Mech2404 Tutorial 2023-Ch04-Solidwork - Loft and Pattern
Mech2404 Tutorial 2023-Ch04-Solidwork - Loft and Pattern
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10.1. Flex ................................................................................................... 54
10.2. Multibody ......................................................................................... 57
10.3. Indent ................................................................................................ 59
11. Optional exercise (Submission not required) ............................................... 66
11.1. Use loft feature to create the Lifter .................................................. 67
11.2. Use loft feature to create the funnel ................................................. 67
11.3. Screwdriver....................................................................................... 68
11.4. Bottle ................................................................................................ 72
12. Challenge ...................................................................................................... 74
13. Assignment (require submission) ................................................................. 78
14. Appendix: Loft feature ................................................................................. 82
14.1. Profiles .............................................................................................. 83
14.2. Start/End Constraints ........................................................................ 83
14.3. Guide Curves .................................................................................... 86
14.4. Centerline Parameters....................................................................... 88
14.5. Sketch Tools ..................................................................................... 89
14.6. Thin Feature...................................................................................... 89
14.7. Options ............................................................................................. 89
14.8. Curvature Display............................................................................. 91
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1. Reference geometry
◼ Reference geometry defines the shape or form of a surface or a solid.
Reference geometry includes items such as planes, axes, coordinate systems,
and points. More details will be given in next tutorial.
◼ You can use reference geometry in the creation of several kinds of features.
For example:
a) Planes are used in lofts and sweeps.
b) An axis is used in a circular pattern.
2. Loft feature
◼ Loft surface is obtained from blending multiple profiles together.
◼ A Loft feature can be a base, boss, or cut.
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◼ All sketch entities, including guide curves and profiles, can be contained in a
single 3D sketch.
◼ For a solid loft, the first and last profiles must be model faces or faces created
by split lines, planar profiles, or surfaces.
◼ The process of creating a Simple Loft Feature is shown below:
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◼ You can give additional Information to the Lofts feature when neatness
counts:
a) Select the profiles in order.
b) Click corresponding points on each
profile.
c) The vertex closest to the selection
point is used.
d) Drag the connectors to improve the
connection if it is necessary.
◼ A preview curve connecting the profiles is
displayed. Review the curve in order to address adjustments.
◼ Unexpected results occur when you don’t pick corresponding points on each
profile. For example:
◼ Rebuild errors can occur if you select the profiles in the wrong order. Say
the following order is invalid.
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2 4
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3. Dome feature
◼ Dome feature allows you to create a dome shape on the planar face.
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Double click the word “Unassigned” to enter the fillet radius at the specific
point.
Click the purple color dot (control point) to add radius to varies locations.
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The locations of control points are adjustable under the properties panel. You
can increase the number of control point under the profile.
5. Scales
◼ You can scale a part or surface model about its centroid, the model origin, or
a coordinate system.
◼ The Scale feature scales only the geometry of the model, for use in data
export, cavities, and so on.
➢ It does not scale dimensions, sketches, or reference geometry. With
multibody parts, you can scale one or more bodies.
➢ It does not change the definitions of features created before it was added.
To temporarily restore the model to its unscaled size, you can roll back
or suppress the Scale feature.
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6. Multibody
◼ Solidworks allow Multiple bodies in a single part but the relative positions of
the bodies are not free. It should not replace the use of assemblies.
◼ A general rule to follow is that one part (multibody or not) should represent
one part number in a Bill of Materials in an assembly.
◼ A multibody part consists of multiple solid bodies that are not dynamic. If
you need to represent dynamic motion among bodies, use an assembly. Tools
such as Move Component, Dynamic Clearance, and Collision Detection are
available only with assembly documents.
◼ How to make multibody, unclick the check box during solid feature formation.
For example,
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Common
Add
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Subtract
7. Indent
◼ The indent feature creates an offset pocket or protrusion feature on a target
body that exactly matches the contour of a selected tool body, using thickness
and clearance values to create the feature.
◼ Depending on the body type selected (solid or surface), you specify the
clearance between the target body and the tool body, and a thickness for the
indent feature. The indent feature can deform or cut material from the target
body.
◼ The indent feature shape updates if you change the shape of the original tool
body used to create the pocket.
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Single Tool Body Region (drill bit) and the Target body
Result of indent
Three Tool Body Region bodies to indent the Target Body (plate).
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Surface Target Body and three solid bodies (red arrows) selected for
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Preview
Result of indent
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The solid Target Body (transparent ribbed part) indented by the Tool
Indent shows the Clearance and Thickness values, which match the shell
thickness.
Result of indent
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7.3. Surface Tool Body Indents a Solid Target Body
The solid Target Body (remote control) indented by the Tool Body Region
Preview
8. Flex Overview
◼ Flex features deform complex models in an intuitive manner.
◼ You can create four types of flexes:
1. Bending
2. Twisting
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3. Tapering
4. Stretching
◼ Operation
Under Selections Group.
1. Select a solid or surface body to indent in the graphics area for Target Body
.
2. Select one or more solid or surface bodies in the graphics area for Tool Body
Region .
3. Choose the side of the model to keep by selecting Keep Selections or Remove
Selections. These options invert the side of the target body to indent.
4. Select Cut to remove the intersection area of the Target Body , whether a
solid or a surface. In this case there is no Thickness, but Clearance is still
applied.
If the tool body is a surface, and you are cutting material, a manipulator
appears to control the cut direction. To invert the side of the material to cut,
click the manipulator in the graphics area or select Flip Cut Direction in the
PropertyManager.
Under Parameters:
1. Set the Thickness (solids only) to determine the thickness of the indent
feature.
2. Set the Clearance to determine the clearance between the target and tool
bodies. Click Reverse Direction if necessary.
Initial part
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➢ Move the pointer over the triad arrows to
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Initial part
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➢ Result of twist
Initial part
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➢ You can also set the Taper factor in the
PropertyManager.
➢ Result of taper
Initial part
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➢ Stretching using the default trim
plane locations (extents of the
part)
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Idea:
Execute loft
Construct Add sketchs on
command with
parallel planes the planes
the sketches.
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Construct //
plane Add sketches
Loft head
Loft Tail
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◼ The Loft feature is created with 4 profiles. Each profile is on a separate sketch.
We will now add the sketches one by one.
ii. A circle of diameter 50mm at the origin, i.e. the center of the square.
iii. A circle whose circumference touch the corner of the square in (i).
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iv. A rectangle of edge length 150mm X 5mm centered at origin, i..e. the
center of the square.
You have two methods to add a reference planes. You can add the reference
plane once at a time with method 1 and multiple reference with method 2.
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Hold down Ctrl and drag the Front plane in the direction you want the offset
to go and wait for PropertyManager appears. Release the CTRL key and
mouse button.
Enter 25mm for Distance and 2 instances are required. Then click OK (Green
tick).
Method 2: From the menu item:
Insert > Reference Geometry > Plane > Select Front plane
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Expand the feature tree. Select the Front Plane as the first reference.
Notice: To create a reference plane, the first reference can be a default plane
or a planar face of the model, …etc. More details will be given in next
tutorial.
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Enter 25mm for Distance and 2 instances are required. Then click OK (Green
tick).
c) Add two more offset planes similarly:
➢ Plane3 is offset 40mm from Plane2.
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➢ Plane4 is offset 200mm from Front plane in reverse (Flip offset) direction.
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9.2. Add 1st sketches on Front plane
a) To Create the First Profile, Add a sketch on the Front plane. Click the Front
Plane and then click the Sketch button on the floating menu.
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e) Hold down the CTRL key on your keyboard. Select two adjacent line and set
them to equal length.
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c) Sketch a circle at the origin and dimension it with diameter 50mm. Confirm
your sketch at the confirmation corner.
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d) Confirm sketch.
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b) We are going to copy the profile of sketch 3 onto a new sketch on Plane 3.
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Click the Plane 3 and then click the Sketch button.
c) To save time, we will now use the Convert Entities tool to project a profile of
other sketch onto our current activated sketch.
Click the sketch 3.
d) Click the Convert Entities button on the sketch ribbon. It projects the selected
sketch onto the current activated sketch along normal direction.
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a) The Loft feature blends the 4 profiles to create the handle of the chisel. Click
Loft button on the Features toolbar.
b) Select each profile. Click on each sketch in the same relative location – the
right side. Follow my sequence.
3
4
2
1
Examine the preview curve. The preview curve shows how the profiles will
be connected when the loft feature is created. The sketches are listed in the
Profiles box. The Up/Down arrows are used to rearrange the order of the
profiles.
Click OK .
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Click highlighted face at somewhere close to the bottom left corner and then
left bottom corner points the profile one. Otherwise, the loft feature may be
twisted.
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a) Click the inclined face of the tail and then click the sketch button.
b) Draw a center line from the middle point of the side edge to the opposite side
edge as shown below.
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c) Then draw a center circle with 8mm at the middle point of the center line.
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f) Make sure that the newly created feature is highlighted on the feature tree. If
not click it.
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h) Use the inclined face as the fill boundary. Try to preview different patterns
and different parameters. Use the following parameters by the end. The
number of items to be created may not be the same as the number “101”
shown below.
Click OK.
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b) Click the front face of the head and set the dome distance to 40mm.
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c) Click OK.
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g) Click the front face of the head as the first reference. Offset forward by 20mm.
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Click OK.
h) Add a new sketch on the newly created plane. Click the plane and then click
the “sketch” button on the floating menu.
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j) Draw points by free hand as shown below and confirm the sketch at the
confirmation corner.
k) Highlight the newly create sketch and the dome button. Click Insert >
Features > Dome
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l) Click the front face of the head as the Face to dome. Depends on the location
of the points, Solidworks may not be able to create this feature. In this case,
you can test different locations of the points to observe the limitations of
Solidworks on dealing with such feature.
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10. Practice #2: Flex, multiple bodies and indent (Submission not
required)
a) Use the resultant model of practice and continue.
b) Objective: Create flex feature, create multiple body in a part and deform the
second body with indent feature.
10.1. Flex
a) Click the flex item.
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c) Set degree to 45 deg. You may try other radius of the blending instead of
214.71 with your keyboard.
d) Click OK.
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10.2. Multibody
a) Add a sketch on Plane2. Click the Plane 2 and then click the Sketch button.
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d) Create extrude feature of 5mm thick. Unclick check box “Merge result”.
e) Click OK.
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10.3. Indent
a) The indent feature can be used to work out the CAD model of
transparent cover of a packing. The depressed shapes come from the
shape of product.
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b) Suppose I want to create a packing plastic sheet for the object from
the rectangular body created in last section. The shape is like the
one showing below:
d) Select the target body. Set the thickness of indent portion to 0.5mm.
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e) Select the head as the tool body region. If you failure to preview the
result, it means that Solidworks cannot create the indent feature due
to computation problem of the dome shape. You may try to reduce
the parameter from 0.5mm to 0.1mm or even more. This parameter
control the space between the tool body and the indented feature.
You may check it out using the section view later. Depends on the
shape of the head, Solidworks may not be able to create the indent.
If it fail to do so, download the file “try_indent.sldprt” and create
the indent feature instead.
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f) Click OK.
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Or
g) Hide the Flex1 feature body and have a look to the deformation of
the plate.
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Or
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Or
Cast iron
Idea:
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1mm wall
thickness
Idea:
11.3. Screwdriver
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All dimensions
in inch
Idea:
Guidelines:
1) Use a revolved feature to create the handle as the first feature. Use inch as
the unit. Start the sketch on the Right plane.
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All
dimensions
3) The overall length of the blade (shaft and tip together) is 7 inches. The tip is
2 inches long and will be created by loft feature.
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4) Create the sketch for the end of the tip first. This is a rectangle of 0.5” X
0.1” centered at the shaft axis.
5) The middle — or second profile — is sketched using a 0.10” offset outwards
from the sketch in step (4).
6) The third profile is the circular face on the end of the shaft. Use convert
entities tool to finish it.
7) When you want to blend a loft feature into an existing feature such as the
shaft, it is desirable to have the face blend smoothly. Look at the illustrations
at the bottom. In the right one, the tip was lofted with tangency matching to
the shaft. The left example was not.
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8) In the Start/End Constraints box of the PropertyManager, there are some
tangency options. End constraint applies to the last profile, which in this case,
is the face on the end of the shaft. (Note: If you picked the face of the shaft
as the first profile, you would use the Start constraint option.)
9) The option “Curvature To Face” will make the lofted feature tangent to the
sides of the shaft.
Design you own pattern to the handle similar to the following example.
11.4. Bottle
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All dimensions
in mm
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12. Challenge (submission not required)
12.1. Wheel
Create the following wheel of radius 300mm and 100 width. Unspecified
dimensions can be defined by yourself.
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1st sketch:
2nd sketch:
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3rd sketch:
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12.2. Mount
All dimensions are in mm. Tips: Use loft feature, beware the vertices of
connection.
12.3. Arm
All dimensions are in mm. Tips: Use reference plane.
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Use variable
fillet for the
whole edge!
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Tips:
▪ Use reference plane.
▪ Use loft feature with guided curve to create the model. Notice that you will
get failure message here. There are two possible solutions (you can develop
more solution yourself, say using two guide curve instead of one).
1) You may use the grey curve as the “Centerline Parameter” instead of
guide curves under the loft feature property.
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2) You may modify the guide curve such that it touches the boundary
of both section profiles line exactly.
Length
constrained by
two R100
Or
In both solutions, there are pros and cons. Try both and examine the
effect of different settings under loft feature. Make your own decision
on which solution used for your submission.
▪ Use variable size fillet. Refer to section 4 for more details. For the variable
size fillet, try different possibility, say apply it to multiple edge at once or
apply it to each edge separately. Check the outcome and make a good
decision. Ensure that the edges are connected tangentially. You may set the
end constrains of a loft feature to force the type of connectivity between
it and adjacent feature.
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The dimension unit for model is mm. Submit the Solidworks files together with
the image and practice in separate files and follow file name formats.
Uno_Wk04.sldprt
Uno_Wk04.jpg
where Uno is your university number.
Zero marks will be given if you don’t follow the above submission requirement
or you failure to submit the practice.
Deadline of submission: (25 Oct, 2023)
Marking criteria:
Notice: You don’t need to label the dimensions on the screen. They are used for
model construction only (used inside the sketches only)
Marking criteria:
a) Wrong dimension (-ve)
b) Wrong feature (-ve)
c) Under/over defined sketches (-ve)
d) Concise features structure (+ve)
e) Skill: Demonstrate the usage of loft feature and variable size fillet.
Readability (Reasonable sketch complexity) (+ve/-ve)
For each profile, select the point from which you want
the path of the loft to travel.
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with face or plane. You can also select a pair of vertices to set
Direction the direction vector.
Vector
selected for
Start or End
constraint)
Start and Controls the amount of influence on the loft. The effect of
End Tangent tangent length is limited up to the next section. If
Length (Not necessary, click Reverse Tangent Direction .
available
with None
selected for
Start or End
constraint)
Apply to all Displays one handle that controls all the constraints for the
entire profile. Clear this option to display multiple handles
that permit individual segment control. Drag the handles to
modify the tangent length.
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Move Up and Move Adjusts the order of the guide curves. Select a
Down Guide Curve and adjust the profile order.
Guide tangency Controls the tangency where the loft meets the
type guide curves. Select one of the following:
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along the path of a guide curve, creating a
smoother transition between adjacent faces.
Draft angle Applies a draft angle to the loft along the guide
(Available with curve, whenever geometrically possible. If
Direction Vector or necessary, click Reverse Direction .
Normal to Profile
selected for Start
or End constraint).
Show Displays the loft sections. Click the arrows to display the
Sections sections. You can also enter a section number and click
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14.5. Sketch Tools
Drag Enables drag mode. When editing the loft feature, you can
Sketch drag any 3D sketch segments, points, or planes from the 3D
sketch from which contours have been defined for the loft.
The 3D sketch updates as you drag. You can also edit the 3D
sketch to dimension the contours using dimensioning tools.
The loft preview updates when the drag ends or when you
edit the 3D sketch dimensions. To exit drag mode, click Drag
Sketch again or another selection list in the
Undo Undoes the previous sketch drag and returns the preview to
sketch its previous state. You can undo multiple drags and
drag dimension edits.
Thin Sets the type of thin feature loft. Select one of the following:
feature
One- Creates the thin feature in one direction from the profiles using
type Direction the Thickness value. If necessary, click Reverse Direction
.
Mid-Plane Creates the thin feature in both directions from the profiles,
applying the same Thickness value in both directions.
Two- Creates the thin feature in both directions from the profiles. Set
Direction individual values for Thickness and Thickness .
14.7. Options
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maintained. Other adjacent faces are merged, and the sections
are approximated. Sketch arcs may be converted to splines.
Close Creates a closed body along the loft direction. This connects the
loft last sketch and the first sketch automatically.
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Show Displays shaded previews of the loft. Clear this option to view
preview the path and the guide curves only. You can also right-click and
toggle between Transparent Preview and Opaque Preview on
the shortcut menu.
Transparent Preview
Opaque Preview
Merge Merges all the loft elements. Clear this option to not merge all
result the loft elements.
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Curvature Activates the display of curvature combs.
combs Select at least one of these options:
For either direction, select Edit Color to modify the comb color.
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