% J.S. Since : 1990 eel eit hi ler CL-t- 1 -LobgCOMPANY PROFILE # © J. S. ENGINEERING WORKS J. S. was established in year 1990. Our modern manufacturing facility is at ahmedabad. Its one of the largest company in gujarat engaged in manufacturing high quality helical gear boxes etc., under the brand name J. S. with vast and varied experience possessed by shri J. S. Panchal (Founder of the Company) and shri irav Panchal (Promoter of the Company) spanning over 25 years, concentrating and specializing exclusively in Parellel Shaft Helical Gear Box. J. S. has now emerged as a reference point or proudly preferred productin this flourishing field. J.S. Setup R&Ddept. in year 2000 The gear box is designed to satisfy requirements & conditions encountered in different process. High torque is required for many industries hence the gear unit is designed accordingly. We at J... bring to you the finest in gear & transmission technology. Design We have qualified staff to make new designs, using latest software to design market need. Doing stress analysis on software, then design goes to shop floor. Quality J.-S. has strong technology and human resources base to meet the exacting standards of the most demanding customers in India. We also offer value added services like diagnostic studies, reverse engineered gear box spares & address requirement for speed & power capacity changes. We use branded instruments to measure & calibrate itregular.Infrastructure Gear Grinders Technical Specification Max. Gear Diameter: 1000 mm Max. Modules: 16 Total No: 3 Nos Gear Hobbing Machine Technical Specification Max. Gear Dia: 3000 mm (3 Mtr.) Max. Modules: 30 Max. Helix Angle: +/- 30° Total No: 5 Nos Spiral Bevel Gear Cutting Machine Technical Specification: Max. Gear Diameter: 800 mm Max. Modules: 20 We have self made attachment on milling. machine for cutting spiral bevel gear. Thread Milling Machine Max. Modules: 16 Total No: 1No Boring Machine Total No: 3 Nos Make: WMW Make: TOS(Germany)Infrastructure Turning Total No: 7 Nos le CNC Turning Center: 1 No ‘ Conventional Machine: 6 Nos Keyway & Slotting Machine Total No: 3 Nos Drilling Machine Total No: 3 Nos Make: HMT Air Tapping Machine Total No: 1No Made In Taiwan Bore, Face & Internal Griding Machine Total No: 3 Nos Inspection Machine ‘Many Highly Accurate Inspection Machine0-1»! 20 | q + [ © yf + —el—3s—} - t = ala Output Shaft Ko) oy @d =z “ I's 09 ou al o Breather Plug Input Shaft i i 1h al fe oh i B. —E—> Available Ratio : 150:1 to 650:1 eink Model | Shar | shat Dimensions (mm) fg ko a | ajtjo[c [al] Bs elFln[mH|s[m [HD-500+100|25| s0| 20 |150| 500) 795|205|247| 250) 150] 472] 870] 166| HD-550+100|30| 60| 95 |175| 550) 880|380|305| 280) 180|530|1000|212] HD-650+130|35| 70|105|200| 650) 1054]303|345|345|215| 645|1190|220| HD-700+140|40| 80|120|225| 710] 1160]470|400|355|215|705|1280]270| HD-800+160|50|110|140|260| 800) 1300|630|450|400|240|800|1420| 300] HD-900+180|55|110|170|300| 900) 1460|590|500|450|270|895|1580| 330| 2: HD-1000+200|80|110|200|350)1000) 1600]610|500|480|280|930|1750| 380|2% ol v[R| KT] u [vavalya] v2 [20|200)2s0| 193] 193) 346] 8] 25|29|100] 425 [20|225|280|210| 280) 417| 8|25|34]105] 600 !28|260|360|250| 334) 439] 10| 28) 40] 115] 790 [30)285]355|355] 355) 495] 12] 32] 46|132] 1050. [20|320|400|300| 320) 250) 14] 40] 55|150] 1700] 130 [32)360)450|450| 450) 640) 14] 40|60|172| 2070/ 190 [32)400|400|375] 300) 720] 16] 40]66]214] 2600] 260 88/8 \s 315/818 /e a le] = Note : * All Dimensions are in mm. ‘ Shaft centering according to DIN 332, shape DS. ‘*Hardem & Ground Gears. * Key & Keyway according to DIN 6885,Pa Jj.S. op-l+->! 20 , i | x ea Oy 9 [ray _ Y2 Output Shaft ©, = ¥ "| + 1-24 dl F S Breather Plug a J————>| Input Shaft = z U | | \ | 1 x 1 T t ey, | Ae t Oil Drain Plug pl 20 wo] eR ER le h—F—H . <—E—> Available Ratio : 25:1 to 140:1 Geek atd Input | Output ‘Average| Ol Modet | Put | Outre Dimensions (mm) Wee [ave a[ifo[e{alslelr[nlu] ys [e[a[nfo[r| «| tl vivavilve 11¢-250|24| 0] 42| 70] 250) 400] 190] 140] 125|235| 475|175| 155] 25|14| - | - [360] e[12| 28] 48] 60] 6 H1¢-300| 2a] 60] 48 | 80| 300) 510) 250) 215] 185|360| s92|212|226| 25] 16| 190] 110] 160| [14] 32] 53| 100] 8 c-350| 28] 0] 55 |100| 350) 570] 240] 203) 175|350| 640|250|230| 25] 16| 220] 133|167| 8 |14| 32| 60] 160 | 12 H¢-425| 32] so] 70 |105| 426] 880) 300) 272) 205|400| 680|265|250| 35] 18|230| 145|225| 10|20| 37| 78) 295 | 21 HC-500|35|100| 90 [160| 00] 795| 295] 247| 250|472| 870|320|290| 55|20| 250] 193] 243] 10|25| 40|100| 405 | _33 HC-550|45]120| 95 |175| 650) 880] 380] 315) 260|530| 1000|390|335| 5|20|280| 210|280| 14[25|50|105| 540 | 42 HC-650|50]120| 105|200| 650) 1054) 393] 341] 345]645| 1190|425|345| 55]28| 360] 250| 334] 14[28| 55|115| 700 | 65 HC-700] §5] 120] 120|209| 710] 160] 470| 400) 355] 705| 1280 | 455 |395| 130] 30| 355] 355|955| 14[32| 60|132| 970 | 84 H-800] 60]130| 140|200| 800) 1300) 530] 450] 400|800| 1420| 505 | 435| 200| 30| 400] 400 | 400| 16 | 40| 66]150| 1300 | 120 HC-800] 65140] 170|225| 900) 1460] 590] 500) 450|895| 1580| 560] 475| 225] 32| 450] 450|450| 18|40| 71|182| 170 | 170 HC-1000 | 80[150|200| 360] 1600) 1600) 610) 500) 480] 930] 1750 | 685 | 480] 250] 32| 400| 375] 300] 20 [40] 88|214) 2350 | 245 Note ‘All Dimensions are in mm. ‘Harder & Ground Gears. ‘Shaft centering according to DIN 332, shape DS. * Key & Keyway according to DIN 6885Selection : Shaft Position From Top View Only for 4 & 3 stage Gear Box o 2 a a a Single Input & Double Output 1. "Right Hand Design” 2. “Left Hand Design* 3. "Right Hand Design" i i Single Input & Double Output Double Input & Single Output Double Input & Single Output 4 “Left Hand Design" 5 “Right Hand Design* 6 "Left Hand Design’ o i E Double Input & Double Output Single Input & Single Output Single Input & Single Output 2 8 "LH Design Opposite” 9 "RH Design Opposite”Breather Plug + ® R f Li il Drain Plug G @ Input Shaft . Output Shaft Available Ratio : 6:1 to 25:1 + 6 —_____>| j-1-> eel } }*#——E—>| TWO STAGE GEAR BOX Harder & Ground Gears. Key & Keyway according to DIN 6885, Input | Output imensi Average| Ol Model | Wirt | outew Dimensions (mm) Wel aunty at [o[e |e Jatjaz| 8 [at] of &| H[ 7] F | G joKlvilyajva] v2 [S6H-110|25| 60] 40| 60] 190] 160] 150] 165] 140] 20| 350] 195| 140] 156] 430|305| 14| 8|20|12| 440| 105 | 5 'sBH-125|30| 80| 50] 80|215| 185|170|170| 128] 20| 395| 200] 155| 171[ 475| 410| 14|10| 35] 16] 55.0| 130 | 8. [sBH-140|35| 80| 55| 60] 240260140] 168] 156] 20| 468| 215] 160| 191] 530| 450] 16] 12| 40| 18] 60.5| 180 | 10 [SBH-160|45| 95] 70| 95|270|240|170|210| 165] 35| 475| 250] 130|202| 590| 510] 18 16| 50] 20| 76.0| 240 | 15. 'sBH-180|50|100| 90|100|305]275|240|230| 160] 30| 565| 270|200|220| 665| 530| 20| 18| 55| 22| 97.0| 200 | 20 [SBH-200|50| 10|100| 10] 340] 300|255|250| 183] 35| 325| 300|225|256| 745| 595| 20|14| 56] 26|108.0| 465 | 35. 'SBH-225| 60|130| 110|130|385]290|350|265|213| 35| 710] 320] 260| 286] 625| 605| 22| 18] 66| 32|119.0| 675 | 50 'SBH-250|70| 140] 125|140]430|315] 390 |352|223] 35] 975] 412] 201|291| 965|775| 27 |20| 75| 36|135.0| 900 | 60 Note : * All Dimensions are in mm. * Shaft centering according to DIN 332, shape DS.oe J.S. Breather Plug Drain Plug «He. ~\ ay OK +> > kept S 4 g Hart Yi " Y2 Input Shaft ‘Output Shaft Available Ratio : 1:1 to 6:1 SINGLE STAGE GEAR BOX Input | Output Average] Model | oe | ‘shatt Dimensions (mm) Wig |auantiy a] tfo[e[ec [ails lei] ole |u| TF | G ox] svi] vi [v2] v2 ‘SAH-110| 25| 60/48 |110| 110] 250] 120| 91 [25| 300] 144] 135| 120] 354] 412| 14[20| 8|286| 14/530] 75 | 3 [SAH-125| 30| 80] §5|110| 125| 290| 155|140| 23|340| 210| 160| 190| 420| 526) 16|30| 8/33.0| 14|60.0| 120 | 5 [saH-140| 35| 80] 60 [140/ 140| 340| 160|135| 35| 410] 210] 180| 195| 470| 543) 18/35] 10/38.0| 16|66.0| 130 | 7 [SAH-160| 60| 140| 70 |140| 160| 360| 190| - [30] 410| 230] 200] 250] 520] 490) 18| 35] 16/65.5| 20|76.0| 150 | 10 [SaH-180| 70|140| 80 [170] 180| 410|210| - [30] 470| 250] 225] 280] 560] 520) 18|35| 20] 76 |22|87.0| 200 | 15 |SAH-200| 75| 140] 90 [170/200] 450|220| - |35[520| 270/250] 300| 640| 570) 23 | 40] 22] 82 |25|97.0| 250 | 20 8/8/8/8 Note: * All Dimensions are in mm. ‘* Shaft centering according to DIN 332, shape DS. * Harder & Ground Gears. '* Key & Keyway according to DIN 6885Applicable Industry ‘Sugar Industry Petroleum Industry Rubber & Plastic Industry Paper Industry Mineral Industry Cement Industry Crushing Conveyor Plants Textile Industry Material Handling Equipment Coal-Mining IndustryiS. Spares Harden & Profile Ground Gears UT Range : Upto 600mm Dia 14 Module Spiral Bevel Gears Range : Dia : 800mm, 20 module. Worm & Wheel Pairs Range : Centre Distance 1.25" to 17" Ratio : 10:1 to 100:1 Girth gears Range : Upto 300mm Dia 30 ModuleGear Box Internal CompositionQe Gear Case Super Rigid Housing of © oiSeai Graded Cast Iron Machine on Input / Output Shafts Incorporate High - Precision Machine SKF Oil Seals (Nitride Rubber) ® Gears Made From High Graded Alloy Stee! Case Harden (HRC - §8 to 61) and Precision Profile Ground to Meet Higher Standard © Bearing © Assembly Top quality bearings Gears and housing are assembled to be selected precisely calculated and test-run by technicians for carry heavy load after stringent QC. Bearing temperature is 100% tested During the trial operation. Noise is kept below the standard 75dB. Mineral Oi ISO ve 320 ISO VG 320 100% PAO (Poly Alfa Olefins) Base Synthetic Oil ‘Changing Period : 6000 Hours 1 Up 04 times longer ole compared to any convntonal minoral ot {Deliver energy etcieney. 1 Observe temperature reduction. «© Ineroaes gear & bearing ie © Lesser evaporation 6 to lower ole* ©® J. S. ENGINEERING WORKS (An IS0 9001 : 2008 Certified Company) 15/2, Ajit Industrial Estate, Opp. Kwality Ice - cream, Nagarvel Hanuman Road, Amraiwadi, Office : + 91 - 79 - 6540 4065 ‘Anmedabad - 380 026. (Guj.) INDIA. Mobile : + 91 9427028033 www. jsgears.in e : [email protected]‘51, Saundarya Industrial Park, Bakrol-Bujrang Village, Tal: Daskrol, Dist.: Amedabad-382430 Guj. INDIA. www. jsgears.in e : [email protected]