DOCUMENT NUMBER : MDC22-DS-STHE-01

B 26/01/2023 ISSUED FOR THERMAL DATA

A 20/01/2023 ISSUED FOR COMPETITION
Rev Date Description
 No.Tag Service Kettle Reboiler
THERMAL DATA
SHELL SIDE TUBE SIDE
Code TEMA
DESCRIPTION INLET OUTLET DESCRIPTION INLET OUTLET
Mass flow 57.87 kg/s Mass Flow 5.97 kg/s
Temperature 131.3 134.3 ℃ Temperature 176.7 141.3 ℃
Density 954.2 953.5 kg/m³ Density 0 927.2 kg/m³
Specific Heat 1.6751 V/L 1.0860 1.8733 V/L 3.1921 kJ/kg.C Specific Heat 2.1522 4.2644 kJ/kg.K
Thermal Conductivity 0.0283 V/L 0.2382 0.0287 V/L 0.2352 W/m.K Thermal Conductivity 0.0311 0.6665 W/m.K
Viscosity 0.0141 V/L 1.0860 0.0133 V/L 1.0589 mN.s/m² Viscosity 0.0152 0.1934 mN.s/m²
Erosional Velocity 0.078 m/s Erosional Velocity 16.36 m/s
Inlet Pressure 237.9 kPa Inlet Pressure 401.3 kPa
Length of kattle shell 9405 mm Layout Angle 90° degree
TEMA Type BKU Length of Tube 6000 mm
Baffle No Tube Pitch 25.4 mm
Tube Passes 2
 MECHANICAL DATASHEET
DESIGN
Code ASME Sect VIII Div. I
Operating Pressure 346,7 kPa Insulation Material Yes
Design Pressure 520 kPa Insulation Thickness Not Necessary
Operating Temperature 134,3 C Surface Preparation Not Necessary
Design Temperature 185 C Corrosion Allowance 3.175 mm
MAWP kPa Radiography Yes
Hydrotest Pressure 1,3 x MAWP kPa Joint Efficiency 1
Stress Relief No Weld Joint Strength 1
Ultrasonic Test Yes Coefficient Material 0,4
FRONT & REAR HEAD
2:1 ELLIPSOIDAL HEAD Material SA 516 Gr.70
FRONT BONNET
GASKET FRONT SHELL
Material Spiral Wound Gasket, Filled with SS 316 Material SA 516 Gr.70
GIRTH FLANGE PARTITION PLATE
NPS 54" Material SA 516 Gr.70
Material SA 105 Gr. B
KETTLE SIDE
GASKET SHELL : REAR SHELL 1 & REAR SHELL 2
Material Spiral Wound Gasket, Filled with SS 316 Material SA 516 Gr.70
CONE GIRTH FLANGE
Material SA 516 Gr.70 NPS 54"
WEIR PLATE Material SA 105 Gr. B
Material SA 516 Gr.70
U-TUBE BUNDLE
TUBE TUBESHEET
Material SA 213 TP 316 L Material SA 266 Gr. 2
TIE ROD DISTRIBUTION PLATE
Material SA 36 Material SA 36
BAFFLE PLATE
Material SA 36
NOZZLE

NOZZLE FRONT BONNET

NOZZLE 6 NOZZLE 7
Service LP Condensate Outlet Service LP Steam Inlet
Pipe 3" Pipe Sch ... SA 106 Gr.B Pipe 14" Pipe Sch … SA 106 Gr.B
Flange 3" Flange Sch ... WN ... RF SA 105 Gr.B Flange 14" Flange Sch ... WN ... RF SA 105 Gr.B
NOZZLE KETTLE SIDE
NOZZLE 1 NOZZLE 3
Service Rich Amine Inlet Service Lean Amine Inlet
Pipe 10" Pipe Sch … SA 106 Gr.B Pipe 10" Pipe Sch ... SA 106 Gr.B
Flange 10" Flange Sch ... WN ... RF SA 105 Gr.B Flange 10" Flange Sch ... WN ... RF SA 105 Gr.B
NOZZLE 4 NOZZLE 5 A/B
Service N2 Purge Connection Service Amine Drain
Pipe 2" Pipe Sch … SA 106 Gr.B Pipe 2" Pipe Sch … SA 106 Gr.B
Flange 2" Flange Sch ... WN ... RF SA 105 Gr.B Flange 2" Flange Sch ...WN ... RF SA 105 Gr.B
NOZZLE 2 A/B NOZZLE 8
Service Sour Gas Outlet Service Vent Connection
Pipe 14" Pipe Sch ... SA 106 Gr.B Pipe 3" Pipe Sch... SA 106 Gr.B
Flange 14" Flange Sch ... WN 150 RF SA 105 Gr.B Flange 3" Flange Sch ... WN ... RF SA 105 Gr.B
NOZZLE 9 A/B NOZZLE 10
Service Level Gauge / Level Indicator Transmitter Service Pressure Indicator
Pipe 2" Pipe Sch ... SA 106 Gr.B Pipe 2" Pipe Sch .. SA 106 Gr.B
Flange 2" Flange Sch ...WN 300# RF SA 105M N Flange 2" Flange Sch … WN … RF SA 105 Gr.B
NOZZLE 11 MANWAY
Service Temperature Gauge Service Manway
Pipe 2" Pipe Sch ... SA 106 Gr.B Pipe 24" Pipe Sch. ... SA 516 Gr.70
Flange 2" Flange Sch ...WN 300# RF SA 105 Gr.B Flange 24" Flange Sch ... WN 300# RF SA 105 Gr.B
REINFORCEMENT PAD
Material SA 516 Gr.70
Non Pressurize Part
Saddle
Base Plate Material SA 36 Wear Plate Material SA 36
Web Plate Material SA 36 Rib Plate Material SA 36
Lifting Lug
Lifting Lug Material SA 36
Davit
Davit Arm SA 36 U-Bar / Hinge SA 36 Eye Bolt SA 36
Sleeve SA 36 Handle SA 36
DOCUMENT NUMBER : MDC22-DS-STHE-01

B 26/01/2023 ISSUED FOR THERMAL DATA

A 20/01/2023 ISSUED FOR COMPETITION
Rev Date Description
 N8 171
N7 N9A N11 3" 200
171
202
14" N2A 2" 2" N10 N2B 202
197
14" 2" 14" 202

898 7543 350 212

318(A)/201(B)

38 720 690 1800 4875 38 202

226
360 350 400 2260 400 515 293

3200 ...
Thk
02

KETERANGAN :

W.L
T.L
2000
1. Dokumen ini hanya digunakan sebagai referensi layout untuk peserta dalam menyusun detailed engineering drawing
1120 2. Peserta mendesain flange secara manual mengikuti ASME B16.5
3. Peserta menghitung atau menentukan bagian yang ditandakan dengan "..."
4. Peserta membuat 3D dan Detailed Engineering Drawing dari main body, nozzle, dan external parts.
5. Pembuatan internal parts seperti Partition Plate, Weir Plate, Distribution Plate, Tie Rod, Baffle Plate, dan Tube Bundle
bersifat nilai tambahan
01 6. Peserta dapat mengasumsikan dimensi yang tidak tercantum pada General Arrangement Drawing maupun Datasheet

1680

ID 2370
W.L

CL-2
T.L

1275

1425

450
ID 1350

CL-1 950 MW
24"

03
N9B
2"
433 1130 1100 400 750 3425 375

370 6100
9474 3 TUBE BUNDLE 1 EA SHEET 4 OF 4

2 KETTLESIDE 1 EA SHEET 3 OF 4

1 FRONT BONNET 1 EA SHEET 2 OF 4

N6 N5A N4 N1 N5B N3 ITEM NAME OF PART

PART CODE
MATERIAL
Q'YT SPARE

Q'YT FOR SET

UNIT
REMARKS

3" 2" 2" 10" 2" 10"

ELEVATION VIEW

N7 N2A N10 N8 N2B

14" 14" 2" 3" 14" N9A TOP TOP
TOP
2" TOP N10 N2B
TOP
N2A 2" 14"
N7 N8
0°

N11 14"
14"
1500

120° 2" 3"

B 10/12/2012 ISSUED FOR COMPETITION

A 1/12/2012 ISSUED FOR REVIEW

495

N9B MW REV DATE DESCRIPTION

0°
990

270° 90°
2" 24" REVISIONS TABLE
240
90

90° FIXED CLIENT :

270°
SADLE
1600

SLIDING
SADLE CONSULTANT :
940

1090
180°

N5A N4 N11
2" 2" N5B
N6 2"
BOTTOM BOTTOM @90° 2"
PROJECT :
3" BOTTOM
N9B N9A
BOTTOM
N1 2" 2" N3 TITLE :

10" @90° @90° 10"

N6 N5A N4 N1 N5B N3 BOTTOM BOTTOM
DATE :

KEY PLAN VIEW

3" 2" 2" 10" 2" 10" DRAWING NO :
A3

SHEET 1 OF 4
ORIENTATION FROM VIEW - 'A'
 N7
14"

N7
1248
14"
720
360
... ...
55
50 ...
1.5 .... ... Holes
337,5 38 ... Dia
Thk
0°

W.L
T.L
...
990

ID 1350

ID 1350

ID 1350

OD ...

OD ...
ID ...
90°

Ø...
Ø...
270°

Ø...
1.7.3 REINFORCEMENT PAD 1 EA ....(SEE DATASHEET)
....

1.7.2 NOZZLE PIPE .... 1 EA ....(SEE DATASHEET)

1.6 ....(SEE DATASHEET)
1.7.1 NOZZLE FLANGE .... 1 EA

1.6 PARTITION PLATE SA 516 Gr.70 1 EA ...

1.5 LIFTING LUG SA 36 1 EA Thk 12,7

SPIRAL WOUND
1.4 GASKET GRAPHITE 1 EA Thk ...
FILLED WITH SS 316
940

1.3 1.3 2:1 ELLIPSOIDAL HEAD SA 516 Gr. 70 1 EA ID 1350 X Thk....

180°

1.2 GIRTH FLANGE SA 105 Gr.B 1 EA

1.1 FRONT SHELL SA 516 Gr. 70 1 EA ID 1350 X Thk....

1.4 ITEM NAME OF PART Q'YT SPARE UNIT
Thk
....

MATERIAL REMARKS
1.1 PART CODE Q'YT FOR SET

1.2 * Thk : Thickness

293 140
38 860
N6 DETAIL OF - 1.3 DETAIL OF - 1.2 DETAIL OF - 1.4

3"
N6
ORIENTATION FROM VIEW - 'A' 3"

CHANNEL ELEVATION VIEW

893,2

T.L
1.7.1

B 10/12/2012 ISSUED FOR COMPETITION

12,7 A 1/12/2012 ISSUED FOR REVIEW

R50 Ø50
REV DATE DESCRIPTION
....

(PIPE LENGTH)

REVISIONS TABLE
....

1350
1.7.2
100

....

CLIENT :

1.7.3
160 OD ....
CONSULTANT :

C.L OF CHANNEL
DETAIL OF - 1.5

PROJECT :

DETAIL OF -
N....
...

.... TITLE :

10
DATE :

15
DRAWING NO :
A3
DETAIL OF - 1.6 SHEET 2 OF 4
 N2A N10 N8 N2B

N2A N9 N10 N8 N2B 14" 2" 3" 14"

14" 2" 2" 3" 14" 140 690 1800 4875 900

400 2260 400 515

...
2.3 ThK 2.4

W.L
3200

T.L
N9A 160 2.17.3 REINFORCEMENT PAD .... 1 EA ....(SEE DATASHEET)

2.2 2000 2.17.2 NOZZLE PIPE .... 1 EA ....(SEE DATASHEET)

1500

120° 2" 1120 2.17.1 NOZZLE FLANGE .... 1 EA ....(SEE DATASHEET)

2.1 N9A 2.16.4 REINFORCEMENT PAD .... 1 EA ....(SEE DATASHEET)

29,5°
....(SEE DATASHEET)
2.6 2.16.3 BLIND FLANGE - MW .... 1 EA

2"

495
....(SEE DATASHEET)
2.7 2.16.2 NOZZLE PIPE - MW .... 1 EA

ID 2370
240
950 CL-2
2.16.1 NOZZLE FLANGE - MW SA 105 Gr.B 1 EA ....(SEE DATASHEET)

2.15 WEIR PLATE SA 516 GR. 70 1 EA OD 2370 x Thk ...

2.14 HANDLE ....(SEE DATASHEET)

N11 SA 36 1 EA

450
510

90

1680
2.13 HINGE SA 36 1 EA ....(SEE DATASHEET)

ID 1350
2.15
MW

1425
....(SEE DATASHEET)
2" CL-1
2.12 SLEEVE SA 36 1 EA

1275
2.11 EYE BOLT ....(SEE DATASHEET)
N11 24"
SA 36 1 EA
....(SEE DATASHEET)
1600

2.10 DAVIT ARM SA 36 1 EA

....(SEE DATASHEET)
2" 2.9 FIXED SADDLE SA 36 1 EA

N9B
1090

2.8 SLIDING SADDLE SA 36 1 EA ....(SEE DATASHEET)

293 2.7 LIFTING LUGS SA 36 2 EA Thk 22

2" 2.6 GASKET

SPIRAL WOUND
GRAPHITE 1 EA Thk ...
FILLED WITH SS 316
2.5
2.5 GIRTH FLANGE SA 105 Gr.B 1 EA

2.4 2:1 ELLIPSOIDAL HEAD SA 516 Gr. 70 1 EA ID 2370 x Thk....

2.9 2.8 2.3 REAR SHELL - 2 SA 516 GR. 70 1 EA ID 2370 x Thk....

1130 1100 400 750 3425 375 38 2.2 CONE SA 516 GR. 70 1 EA ID 1350 x ID 2370 x Thk....

2.1 REAR SHELL - 1 SA 516 GR. 70 1 EA ID 1350 x Thk....

ITEM NAME OF PART Q'YT SPARE UNIT

MATERIAL REMARKS
370 6100 PART CODE Q'YT FOR SET

* Thk : Thickness
N5A N10 N4 N1 N5B N3
N5A N4 N1 N9B N5B N3
2" 2" 2" 10" 2" 10"
2" 2" 10" 2" 2" 10"

...
CL-2

...
120° ... Ø...

...
... 33 2.17.1 PIPE ..."
OD 750
WEAR PLATE SCH ...
RIB 2.16.2

...
PLATE DETAIL OF - 2.14 ...
...

...

...
....

...
40 2.16.4
...

(PIPE LENGTH)
...

Ø26 HOLE
...

....

2.17.2
... Ø5 HOLE Pipe ..." Sch ...
....

... ... 2.16.1

...
WEB 60x26 2.16.3
BASE DETAIL OF - 2.8 OD .... ... SLOT HOLE
PLATE PLATE
2.17.3
R30
...

...

C.L OF SHELL
B 10/12/2012 ISSUED FOR COMPETITION
...

2.10 A 1/12/2012 ISSUED FOR REVIEW

... ... 2.13 2.11

... N.... REV DATE DESCRIPTION
DETAIL OF - ...
... .... ... REVISIONS TABLE

...
CL-1

...
... Ø5 HOLE CLIENT :
WEAR PLATE RIB
PLATE

...
DETAIL OF - 2.12 2.12
... ...
...

CONSULTANT :

...
...
...

...

40 DETAIL OF - 2.10
100

... 120° PROJECT :

... ... 2.14

...

BASE WEB 22
... R100 Ø60 ... ...
PLATE PLATE ... ...
...

TITLE :
1475

Ø...
MW
100

DETAIL OF - 2.9
DETAIL OF -
...

...

DATE :

OD 2370 Ø... 350 250 24"

12.7 A3
DRAWING NO :
DETAIL OF - 2.15 DETAIL OF - 2.11 DETAIL OF - 2.7 DETAIL OF - 2.13
SHEET 3 OF 4
 598 647 10
3.2 3.3 3.4

3.1

3.5

603 657 Pitch x 8 = 5256 50

5997

3 STRAIGHT TUBE LENGTH 6000 578,6

3.5 DISTRIBUTION PLATE SA 36 1 EA Thk 6

3.4 TIE ROD SA 36 ... EA Ø... x 5915 LONG

3.3 BAFFLE PLATE SA 36 9 EA OD 1343,6 X Thk...

0°
1330.5 ... 538 538 1343 3.2 TUBE SA 213 TP 316 L ... EA ....(SEE DATASHEET)

3.1 TUBE SHEET SA 266 GR. 2 1 EA OD 1515 x Thk ...

538 538 ITEM NAME OF PART

MATERIAL
Q'YT SPARE UNIT
REMARKS
4 - M16 0° Front Bonnet Side Kettle Side 200 200 PART CODE Q'YT FOR SET

20 DEEP 130 130 200 200 * Thk : Thickness

615

615
615

378

378
28.6
BCD 1460
OD 1515
Ø1345

Ø1345
Ø1418

Ø1418

270° 90° 90° 270°

11
28.6

378
378

615

615
4.8
615

61

4.8 600 600

180° 4.8 292 10 - Ø13
6.4 180° 10 - M12
6.4 15 DEEP 600

B 10/12/2012 ISSUED FOR COMPETITION

VIEW - 'A' DETAIL OF - 3.1 VIEW - 'B' DETAIL OF - 3.3 A 1/12/2012 ISSUED FOR REVIEW

REV DATE DESCRIPTION

REVISIONS TABLE
5889
CLIENT :

1000 1000 PITCH X 4 = 4000 889

3.3 CONSULTANT :

'x'

8 PROJECT :
60

274 8 'x'
3.5 TITLE :

8
3.1
SECTION - 'XX' 800 400 600 200 30 DATE :

A3
DISTRIBUTION PLATE DRAWING NO :

SHEET 4 OF 4