery charging itself is performed correctly ,but one part of detection circuit for charging
current is not working well. For example, if the waveform at all of three check pins are normal, detection circuit on XCONT PCB
is maybe not working correctly.

If the waveform at CP5(IC) on MUX CHARGE-04B PCB is abnormal, check the following before the error happens.
1. Input power supply AC125V to MUX CHARGE-04B from T1 transformer including the fuse F13
2. Fuse F1 on MUX CHARGE-04B PCB

3. Gate waveform for inverter at CP3(Q14C) ,CP4(Q23C) on MUX CHARGE-04B PCB

4. Gate waveform for inverter at CP20(Q14C) ,CP22(Q23C) on MUX CHARGE-04A PCB
5. CHON (Charging ON signal) on MUX CHARGE-04A PCB (The green LED LD1 should light on.)
6. CP25(PIC) signal on MUX CHARGE-04A PCB: Setting value for charging current from CPU

If you cannot specify the defective part with above checking, replace the following parts as turn.
1. Battery
2. MUX CHARGE-04A PCB
3. MUX CHARGE-04B PCB

5-2-15 F5c
The power plug has been connected when main breaker is turned off.
F5c is available for MUX-100D/DJ and MUX-100/100H series with V1.52 (Version of PROM on NEXSC) or later . In case of
the earlier version of MUX-100/100H series, F52,F54,F55,F56 or F5F etc. will be displayed if the power plug is connected when
main breaker is turned off.

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5-2-16 F61
Starter error (The starter does not issue the current detection confirmation signal.)
The current does not flow in the stator coil, and the rotor does not rotate.

(The following flow chart is for MUX-100D/DJ and the new version of MUX-100H series after EMC Ed2
(IEC60601-1-2:2001) is applied. In case of the old version of MUX-100H series, he used MUX CHARGE-99 PCB
instead of MUX CHARGE-04A PCB.)

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5-2-17 F62
In 1 sec after HX1 is input, XOK is not sent back. This message is not displayed usually.
Confirm the setting of the DIP switch.

5-2-18 F6d
Emergency status.
Check emergency circuit.

5-2-19 F6E
Exposure did not terminate even by the preset timing or mAs setting.
The X CONT-2002 PCB (X-ray cutoff circuit) may be abnormal.

5-2-20 F6F
The exposure control circuit is abnormal.

In 250 msec after the EXR is sent out, the KVT (kV rising signal) is not sent back.
XCONT-2002 PCB may be defective.

5-2-21 D0
The feedback signal from the encoder of left or right DC Motor is detected, though there is no input signal from the operation handle
(FSR).

5-2-22 D1
Over current is detected. Motor current is detected as more than 6A for more 10sec .
One of the left and right DC Motors is defective.
Motor current can be checked at CP9 (for Left Motor) and CP10 (for Right Motor) on MU DRIVER-2 PCB.
The OFFSET voltage at both check pins is 2.5V when DC Motor is not driven.

The relation is 0.1V/0.67A. So, the error D1 normally happens when the voltage at the above check pins exceeds about 3.5V.
By checking the voltage at both check pins, judge which DC Motor is defective.
If the voltage at both check pins are normal, MU DRIVER-2 PCB or XCONT 2002 PCB may be defective. However, there is still

possibility that one of DC Motors is defective.

5-2-23 D2
The motor current of left or right DC Motor is not detected, though there is input signal from the operation handle (FSR).
For example, this error D2 can occur if the power cable between left or right DC Motor and MU DRIVER-2 PCB is disconnected.

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5-2-24 D3
Abnormal encoder of DC Motor is detected.
The function of the encoders of left and right DC Motors can be checked according to Appendix B.11 of Installation Manual.
By using this checking mode, judge which DC Motor is defective.

If cable connection between the encoders and MU DRIVER-2 PCB is no problem, replace the defective DC Motor.
If both of DC Motors are no problem, MU DRIVER-2 PCB may be defective.

5-2-25 D4~D11
Any switch is ON at POWER ON
Check each switches and bad connection.
If switches and connection are normal, change MU DRIVER-2 PCB.
In case that some of these error messages appears randomly, there is possibility that NEXSC PCB is defective.

D4: Brake release switch

D5: Small movement switch ( forward )

D6: Small movement switch ( backward )

D7: Drive handle ( FSR at the left side)
D8: Drive handle ( FSR at the right side)
D9: Bumper switch
D10: Arm lock release switch
D11: Arm lock release lever

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６-１ How to Remove Covers ･･･････････････････････････････････････････････････････････････････････････････

The following procedure is explained for MUX-100D/DJ.

The procedure for MUX-100H series is almost same as MUX-100D/DJ.

CAUTION Make sure to set to OFF the breaker before removing the covers. Otherwise, you may get electrical
shock.
６-１-１ Name and position of each cover
There is a sequence of opening/closing the covers as shown in Fig. 4.

For example, to remove the top cover, the side cover must be removed first.

Top cover
Arm joint section

Front cover

Cable cover

Side cover

Fig. 6-1 Name of each cover and layout of the covers

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６-１-２ How to remove the Side Cover

1. Take out FPD from FPD box carefully.

2. Loosen the two bolts under FPD box, then remove the four screws as shown in
Fig.6-2.

screws
screw

Bolt

Fig. 6-2 Screw clamp positions of the FPD box

3. Pull up FPD box and remove it, then put FPD into FPD box.

4. Remove the seven screws shown in Fig. 6-3, then remove the side cover.

Fig. 6-3 Screw clamp positions of the side cover

CAUTION The right side cover and the main unit are connected with the cable of the hand switch.
Be careful to remove the right side cover.

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６-１-３ How to remove the Top Cover

1. Turn the X-ray tube 180 degree around the X-ray tube stand. And move the X-ray
tube to the lowest position.

Turn off the key switch and the main breaker.

2. Unscrews the three screws as shown in Fig. 6-4.

3. Unscrews the three screws on the Top cover

4. Pull up the front part of the top cover (Fig. 6-5).

Fig. 6-4 Screw clamp positions of the top cover.

Fig. 6-5 Screw clamp positions of the top cover.

CAUTION The top cover and the main unit are connected with the cables.
Be careful to remove the top cover.

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６-１-4 How to remove the Front Side Cover

1. Unscrew the 5 screws as shown in Fig. 6-6 and remove the top cover to the side of the
unit.

1. Slightly holding up the column under-cover, pull out forward and remove the cover.

Column under-cover

Fig. 6-6 Method of opening/closing the front side cover

６-１-5 How to remove the Front Rear Cover

1. Unscrew the two screws as shown in Fig. 6-6 (a).

2. Unscrew the four screws in the column under-cover as shown in Fig. 6-7 (b).

3. Remove the front rear-cover, slightly holding up the column under-cover, as shown in
Fig. 6-7 (c).

(a) (b) (c)

Fig. 6-7 Method of opening/closing the front rear-cover

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６-１-6 How to remove the Cable Cover

1. Unscrew the two hexagon socket head cap screws as shown in Fig.6-8.

2. Pull the cable cover upward and remove it.

Cable cover

Fig. 6-8 Screw clamp positions of the cable cover

６-１-7 How to remove the Front Cover

1. Remove the front side cover and front rear cover.

2. Remove the cable cover.

3. Remove the cable guide and cable holder.

4. Remove the plug guide.

5. Unscrew the four screws as shown in Fig. 6-9 and remove the front cover.

Cable holder Cable guide

Plug guide

Fig. 6-9 Screw clamp positions of the front cover

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6. Remove the line switch for activating the emergency brake release function.
Remove the frame of line switch from the front cover. The switch separates by blowing
down the lever.

Front cover

The direction

lever

Fig. 6-10 How to remove the switch for activating

the emergency brake release function.

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６-１-8 How to remove the cover of Arm Joint Section

1. Remove the side covers, the upper cover and the cable cover.

2. Unscrew the hexagon socket head cap screws at the two locations indicated

in Fig. 6-11.

3. Remove the knob of the arm lock release lever by turning it counterclockwise.

4. Pull out the top plate and the main cover of the arm joint section.

Top plate

Main cover of arm

joint section

Cable cover Arm lock release lever

Fig. 6-11 Name of each part of the arm joint section

Fig. 6-12 Screw clamp positions of each cover

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６-２ Battery ･･････････････････････････････････････････････････････････････････････････････････････････

６-２-１ Battery specifications
By one-time charging, the system offers about 60 sets for MUX-100D/DJ and about 100 sets for MUX-100/100H
series of below mentioned cycle.
1. Traveling 100m on the hard and straight floor
2. Arm positioning with collimator lamp and one exposure with 4 mAs at 100kV with FPD (DR system
CXDI-50G)
3. Confirmation of the image with DR system and shut down

The number of possible sets of exposure/traveling cycle of MUX-100D/DJ is about 60%

of MUX-100/100H series because of power consumption by DR system.

６-２-２ Replacement of battery

Parts Number of the battery is 074-71014-01 (Battery,PX12090). 20 pieces are needed
when replacing batteries.
WARNING When replacing the batteries, make sure to place the unit on the flat floor.
Otherwise, the unit may fall down.

WARNING Do not wear metallic accessories such as the bracelet, hanging jewelrys, and clocks during the battery
exchange work.
It is very dangerous when coming in contact between terminals of the battery.

WARNING Pay attention to polarity of +/- when arranging the battery in the battery unit.
Do not short-circuit and contact between terminals.

CAUTION The battery with a different kind, type, manufacture and residual quantity should not exist together. The device
will not work properly.
(1) All 20 batteries should be replaced with new 20 batteries.
(2) 10 batteries in plus side (Battery ASSY BAT1,BAT2) should be with
same date of manufacture.
(3) 10 batteries in minus side (Battery ASSY BAT3,BAT4) should be with
same date of manufacture.
(4) Difference date of manufacture between plus side 10 batteries and
minus side 10 batteries should be less than one month.
Date of manufacture is stamped on top of the battery.
An example of stamp is as follows.
001231## … Dec.31.2000 (## is alphabet or number which bear no relation
to date of manufacture.)

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Procedure of the battery exchange

The following procedure is explained for MUX-100D/DJ. The procedure for MUX-100/100H
series is almost same. (They have cassette box instead of FPD box.)

1. Turn ON the key switch, and lift the arm down to the position shown in Fig. 6-13.

Fig. 6-13 Arm position to replace the battery

WARNING Be sure to start replacing the battery after moving the arm down to the position
shown in Fig. 6-13. Otherwise the unit may topple over when battery is replaced.
2. Turn OFF the key switch and OFF the main breaker as well.

3. Remove FPD and FPD box. (Refer to 6-1-2.)

4. Remove both of the side covers and the upper cover.(Refer to 6-1-2 and 6-1-7.)

5. Remove the Fixing Plates which are fixing DR assy to the main frame. (Refer to
Fig.6-14(b).)

6. Disconnect the cable on DR assy. However, the cable between FPD and POWER
BOX is not disconnected.

7. Remove the six screws as shown in Fig.6-14(C) ,pull out the DR assy.

8. Remove the Link assy above the batteries.

9. Disconnect the wires connected to the terminal block in the order (from No.1 to No.8) of
the numbers shown in Fig. 6-14 (d). Be sure to disconnect them in order first from (−)
terminal of BAT 2 (refer to Fig. 6-14 (d)).

10. Take out the four battery ASSY (BAT1,BAT2,BAT3,BAT4) from the main unit, and open
the cover by unscrewing the flat countersunk head screw shown in Fig. 6-15, and
disconnect the wiring for the battery. Take out all the batteries.

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Rear view of the unit

Fixing Plate

(a) (b) (c)

Upper view of the unit

Interlocking
Assy

(d)
Fig. 6-14 Procedure of battery exchange

BAT 1 BAT 4
8 5

7 4

BAT 2 BAT 3
6 3

1 2

Fig. 6-15 Battery Wiring Disconnection Order

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CAUTION The weight of the battery ASSY is approximately 16 kg ( 1 piece ). Pay rigid attention in
handling it.

Fig. 6-16 How to Take Out the Battery ASSY

(a) (b) (c)

Fig. 6-17 Battery ASSY

In battery set BAT1,BAT3 and BAT2,BAT4 is different of Terminal block

structure.
The terminal block position , the battery position , and the
plate are different between these two types of assembly.
They are symmetrical.
Plate

Battery

Box

Fig. 6-18 Battery ASSY

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11. Insert new batteries, and connect the wires to the electrodes. Be careful that, as for
BAT2 and BAT4, their direction of battery is turned upside down.

12. Close the cover of the battery ASSY.

13. Write battery code and manufacture date of new battery in the label on top of battery
ASSY.

14. Mount the battery ASSY to the original position. Pay attention to the battery numbers
and positions. (Refer to Fig. 6-15.)

15. Connect the wires to the terminal block of battery ASSY in the reverse order of Fig.6-15.
(from No.8 to No.1)
Be sure to connect them in order first from (+) terminal of BAT 1 (Refer to Fig. 6-15).

16. Write the date of battery replacement in the Battery Replacement Label.

17. Mount the Link assy and connect the cables.

18. Mount the DR assy and fix it with Fix plates.

19. Mount the top cover and side cover.

20. Mount the FPD box.

21. Turn ON the main breaker, and turn ON the key switch.

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６-2-3 Confirmation of Battery Voltage Detection････････････････････････････････････････････････････････

This adjustment is required to absorb the individual difference of the battery voltage detection circuit.
For confirmation, perform it after replacing the batteries, too.

CAUTION Make sure to perform this adjustment after replacing the MUX POWER , XCONT PCB or
MUX CHARGE-04A/-99 PCB, too.

Ⅰ Setting of battery voltage detection adjustment mode

Set to ON the DIP switch SW3-8 on the NEXSC PCB, and turn on the power.
Press the leg scan key in the APR to enter the + side battery voltage adjustment mode. Press the foot scan key
in the APR to enter the - side battery voltage adjustment mode. In each mode, the converted detected voltage is
displayed in 6 digits in the tube voltage and current time product display units.
(The LED on the leg or foot scan key flickers.)
Ⅱ Adjustment of battery voltage
Measure the battery voltage, make the error between the measured value and the displayed value to ±0.2V or less
using the tube current time product setting keys “+” or “-” key. Then, press the program registration key.

Battery voltage on the + side : Measured between TER3 and TER5 on the MUX POWER PCB
Battery voltage on the – side : Measured between TER5 and TER4 on the MUX POWER PCB

Converted detected voltage

Flickers.

Adjust the error.

Flickers.
Registers.

Fig. 6-19 Panel when the Detected Battery Voltage is Adjusted (on the + Side)

Converted detected voltage

Flickers.

Adjust the error

Flickers. Registers.

Fig. 6-20 Panel when the Detected Battery Voltage is Adjusted (on the - Side)

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6-3 Replacement of X-ray Tube

WARNING Make sure to set to OFF the main breaker before starting the work.

６-３-１ Replacement of X-ray tube

Replace the X-ray tube using the procedure below.

1. At first, set the tube (arm) to the position shown in Fig. 6-21, and fix it with bolts (M8 or M12×40).
(Fix the internal weight.)

WARNING Make sure to fix the weight before replacing the X-ray tube. Otherwise, the system may
become unbalanced , leading to unexpected accidents.

Fix the weight with

bolts from here.

Arm position when

the tube is replaced

Fig. 6-21 Fixing the Weight

2. Remove the collimator from the rotation unit mounted in the tube. Put the removed collimator on cushion on the
main unit or a base.

Remove these screws (in 4 positions

in the entire circumference), and
remove the collimator.

Fig. 6-22 Removing the Collimator

3. Disconnect the high voltage cable from the plug area. Disconnect
the low voltage cable from the connector relay area under the arm.
At this time, in disconnecting the high voltage cable, loosen the ring
rotation stopper (set screws in 4 positions). It is recommended for
easier work to remove also the angle bending the high voltage
cable.
(If this angle remains attached, it is difficult to connect the high
voltage cable to the plug.)

Loosen these screws,

and remove this ring.

Fig. 6-23 High Voltage Cable Fixing Ring

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Loosen these screws,

and remove this ring. Disconnect the low
It is recommended voltage cable connector
for easier work to relayed here.
remove this angle.

Fig. 6-24 Disconnecting the High Voltage Cable Fig. 6-25 Connector Relay Area

4. Remove the cover from the tube rotation unit attaching the tube to the arm, remove socket head cap screws (in 4
positions on each of the left and right sides) inside, then remove and move down the tube from the holding frame.

CAUTION The weight of the tube ASSY is approximately 13 kg. Pay rigid attention in moving it down
from the arm.
Remove these socket
head cap screws (in 4
positions).

Remove these socket

head cap screws (in 4
positions).

Rotation unit on Rotation unit

the right side Fig. 6-26 Tube Holder on the left side

5. Remove the left and right tube rotation units from the tube.
As to the right side, loosen the U nut (new type lock nut not requiring a inner clip washer) in the center, then
remove the rotation stopper, the spring washer, etc. After that, remove socket head cap screws from the shaft area,
then remove the shaft area.
As to the left side, remove the cover (countersunk head screws in 2 positions), then remove socket head cap screws
from the inside.

CAUTION Grease will be applied on sliding units at the end. Every time removing each part, clean the
sliding units. Moreover, please be sure to decompose at the time of decomposition work,
performing marking so that an attachment position and a direction may be known from back. It
mistakes, and when assembling, it may not operate normally.

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Left rotation unit

Remove these socket
head cap screws (in 4
positions).

Parts of left rotation unit

Fig. 6-27 Removing the Left Rotation Unit and Removed Parts

Right rotation unit

Before removing
Remove this this rotation stopper,
U nut. mark the attachment
position.

It is
double-faced.

Parts of
right
rotation
unit
Remove these socket
head cap screws (in 4
positions).
Fig. 6-28 Removing the Right Rotation Unit and Removed Parts

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6. Remove the collimator rotation unit, and attach Remove these hexagon
it to a new tube. Please be careful in the socket countersunk head
screws (in 4 positions).
direction of stopper at this time.

Collimator
rotation unit

Fig. 6-29 Removing the Collimator Rotation Unit

7. Attach the left and right rotation units to the new tube in the order of removal. At this time, clean the sliding units,
and apply grease on the following portions before attachment.

CAUTION Make sure to use grease not containing abrasive.

Recommended grease: Albania grease 2 (Showa Shell)

Apply grease on
this portion.

Apply grease on Apply grease on

this portion. this portion.

Fig. 6-30 Grease Application Portions

Apply grease
on the entire
this face.
Apply grease
on the entire
this face.

8. At the end, attach the low voltage cable, the collimator and the high voltage plug, and treat the cables.
At this time, attach the high voltage plug using the following procedure.

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REFERENCE The following kit is offered as high voltage cable repair parts. Use it upon necessity.
In stock [ in each office / more than one ].

511-15061-13: Mini plug maintenance kit

Silicon rubber jacket, silicon washer and silicon oil (5 each)

ⅰ Make sure that the inside of the socket in the X-ray tube unit is not dirty.
ⅱ Make sure that the plug and the ring nut are not dirty.
(For the name of each part, refer to Fig. 6-31.)
ⅲ Let the ring flange go through the ring nut.
ⅳ Apply silicon oil on the silicon rubber jacket and the silicon washer.
ⅴ Fit the silicon washer into the tip of the plug.
ⅵ Put the plug into the socket. When the plug tip reaches the bottom of the socket, turn the plug to find the position
in which the plug is fitted into the key way, then push the plug.
ⅶ Tighten the ring nut with hand.
ⅷ Tighten the rotation stopper screw so that the ring nut does not rotate.

Ring nut
Ring flange

Silicon oil
Silicon washer High voltage cable
Silicon rubber jacket

Fig. 6-31 High Voltage Plug

Apply oil on this

silicon rubber.

Not apply to
a pin head.

Fig. 6-32 High Voltage Plug (Oil Application Position)

Fig. 6-33 Cable Treatment (Reference Drawing)

６-３-２ Adjustment after replacement of X-ray tube

After replacing the X-ray tube, perform aging in accordance with “I Aging” in 4-2-6.
Then, adjust the FVR (preset value of filament current) in accordance with “6.4 Adjustment of Tube Current”.

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６-４ Adjustment of Tube Current･････････････････････････････････････････････････････････････････

Adjust the tube current by changing the preset value of the filament current (hereafter referred to as “FVR value”).
Usually, adjust the tube current in the tube current 2-point adjustment mode. If adjustment of higher precision is
required, adjust the tube current in the tube current each point adjustment mode.

NOTE After changing the FVR value, if you turn off the power or change position or change mode
without pressing the program registration key, the FVR value is not stored. Registration is
enabled even while the scan condition is displayed (that is, while the FVR value is not displayed.)

６-４-１ FVR adjustment in tube current 2-point adjustment mode

Ⅰ Setting of tube current 2-point adjustment mode

Set to ON the DIP switch SW2-5 ( Measured value display mode ) SW3-8 ( Adjustment mode ) on the NEXSC
PCB, and turn on the power.
Press the head scan key in the APR to enter the tube current 2-point adjustment mode. (The LEDs on the head
scan key and the standard body key flicker.)
Ⅱ Setting of tube voltage
(Because the tube voltage is fixed to 80 kV, you do not have to set it.)
Ⅲ Setting of tube current
Only two positions, 50 and 160 mA, can be set. Set each position, then perform the steps IV and VI.
Ⅳ Exposure
Press the hand switch to perform exposure. When the measured tube current is displayed in the tube current
display unit, compare it with the preset value.
Ⅴ Adjustment of FVR value
Press the remote control selection key to display the FVR value in the preset tube voltage display unit. To
change the FVR value, press the tube voltage setting keys. If the measured tube current is higher than the preset
value, make the FVR value smaller. If the measured tube current is lower than the preset value, make the FVR
value larger. Repeat the steps IV and VI until the measured value becomes proper ( 50 mA : 45 - 48mA
160mA : 148 – 155 mA ).
Ⅵ Registration of FVR value
Press the program registration key to register the FVR value in each position. When this key is pressed, “record”
is displayed in the display unit and the FVR value is stored.

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Fixed to 80 kV 50/160 mA

Change over the tube

current between 50 and
160 mA.
Flickers.
Flickers.

Registration key Changes over the FVR display.

Fig. 6-34 Panel in the Tube Current 2-Point Adjustment Mode

Displayed FVR value

Change the FVR value.

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６-４-２ FVR adjustment in tube current each point adjustment mode

Ⅰ Setting of tube current each point adjustment mode

Set to ON the DIP switch SW2-5 ( Measured value display mode ) SW3-8 ( Adjustment mode ) on the NEXSC
PCB, and turn on the power.
Press the chest scan key in the APR to enter the tube current each point adjustment mode.
(The LEDs on the chest scan key and the standard body key flicker.)
Ⅱ Setting of tube voltage
Set the tube voltage to 40, 60, 80, 100 and 125V in turn, and perform the steps III to VI for each tube voltage.
Ⅲ Setting of tube current
Set the tube current to 50, 63, 80, 100, 125 and 160 mA in turn, and perform the steps IV to VI for each tube
current.
Ⅳ Exposure
Press the hand switch to perform exposure. When the measured tube current is displayed in the tube current
display unit, compare it with the preset value.
Ⅴ Adjustment of FVR value
Press the remote control selection key to display the FVR value in the preset tube voltage display unit. To
change the FVR value, press the tube voltage setting keys. If the measured tube current is higher than the
preset value, make the FVR value smaller. If the measured tube current is lower than the preset value, make
the FVR value larger. Repeat the steps IV and VI until the measured value becomes survey value ( -15 % to
+5 % ) .
Ⅵ Registration of FVR value
Press the program registration key to register the FVR value in each position. When this key is pressed, “record”
is displayed in the display unit and the FVR value is stored.

Displayed tube voltage Displayed tube current

Change over the tube current.

Flickers. Flickers.

Registration key Change over the tube voltage. Changes over the FVR display.

Fig. 6-35 Panel in the Tube Current Each Point Adjustment Mode

Displayed FVR value

Change the FVR value.

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６-４-３ Initialization of FVR value

Press and hold this
Press and hold the thin body key (one of the body thickness key for approximately
correction keys) until “cancel” is displayed (for approximately 3 seconds.
3 seconds).

NOTE The FVR value can be initialized in initialization of

the NEXSC PCB. In this case, however, other
data (such as APR) is initialized at the same time.
Fig. 6-36 How to Initialize the FVR Value

６-５ Replacement of Collimator Lamp･･･････････････････････････････････････････････････････････････････

Replace the collimator lamp using the following procedure.

CAUTION Never touch directly the collimator lamp. If dirt is adhered on the lamp, the illuminance may
be deteriorated.

NOTE After the power of the system has been OFF for a while or after a while after the key switch was
set to OFF (that is, after the collimator lamp is cooled down), replace the collimator lamp.

1. Remove the lamp outer cover of the collimator.

2. Remove the lamp cover.
3. Replace the lamp (P/N 062-65003-02 halogen lamp).
4. Attach the covers again.

Lamp cover (Remove Replace the collimator lamp.

screws in 2 positions.) (Never touch it directly.)
Lamp outer cover
(Remove screws in 3
positions.) Fig. 6-37 Replacing the Collimator Lamp

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６-６ Replacement of Cord Reel (Power plug)･････････････････････････････････････････････････････････････

Replace the cord reel using the following procedure.

WARNING Make sure to set to OFF the main breaker before starting the work.

1. At first, remove the plug guide (made of resin).

2. Next, remove the right side cover referring to 6-1-2 and the front cover referring to 6-1-7.
3. Disconnect the cord reel wiring (AC line and ground).
4. Remove the hexagon socket head cap screw on your side, and pull out the cord reel.
5. Remove the spacer (mounting bracket) from the old cord reel, and attach it to a new cord reel.
(P/N 503-49045 cord reel wiring diagram ASSY … Wiring is completed.)
(P/N 071-58101-02 cord reel EFT160A.4kk … cable reel only)
6. Attach the new cable reel in the same position, return the wiring, attach the covers again, then attach the plug guide
at the end.

Front cover
Remove screws in 4 positions, then
remove the plug guide.

Cord reel

Spacer

Cord reel
mounting screw
Fig. 6-38 How to Remove the Cord Reel

Ground cable

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Xcont-2002

NEXSC CPU

Bus Extender

MU-Driver-2

Breaker NFB1
Remove the wiring of
cord reel from NFB1.

Fig. 6-39 How to Remove the Wiring of Cord Reel

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６-７ Replacement of IGBT･････････････････････････････････････････････････････････････････････････････

Replace the IGBT using the following procedure.

WARNING Make sure to set to OFF the main breaker before starting the work.

1. Remove the left side cover.

2. Remove the PCB cover.
3. Remove the fasten terminal of the gate emitter connected to the IGBT.
4. Remove screws (in 3 positions) from the PCB, remove the IGBT, then replace it with a new one.
(P/N 060-39940-1 TR, 2MB1300M-060)
5. Connect the fasten terminal again.
6. Confirm and adjust IGBT gate waveform referring to C.3 “Adjusting XCONT 2002 board”.
8. Attach the PCB cover again.

INVERTER UNIT PCB IGBT

IGBT
IGBT mounting screws

Fasten terminal

Terminal connection

Ｇ Ｅ Ｅ Ｇ Ｇ Ｅ Ｅ Ｇ

Fig. 6-40 Replacing the IGBT

7 8-8 0μ 5V

0V

Fig. 6-41 Confirmation of IGBT Gate Waveform

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６-８ Setting of Date and Time ･･･････････････････････････････････････････････････････････････････････････････

Set the date (year, month and day) and the time.

Ⅰ Setting of date/time setting mode

Set to ON the DIP switch SW3-8 on the NEXSC PCB, and turn on the power.
Next, press the hand scan key in the APR to enter the date/time setting mode.
(The LEDs on the hand scan key and the standard body key flicker.)
Ⅱ Confirmation of date change
Press the remote control selection key to display the date (year, month and day). (The LED on the key is
extinguished.)
Change the year (the last two digits of the year) using the tube voltage setting keys “+” “-”.
Change the month using the tube current time product setting key “-”.
Change the day using the tube current time product setting key “+”.

Year Month Day

Flickers.
Sets the day.

Flickers.

Sets the
Sets the year. month. Changes over the date
display and the time display.

Fig. 6-42 Panel when the Date is Set

Ⅲ Change of time
Press the remote control selection key to display the time. (The LED the key flickers.)
Change the time using the tube voltage setting keys “+” “-” (24-hour display).
Change the hour using the tube voltage setting key “+” “-”.
Change the minute using the tube current time product setting keys “+” “-”.

Time Minute
Flickers.

Changes over the

date display and the
Flickers. time display.

Sets the hour. Sets the

minute.

Fig. 6-43 Panel when the Time is Set

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６-９ Display and Reset of Exposure Counter ････････････････････････････････････････････････････････････

The number of times of exposure controlled by the software can be displayed and reset.

Ⅰ Setting of exposure counter mode

Set to ON the DIP switch SW3-8 on the NEXSC PCB, and turn on the power.
Next, press the thick body key and the head scan key in the APR to enter the exposure counter mode.
(The LEDs on the head scan key and the thick body key flicker.)
Ⅱ Confirmation of accumulated number of times
The accumulated number of times is displayed in the preset tube voltage display unit and the tube current time
product display unit.
Ⅲ Reset of accumulated number of times
Press and hold the program registration key for approximately 3 seconds to reset the displayed accumulated
number of times to 0.

Exposure
counter
Flickers.

Flickers. Resets.

Fig. 6-44 Panel when the Exposure Counter is Displayed

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６-１０ Display and Reset of Accumulated Travel Distance･････････････････････････････････････････････････

The accumulated travel distance controlled by the software can be displayed and reset.

Ⅰ Setting of accumulated travel distance mode

Set to ON the DIP switch SW3-8 on the NEXSC PCB, and turn on the power.
Next, press the thick body key and the chest scan key in the APR to enter the accumulated travel distance mode.
(The LEDs on the thick body key and the chest scan key flicker.)
Ⅱ Confirmation of accumulated distance
Every time the remote control key is pressed, the remote control key lamp flickers or becomes extinguished.
While the lamp is flickering, the total accumulated travel distance is displayed. While the lamp is extinguished,
the relative accumulated travel distance is displayed.
The total accumulated travel distance indicates the accumulated travel distance from the time of shipment from
the factory. The relative accumulated travel distance indicates the accumulated travel distance from the
previous reset. The unit is km.
Ⅲ Reset of accumulated travel distance
Press and hold the program registration key for approximately 3 seconds to reset the displayed accumulated
travel distance to 0.

Accumulated travel distance

Changes over the

total distance and
the relative distance.
Flickers.

Flickers. Resets.

Fig. 6-45 Panel when the Accumulated Travel Distance is Displayed

NOTE During installation, make sure to confirm the displayed distance. If an improper value (for
example, a value indicating that the system has traveled for many km) is displayed, make sure to
reset the travel distance.

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６-１１ Display and Reset of Error Log･･･････････････････････････････････････････････････････････････････

Up to 32 error codes which have occurred so far can be displayed and reset.

Ⅰ Setting of error log display mode

Set to ON the DIP switch SW3-8 on the NEXSC PCB, and turn on the power.
Next, press the thick body key and the abdomen scan key in the APR to enter the error log display mode.
(The LEDs on the thick body key and the abdomen scan key flicker.)
Ⅱ Confirmation of contents of error log
The log No. is displayed in the kV display unit. The type of error is displayed in the mAs display unit. The
log Nos. are 000 (newest log) to 031 (oldest log). Change the log No. using the tube voltage setting keys “+” or
“-” key.
Ⅲ Reset of error log
Press and hold the program registration key for approximately 3 seconds to reset the error log currently stored.

Log No.

Error log
Flickers.

Flickers. Resets. Changes over the history.

Fig. 6-46 Panel when the Error log is Displayed

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６-１2 Replacement of CPU Backup Battery on NEXSC PCB･････････････････････････････････････････････････

Replace the CPU backup battery on the NEXSC PCB using the following procedure.

1. Remove the right side cover from the control unit.

2. Set the key switch to ON.
3. Disconnect the battery on the NEXSC PCB from the connector, and connect a new battery.
(P/N 501-78646 CPU backup battery)
4. Attach the cover again.

NEXSC PCB
Connector

Battery

Fig. 6-47 How to Replace the CPU Backup Battery on the NEXSC PCB

<NOTE>
When the life of the lithium battery is expired, the following data stored in the SRAM will be erased.
(S/W version up also may erase these data.)

1. Number of times of exposure (Exposure counter)

2. Cumulated mileage
3. Error log
4. APR and X-ray condition which was set just before the power was turned off last time
5. Time setting data

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６-１3 Adjustment of Micro Switch for Arm Retraction Detection･････････････････････････････････････････････････

In arm joint section, there are two switches.

SW4

ARM SW

Fig. 6-48

SW4 should be always ON when arm is hold.

Otherwise, the driving speed of DC motors for traveling cannot be high speed.
If it becomes OFF during high speed driving, the driving speed suddenly becomes low speed.
If there is such kinds of driving trouble, adjust SW4 referring to below procedure.

1. As shown in Fig.6-49, place an M6 plain washier on the Frame of Arm Joint Section, then fix the top
plate①.
2. Turn ON the power supply, and adjust the position of the switch mounting base② so that the
following adjustment conditions can be satisfied. (Fig. 6-50)
3. After completing the adjustment of the switch mounting base and the operation check, detach the
top plate and the M6 plain washer.

Place M6
②
Washier
Under
Top Plate
①

Fig. 6-49 Fig. 6-50

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Adjustment Conditions of Micro switch

（a） If the arm is retracted on the condition that the X-ray tube has been pressed in toward
the support (adequate retraction status), the indicator on the Control Panel located at
the upper part of the main unit should go off. (The OFF status of the indicator should
be retained even if the arm is swung in all four directions.)
（b） If the arm is retracted on the condition that the X-ray tube has been pulled out by
about 5cm from the status described in the above (a) (inadequate retraction status), the
indicator on the Control Panel should be kept turned on.
Operation Check
1. Check that, the panel indication goes off under the retracted status while it remains turned on under the inadequate
retraction status.
2. Allow the traveling under the normal arm retraction status, and check that no problem will occur while the unit is
traveling.

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６-１4 Replacement of DC Motor for traveling･･････････････････････････････････････････････････････････････････

<Items Required>
511-77033 DC motor for speed reduction 2 pieces
503-49031-09 Label 1 piece
072-60321-02 Wiring band CV-100 10 pieces

<Tools Required>
Phillips screwdriver
L-head wrench for M10 hexagon socket head cap screws
Wood block (40mm × 90mm × length 600mm) 4 pieces
Nipper
LOCKTITE to prevent loosening of bolts

<Procedures>
The following procedure is explained for MUX-100D/DJ. The procedure for MUX-100/100H series is almost same. (They have
cassette box instead of FPD box.)

1. Turn ON the key switch, and lift the arm down to the position shown in Fig. 6-51.

Fig. 6-51 Arm position to replace DC motors

WARNING Be sure to start replacing DC motors after moving the arm down to the position
shown in Fig. 6-51. Otherwise the unit may topple over when DC motors are
replaced.
2. Turn OFF the key switch and OFF the main breaker as well.

3. Remove FPD, FPD box and the side covers. (Refer to 6-1-2.)

4. Remove the Fixing Plates which are fixing DR assy to the main frame. (Refer to
Fig.6-52(b).)

5. Disconnect the cable on DR assy. However, the cable between FPD and POWER
BOX is not disconnected.

6. Remove the six screws as shown in Fig.6-52(C) ,pull out the DR assy.

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Rear view of the unit

Fixing Plate

(a) (b) (c)

Fig. 6-52 How to remove FPD box and DR assy

7. As shown in Fig. 6-53, detach the cable cover for DC motors.

Cable cover

Fig. 6-53 Remove Cable Covers for DC motors

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8. Put a label on respective connectors of two new DC motors. (Refer to

the wiring diagram shown in Fig. 6-54 (c).)

（a） （b）

CN14 CN16
(2P) (2P)
Left-side motor Right-side motor

CN6 CN7
(6P) (6P)

（ｃ）

Fig. 6-54 Label on Connectors of DC motor

9. As shown in Fig. 6-55, detach the wheel cover.

Wheel cover

Fig. 6-55 Remove the Wheel Cover

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 ６ ADJUSTMENT/REPLACEMENT OF EACH PART

10. As shown in Fig. 6-56, loosen the hexagon socket head cap screws that fix the wheel.

Hexagon socket head

cap screws

Fig. 6-56 Loosen the Fixing Bolts of the Wheel

NOTE It is difficult to loosen the above fixing bolts after the main body is lifted up from
the floor. So, you should loosen them before lifting up.

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11. As shown in Fig. 6-57, lift the main body by using wood blocks, remove the bolts that have been loosened
in above step 10, and detach the wheel.

Wood block

Fig. 6-57

12. As shown in Fig. 6-58, detach the hexagon socket head bolts which fix the motor to the main frame.

Hexagon socket head

bolts

Fig. 6-58

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13. As shown in Fig. 6-59, disconnect the ground wire, cut the wiring band, and take out the motor.

* The encircled area shows the point where the wiring band is
to be cut.

Ground wire

Motor
Motor mounting hole

Fig. 6-59

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 ６ ADJUSTMENT/REPLACEMENT OF EACH PART

14. Pass the cable through the motor mounting hole, apply wiring as shown in Fig. 6-60, and connect the wires to the
MU DRIVER-2 PCB.

NOTE 1. Check that the ground wire and the connectors have been securely connected.
2. Before mounting the motor, turn on the power supply (also the main breaker) to check the motor operation by
slightly rotating the handle. (See the following descriptions.)

CN6, 7 CN14, 16

Fig. 6-60
15. Mount the motor.

NOTE 1. Mount the motor so that the cutting lack of a semicircle type of the motor
mounting part may turn forward of the device.
2. When you mount the motor, be sure to apply LOCTITE to prevent
loosening of bolts.
3. Be careful not to allow cables to be caught in between edges of the right and the left motor.

16. Mount the wheels and the wheel covers, and detach the wood blocks.
17. Fix the cables with the cable cover, and mount the FPD BOX.
18. Mount the side covers.
19. Check the motor operation again.
<How to check the Motor Operation>
Turn on the power supply, and check the following points:
1. The rotation speeds of the right and the left motors will vary according to the operation force of the handle for traveling.
2. The input from the right and the left handles will coincide with the rotational direction of wheels.
3. The brake will be properly activated.

If you find any unusual situation in the operation, be sure to check if the connector has been plugged in correctly.

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６-１5 Replacement of PC for CXDI-50G (for MUX-100D/DJ only)････････････････････････････････････････････

Replace the PC by using the following procedure.

1. Turn OFF the key switch and OFF the main breaker as well.

2. Remove FPD, FPD box and the right side cover. (Refer to 6-1-2.)

3. Disconnect the cables which are connected to the PC.

4. Remove the fixing plate for the PC. (This fixing plate is just pressing and fix the PC with the rubber
sheet on it.)

5. Remove and replace the PC to the new one.

6. Connect the cables to the PC, then turn ON the key switch and turn ON DR system.

7. Press Line ON switch on the left side of PC, then confirm that PC turns ON. (You need to press this
Line ON switch once after replacement of PC. Otherwise, the PC will never be able to turn ON.)

8. Perform each setting for CXDI-50G as below referring to “4-2-9 Installing CXDI-50G” and “CXDI-50G
Service Manual” .

(1)Network Settings
(2)Linearity check of Transfer Image Density.
(3)Operation Unit Gamma correction.
(4)FD Backup of data that sets backup when it is set.
(5)Calibration
(6)Self Test

9. Attach FPD, FPD box and the right side cover again.

Line ON PC for Fixing Plate

Switch on PC CXDI-50G for PC

Power Box
Mount Plate

Power Box for Power Box

CXDI-50G Fixture

Power supply cable for

CXDI-50G
DC/AC
converter

Fig. 6-61 How to replace the PC

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