({acciona GABAL EL-ASFAR WWTP. STAGE 1 - CONTRACT 16 & OPTIMIZATION ‘A | 22-10-2023 | Technical Specification = VALVES_[_M.RAMADAN REV Date DESCRIPTION (CREATED INTEGRATED CONSULTING ENGINEERING“E.Gate Valves / Sluice Valves Gate vas stall be ofthe double Ranged duct cast ron G6GA0 or GGGSO. 1b. Gate luc vas shall be ofthe double flanged cast on type unless ethenwise sped. Thay shall have 2 duce east ron body with enewable gunmetal faces on body and wedge andbol-on cast tan Bonnet Unless otherwise specie, each valve shall be provided with suitable hand whee of adequate diameter forthe duty required. Gearing shall be supple, where necessary, to ensure tht ‘he required operating {force applied by handto therm ofthe wheel doesnt exceed 250 4 Hand wheels shal have smooth rims wth the dieton of closing, whch shall be cchwise, aston them, ©. Valve sts shall be of stanless tel, machined al over witha machine cut robust trapeoidal or square orm tne2, operating ina gunmetal nl 1. Stem seas shall be the Ong type, with two such sal arranged fo esy replacement of Cings oro the stuffing box and gland form arranged fr easy replacernent of packing The ste seas shal be accessible for maintenance withthe valve under pressure without removing the vaNe from sence, Fastening bolts shall be of tains ste! countersunk andcorosion sale, fh. Extension spindles, headstcke and foot brackets shall be provided where speed, Where posible and provided the vae Is not subject to submergence, the extension spindle shall be of-henonrsing type and 2 cast on br plece or sil, shallbe incorporated on valves of the sng spin tye fo this purpose. Where csng stem valves ae subject to submergence the extension spindle sal ako be ofthe rising be with the threaded portion postoned above op water evel Extended spindle instalation shall include necessary brackets and intermediate supports ete |. Headstocks for nonrsing spindle inctalations shall Incorporate a vale poten Indcator. Extenslon singe: shal be of stainless steel or manganese see and shall conform tothe requtements for valve stems llth the exception of non threaded sections which maybe of mid steel. Etensienspindle coupling shall be ofthe muff type and shal be ies and provided with ant ana bolt for securing spindle tothe valve stm which shalkewise be dil oacept the bk. |. Extended sping instalation ofthe sing type shal be provided with thrust tubes between valve and headstock in oder to absorb the thrust in bath lrectons of operation for valves of 00 mm bere and above and for al motorized / actuator operated valves. Thrust tubes shall incorprate al pcesar fing brackets and spindle guide plates. Extended spindles fo allmotoizedo actuator operated valves halle provided with thrust tubes between ‘valve an headstock order to absorb the thrust in both rections of operation |. Remote mounted actuators shall be mounted on 2 floor pedestal and shall be peeved with drive shats ‘between valve an actuator uns, complete wit ll necessary universal ls and shaft support bearing brackets, 1m. Where sluice vives ager than 250mm bore ae mounted with the spindle inthe hrzantal pane the aie ‘dls shal be fited with renewable gunmetal machined gate sides and the gates with renewable hard ‘bronze shoes accurately machined to reduce sling fcton, ‘echnical Specification VALVIES 2s & = meee Corson KEICE {acciona Each vale waling more than Iga ©. Vandal and weatherproof cea plyearbonae tube covers shallb securely fied te protect the thread of rising stems and spindles and tubes shal be clear and permanently engrave to eat the poston of the vabe Where vives are required to be operated by tee keys, spindle caps shall be ted. The caps shal be dried and each provided wth nutand bol for securing to the spindle which shall kei edilled to accept the bot aere eps are fitted they shall each be supplied complete wth operating tes key. 4 Allhand wheels headstock, foot brackets, pide brackets and thus tubes shall bea dete iron. king nuts and bolts supplied by the manufacturer shale a5 specif inthe appropriate sections herein snd in aecordancet0 8 Standeds. Valves shall carry identification marks and/or pats accordance with the 8S Standards and those for use ‘on proces plan shall carry an addtona bree plate carrying vahe dentition ard bri deserptin cf ‘function. {Valves shal be sed such thatthe veloc through the valve when fll open doesnot exceed 2.25 meters ‘er second andthe rated throughput. They shall have flanges and shall be capable of withstanding the same test pressure a the pipeline on which they operate ll nuts an studs subect to vibration hall be ted wth spring washers or locking tts be proved wth 2 Hing eves for hand by 1 Provision sal be made for the necessary lvestion ofall universal its / bearing points an extended ‘valve drive shaft assembly. Lubieaton faites shall be inthe form of grease niples or grease filed protective gales 8 appropriate 1 Vales shal be capable of being locked in their operating an isaation postions to prevent unauthorized ‘vie ofthe vales, Valves fitted tha hand wheel hall incorprat locking brace: for we with 3 paso ‘or patock and chan. Vales ited with valve caps shall be provided with lockable cap. Al devices shall be ‘easly removed when unleckes, and captive to prevent ass ofthe device. Vales sal carry entiation plates mars in accordance wth appropiate standards. 1% All vais shall be painted in acordance withthe specfiations inthis Section. ocation categories are ‘stated in the desrption of works foreach tem 1. All materials used in manufacture ofthe valves shal conform to the flowing vinimum standard oF ceauivalent 1 Doct ron in 1693 666-Soort0 2 Derinciaton Resistant ass 8S 2874 Grade C2122 2 Staines Steal pInx20cr13 4 Oings NBR Rubber. 12 Working pressure of al gate valves shal be of PNG with PRS Testing pressure unis otherwise specie, “echnical Spelfeation - VALVES as seen SE regnaTeD CONSULTING ENGINEERING)Gacciona 23. Non-Return Valves Non-return vars shall be mounted in the horizontal plane unless etherwise agreed withthe Projet Manager. b. Non-return ves less than ONBD shall be bronze suing check pater in accordance wih 85 5156, and screwed 108521. Vale rating shall be acordng to parteulr speciation. Nonetun vaies ONO and age shale duct cairo swing check pattern nacordance wth DIN EN 12336, ith Manges to 854504 Section 3.1 and DINEN 2092-2 Va bodes nal be ited witnaninepecton ‘cover. nspecton covers shall hae tapped bosses ted with gabanizd plugs. 4. Non-return valves shal be supplied with limit switch mounting plate, exteral lever and counter-weight, and fully encased ina guard cmplant with PD304, unless otherwise species, Al materials used in the manufacture of nonetur vale shall conform tothe following minimum standards or equalet: 4 ouetieiron| 11v 1693 666-S00ra0 2 Gunmetal (1400 Grade Lc? 2 Stainless Stee! 85 970 Grade 431829. Nonetun valves shal be painted in acordance with the requirements inthis Secon according to actus location Selection af noretur valves shall be coordinated with the surge analysis Working pressure of all nn-etun valves shall be of PNG with PND Testing presuce unless otherwive specified 23. all Valves 8, Thebilvalves shal be ofthe two-way type, abe provided with a hand wheel foresey opening. by. lfianges shal be ated and dil fr PIG according to OIN 2576 Br DIN 2622. 4. Air And Gas Relief Valves ‘A Theairvalves shall be of the automatic type designed to meet the fllowing conditions: 1. Thelarge rice sha automatlally exhaust ar trom the pipeline when ts being fled wth water 2. Automatically ventiate the pipeline when iis being emptied of wate, also, inthe cave of main burst of preventing vacuum, 3, Thesmall orifice shall automatically release ar secumulatngin the pipeline 1B Airand gas rele valves shall be of the double orice pattern with ductile cast on CGGSO bodies. The net flange shal be rated and eld for PNAO according to ON 2576 Bor OIN2632, ‘Technical Speifeation — VALVES as wreGRATED CONSULTING ENGINEERING,{accion restriction of rate of flag of flow de to backpressure and aso to allow admission of air during pipeline emptying at arate sucient to prevent excesve depression of pressure inthe Pp. Valves shal be designed to prevent the operating elements being in contact with the ppsine qu by spproved means suchas the prvisen of an auxiliary float and chamber sufflenty lage to slate the otee aves and seats thoughout the ated operational range Airvalves sal be ited wth an slating gator butt valve and gearing shale provided where necessary tw facitate operation, s/s “The valves sll be adequately sed Tor the lease of gas om the pipeline (or ober container without