Reducing Length of Stay Using Lean
Reducing Length of Stay Using Lean
In Manufacturing:
A family is a group of products that pass through similar
processing steps over common equipment—identify
product families from the customer end of the value stream.
In Healthcare:
A family is a group of people (patients) that pass through
similar processing steps requiring the specialized
knowledge of care providers, diagnostic and therapeutic
treatments and/or procedures, and environment of care—
identify product families from the customer end of the value
stream.
All Rights Reserved, Juran Institute, Inc. 4
Two Types of Kaizen
Flow Kaizen focuses on patient and information flow and
Process Kaizen focuses on people and process flow.
Senior Mgmt.
Flow Kaizen
Value-Stream Improvement
Process Kaizen
Elimination of Waste
Front-line
Cost Reduction
Hospital
Performance Benchmark
Data Net Income Effect Data
from Revenue
Enhancement
Strategic
Deployment
Lean/Six Sigma
Rapid Improvement
Deliverables Checklist
1. Review Project Charter
2. SIPOC
3. Voice of the Customer to Critical to Quality (CTQ)
4. Walk the Process/Patient Experience
5. Current State Value Stream Map
6. Data Collection Plan
7. Identify Opportunities for Improvement
8. Future State Value Stream Map
9. Create Standard Work
10. Communication Plan
11. Implementation/Pilot Plan
12. Process Control Plan
Problem and Goal
ED E- Rounding Medi
ED Chart 3M Risk Man
Tracking Discharge Sheet Links STAR
At A Transport Lanier
ORSOS
Glance Queue Dictation ADT
Acute
Hospital
Internal Procedural/
Ancillary Departments
Swing Bed
Facility
Outpatient Clinic
Rehab
Transferring Hospital
Discharge
Nursing
Sign-In Registration Transport Planning Nursing
Patient’s Home Assessment
Assessment Home
Laboratory
Administer
Diagnostic Treatments/
Emergency Medications/
Testing Medications Cath Lab Hospice
Department Treatments
PT/OT
Psych
Facility
Inpatient Bed to
Decision to Admit to Inpatient Bed = Discharge Order to Left Hospital = 116 +/- 23 Minutes
1st Vital = 64 +/- 5 minutes.
ED E- Rounding Medi
ED Chart 3M Risk Man
Tracking Discharge Sheet Links STAR
At A Transport Lanier
ORSOS
Glance Queue Dictation ADT
Acute
Hospital
Internal Procedural/
Ancillary Departments
Swing Bed
Facility
1st Day of Care
Outpatient Clinic Clinical
Day Before
1st Day Care 2nd Day Care Day of Discharge
Discharge
Admissions Rehab
Transferring Hospital
Discharge
Greet Transport Planning Nursing
Patient’s Home Assessment Home
Referring Provider’s
Office Diagnostic
Start I.V. Line
Testing SNF
Discharge
Process
Nursing Home/ Long
Term Care Provider Nursing
Registration, 1st Transport
Nursing Collect Diagnostic Discharge Discharge
Greet ED Transport Vital and Room Consults
Assessment Specimens Teaching and Instructions/ Home
Set Up
Instructions Patient Education
PT/OT
Psych
Facility
Admitted
Discharge Nursing Home with
Patient Discharge Planning Progress
Planning Discharge HomeHea
Assessment Form Notes
Notes Summary
Nursing
Home
Out of State
Hospital
Hospitalist Discharge Hospitalist Round
Nurse –
Assessment Planning Discharge Order/
Discharge Transport Select
Discharge Assessment Discharge
Teaching
Questions Follow-Up Instructions
W W W W W UMC
Swing
Discharge Bed
Planning Consult
Assessment
Hospice
W W Day of Discharge
Rehab
1st Day
(10) Sleep
Study Results
(5) Too Many
(6) Timing of Initial
(1) Patient Lack of Hand-Offs (11) Admission to
Discharge Assessment
Understanding Discharge Order Time
with Discharge Process (9) Lack of
Accountability
(3) Hospitalist use of
Planning assessment (7) Consults TAT
(12) Hosp SLA
Discharge Order
(2) Delay in Patient (4) Lack of Care (8) Wait Time for (13) Consolidation of Forms
Type Change / Transfer & Coordination Initial Provider Visit
Future State VSM
Hospitalist Notes Star HPF 3-M
Future State VSM
Discharge Process Quantros Care Manager E-Discharge Pharm D
RCH
Nursing
Admitted Patient Discharge Planning Progress Notes/ Contingency
Discharge
Assessment Form Discharge Planning Notes Discharge Orders
Summary
Home Health
Bed Board/ Bed Board/
Contingency Intent to
Call from Discharge Discharge
Unit Clerk
Nursing Home
Discharge
Discharge Discharge Rounding Hospitalist RN/
Hospitalist
Planner Planner Team Bedside RN
Select UMC
1st 12 Hours of Care Day After Admission Day Before Discharge Day of Discharge
Admission to H & P
Swing Bed
Target < 12 Hours
Rehab
Discharge Process Improvement Strategies
No
Writes Order for
Contingency Discharge
Hospitalist Discharge Order
Signs Transport Order Follow Up
Tomorrow?
Appointments
Yes
Hospitalist Medication Bedside
Transport Forms
RN Reconciliation Form Nurse
Bedside Unit
Status Update
Nurse Clerk
Star
Radiolog
Radiolog y
Tech
Chart Tech Procedu Radiolog ist Improve
Arrives Transpo Images Report
RAD
Paper
Connect
Schedul
Rx
PT - treat
Assign Determi e PT
Transpo
Plan of Schedul to ne Transpo Review Treatme Docume
rt to
Care e Therapis Therapy rt Chart nt nt
Room
W t Location W W W W
HMM
Pharma
Work cist Dispens Pharma McKess
Rx
Delivery
Queue Order e cy Verify on
W Entry W W Automati
on
W/C
Ticket to Ride
6B
Clinical Transporter
Laboratory
GI
Lab
Unit
Radiology Clerk
Hospitalist
PT/OT/ST
Cath
Lab
CV Suite
Procedure Coordination Improvement Strategies
Account No. Last Name, First Name Room No. Location (PLEASE PRINT)
DESTINATION: MULTIPASS
001234567 Flanders, Jonathan 6037 NM RADIOLOGY CV DIAG GI LAB
X-Ray CUS PT/OT
101234567
201234567
Gurley,
Neel,
Dawn
Jason
6038
6039
X-Ray
6039
Feel Better CT
US
MRI
NIVL
STRESS
CATH LAB
OTHER
___________
NM
301234567 Amis, Tammy 6040 PT/OT SP
401234567 Stanic, Steve 6041 6041 PATIENT’S NPO since:___________________________
NURSE: ______________________________
Consent Signed
PHONE NUMBER:______________________
NAME:________________________________ NAME:_______________________________
TIME:_________________________________
Current State VSM – 1st 12 Hours of Care
Current State VSM – 1st 12 Hours of Care
PATIENT HOSPITALI
HOSPITALI FLOOR NURSE TARGET PLAN OF
ORDER ROOM REPORT TRANSPOR ADMISSION ST NURSE PROVIDER ORDERS ORDERS
ST STAFF 1ST VITALS ASSESSME STAY OF CARE Discharge
ED WRITTEN ASSIGNED CALLED TED TO Hx ASSESSME H&P WRITTEN SCANNED
NOTIFIED NOTIFIED NT DC INITIATED
ROOM NT Process
HOSPITALIST PATIENT
/ NURSE
ARRIVES & ROOM ADMISSION TRANSPOR 1st VITALS & ADMISSION COLLECT PLAN OF Lack of coordination
NOTIFIES
Direct Admit SCHEDULIN IS ASSIGNED PROCESS T SETUP Hx Dx SPEC CARE Of plan of care
ADMITTED
G W W W
W
PHYSI PROG
HOSPITALIST CAL RESS MED
/ NURSE
Caregivers not aware NURSE MEDS
Patient is in rom. ADMINISTE ORDE RECO SHEET
NOTIFIES ASSESSME
CENTRAL R MEDS RS RD
NT
INTAKE
PHYSI
PROC PROG OPER
CAL
EDUR RESS ATION
ORDE
W W ES
RS
NOTES S
PHYSI
PROG CONS
PATIENT HOSPITALI CONS CAL
RESS ULT
ROOM ARRIVED & PROGRESS ST NURSE CARE ULTS ORDE
IV STARTS NOTES TAB
Transfer ASSIGNED IS NOTES ASSESSME MANAGER RS
ADMITTED NT
PHYSI
PROG
W INIT. CAL
RESS H&P
DIAG. ORDE
NOTES
RS
PROVIDER CONSULT
H&P SCREEN ANCIL
ANCIL PHYSI
PROG LARY
LARY CAL
RESS TABS
SERVI ORDE
NOTES (RESU
CES RS
LTS)
CHART
CHART DISCH PHYSI
CONSULT PROGR D/C
H&P TAB ARGE CAL
TAB ESS PLAN
PLANN ORDE
NOTES NOTES
ER RS
THERA
PY CARE
PLAN MANA
OF GER
CARE
WOUN
D
PROG
CARE
RESS
PLAN
NOTES
OF
CARE
Future State VSM – 1st 12 Hours of Care
Future State VSM – 1st 12 Hours of Care
Daily Patient Goals
Coordinated
ER Plan of Care
Patient Arrival Notification
to Care Team
Multidisciplinary
Start I.V.
Rounding
DC Planning
Assessment
Direct Admit Standard Plan of Care Form
15 mins.
Meds &
30 mins Treatments
12 hours
Transfer
Nurse
Assessment
Diagnostic
Specimen
1st Hours of Care Improvement Strategies
Criteria for
Recording of What Record of
Unit of Frequency of Sample Measured Taking Action
Control Subject Subject Goal Sensor Measurement / Actions to Who Decides Who Acts Action
Measure Measurement Size by Whom (i.e. when to take
Tool Used Take Taken
action)
All 6B Hospitalist
20% Cost Accounting
Cost per Case Cost Chart Weekly Hosp. Scott R. TBD TBD TBD TBD LOS
reduction System
Patients Dashboard
> 90% of
Patients
Multidisciplinary Rounding Investigate Control
Have a Proportion Form Weekly 20 Control Plan Log Unit Clerk 1 Week < 90% Wanda T. Dr. McVey
Team Cases Plan Log
Documented
Round
Behavior
Sheila G.,
Multidisciplinary Rounding 100% al 1 Day per Investigate Control
Proportion Weekly Control Plan Log Wanda T., Not compliant Dr. McVey Dr. McVey
Team Compliance Observati Week Why Plan Log
Dr. McVey
ons
Process Control Scorecard
Hospitalist Breakdown
Team D/C Date within 24 Hours (Y/N) D/C Time Day Before Discharge (Y/N) Multidisciplinary Round Documented (Y/N) Total
Team 1 Saulters 13 57% 6 26% 5 22% 23
Team 1 Dyess 5 28% 5 28% 6 33% 18
Team 1 Waldrop 12 52% 11 48% 10 43% 23
Team 2 Hebert 3 43% 2 29% 5 71% 7
Team 2 GLADNEY 1 8% 2 17% 1 8% 12
Team 2 Lewis 4 36% 3 27% 3 27% 11
Team 1 Fort 5 33% 1 7% 2 13% 15
Team 2 Pruett 1 17% 0 0% 0 0% 6
Team 2 Duddleston 0 0% 0 0% 0 0% 2
117
Team Progress
D/C Date within 24 Hours (Y/N) D/C Time Day Before Discharge (Y/N) Multidisciplinary Round Documented (Y/N) Target
Team 1 47% 31% 31% 100%
Team 2 24% 18% 24% 100%
USL
P rocess Data O v erall C apability
LS L * Pp *
Target * PPL *
USL 5.1 PPU 0.04
S ample M ean 5.14086 P pk 0.04
S ample N 2506
E xp. O v erall P erformance
S hape 1.47214
P P M < LS L *
S cale 5.72305
P P M > U S L 430015.35
O bserv ed P erformance P P M Total 430015.35
P P M < LS L *
P P M > U S L 343974.46
P P M Total 343974.46
15000
OPERATING COST
10000
5000
0
Oct-09 Nov-09 Dec-09 Jan-10 Feb-10 Mar-10 Apr-10 May-10 Jun-10
DISCHARGE_1