& LEOSTAR
= A Promise for Health
To,
Date: 29.06.2023
‘The Drug Control Administration,
CDSCO Zonal Office, Hyderabad,CDSCO Bhavan,
Beside T.B and Demonstration Center.
Vengal Rao Nagar, Hyderabad,
Telangana.
Dear Sir,
Subject:
pplication for the grant of WHO GMP CERTIFICATE
We M/s. LEOSTAR Healthcare Pvt.Lid.et Sy.No.321,PlotNo.10,BiotechPark,
Phase-II1,Genom Valley, Karkapatla(V),Markook(M), Siddipet (D)- 502281, Telangana,India.
We here by apply for WHO GMP CERTIFICATE to manufacturing for sale or distribution
of drugs We request your good selves to Issue us the WHO GMP CERTIFICATE. at the
carliest for the applied product
‘We have enclosed the below mentioned documents for your perusal.
1. Covering letter
2. Authorization Letter
3. List of applied Product
4 ist of SOP and STP
5. Stabi Data of Applied Product
6.
7.
8.
Process Validation of the applied Product
Product summary sheet
. Manufacturing License Copy
9. List of technical Staff
10. Site Master Fite
11. Manufacture Layout
12, Water System Diagram and HVAC
13, List of Equipment and Instrument
indly acknowledge our application and do the need fut
Yours Faithfully
For LEOSTAR Healtheare Pvt.Ltd
Managing Director
LEOSTAR Healthcare Pvt. Ltd.
‘Admin Address : Plot No.178, Eastern Part, First Floor, South Block, Street No.14, Suryanagar, Uppal, Hyderabad - 500039
Mig. Address: Plot No-10, Biotech Park, Phase-IIl, Genome Valley, Karkapatla (V), Markook(M}, Telangana - 502281
Ce eed& LEOSTAR’
= A Promise for Health
Date: 05" July 2023
We Mis. LEOSTAR Healthcare Private Limited, a company/Firm incorporated under the
Companies Act, 2013, having its principal place of business at 1 Floor, D.No.2-I-
49/2/178/Eastern, South Block,Suryanagar, Street No. 14, Uppal, Hyderabad- 500039,
Telangana, Factory at. Plot No. 10, Biotech Park ,Phase Il], Karkapatla village, Dist. Siddipet.
do hereby nominate, and authorize for and on behalf ourselves, Rajiv Reddy Challa , aged
49 Years, Managing Director. LEOSTAR Healthcare Pvt. Ltd., to do all work and execute the
following acts and deeds for us on behalf of us in the matter hereinafter mentioned below:
1. To sign, apply, execute all documents in the office of CDSCO & DCA
HYDERABAD
Form LEOSTAR Healthcare Private
For LEOS:AR Healthcare Pvt. Ltd. For: LEOSTAR Healthcare Pvt. Led.
OX tr tote
Rajiv Reddy Chaha"49'"9 Director Malathi Challa
Managing Director Director
LEOSTAR Healthcare Pvt. Ltd.
‘Admin Address : Plot No.178, Eastern Part, Fist Floor, South Block, Street No.14, Suryanager, Uppal, Hyderabad - 500039
Mfg. Address: Plot No-10, Biotech Park, Phase-II, Genome Valley, Karkapatla (V), MarkooK{M), Telangana - 502281
Se espe eee(®LEOSTAR
Date: 05/07/2023
MANUFACTURER ADDRESS DECLARATION
We Leostar Healthcare Private Limited hereby declare that the manufacturing of
Paracetamol Paediatric Oral Suspension IP 125mg is being manufacturing at our site located
Sy No. 321, Plot No. 10, Biotech Park, Phase-III, Genome Valley, Karkapatla(V), Markook(M),
Siddipet (Dist)-502281, Telangana State, India.
Authorized Signatory
For Leostar Healthcare Private Limited
LEOSTAR Healthcare Pvt. Ltd.
‘Admin Address : Plot No.178, Eastern Part, First Floor, South Block, Street No.14, Suryanagar, Uppal, Hyderabad - 500039
Plot No-10, Biotech Park, Phase-Ii, Genome Valley, Karkapatla {V), Markook(M), Telangana - 502281
©
[email protected](@LEOSTAR LEOSTAR
A Promise for Health
Date: 05/07/2023
LIST OF PRODUCT APPLYING FOR ISSUANCE OF COPPs (WHO-
P)
We Leostar Healthcare Private Limited hereby informing that the following product is
applying for issuance of COPPs (WHO-GMP).
S.No. ‘Name of the Product
or Paracetamol Paediatric Oral Suspension 125mg IP
For Leostar Healthcare Private Limited
LEOSTAR Healthcare Pvt. Ltd.
© Bitin Asses: Plot No.a7e, Eater Part, Fra Floor, South lock, Steet No.4, Suryanagar, Uppal, Hyderabad - 500039
Plot No-10, Biotech Park, Phase-Ill, Genome Valley, Karkapatla (V), Markook(M), Telangana - 502281MASTER CORY
Quzostag LEO STAR HEALTH CARE PVT.LTD
TITLE QUALITY ASSURANCE SOP INDEX
[S.No.| SOBNo. Bileetive Date in| «Revie Date’ |
Preparation, Approval, Control and Revision
O1. | QA001-00 | oF Standard Operating Procedures, 09/08/21 08/08/23,
02. | QA002-00 | Training of Plant Personnel. 09/08/21 08/08/23
03. | QA003-00 | Format Issuance and Control. 09/08/21 08/08/23,
04. | QA004-00 | Equipment Numbering. 09/08/21 08/08/23,
Guidelines for Qualification of Instruments,
05. | QA005-00 | Souipments and Utilities. 09/08/21 08/08/23
06. | QA006-00 | Authorized Signatories. 09/08/21 08/08/23
07. | QA007-00 | Document Control. 09/08/21 08/08/23
BEI Tssuance, Control & Retrieval of Analytical
08. | QA008-00 | rest Data Sheets. 09/08/21 08/08/23
(09. | QA009-00 | Preparation, Issuance & Control of BMR/BPR.| 09/08/21 08/08/23,
Batch Manufacturing Record & Batch Packing
10. | QA010-00 | Record Review and Release for Dispatch, 09/08/21 osi08/23
11. | Qa011-00 | Good Documentation Procedure. 09/08/21 08/08/23,
Procedure for Sampling of In-Process, Semi
12. | QA012-00 | Fer ad Finished Product, 09/08/21 08/08/23,
13. | QA013-00 | Line Clearance, 09/08/21 08/08/23
14, | QA014-00 | Good Manufacture Practices, 09/08/21 08/08/23
15. | QA015-01 | Calibration of Balances. 06/09/22 0s/09/24
16. | QA016-00 | Hygiene Policy. 09/08/21 08/08/23,
17. | QA017-00 | SOP for Process Validation. 09/08/21 08/08/23,
18 | Qao1s-00 | Safety and First Aid 09/08/21 08/08/23
19. | QA019-00 | Change Control. 09/08/21 08/08/23
20. | QA020-00 | Incidents and Deviation. 09/08/21 08/08/23
21. | QA021-00 | In-Process Checks. 11/08/21 10/08/23
SOP for Regular Validation of Equipment’s
22, | @A022-00 | aoa utes 11/08/21 10/08/23
23. | QA023-01 | Job Responsibilities. 11/08/21 10/08/23
PREPARED BY ‘CHECKED BY AIG BY
SIGN AND DATE >
ao” PBprwt> 4) oo} oi} ona
NAME & R.BHARGAVI ‘CH.ABHILASH G.RAJESH
DESIGNATION EXECUTIVE -QA EXECUTIVE -QA MANAGER - QA
Page {ofSMASTER CORY
Qo LzosTag LEO STAR HEALTH CARE PVT.LTD
TITLE | QUALITY ASSURANCE SOP INDEX
'8.No.| SOP.No. Title. |_ Bfigetive Date, .| Review Date:
24. | QA024-00 | Medical Examination for Plant Personnel. 11/08/21 10/08/23
25. | QA025-00 | Handling of Rejected Material. 11/08/21 10/08/23
26. | QA026-00 | Non Conformance Material Investigation. 11/08/21 10/08/23
27. | QA027-00 | Handling of Market Complaints. 11/08/21 10/08/23
28. | QA028-00 | Disinfectant Usage Policy. 11/08/21 10/08/23
29 | A029-00 | Corrective and Preventive Action 11/08/21 10/08/23
30. | QA030-00 | Site Master File. 11/08/21 10/08/23
31. | QA031-00 | Validation Master Plan. 11/08/21 10/08/23
32 | QA032-00 | Calibration of Pressure Gauges. 1108/21 10/08/23
33. | QA033-00 | Product Recall. 1108/21 10/08/23
34. | QA034-00 | Handling of Returned Goods. Lvos2 10/08/23
35. QA035-00 Self Inspection Programme. 11/08/21 10/08/23
36. | QA036-00 | Finished Product Release. 11/08/21 10/08/23
37. | QA037-00 | Document Storage. 11/08/21 10/08/23
38. | QA038-00 | Reprocess and Rework. 11/08/21 10/08/23
39. | QA039-00 | Inspection of Transport Vehicles. 11/08/21 10/08/23
40. | QA040-00 | To Make Correction in Records. 11/08/21 10/08/23
ai. | Qao4i-00 Saat ond Deseton Cone 12/08/21 11/08/23,
42, | QA022.00 | Ce a role ee ee 12/08/21 1108723
43. | QA043-00 | Procedure for Stereo Indent and Issuance. 1208/21 11/08/23
44, | QA044-00 | Preventive Maintenance. 12/08/21 11/08/23
45. | QA045-00 | Risk Assessment of Processes/Activity. 12/08/21 11/08/23
46. | QA046-00 | Vendor Qualification. 12/08/21 11/08/23
PREP. ‘D BY iD BY APPROVED BY
SIGN AND DATE Dea ele Be de eaoiloars
NAME & RBHARGAVI CH.ABHILASH TGRAJESH
DESIGNATION EXECUTIVE -QA EXECUTIVE -QA MANAGER - QA
Page 2 0f3MASTER GOPY
LEOSTAR LEO STAR HEALTH CARE PVT.LTD
TITLE. QUALITY ASSURANCE SOP INDEX
[SNe] SOP No. ‘ile RifectiveRate | Relea
47. | qaoa7-oo | Procurement, Receipt Inspection and Issue of | > 9g/>, 11/0823
48, | QA048-00 | Preparation & Approval of MFR. 12/08/21 1108723
49. | QA049-00 | Calibration of Thermometer 12/08/21 11/08/03
50. | QA050-02 | Batch Numbering System. 01/01/23 31/12/24
51, | QA0S1-00 | Annual Product Review 12/08/21 11/08/23
52. | QA052-00 | Compressor Air Quality Test. 12/0821 11/08/23
53. | QA053-00 | Preparation of Usage Log Sheets. 12/08/21 11/08/23
54 | QA0S4-00 | Contract laboratory evaluation & certification | 12/08/21 11708723,
55. | QA0SS-00 | Material Codes list 12/08/21 11/0823
56 | QA056-00 | Product change over 01/01/23 31/12/24
END OF THE DOCUMENT
PREP, iD BY CHECKED BY APPROVED BY
won | EE ee
NAME & R.BHARGAVI CH.ABHILASH ~ GRAJESH
DESIGNATION EXECUTIVE -QA EXECUTIVE -QA MANAGER ~ QA
Page 3 ofMASTER COPY
a LEOSTAR HEALTHCARE PVT.LTD
TITLE __| QUALITY CONTROL SOP INDEX
S.No.| SOP No. | ~ “"Fitle EffectiveBate. | Rewer Date. |
Entry and Exit procedure in io Quality Control
Ol. | QC001-00 Department 04/09/2021 03/09/2023
02. | Qc002-00 | Area Cleaning in Quality Control Laboratory | 04/09/2021 03/09/2023
Receipt, Handling and Cleaning of Glassware
03. | QC003-00 | 2a Sampling Toels ; 04/09/2021 03/09/2023
andling of sorap and spillage in Quality
04. | co0s-00 eee Lebaron? 7 4/09/2021 03/09/2023
Receipt, Storage and Use Of Laboratory
05. | QC00S-00 | Chemicals, Reagents and Primary Standards oasagv2021 03/09/2023
06. | QC006-00 | Handling of Hazardous and toxic chemicals 04/09/2021 03/09/2023
07. | 9C007-00 | Good Laboratory Practices 04/09/2021 03/09/2023
08. | QC008-00 | Analytical Chemist Qualification 04/09/2021 03/09/2023
09. | QC009-00 | Lab Safety Practices | 05/09/2021 04/09/2023
Preparation OF Indicator, Reagents,
10. | QC010-00 | Volumetric Solutions and Standardization of | 05/09/2021 04/09/2023
Volumetric Solutions
“Temperature & Rh Monitoring In Quality
U1. | gcor-o1 | Comper oe o1/i1/2022 30/10/2024
12. | Qc012-00 | Contract Laboratory Evaluation and 05/09/2021 04/09/2023
Certification
13. | QC013-00 | Rounding Off Analytical Results 05/09/2021 04/09/2023
Ta. | qcoia-oo | Operation And Calibration OF Analytical Renan Rees
Balance
15. | QCO15-00 | Pharmacopoeial Compliance 05/09/2021 04/09/2023
Tob Responsibilities of Quality Control
16. | Qc016-00 | Devartment 05/09/2021 04/09/2023
v7. | @coi7-00 Blewoil Data Backup For Quality Control ses Guess
T Preparation and Handling Of Working
18 | QC018-00 | standards and Handling Of Reference 05/09/2021 04/09/2023
| standards
PREPARED BY CHE! D BY APPROVED BY
SIGN AND DATE . H
Bx siloilsoes Gerotions Hy orlnova
NAME & G.Bhanusri KRamesh fajesh
DESIGNATION Chemist -QC Asst. Manager -QC
Page 1 of 4MASTER COPY
LEOSTAR HEALTHCARE PVT.LTD
TITLE — [QUALITY CONTROL SOP INDEX
Sra} s0PNe | Fite Beteahedate | Riau |
Sampling, Testing & Release Of Raw
19. | QC019-00 | materiale 05/09/2021 04/09/2023,
20. | QC020-00 | Retesting Of Materials | 05/09/2021 04/09/2023
Sampling, Testing & Release OF Packaging
21. | QC021-00 | Material’ 06/09/2021 08/09/2023
Receipt and Testing Of In-process Samples
22. | QC022-01 | and Finished products 06/09/2021 05/09/2023
Handling Of Samples To be Sent Extemal
23. | QC023-01 | 1 sboratory 06/09/2021 05/09/2023
24, | QC024-00 | Calibration Of Qe Instruments | 06/09/2021 05/09/2023
Equipment /Tastrument Usage Record In
25. | 6025-01 | gualty control department 06/09/2021 05/09/2023
Destruction Of Analyzed Samples In Quality
26. | QC026-00 | control department 06/09/2021 05/09/2023,
Issue and Control Of Approved Labels and
27. | QC027-00 | Rejected Labels 06/09/2021 05/09/2023
28. | QC028-00 | Analytical Reference Numbering System 06/09/2021 05/09/2023
29. | Qc029-00 | Handling Of External Samples 06/09/2021 05/09/2023,
|
Preparation of Specification, Standard testing
30. | QC030-01 | procedure, Standard laboratory technique and 29/11/2022 28/11/2024
| analytical test data sheet
Procedure For Review Of Analytical
31. | QC031-00 | Hocuments 06/09/2021 08/09/2023
‘Compliance and Issuance of Cerificate of
32. | QC032-00 | aratysis 06/09/2021 05/09/2023
33. | QC033-00 | Handling Of Out Of Trend Results 06/09/2021 05/09/2023
34. | QC034-00 | Procedure for pipetting procedure 06/09/2021 05/09/2023
Identification and Documentation Of Incident
35. | QC035-00 | Gecurred During Quality control analysis 06/09/2021 05/09/2023
36. | QC036-00 | Out Of Specification 06/09/2021 05/09/2023
PREPARED BY CHE! BY Pde BY
SIGN AND DATE i
Gx tloilecg Ror | ov ee te pers
NAME & G.Bhanusri K.Ramesh -Rajesh
DESIGNATION Chemist -QC Asst. Manager -QC Manages QA
Page 2of 4MASTER COPY
FMLEOSTAR LEOSTAR HEALTHCARE PVT.LTD
TITLE | QUALITY CONTROL SOP INDEX
'8.No.| SOP No, ~Pitle Effective Bate Review Date)
37. | QC037-00 | Bracketing Standard In HPLC Analysis 06/09/2021 8/09/2023
38. | Qc038-00 | Mobile Phase Preparation 06/09/2021 05/09/2023
39. | cose.oo | Reset Handling, Performance, Washing OF [~~ oot See
Columns is
40. | QC040-00 | Generation Chromatographic Report 6/09/2021 0s/09/2023,
41. | QC041-00 | Swab Testing For Approval Of Equipment 07/09/2021 06/09/2023
Operation And Maintenance Of Ultra
42. | 9042.00 | SFnicator Apparatus 07/09/2021 06/09/2023
43. | QC043-00 | Operation And Calibration Of Muffle Fumace | 07/09/2021 06/09/2023,
24. | qcoas.on | OPeation And Caleation Operation Hot AT | Sap pay sansati
Operation & Calibration Of Friability
45. | Qc045-00 | Soaratus aud __|_omosra0a1 06/09/2023
46. | 046-00 | Procedure For Raw Water And Purified Water | 07/09/2021 06/09/2023
47. | QC047-00 | Laboratory safety practices 07/09/2021 06/09/2023,
48. | QC048-00 | Usage And Verification Of Calculators 07/09/2021 06/09/2023
49. | QC049.00 | Procedure For Operation Of Magnetic Stirer 7/09/2021 06/09/2023
50. | QC050-00 | Operation procedure for Water Bath 07/09/2021 06/09/2023
Operation And Calibration OF a
51. | QC051-00 | rhsiconductivity Meter 07/09/2021 06/09/2023,
52. | QC052-00 | Operation and Calibration Of pH Meter 07/09/2021 06/09/2023,
| 53. | QC0S3-00 | Operation & Calibration Of Uv Chamber 07/09/2021 06/09/2023,
sa. | ense.og | OPeaton& Calbation OF Disintegration cae eee
55. | QC055-00 ay ta 07/09/2021 06/09/2023
PREPARED BY CHECKED BY APPROVED BY
SIGN AND DATE . A
Cue lone Bann | Ory orto
NAME & GBhanusri K-Ramesh Rajesh
DESIGNATION. Chemist -QC Asst. Manager -QC Manager —- QA
Page 3 of 4MASTER COPY
iB LEOSTAR LEOSTAR HEALTHCARE PVT.LTD
TITLE __| QUALITY CONTROL SOP INDEX
'S.No.| SOP No. _.. Title t Revew Rite,
56. | QC0S6-00 | Calibration Of Dissolution Test apparatus 07/09/2021 06/09/2023
57. | 9C057-00 | Operation OF Dissolution Test Apparatus 07/09/2021 06/09/2023
58. | acosa-oo | Operation and Calibration OF Stability 07/09/2021 06/09/2023
59. | QC059-00 | Monitoring Of Stability Chambers 07/09/2021 06/09/2023
60. | QC060-00 | Stability Study(Drug Product) 07/09/2021 06/09/2023
61. | QC061-00 | Maintenance Of Desiccator 07/09/2021 06/09/2023
62. | Qco62-00 eae and Calibration Of Karl fischer | 7799/2021 06/09/2023
63. | qcoes-oo | brocade For Sea: Destribution | 7/09/2021 06/09/2023,
64. | QC064-01 ieee ty ale | 01/01/2023 31/12/2025
65. | QC065-00 icine tepainyerd eine 21/07/2022 20/07/2024
bse Teens Open so ae of PLE as aes
67 | Qc067-00 fame ce eae 02/08/2022 01/08/2024
68 | Qc068-00 Paees esac oftpH meter - 15/08/2022 14/08/2024
$51(| c0eea0 | genet CHa cance 15/08/2022 14/08/2024
7 ry Operation Verioaton of moisture analyser-| 5 9g/9q99 spines
71 | Qear-an | Opselen& Calireton of Taber Hares 15/08/2020 ae
END OF THE DOCUMENT
PREPARED BY CHECKED BY APPROVED BY
SIGN AND DATE Gy ete SONIA? ees, bor}rone
‘NAME & G.Bhanusri ‘KRamesh ‘GRajesh
DESIGNATION Chemist -QC Asst. Manager -QC Manager- QA
Page 4 of 4MASTER Copy,
(a LEOSTAR LEOSTAR HEALTH CARE PVT.LTD
THLE ENGINEERING SOP INDEX
S.NO SOP NO. Title Effective Date | Review Date
01 | EU001-00 _ | Operation of Air Handling Unit 21/08/21 20/08/23
o2 | Eu002-00 | Preventive Maintenance of Air Handling 21/08/21 20/08/23
03 | BU003-00 | Preventive Maintenance of Air Compressor | 21/08/21 20/08/23
(04_| 2004-00 __| Operation Procedure for Chiller 21/08/21 20/08/23
‘Operation of Puritied Water Generation and
05 | E0000 | enti Suto 06/09/22 osvosi4
06 | EU006-00 ae ieieereeteebiacnasarra 21/08/21 20/08/23
Preventive Maintenance Procedure for
07 EU007-00 Cooling Tower 21/08/21 20/08/23
Preventive Maintenance of Stability
08 EU008-00 Chamber 21/08/21 20/08/23
09 EU009-00 Operation Procedure of Boiler 21/08/21 20/08/23
10 EU010-00 Preventive Maintenance of Boiler 21/08/21 20/08/23
‘Cleaning and Sanitization of Storage Tanks, RO
Wu EU011-01 System, EDI and Purified Water Distribution 06/09/22 05/09/24
System
12, EU012-00 Preventive Maintenance of Sampling Booth 21/08/21 20/08/23
13 | BU013-00 en Maintenance of Dispensing 21/08/21 20/08/23,
14 | Euor400 _| Preventive Maintenance of Dynamic Pass 2108/21 20/08/23
15 EU015-00 Preventive Maintenance of Static Pass Box 21/08/21 20/08/23
16 | EU016-00 | Preventive Maintenance of Fume Food 208/21 20/08/23
17 EU017-00 Preventive Maintenance of Hot Air Oven 21/08/21 20/08/23
Preventive Maintenance of Ceiling
18 EU018-00 Suspended Laminar Air Flow 21/08/21 20/08/23
19 | Bu019-00 reve Maintenance of De-dusting 21/08/21 20/08/23
20_| EU020-00__ | Procedure for Passivation of SS Equipment | 21/08/21 20/08/23
21 EU021-01 Preventive Maintenance Programme 01/01/23 31/12/25
PREPARED BY CHECKED BY APPROVED BY
a is .
sien AND pate | ZAg olor | BER Hed —onlyg Yor 207
NAME & B.VENKATESH VNAGARAJU GRAJESH
DESIGNATION, EXECUTIVE -EU_| ASST.MANAGER - EU MANAGER - QA.
Page 1 of 3SMASTER COPY
LEQSTAR LEOSTAR HEALTH CARE PVT.LTD
TILE ENGINEERING SOP INDEX
SNO| _SOPNO. Title Effective Date | Review Date
22 | wu0z2-o0 | Btvetve Maintenance of Power Cont | ong 221083
23_| E0023-00 _ | Calibration Programme 23/08/21 2210873
Raw Water Managemeni(Received In
24 | EU024-00 | Tankers) and Cleaning of Raw Water 23/08/21 22/08/23
Storage Tanks
25_| BU025-00__| Break Down Maintenance 07/09/22 06/09/24
26 | Evor6.0 | Preventive Maintenance of Sugar Melting] Gr;99y99 6/09/24
27 | B027-00 Same Maintenance of Syrup 07/09/22 06/09/24
reparation Vessel
28 | BU028-00 _ | Preventive Maintenance of Storage Vessel _| 07/09/22 06/0974
29 | BU029-00 _| Preventive Maintenance of Colloid Mill 07/09/22 06/09/24
30_| BU030-00 _| Preventive Maintenance of Transfer Pump | 08/09/22 07/09/24
Preventive Maintenance of Rotary Bottle
31_| Bu031-00 | Washing Eaupment f 08/09/22 o7sig
32_| _5U32-00 __| Preventive Maintenance of Tum Table 08/09/22 07/09/24
33__|__EU033-00__ | Preventive Maintenance of Filter Press 09/09/22, 07/09/24
34 | 0034-00 _ | Preventive Maintenance of Transformer 08/09/22 07/09/24
Preventive Maintenance for Liquid Bottle
35 | _£U035-00 | Filling & Head Rope Cap Sealing Machine Oe onan
36 | BU036.00 | Preventive Matpienance for Online Botle 09/09/22 08/09/24
B74 U3 7, 00-He | renee peteereeetn tot tuner ona) oagayoya 08/09/24
38 | BU038-00 | Preventive Maintenance of Blister Packing 10/09/22 09/09/24
39 | BU039-00 | Preventive Maintenance of De-Foiling 10/09/22 09/09/24
Preventive Maintenance of Automatie Capsule
40 | Euo400 | Fie Mecme 10/09/22 09/09/24
41 | Buo41.00 | Preventive Maintenance of Dosing Cup 10/09/22 09/09/24
42_| 1004-00 _ | Preventive Maintenance for Metal Detector | 12/0922 11709724
43 | _U043-00__| Preventive Maintenance of Dust Collector | 12/09/22 11/09/24
PREPARED BY CHECKED BY ‘APPROVED BY
IGN AND DATI NT] ,
si B] Barolo | SSA acas ep oes
NAME & B.VENKATESH VNAGARAJU GRAJESH
DESIGNATION | EXECUTIVE-EU_| ASST.MANAGER-EU | _MANAGER-QA
Page 2 of 3MASTER COPY
LEOSTAR LEOSTAR HEALTH CARE PVT.LTD
efor cth
TITLE ENGINEERING SOP INDEX
S.NO SOP NO. Title Effective Date | Review Date
Preventive Maintenance of Double Rotary
44 | Buode.oo | Prevenive Mainienan 1210922 11/09/24
45 EU045-00 Preventive Maintenance of Auto Coater 12/09/22 11/09/24
46 FU046-00 ae Maintenance of Product Storage 13/09/22 12/09/24
Preventive Maintenance of Rapid Mixer
47 | Bu047-00 pel 13/09/22 12/09/24
48 | BU048.00 Boel icraaseceeeeeieumcueeee 13/09/22 120924
49 EU049-00 Preventive Maintenance for Multi Mill 13/09/22 12/09/24
30_| BU050-00 _ | Preventive Maintenance for Vibro Sifter 14/09/22 13/0974
Preventive Maintenance of Paste
Ss. EU051-00 Preparation Vessel 14/09/22 13/09/24
32 | BU052-00 _ | Preventive Maintenance of De-duster 14709723 130974
53 | Bu0s3-00 | Preventive Maintenance of Stip Packing | 1 gog/o2 13/09/24
54. EU054-00 Preventive Maintenance of Octagonal 15/09/22 14/09/24
Blender
55 | FU055-00 | preventive Maintenance of Planetary Mixer | 15/09/22 1409124
56 | BU0s6.00 | Preventive Maintenance of Wax Melting 15/0922 14/0924
57 EU057-00 Preventive Maintenance of Vacuum Pump 16/09/22 15/09/24
Preventive Maintenance of Linear Tube.
58 | Eu0se-00 | Pre ean 16/09/22 15/09/24
59 EU059-00 Preventive Maintenance of Air Curtains 16/09/22 15/09/24
60 EU060-00 Preventive Maintenance of Insect Killer 17/09/22 17/09/24
END OF TRE DOCUME!
PREPARED BY CHECKED BY APPROVED BY
: 4
SIGN AND DATE Hae oon we ladasns, ets osfrord
NAME & B.VENKATESH V.NAGARAJU G.RAJESH
DESIGNATION, EXECUTIVE - EU ASST.MANAGER -EU MANAGER - QA
Page 3 of 3MASTER COPY
LEO STAR HEALTH CARE PVT.LTD
‘TITLE "WARE HOUSE SOP INDEX
01. | WHO01-00 Opening And Closing Procedure Of Ware 09/08/21 08/08/23,
02. | WH002-00 | Sanitation and Cleaning Of Ware House 09/08/21 08/08/23
Receipt, Storage And Approval / Rejection Of
03, | WH003-01 | Rew And Packaging Material “92/01/23 01/01/25
04. | wHo04-00 Eprerra Storage And Issuance Of Product 09/08/21 08/08/23
05. | WHO05-00 | Status Labeling 09/08/21 08/08/23
Procedure For Receipt, Issue And Control Of
06. | WH006-00 ‘Quarantine Labels 09/08/21 08/08/23
Entry, Exit And Gowning Procedure For
07. | WHO07-00 | Serpling Room 09/08/21 08/08/23
08. | WH008-01 | Operation Procedure For Sampling Booth 16/09/22 15/09/24
Entry, Exit And Gowning Procedure For
09. | WH009-00 Dispensing Area 09/08/21 08/08/23
10. | WHO10-00 | Cleaning Of Weighing Balance 09/08/21 08/08/23
11. | WHO11-00 | Operation Of Weighing Balance 09/08/21 08/08/23
12. | WHO12-00 | Cleaning Procedure For Standard Weights 09/08/21 08/08/23
Procedure For Transfer Of Raw Material And
13. | WHO13-00 | Packing Materials From Central Ware House 09/08/21 08/08/23
To Respective Manufacturing Locations
Cleaning Of Raw Material Sampling And
14. | WHO14-01 Dispensing Booth 15/09/22 14/09/24
Dispensing And Issuing Of Primary And
15, | WHO15-00 Secondary Packaging Material 09/08/21 08/08/23
16. | WHO16-00 | Operating Procedure For Dispensing Booth 10/08/21 09/08/23
Dispensing And Issuance Of Raw Materials
17. | wHo17-00 | pSpenne 10/08/21 09/08/23
Se Procedure For Dispensing And Issuing OF
18 | WHO18-00 |r iquid Chemicals To Production esha bidhde
19. | WHO19-00 | Cleaning And Storage Of Dispensing Tools 10/08/21 09/08/23
Handling And Control Of Loose Container OF
20. | WHO020-00 ‘Raw Material 10/08/21 09/08/23
Storage And Preservation OF Raw, Packaging
21. | WHO21-00 Material And Finished Goods 10/08/21 09/08/23
PREPARED BY CHECKED BY APPROVED BY
SIGN AND DATE prods Meant enviar
NAME & ones Gon T.MAHESH G.RAJESH
DESIGNATION EXECUTIVE -WH MANAGER - QA.
Page tof?MASTERCOPY
Quzostag LEO STAR HEALTH CARE PVT.LTD
TITLE __| WARE HOUSE SOP INDEX
SNo.| SOPNo [= a Bile :
Procedure for Re-Sealing and Re-Packing Of
22. | WHO22-00| Conninere / Packs 10/08/21 09/08/23
Repacking Of Damaged Container During The
23. | WHO23-00 | Handling 10/08/21 09/08/23
24. | wH1024-00 | Procedure For Re-Test Of Material 10/08/21 09/08/23
25. | WH025-00 | Operation And Cleaning Of Trolly 10/08/21 09/08/23
26. | WH026-00 | Cleaning of HDPE Pallets 10/08/21 09/08/23
27, | wei027-00 | Receipt: Storege And Dispatch OF Finished 10/08/21 09/08/23
Procedure For Action Plan Deviation From
28. | WH028-00 | Srecified Environmental Limit 10/08/21 09/08/23
Procedure For Excess Material Receipt From
29. | WH029-00 | Production Department 10/08/21 09/08/23
30. | wH030-00 | Disposal Of Obsolete Materials 10/08/21 09/08/23
31, | wH031-00 | Procedure For Inventory Verification 10/08/21 09/08/23
32 | wH032-00 | Handling And Storage Of Hazardous Material 10/08/21 09/08/23
END OF THE DOCUMENT
PREPARED BY CHECKED BY ‘APPROVED BY
eee Borgata At eiuhs SGAoiloor3
NAMES ‘T.BHAVANI TMAHESH GRATES
DESIGNATION EXECUTIVE-wa__|_EXECUTIVE-wH MANAGER - QA
Page 2 0f2LEO STAR HEALTH CARE PVT.LTD
TITLE | PRODUCTION SOF INDEX
SING |S8t 2h Sean : La |. Bikerve Date. Js Raia,
ot. | ppoor.o9 | EREY and sit posed into production 9/09/21 08/0923
02. | PD002-00 | Gowning procedure, 09/09/21 08/09/23
03. | PD003-00 | Good manufacturing practices. 09/09/21 08/0923
Functions and Responsibilities of Production
04 | PD004-00 | Devartment 09/09/21 08/09/23
05. | PDO0S-01 | Equipment Usage Log. 02/01/23 o/oL/2s
‘Monitoring of Temperature and Relative
6. } PD006-00 | Nmidiry 09/09/21 08/09/23
07. | PDO007-00 | Status labeling. 09/09/21 08/09/23,
T Preparation of 1 % Sodium Lanryl Sulphate de
08. ) PD008-00 | Tose Isopropyl Alcohol Solution, osrovrt owas
09. | PD009-00 | Eliminating Cross Contamination. Hl 09/09/21 08/09/23
10. | pD010-00 | Cleaning of Miscellaneous Items. 9/09/24 8/09/23
‘Monitoring of Differential pressure in
11, | PDOLL-00 | Merfacturing area, 09/09/21 08/09/23
12. | PD012-00 | Operation and cleaning of Vibro Sifter. 10/09/21 09/0923
13. | PDO13-00 eee cleaning of Paste Preparation | yo/o9/1 09/09/23
14. | PDO14-00 | Operation and cleaning of Octagonal Blender 1010921 09/0923
Operation and cleaning of Rapid mixer
15. | PDO1S-00 Granulator. 10/09/21 09/09/23
16. | PD016-00 paatts and cleaning of Fluidized Bed 10/09/21 09/09/23
17. | PD017-00 | Operation and cleaning of Multi Mill. 10/09/21 09/09/23
18 | PDO18-00 | Operation and cleaning of Auto Coster 10/09/21 09/09/23
‘Operation And Cleaning Of Compression
19, | PDO19-00 | YPehine 27 Station 10/09/21 09/09/23
Operation And Cleaning Of Capsule Filing
20. | PD020-00 | Vfachine. 1009721 09/09/23
21. | PD021-00 | In-Process Checks During Capsule filling 11/09/21 ~ 009/23
PREPARED BY ‘CHECKED BY_ APPROVED BY_
IGN \TE a
oe ae MSL slalas Morlolees | —tdeceper ha
NAME & 'M.SAI KUMAR K.NAGENDRA BABU G.RAJESH
DESIGNATION EXECUTIVE -PD MANAGER -PD. MANAGER - QA
Page 1of2MASTER CORY
LEO STAR HEALTH CARE PVT.LTD
TITLE | PRODUCTION SOP INDEX
NGS ie eee Titedvepae | Retemate |
22. | PD022-00 | in-Process Checks during Tablet production. 11/09/21 10/09/23
‘Operation And Cleaning of Alu-Alu Blister
23. | PD023-00 | eaoking Machine, 11/09/21 10/09/23
Operation And Cleaning of Strip packing
24, ) PDO24-00 | Machine. Ly/og/21 10/09/23,
2, | PD025-00 | Visual inspection of tablets. 11/09/21 10/09/23
26. | PD026-00 | House Keeping In Manufacturing Area. 11/09/21 10/09/23
‘Operation And Cleaning of Solution
21. | PD027-00 | preparation Vessel. 109721 10/09/23
28. | PD028-00 | Operation And Cleaning of Pass Boxes. 110921 10/09/23
29 | pD029-00 | Operation And Cleaning of Metal Detector 10921 10/09/23,
30. | PD030-00 | Operation And Cleaning of Dust collector. 11/09/21 10/09/23
31. | PDO31-00 | Operation and Cleaning of Colloid Mill. 12/09/21 11/09/23
\ 32 | Ppox2-oo | Operation and Cleaning of Sugar as 12/09/21 1109723,
Operation and Cleaning of Zero Hold Up
33. | PD033-00 Filter press. 12/09/21 11/09/23
34, | PDO34-00 | Operation of Bottle Washing Machine 12/09/21 11/09/23
| ‘Operation and Cleaning of Automatic Liquid
35. | PDO3S-00 | Flting Line i 12/09/21 11/09/23
36. | PD036-00 | Operation and Cleaning of Wax Melting 12/09/21 11/09/23
37. | PR037-00 | Operation and Cleaning of Planetary Mixer 12/09/21 11/09/23
Operation and Cleaning of Ointment Tube
38. | PDO38-00 | Fitting Machine 1209721 11/09/23
Procedure for Fumigation in production area
39. | PD039-00 | ican rooms). 12/09/21 11/09/23
END OF THE DOCUMENT
PREPARED BY CHECKED BY APPROVED BY
SIGN AND DATE
1 Ssh lols Nb lola] es pe pes
NAME & M.SAI KUMAR K-NAGENDRA BABU G.RAJESH
DESIGNATION. EXECUTIVE -PD MANAGER -PD MANAGER~QA_
Page 2 0f2WAVE ww
LEO STAR HEALTH CARE PVT.LTD
LEOSTAR
Benen
STANDARD TESTING PROCEDURE INDEX
TITLE
‘Name of the product: Paracetamol Paediatric Oral Suspension 125mg IP
In-Process:
S.No. | Type of the sample I STP No. EffectiveDate | Remarks |
Paracetamol Pediatric Oral
01. Suspension IP-125 mg Bulk | LL/STP/IPFE1/1H/01-01 20-03-2023 cai
|___ sample
Finished: Ht
(S.No. | Type of the sample t STP No. EffectiveDate | “Remarks
aracetamol Pediatric Oral
01. Suspension IP-125 mg Finished LL/STP/FPFEL/IP/01-01 20-03-2023 -
ple
END OF THE DOCUMENT
PREPARED BY CHEC] BY APPROVED. BY
aro | — Oe %olea|0r?
SIGN AND DATE
Csshor hu
NAME & R.MAHESH K. RAMESH ‘GRAIESH
DESIGNATION EXECUTIVE-QC_| Asst. Manager-QC_|__MANAGEF.- QA
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INDEX
‘S.No. Description [Page No.
- Protocol Approval 3
1.0 | Preamble 4
2.0 _ | Objective see 4
3.0 Scope 4
[40 Responsibilities 4tos
5.0 | Pre-requisites of the validation activities and Validation team 3106
6.0 | Validation Procedure
611_| Brief description of the manufacturing process
62_| Process flow
63 | List of Process equipment, Instruments and utilities with
qualification and Calibration status
64 _| Batches selected for validation
65, | Batch Operations 6t0 18
66 | API inputs and it's vendor details
6.7 _| Raw material inputs and vendor details
6.8_| Packaging material used in packaging and vendor details,
69 _| Critical Process parameters
6.10 | In-process and finished product tests
6.11 | In-process Sampling plan
7.0 | Complete Analysis 18
8.0 Action to be taken in case of de 18
9.0 | Training 18
10.0 _ | Stability study 18
11.0 _ | Change Control (If Any) 19
12.0 _ | Validation Report 19
13.0 Re-Validation Criteria 19
140 | Summary & Conclusion 9
LS/QA017/F01-00MASTER COPY
: | LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
: | FEPANIL 125 MG
Generic Name | | PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number | : | LS/PVP/LLFEI Effective Date |: | 2Un Pera
Revision Number | :_| 00 Page No. [=| 3 0f 19
PROTOCOL APPROVAL
Signing of this approval page of protocol indicates agreement with the validation approach described in
this document, If any modifications to the validation approach become necessary, an addendum shall be
prepared and approved. This protocol cannot be executed until signed and approved by following
personnel
Department Name Designation Signature (Date
PREPARED BY
te
QUALITY ASSURANCE | RBHARGAVI EXECUTIVE
PRODUCTION MSAIKUMAR EXECUTIVE
REVIEWED BY
M.SHASHIDHAR
PRODUCTION prea
S.V.SUBBA RAO
QUALITY CONTROL BA Shu
QUALITY ASSURANCE | CH.ABHILASH EXECUTIVE eb gor
See
APPROVED BY
yy
QUALITY ASSURANCE | G.RAJESH MANAGER Aue
LS/QA017/F01-00MASTE
ALiosTAR : | LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number
a
[revscetioner Pe] | reve | [veri |
1.0 PREAMBLE:
The Manufacturing process of “Paracetamol Paediatric oral suspension” is proposed to validate
concurrently at Leostar Healthcare Pvt. Ltd, Production Liquid Line by using an Active
Pharmaceutical Ingredient (APT) Paracetamol, The Paracetamol is being procured from the
‘Manufacturer (vendor) “SRIKRISHNA PHARMA”.
2.0 OBJECTIVE:
Objective of this protocol is to validate and establish the documented evidence providing high
degree of assurance that the manufacturing process will consistently deliver the Paracetamol
paediatric oral suspension using an API, Paracetamol procured from the vendor “SRIKRISHNA
PHARMA” and shall meet the predetermined specifications and quality attributes /characteristics to
verify the stability, and reproducibility of the product.
3.0 SCOPE:
The scope of this protocol covers prospective process validation of three batches of Paracetamol
Pediatric oral suspension manufactured at M/s. LEOSTAR HEALTHCARE PRIVATE LIMITED.
4.0 RESPONSIBILITIES:
This protocol is a joint responsibility of the following:
> Production:
© Manufacturing of product as per BMR and BPR.
‘+ Preparation and review of process performance qualification protocol.
‘© Execute the process validation by following the manufacturing instructions as per batch
manufacturing record and approved protocol.
© Ensure that all process parameters are to be followed as per Batch manufacturing Record
and respective SOPs.
= Co-ordinate with QC while sampling and QA while Line clearance activity.
© Record the details of devietion, equipment breakdowns, and changes and cut of
specifications (00S) if any observed during manufacturing activity.
> Maintenance:
Support function for the manufacturing of product.
Review of the validation Protocol with respect the content of maintenance department,
Ensure that preventive maintenance is completed as per the schedule.
Ensure all the equipment which are used in process validation is qualified and calibration
state,
© Ensure that all instruments such as pressure gauge, temperature indicator etc. are calibrated.
«Record the deviations and breakdown, if any.
LS/QA017/F01-00MASTER CO!
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL |
ProductName | : | FEPANIL 125MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
PN a
RevionNumber |; [00 | agen fs] sorts
> Warehouse
+ Review of the process validation protocol
Dispensing of raw materials upon request from production department.
‘+ Make sure that all raw materials are approved before issuing to the production department.
© Check and confirm validity of Manufacturing and Expiry / Retest dates.
« Follow FIFO / FEFO Procedure while issuing of raw materials to the production
department.
+ Record the deviations if, any.
> Quality Control
+ Review of process validation protocol.
+ Collect the samples as per the approved protocol and test as per the approved standard test
procedure,
* — Stability / Hold time studies to be initiated
«Record the details of Out of specifications (00S) and Laboratory incidents, if any.
> Quality Assurance
Review of process validation protocol.
Monitoring, Sampling, review and approve the validation activities,
Coordinate for the preparation of process validation protocol.
Overall co-ordination for validation activity including process execution, sampling ete.
Monitor and verify the validation activities as per the approved protocol and make sure all
the steps are followed as per the Batch Manufecturing record (BMR) and SOPs.
Investigate, review, and approve the breakdown, deviations, incidents, changes, delays and
out of specifications (00S) if, any.
Approval of the process validation protocol.
5.0 PRE-REQUISITES OF THE VALIDATION ACTIVITIES:
Identify the validation team and assign responsibilities for execution of the validation
activities.
Wherever required training to be imparted on process Validation protocol.
‘All major equipment, supporting accessories should be qualified for their intended use and
all support accessories are in valid calibration status.
Ensure all equipment having proper identification.
Ensure that the operation, cleaning, calibration and preventive maintenance of all the
equipment are performed as per their respective SOPs.
LS/QA017/F01-00MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
ProductName | : | FEPANIL 125MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
FoosiNonbe [7 [ASPVPLLREL —_[EtewneDve |] silnfeor |
Revision Number
‘© Ensure all the operating persons are wearing appropriate personal protective equipment
before entering into the manufacturing area and take necessary safety precautions while
performing production operations.
‘+ Approved raw materials shall be used in the manufacturing of desired product.
VALIDATION TEAM:
S.No. Department Name Designation
T._| Production M, Shashidhar Babu Manager
2,__| Production K, Nagendra Babu Manager
3._| Production M, Sai Kumar Executive
4,_| Quality Control SV. Subbarao Manager
3._ | Engineering & Utilities ViNageraju ‘Asst. Manager
6._ | Warehouse T. Bhavani Executive
7 | Quality Assurance ‘Ch.Abhilash Executive
8. | Quality Assurance GRajesh Manager
6.0 VALIDATION PROCEDURE:
‘The validation is a process describes the identification, monitoring and evaluation of factors thet direct!
or indirectly affect the manufacturing and quality of a product.
6.1 BRIEF DESCRIPTION OF THE MANUFACTURING PROCESS:
STEP I: BASE SYRUP PREPARATION:
+e Take purified water in Sugar Melting Vessel fitted with stirrer. Raise the temperature with aid «
steam jacket of tank to 80°e - 90"e.
+ Add gradually sucrose to the Sugar melting vessel with continuous stirring cool the syrup to 30°e
40°.
STEP II: PREPARATION OF 20% STOCK SOLUTION:
+ Take purified water and gradually add sodium hydroxide with continuous stirring. Then allow it cor
up to room temp.
# Dissolve propyl paraben in above solution with continuous stirring for 10 min.
© Take purified water and add sodium hydroxide with continuous stirring for 10 min.
«Take purified water and add citric acid with continuous stirring for 10 min,
‘© Take purified water and add Bronopol with continuous stirring for 10 min.
STEP IJ: SYRUP FILTRATION:
‘Filter the syrup through 100# nylon cloth to manufacturing tank check the clarity.
LS/QA017/F01-00MASTER COPY
| : | LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name : | FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
STEP IV: ADDITION OF COLOUR
‘* Disperse and dissolve colour erythrosine supra in purified water and add to the manufacturing vesst
with stirring through 100# nylon cloth.
STEP V: PREPARATION OF PARACETAMOL SLURRY:
«Pump glycerine and Sorbitol to the ss tank fitted with stirrer.
* Add paracetamol to above tank with stirring for 15 min. pump purified water with stirring for 1
min,
«Add Sugar syrup to paracetamol slurry with stirring.
‘+ Recirculate paracetamol slurry through colloid mill for 45 mins,
STEP VI: PREPARATION OF CARBOPOL SLURRY
‘© Pump purified water with stirring for 15 min add Carbopo! to above tank with stirring for 15 min.
‘© Dissolve sodium hydroxide in water and add to the Carbopol dispersion with stisring to from thic
gel.
“s Add sugar syrup to Carbopol slurry with stirring
STEP VI: PREPARATION OF XANTHAN GUM SLURRY:
« Take purified water in SS, Tank then gradually add Xanthan gum with continuous stirring foe 1
min,
«Then add Sorbitol to Xanthangum slurry with continuous stirring for 15 min,
# Add sugar syrup to Xanthangum slurry with continuous sting.
STEP VII: ADDITION OF CARBOPOL SLURRY, PARACETAMOL SLURRY &
XANTHANGUM SLURRY:
«Transfer the Carbopol slury to the syrup preparation tank with continuous stirring.
«Transfer the Xanthan gum slurry to the manufacturing tank with continuous stirring.
‘© Transfer the paracetamol slurry to the Mfg. Tank.
STEP IX: ADDITION OF ESSENCE: BANANA NO: 1 FLAVOUR:
«Add banana No.1 flavour to manufacturing tank with continuous stirring.
STEP X: COLLOIDING:
‘« Homogenize the manufacturing solution by passing through colloidal mill in to the storage tank
for 40 min.
«Makeup the final required volume with purified water and mix the solution for 30 min,
+ pH ADJUSTMENT: Check the pH (5.00 to 6.00) of the solution in manufacturing vessel (adju:
the pH of the Solution to 5.0 to 6.0. If not adjust addition quantity of citric acid/sodium citrat
whichever be applicable).
LS/QA017/F01-00MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
[rename [|
[ceienene [|
MusosTaR
ed
FEPANIL 125 MG
PARACETAMOL PAEDIATRIC ORAL SUSPENSION
|_ Protocol Number | : | LS/PVP/LLFEL Effective Date afer
‘|__ Be
62 PROCESS FLOW
Ep DISPENSING
SUGAR SYRUP PREPARATION
STOCK SOLUTION PREPARATION
¥
‘SUGAR SYRUP FILTRATION
+
‘SUGAR SYRUP TRANFER TO THE
SYRUP PREPARATION TANK
t
ADDITION OF COLOUR
PREPARATION be PARACETAMOL
SLURRY
|
PREPARATION OF CARBOPOL
SLURRY
PREPARATION OF XANTHAN GUM
SLURRY.
ADDITION OF CARBOPOL&
PARACETAMOL & XANTHAN GUM
SLURRY
1
ADDITION OF ESSENCE
LS/QA017/F01-00MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PR
OCESS VALIDATION PROTOCOL
Product Name
Generic Name
Protocol Number
Revision Number
FEPANIL 125 MG
PARACETAMOL PAEDIATRIC ORAL SUSPENSION
tsrvrmure: — [eteeoae[T slueere |
[rene [L900
LS/QA017/F01-00
‘COLLOID THE MANUFACTURING
SOLUTION
1
MAKEUP THE MANUFACTURING
SOLUTION FINAL REQUIRED
VOLUME WITH PURIFIED WATER _
BULK ANALYSIS
|
BOTTLE WASHING
BOTTLE FILLING & SEALING &
LABELLING
{
INPROCESS CHECKS : FILL VOLUME&
SEAL INTIGRITY AND LEAK TEST
t
PRIMARY PACKING
T
SECONDARY PACKING
COMPLETE ANALYSIS64
MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name
Protocol Number
FEPANIL 125 MG
here PAEDIATRIC ORAL SUSPENSION
Se ee
zip Poor
6.3 LIST OF PROCESS EQUIPMENT, INSTRUMENTS AND UTILITIES WITH
QUALIFICATION AND CALIBRATION STATUS
‘S.No. [NAME OF MACHINE/] EQUIPMENT
poe cuNa QUALIFICATION DONE ON
‘Sugar melting vessel
; 1Q :18/04/2021
1 eos ae LsPD/sMoo1 —_| 0Q:18/04/2021
aii PQ:18/04/2021
Syrup preparation vessel Sena
2 eee. a LS/PD/SPO01 0Q:18/04/2021
an PQ:18/04/2021
5 1Q :18704/2021
3 Se Or LS/PD/HZ001 0Q:18/04/2021
pou PQ:18/04/2021
| Homogenizer 5007 Pappnapeaent yeu
capacity
1Q 11870472021
5 | Filter press LS/PD/FPOD] =| 0Q:18/04/2021
PQ:18/04/2021
1Q :18/04/2021
6 | Stree aay 7 Lsp/svool —_| 0Q:18/04/2021
ae PQ:18/04/2021
1Q :1870472021
7 | Storage ag ee LspPp/svoo2 —_| 0Q:18/04/2021
i capacity SS ti PQ:18/04/2021
BATCHES SELETED FOR VALIDATION:
Three batches are to be selected to perform process validation. Since this is prospective process
verification, 3 consecutive baiches from subsequent campaigns shall be conducted. An interim
process validation report for batches completed in each campaign shall be prepared for release of
batches
A consolidated process validation report is prepared after completing 3 prospective validation
batches, Chemical, physical and microbiological testing in accordance with product specifications
demonstrates that the process is in control, can deliver product within expected specifications and is
suitable for normal production.
LS/QA017/FO1-0065
6.6
67
MASTER COPY
| LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
FEPANIL 125 MG
PARACETAMOL PAEDIATRIC ORAL SUSPENSION
[usrernirns ——[erenedees] Tuners]
ee
‘Validation batch flow as follows:
The following batches are selected for validation,
Product Name
Generic Name
Protocol Number
S.No. B.No.
L FSL22M01
2. FSL22M02
3. FSL22N03,
BATCH OPERATIONS:
The manufacturing activity shall be carried out as per following Batch Manufacturing Record
(BMR)
na Document Name Document No. Effective Date
Batch Manufacturing record of Effective from B. No:
01" | Paracetamol Paediatric Oral | LS/BMR/LLFE1-00 | FSL22M01
Suspension(Fepanil 125)
API INPUTS AND IT’S VENDOR DETAILS:
An APIs details used as an input for manufacturing of Paracetamol Paediatric Oral Suspension are
mentioned below:
Name of API/
SNe eee Name of Vendor Approval Status
L Paracetamol Mfg by : Sri Krishna Pharma Approved |
RAW MATERIAL INPUTS AND VENDOR DETAILS
Paracetamol paediatric oral suspension shall be manufactured with Paracetamol and other excipients.
‘The input details of raw materials are mentioned below:
U
s. Name of the Raw :
7 ve ils
No. Material Me Std. Quantity ‘endor Detai
‘aracetamol* Mfg & supply: Srikrishna
are fee tee Pharmaceuticals
LS/QA017/F01-00MASTER COpV
: | LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number LS/PVP/LLFE1 Bifective Date pln feora
Revision Number 00 Page No.
s, NameoftheRaw | ©
Nee pail 2 Std. Quantity Vendor Details
2. | Sorbitol solution 70% kg} 17780 PAG? Meme petortc oa
ih Supply: Pinima life sciences
ar = ‘Mfg : kaleshwari refined industries
17,800 i
: 3 ke hi Supply : Sri sai durga traders
Mig: Corel pharma Supply : Sri sai
4 kg} 2.220 aga ls
: ae Mig : Fufeng Supply : Sri sai durga
traders
Mig : Nebula Supply : Sri sai durga
6 | Propyl paraben kg} 1.000 eect
pee reat ty | 5500 Mig Lax flavours Supply CS
enterprises
8 | Erythrosine colour kg 0.062 Mfg: ROHA Supply : Sri sai durga
traders
9 | Sexi ydroxideCfor : as Mig : Ganshyam
Carbopol) 8 : Supply : Sri sai durga traders
Sodium hydroxide(for pA Mfg: Ganshyam
10° | adjustment) kg ime Supply : Sri sai durga traders
T1_| Sucrose ke |__ 122.000
Sodium hydroxide(for 20% Mig : Ganshyam
12 | sotution) pear Supply : Sri sai durga traders
, ; Mig : Ganshyam
13. | Sodium hydroxide kg} 1.050 Biel oH sal rea steal
aa Mig patel
14. | Citric acid monohydrate kg} 2.220 sia Su araiieteadss
: Mig : suheka Ind
15, | Bronopot kg} 0.200 supply : Sa oat darga wader
16_| Purified water QSt0 2000L
* Overages Added: Paracetamol 3.
LS/QA017/F01-00MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name :_| FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number | : | LS/PVP/LLFE1 Effective Date |: | 2//n[ror2-
Revision Number 00 Page No. 13 of 19
6.8 PACKAGING MATERIALS USED IN PACKAGING AND VENDOR DETAILS
The below mentioned packaging materials shall be used for packaging of the product Paracetamol
paediatric oral Suspension,
S.No. Packing material Quantity Unit Vendor Details
Omi round amber
1 | coloured pet bottles 33,666 No’s Mfg & er SNJ Synthetic
25mm neck ame
25 mam alumimium blue
2 | Ropp caps with printed | 33,666 No’s Mfg & Suppl: Alu Top
Fepanil logo
Fepanil 125 mg printed
3 sireilt ae 35,000 No’s Mfg & Suppl: Gayathri Labels
4 | 10 Measuring cups 33,666 No's| Mfg & Suppl :Eco Pharma
5 | 5 Ply Shippers 306 No's Mig & Suppl: Sai Spurthi
| 6 | Partitions 612 No’s Mig & Suppl: Sai Spurthi
Packing
; “Mig & Suppl: Sai Sparthi
7 | 3PlyPads 306 No’s i
8 | 60mm Bopp Tapes 18 No’s -
69 CRITICAL PROCESS PARAMETERS:
‘The Critical process parameters are involved in the process and to be monitored during the
validation. The details are mentioned below.
[Step No. Operation Parameters Justification
Sugar syrup Continue stirring tll suerose PS
1 : : uniformly to obtain a
manufacturing dissolves completely. At 80 to 90°C | “! :
uniform solution.
Preservatives help
ae ‘Add the preservatives in sugar | prevent the growth of
2 ae syrup with continuous stirring for _ | microorganisms. Hence
Leena 30 minutes thorough mixing is to be
done.
Disperse and dissolve colour -
4 Addition of colour | Erythrosine Supra in water and add_| 7° ™8Ke uniform color
: : throughout the solution.
to manufacturing vessel with
LS/QA017/F01-00MASTER COPY
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
ProduetName | : | FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number LS/PVP/LLFE1 Effective Date ; Drow
Revision Number Page No.
stirting for 30 min
rn ‘Add the Carbopol sh
Addition of Carbopol slurry insugat | 7. make the Carbopol
8 ‘Carbopol slurry syrup with continuous stirring for slurry without lum,
| Pret 30 minutes z ee
Addition of Xanthan | Ad4 the Xanthan gum in sugar To make the Carbopol
8 ca syrup with continuous string for | {0 mae Core
pete 30 minutes 7 7
i Addition of uae caren 1 ing | T0 make the Carbopo!
paracetamol sluny | ese ME | slurry without lumps
7 Te i
Addition of Banana | Add banana flavour to mfg tank | T° ™ake uniform
9 - ae j__ | flavour throughout the
flavour with continuous stizing for 15 min :
solution.
To have a final uniform
he ‘Volume Makeup and | Make up the volume with Purified haeeoeoee 2 eee
final stirring ‘water and stir for 30 min. ae
conforming to approved
specifications.
6.10 IN-PROCESS AND FINISHED PRODUCT TESTS:
6.10.1 IN-PROCESS TEST:
{All the In process steps shall be done as per controlled procedures and parameters shall be
checked as per this protocol.
Following in-process test parameters are involved in the manufacturing process of
Paracetamol paediatric oral suspension.
LS/QA017/F01-00MASTER Cnpv
LEO STAR HEALTH CARE PRIVATE LIMITED
PROCESS VALIDATION PROTOCOL
Product Name : | FEPANIL 125 MG
Generic Name PARACETAMOL PAEDIATRIC ORAL SUSPENSION
Protocol Number | : | LS/PVP/LLFEL [ Ettective Date [:] 24) vfrerr—
Revision Number |: [_PegeNo. || 15 of 19
Tn-process specification reference LL/SPC/PFEITH/01-00
Te bi
rene Operation Test Specification Seed
performed
Op1 | Sugar syrup ae Clear syrup Free from foreign | Production
| manufacturing arity particles. and IPQA
‘Addition of
Op2 | preservatives, colours | (4, Suspension with Approved Production
and addition of ee colours and flavours. and IPQA
flavours(description)
Suspension with Approved
Deseription colours and flavours. ae
pH(at2s°c) — | 4.010690 ac
Weight per mL ;
aa 1.00 to 1.50 g/ml ac
“Viscosity (at
25°) 400-1200 ops ac
a
Op 10 | After Batch filtration fees 7
Each ral 118.75 mg to 131.25 mg e
aay (95.0 to 105.0%) Q
Paracetamol IP
125.0 mg
Assay by UV
Each § ml 118.75 mg to 131,25 mg ge
contains (95.0 t0 105.
Paracetamol IP
125.0 mg
6.11 IN-PROCESS SAMPLING PLAN:
Sampling plan for In-process test parameters, Number of Samples, Frequency of sampling and
sampling locations are defined below:
Collect approx. 30 ml of syrup at each location through a cleaned sampler into a cleaned sample bottle
and put appropriate label on it. Send the samples to QC for analysis.
Ref. Specification No.: LL/SPC/IPFEV/IH/01-00
LS/QA017/FO1-00MASTER Copy
LEO STAR HEALTH CARE PRIVATE LIMITED
.OCESS VALIDATION PROTOCOL
FEPANIL 125 MG
PARACETAMOL PAEDIATRIC ORAL SUSPENSI!
vsrvruire: ——[eeieome | lve
‘Sampling plan details for each batch: Operation No.: 10
Product Name
Generic Name
Protocol Number
Revision Number
Sapling : :
SN. | troueney Sampling Location
TT Kner 20 min, | Sa@81¢ Hom botiom of te syrup preparation vessel
2H Sample from middle of the syrup preparation vessel
3 . Sammple from top of the synip preparation vessel
TT xper 30min. | Sample tfom botiom of the syrup preparation vessel
2 a Sample from middle of the syrup preparation vessel
stirring :
3 Sample from top of the syrup preparation vessel
see : ‘Sample from bottom of the syrup preparation vessel
2 After 40 min. [Semple from middle of the syrup preparation vessel
string °
3 ‘Sample from top of the syrup preparation vessel
Note: The composite sample should be representative of the bottom, middle and top of the vessel.
If composite sample pH found does not comply, additional samples to be collected from the Syrup
Preparation Vessel and send to QC for analysis.
LS/QA017/F01-00