Table of Contents

Table of Contents 1
Process Control 2
Applied Automatic Control Technology 2
IAC 12 Closed-loop liquid level control/ flow-rate control 2

Lucas Nülle GmbH Page 1/8 www.lucas-nuelle.us

Process Control
Applied Automatic Control Technology

Applied Automatic Control Technology

In the age of automation, closed-loop control technology is of supreme importance for modern, technical systems.
Optimised control loops help engineers in the area of production and process control technology to efficiently manage
such resources as energy and raw materials and ensure product quality. Furthermore, by integrating automatic
technology, innovative, intelligent products can be made which are a prerequisite for being competitive on world
markets. The spectrum of applications range from anti-locking systems in motor vehicles to auto-pilots in jumbo jets
and position controls for satellites or space vehicles - from automatic range finding in pocket cameras to air-
conditioning control in office buildings all the way to the automatic process control of chemical processing plants in
the chemical industry.

Using the training system for closed-loop control technology the student can obtain graphic and authentic training in
the fundamentals and advanced topics of control engineering. This system utilises state-of-the-art training equipment
like digital controllers and multimedia systems to provide all the technical know-how and hands-on skill the student
requires.

IAC 12 Closed-loop liquid level control/ flow-rate

control
IAC 12 Closed-loop liquid level control/ flow-rate control

Training contents:

Training contents:

Set-up, putting into operation and optimising an automatic liquid-level control

Two-position controller in an integral-action controlled system of a higher order
PI controller in a closed-loop control system
Automatic liquid level control with disturbance variable forward feed and precontrol
Set-up, putting into operation and optimising an automatic flow-rate control
Operating principle, response and application of flow-rate measurement
Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and
reference variable step changes

Lucas Nülle GmbH Page 2/8 www.lucas-nuelle.us

Basic equipment set, consisting of:
Pos.
Product name
Bestell-Nr.
Anz.
1
Compact level control kit including vessel, tank, pump and sensors
CO3620-1H
1

The filling level measurement training system is for experiments in automatic control technology that are both
educational and based on practice. Liquid level and flow can both be measured with one instrument.

Since the controlled variable, the height of liquid in the vessel is clearly visible, it makes the experiment easy to
observe and makes for a good introduction to automatic control technology. The compact educational apparatus
includes the vessel to be filled, a pressure transducer to determine the current filling height and a separate reservoir
and pump.

So that the pump achieves constant pumping power, a secondary control loop with a flow rate meter which can shut
off the system as necessary is integrated into the set-up. Disturbance variables can be simulated by means of
adjustable throttle valves that alter the flow rate to and from the vessel. Quick-release plugs are available for
connecting an optional second vessel in order to create a second order controlled system.

Secondary flow-rate control loop

Integrated power amplifier
Transparent vessel for observing the height of liquid
A second vessel can be connected via quick-release plugs to make a second order control system.
Disturbance variables can be simulated by means of adjustable throttle valves
Measurement site for pressure sensor in the vessel
Pressure sensor to measure height of liquid complete with immersible tube
Output voltage: 0 - 10 V
Calibration of zero point and gain
Additional emergency overflow outlet
Reservoir for liquid
Operating voltage: +/-15 V DC
Nominal current: 1.2 A
Dimensions: 297 x 456 x 160 mm (HxWxD)
Weight: 3.0 kg

2
Universal digital controller (DSP)
CO3620-2A
1

Robust and compact training system for a DSP-based digital controller. The controller can be operated very easily
thanks to its easily understood menu navigation system. It can be connected to a computer via its USB port. The
system can also be enhanced with a MATLAB-interface. This allows you to create your own applications and test
them using real hardware components.

Controller topology: two-position, three-position, P, I, D, PID, PII

Two independent controllers which can be cascaded or used individually
Graphic-capable, backlit display
Three soft keys and a function selector wheel for operation parameter setting and configuration
PC connection via USB port
PC software for parameter setting and visualisation of controller signals using the following virtual instruments:
Two-position controller
Three-position controller
PID controller
Cascade controller
Step-response plotter
Bode plotter

Lucas Nülle GmbH Page 3/8 www.lucas-nuelle.us

 Control loop analyser
Port for connecting MATLAB (JTAG)
4 Analog inputs with +/-10 V measuring range
2 Analog outputs rated for up to +/-10 V
2 Digital inputs and 2 digital outputs
All inputs and outputs via 4-mm safety sockets
Input for incremental sensor
CAN bus interface for expansion of controller
Potentiometer for setting reference voltage
Built-in wide-range power supply
Dimensions: 297 x 228 x 110 mm (WxHxD)
Weight: 1 kg

Media:

Pos.
Product name
Bestell-Nr.
Anz.
3
Interactive Lab Assistant: Level and flow control kit with digital controller
SO2802-3J
1

Experiment instructions take the form of an Interactive Lab Assistant course. This multimedia course guides students
step by step through the topic "Level and flow control kit with digital controller". Along with virtual instruments, the
Interactive Lab Assistant presents a comfortable environment for your experiments.

Features:

Interactive set-up instructions for experiments

Measurements and graphics can be copied to the instruction pages by means of “drag and drop”.
Virtual instruments can be run directly from the instruction pages
Questions with feedback and assessment logic for testing students’ knowledge
Printable document so that you can easily print out experiment instructions along with solutions
Labsoft browser, course software and virtual instruments
Course duration: 5 h approx.

Training contents:

Automatic liquid-level control

Set-up, operation and optimisation of an automatic liquid-level control with variable controlled system
characteristics
PI and PID controller in a closed-loop control system of the first and higher orders

Automatic flow-rate control

Set-up, operation and optimisation of an automatic flow-rate control with variable controlled system
characteristics
Operating principle, response and application of flow-rate measurement
Investigating automatic flow-rate control with PI or PID controller and system response to disturbance and
reference variable step changes

Lucas Nülle GmbH Page 4/8 www.lucas-nuelle.us

Power supply:
Pos.
Product name
Bestell-Nr.
Anz.
4
DC Power supply, ±15V/6A
CO3538-8A
1

Stabilized power supply

Output: +/-15V/6A, electrically isolated from the mains, continuously protected against short-circuit
Dimensions: 297 x 114 x 145mm (HxWxD)

Measuring instruments:
Pos.
Product name
Bestell-Nr.
Anz.
5
Multi13S digital multimeter
LM2330
1

Universal precision lab multimeter and temperature meter with IR interface for high-quality, universal measurement
and testing in educational settings, power plants, process control installations etc.

3¾-digit multimeter; resolution: ±3,100 digits

Measurement classification CATII-1000 V
Can be connected to UniTrain system via IR interface
Voltage and current measuring ranges: 30 mV-1000 V DC, 3 V-1000 V AC; 3 mA-16 A DC; 30 mA-10 A AC
Resistance ranges: 30 ohm-30 Mohm
Special functions: °C for temperature measurements using PT100/1000 thermocouple (optional accessory)
Continuity and diode testing
Automatic range selection and battery shut-off, min./max. and data hold function
Fuse for current measurement range up to 300 mA
Protection against high currents in the mA range for nominal voltage of 1000 V
Display with bar chart and backlighting
Includes protective sleeve, measuring leads, 1 x spare fuse, 9V battery, test certificate according to DIN 43751

Lucas Nülle GmbH Page 5/8 www.lucas-nuelle.us

Accessories:
Pos.
Product name
Bestell-Nr.
Anz.
6
Safety connecting plug 4mm with tap (2x), black, 1000V/32A CAT II
SO5126-3R
20

Moulded insulation

both sides with touch protection (safety plug + safety sockets), distance 19 mm
transition resistance max. 6 mΩ
rated data: 1000 V / 32 A CAT II
colour black

7
Set of safety measurement cables, 4mm (30 leads)
SO5148-1A
1

Set of safety measurement leads with stackable 4 mm laminated plugs and highly flexible, double insulated wires,
consisting of the following:

10 Safety measurement leads, 4 mm, 25 cm, white

10 Safety measurement leads, 4 mm, 50 cm, white
2 Safety measurement leads, 4 mm, 100 cm, red
2 Safety measurement leads, 4 mm, 100 cm, black
2 Safety measurement leads, 4 mm, 100 cm, blue
4 Safety measurement leads, 4 mm, 100 cm, white
Wire cross section 2.5 mm2
Rating: 600 V, CAT II, 32 A

8
Mobile aluminum experiment stand, 3 levels, power strip with 6 sockets, 49"x28"x79" WxDxH
(1250x700x1995mm)
ST7200-4C
1

High-quality mobile experiment and demonstration trolley from the SybaPro range featuring aluminium table legs and
low-level shelf.
This trolley is suitable for mounting under-table cabinets and is compatible with all add-ons and extensions in the
SybaPro range.

It is supplied with one shelf, an angle bracket for attaching a PC and a cable holder.

Table top + Shelf:

30-mm table top made of highly compressed, multi-layer fine chipboard conforming to DIN EN 438-1
Colour grey, RAL 7035, with 0.8-mm slightly textured laminate coating (Resopal) on both sides, conforming to
DIN 16926
Resistant to many chemicals and reagents including dilute acids and alkalis
Resistant to heat, e.g. molten solder or heating at specific points such as by soldering tips or cigarette ends
Frame with solid impact-resistant protective edging made of 3 mm thick RAL 7047 coloured plastic
Coating and adhesive are PVC free
Power strip with 6 outlet sockets mounted underneath the table top, lead and earthed plug

Frame:
Lucas Nülle GmbH Page 6/8 www.lucas-nuelle.us
 2 extruded aluminium profiles with multiple grooves 1800 x 120 x 40 mm (WxHxD)
8 equally sized grooves in extruded aluminium profiles (3 on each side and 1 each on the front and back)
Grooves accommodate standard industrial mountings
4 H-shaped aluminium profiles, 1150 mm, for 3-layer organisation of DIN A4 panels
Space for extension of power supply duct
Base made of rectangular tubing with 4 swiveling double casters, 2 of which have brakes
Table frame made of tough combination of rectangular tubing around the full perimeter
Acid-resistant epoxy-resin coating, 80 µm thick (approx.), colour RAL 7047

Cable holder:

Width 200 mm with 12 cable slots to accommodate 48 x 4-mm safety measurement leads

PC attachment bracket:

With 3 screw-on rubber stoppers, dimensions 65x65x114 mm approx. (top fixing for PC)

> The height of the cable holder and PC attachment bracket can be adjusted along the aluminium profiles
> For attachment to left or right, fastening materials included
> Acid-resistant epoxy-resin powder coating of thickness 80 µm approx., colour RAL 7047

Dimensions:

Height of table top 760 mm

1250 x 1970 x 700 mm (WxHxD)
The mobile experiment stand will be delivered fully assembled.

9
Monitor holder for flat screen monitor of weight up to 15kg/33lbs
ST8010-4T
1

Pivoting monitor holder for attachment to aluminum profiles of furniture in the SybaPro range. Allows a monitor to be
placed in the optimum position so that work and experiments are less tiring.

Pivoting arm with two-part joint

Quick-lock for adjustment to any height on extruded aluminum profile
VESA fastening 7.5 x 7.5 cm (2.95" x 2.95")
Includes VESA 75 (7.5x7.5) - VESA 100 (10x10) adapter
2 Cable clips
Adequate carrying capacity 15 kg / 33 lbs
TFT monitor can be turned parallel to the table edge
Separation can be adjusted 105-480 mm (4"-19")

Additionally included:

Cable management set for installing cables along the profiles of the aluminum lab system furniture:

3 Cross cable blocks for front and rear grooves

3 Cross cable blocks for side grooves
12 Cable ties
4 Aluminum cover profiles for covering and enabling wires to be run along the grooves

10
Keyboard adapter for flat screen monitor holders
ST8010-4G
1

Keyboard adapter for use in combination with flat screen monitor holders

Variable 3-level height adjustment

Two rows of mounting holes for use with equipment meeting VESA 75 and VESA 100 standards
Lucas Nülle GmbH Page 7/8 www.lucas-nuelle.us
 Keyboard shelf inclined by about 30° for comfortable and ergonomic usability
Keyboard shelf with edging to prevent falling
Variable 2-level depth attachment for keyboard shelf
Extra-wide shelf for keyboard and mouse
Includes two cable clips for bundling cables
Dimensions (HxWxD) 360 x 640 x 276 mm
This adapter should only be used in connection with monitor holders up to 15 kg load capacity

11
Protection cover for three-level experiment trolleys
ST8010-9Y
1

Dust cover for three-level experiment trolleys

For protecting equipment from dust and damp

For keeping equipment out of sight (the cover must not be transparent, so is therefore opaque)
Colour: matt dark grey with printed LN logo in orange)
Material: nylon fabric with polyurethane coating
High resistant to tearing, impregnated to be washable and waterproof

Lucas Nülle GmbH Page 8/8 www.lucas-nuelle.us